Sirona Galileos Service manual

GALILEOS
GALILEOS GAX5
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About the Service Manual:
In addition, you also require:
Spare parts list: Order No. 61 25 699
– GALILEOS
Wiring diagrams: Order No. 61 25 640
– GALILEOS
Installation Instructions
– GALILEOS: Order No. 61 25 574 – GALILEOS Software: Order No. 61 42 389 – GALAXIS Operator's Manual: Order No. 61 23 488 – SIDEXIS: Order No. 59 67 356
Tools
– GALILEOS service set (Order No. 61 46 562) – Screwdriver (medium sized) – Torx offset screwdrivers TX10*, TX20*, TX25* – Imbus offset screwdriver, Allen key size 6 mm* – Open-end wrench, 13 mm A/F – Socket wrench, 13 mm A/F, 17 mm A/F,18 mm A/F – Side cutters – Spirit level
Auxiliary devices
– Digital multimeter, Accuracy Class 1 – Mult-O-Meter 510L – Soldering tool for repairing cables – Cable ties – Teflon tape – Loctite
* Supplied with the GALILEOS unit
General information/Software update 1
Messages
Troubleshooting
Calibrating the unit
2
3
4
Service routines 5
Repair
Maintenance
6
7
Contents
1 General information ..................................................................... 1-3
1.1 Safety .................................................................................. 1-3
1.2 Operation notes ................................................................... 1-3
1.3 Demo mode – Operation without radiation release ............. 1-6
1.4 Exhibition mode – Repacking and transport 1-9
1.5 List of software versions .................................................... 1-10
1.6 Software update ................................................................ 1-12
1.7 Selecting More details ....................................................... 1-17
1.8 The most important modules and components ................. 1-18
1.9 Cabling overview ............................................................... 1-21
1.10 Illustrations of boards ........................................................ 1-25
1.11 Removing the covers ........................................................ 1-31
2 Messages .................................................................................... 2-3
2.1 Help messages ................................................................... 2-4
2.2 System messages ............................................................... 2-5
2.3 Status displays .................................................................... 2-5
2.4 Error messages ................................................................... 2-5
2.5 List of error messages ......................................................... 2-8
2.6 List of available service routines ....................................... 2-40
3 Troubleshooting .......................................................................... 3-3
3.1 Error logging memory .......................................................... 3-4
3.2 Checking the CAN bus ........................................................ 3-6
3.3 Checking the boards ......................................................... 3-13
3.4 Checking the motors ......................................................... 3-16
3.5 Checking the light barriers ................................................ 3-17
3.6 Device leakage current too high ........................................ 3-18
3.7 Checking the cables .......................................................... 3-19
3.8 Error analysis of X-RAY control signal path 3-20
3.9 Fault diagnosis of the X-ray detector and on board DX89 3-27
4 Calibrating the unit ...................................................................... 4-3
4.1 Important information concerning calibration ...................... 4-3
4.2 Checking the system adjustment ........................................ 4-7
4.3 Unit calibration via SIDEXIS .............................................. 4-11
4.4 Checking/calibrating the touchscreen (for GALILEOS only) 4-44
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5
Contents
4.5 Reference images for the constancy test .......................... 4-46
5 Service routines ........................................................................... 5-6
5.1 Selecting the Service menu ................................................. 5-6
5.2 Selecting a service routine ................................................. 5-11
5.3 Service routines with SIDEXIS .......................................... 5-14
5.4 Service routine S002 ......................................................... 5-17
5.5 Service routine S005 ......................................................... 5-20
5.6 Service routine S007 ......................................................... 5-30
5.7 Service routine S008 ......................................................... 5-35
5.8 Service routine S009 ......................................................... 5-39
5.9 Service routine S011 ......................................................... 5-47
5.10 Service routine S012 ......................................................... 5-51
5.11 Service routine S017 ......................................................... 5-53
5.12 Service routine S018 ......................................................... 5-73
5.13 Service routine S037 ......................................................... 5-79
6 Repair .......................................................................................... 6-3
6.1 Replacing the height adjustment motor (M1_4)/spindle ...... 6-5
6.2 Replacing the ring motor (M1_3) ....................................... 6-15
6.3 Replacing the rotary knob .................................................. 6-18
6.4 Replacing the Easypad (GALILEOS) or Multipad (GALILEOS GAX5) 6-19
6.5 Replacing the fixed diaphragm .......................................... 6-22
6.6 Replacing the X-ray tube assembly ................................... 6-26
6.7 Replacing the fan (tube assembly) .................................... 6-30
6.8 Replacing X-ray detector ................................................... 6-31
6.9 Replace receptacle element for head fixation device (for GALILEOS with head fixation device) 6-38
6.10 Replacing the light barriers ................................................ 6-41
6.11 Replacing circuit boards .................................................... 6-42
6.12 Replacing cables ............................................................... 6-66
7 Maintenance ................................................................................ 7-3
7.1 Calibrating the unit ............................................................... 7-3
7.2 Checking the height adjustment .......................................... 7-5
7.3 Fan and temperature ........................................................... 7-7
7.4 Checking the cables for damage ......................................... 7-7
7.5 Checking the idling rollers .................................................... 7-8
7.6 Checking the grounding straps ............................................ 7-9
7.7 Checking the cable shields ................................................ 7-11
7.8 Checking the protective ground wires ................................ 7-12
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Contents
7.9 Checking the device leakage current ................................. 7-16
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Contents
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GALILEOS
1General information
Tab 1
Contents
1.1 Safety ......................................................................1 – 3
1.2 Operation notes.......................................................1 – 3
1.3 Demo mode – Operation without radiation release.1 – 6
1.3.1 Switching the demo mode ON.............................. 1 – 7
1.3.2 Switching the demo mode OFF............................ 1 – 8
1.4 Exhibition mode –
Repacking and transport .........................................1 – 9
1.5 List of software versions........................................1 – 10
1.6 Software update ....................................................1 – 12
1.7 Selecting More details...........................................1 – 17
1.8 The most important modules and components.....1 – 18
1.8.1 Slide ................................................................... 1 – 19
1.8.2 Stand .................................................................. 1 – 20
1.8.3 Remote control ................................................... 1 – 20
1.9 Cabling overview...................................................1 – 21
1.10 Illustrations of boards ............................................1 – 25
1.10.1 Boards in the slide.............................................. 1 – 25
1.10.2 Boards in the stand ............................................ 1 – 29
1.10.3 Board in the remote control ................................ 1 – 30
1.11 Removing the covers ............................................1 – 31
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1.1

