Replacement Switch Assembly
5 Burner/Pump Control
5-M Burner/Pump Control – Manual Reset
7B Proportional Control
7B-M Proportional Control – Manual Reset
For Series:
93 94
193 194
Pump Controller/Low Water Cut-Off
INSTRUCTION MANUAL
MM-706B
Replacement Switch
Electrical Ratings
Models with 5 and 5-M Switch
Pump and Burner Switch Contact Ratings
Voltage Pilot Duty Only
120 VAC
240 VAC
CAUTION
WARNING
345 VA
• Before using this product read and understand instructions.
• Save these instructions for future reference.
• All work must be performed by qualified personnel trained in the proper
application, installation, and maintenance of plumbing, steam, and electrical
equipment and/or systems in accordance with all applicable codes and ordinances.
• To prevent a fire, do not exceed the switch contact rating.
Models with 7B and 7B-M Switch
Switch Ratings
Burner Valve
120 VAC
345 VA 0 - 135 ohms @ 24 VAC
240 VAC
WARNING
Failure to follow this warning could cause property damage, personal injury or
death.
STEP 1 - Removal and Replacement of Contacts and Terminal Panels
T
O
W
E
R
T
UB
E
S
W
I
T
CH
A
S
S
E
MB
LY
TE
R
MI
N
A
L
C
ON
N
E
C
TI
ON
S
S
W
I
TC
H
C
OV
E
R
TER
MIN
AL
PAN
ELS
C
ON
D
U
I
T
C
ON
N
E
C
TOR
N
A
ME
P
LA
TE
FI
TTI
N
G
H
U
B
C
A
a. Turn power off to boiler and all controls.
Allow boiler to cool to 80˚F (27˚C) and
educe the pressure to 0 psi (0 bar).
r
CAUTION
There may be more than one source of power to
the boiler.
b. Remove and Replace Switch Assembly
• Remove two screws (A) and lift off
switch cover.
• Identify terminal connections for
rewiring and then disconnect all wires
from terminal panels.
• Remove conduit connector and wires
from the integral fitting hub.
• Remove four hex nuts (B) and carefully
lift switch assembly up and off
tower tube.
• Carefully slide new switch assembly
over tower tube and secure with four
hex nuts (B). Make sure nameplate is
in same position as old unit.
• Remove two screws (A) and lift switch
cover off new unit.
• Install conduit fitting from old unit
with attached wires on switch assembly.
• Reconnect wiring to terminal panel in
exactly the same position as removed.
• Replace switch cover and fasten with
two screws (A).
Proceed to Step 2 to Test Control
2