Tab 1 1.1 Safety

CAUTION
WARNING
DANGER

1 General information

1.1 Safety
Please be sure to observe the warnings and safety information listed in this service manual.
They are specially labeled as CAUTION, WARNING or DANGER:
Nonobservance may result in minor physical injuries or material damage and malfunctions.
Nonobservance may lead to serious physical injury or death.
Immediate danger to life and limb. Threat of serious physical injury or death.

1.2 Operation notes

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Rated line voltage The volume tomograph GALILEOS functions in the following
rated line voltage ranges:
z 200 – 240V z 50/60 Hz
The permissible line voltage fluctuation is ±10%.
The internal line impedance must not exceed max. 0.8 Ω.
Only permanent electrical connection of the system is allowed in Germany.
Remote control The system can be equipped with...
z a 1 - 3 m coiled cable with release button inside the treatment room or ... z a remote control with or without coiled cable located outside the X-ray
room (see installation instructions).
Warm-up time After it is switched ON, the system requires a warm-up time of approx. 1 min.
Self-adjustment routine At the same time, a mechanical and electronic self-adjustment routine is exe-
cuted. If a key is pressed during the self-adjustment routine, an error message will display on the Easypad.
Cooling period The cooling period between two exposures is maintained by an automatic
exposure blocking function according to the pulse/pause ratio. The decre­menting waiting time count is displayed on the Easypad.
Turn-off time The turn-off time must amount to at least 30s.
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1.2 Operation notes Tab 1
Demo units If the volume tomography unit is to be presented as a demo unit at trade fairs
or exhibitions, it must be ensured that radiation release is blocked (see "Demo mode – Operation without radiation release" on page 1-6).
Software version The overall system software version is determined by the software statuses of
the EEPROMs on the boards (see "List of software versions" on page 1-10).
Wireless phone interference with medical electrical equipment
Disposal The X-ray tube assembly and X-ray detector contain a tube with potential
Error messages Error messages are displayed on the control panel.
Help messages in case exposure readiness cannot be attained
If you have to remove covers from the unit.
Measurements Always switch the unit OFF before connecting a measuring instrument.
To ensure safe operation of medical electrical equipment, the use of mobile wireless phones in practice or hospital environments is prohibited.
implosion hazard, a small amount of beryllium, a lead lining as well as mineral oil.
Help messages are displayed on the control panel.
Proceed according to section "1.11 Removing the covers".
When removing covers, always remember that direct sunlight or bright room lighting can cause system malfunctions due to activated light barriers.
Therefore: avoid direct sunlight and bright room lighting above the unit!
Reattach the covers. When attaching the covers: be sure to screw the sheet metal cover back on.
IMPORTANT: For reasons of electromagnetic compatibility, be sure to fasten all screws.
Select the correct current/voltage type and adjust the measuring range to match the expected readings.
Perform continuity tests only on units which are switched off.
If several exposures with radiation must be taken to check a measurement, make sure that the prescribed cool-down intervals are observed. They are maintained by an automatic exposure blocking function (see operating instructions).
The pulse/pause ratio is 1: 20, i.e. a 20 second pause is maintained for each second of radiation cycle. The pulse/ pause ratio is automatically maintained (automatic exposure blocking).
It is essential that you observe the radiation protection regulations applicable in your country prior to radiation release.
The test rotations triggered by pressing the T key on the Easypad and then the release button are executed without radiation.
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1.2
Tab 1 1.2 Operation notes
When replacing parts Switch the unit OFF before replacing parts.
For safety reasons the power supply should be switched off at the junction
box of the building installation when replacing parts around the line trans­former.
Please always wear an ESD wrist band to protect sensitive components on printed circuit boards (ESD).
Always check the system and adjust it as required after replacing a board or the X-ray tube assembly.
The article numbers for ordering spare parts can be found in the spare parts list, Order No. 61 25 699. The diagrams contained in the spare parts list pro­vide a useful guide when replacing parts.
1.2
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1.3 Demo mode – Operation without radiation release Tab 1
Board DX6
1.
2.
3.
S2
J6
4.
(
5.
A
B
GALILEOS: Easypad touchscreen
GALILEOS: Info screen
GALILEOS GAX5: Multipad
GALILEOS GAX5: Info screen
n
(
123
1326MM_____ ______
(
n
(
23
CONFIGURATION__
)
Scroll through the list until the demo mode is displayed
1.3 Demo mode Operation without radiation
release
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1.3
Tab 1 1.3 Demo mode – Operation without radiation release
NOTE
i
DANGER
NOTE
i
For demo use, the "X-ray detector dummy for GALILEOS" (order no. 61 19
007) should be used instead of the actual X-ray detector. For further informa­tion, please refer to the instructions included with the dummy.
1.3.1 Switching the demo mode ON
When operated in demo mode, the unit must not release any radiation. For this reason, you must take the following safety measures:
z Switch the unit OFF.
PERILOUS SHOCK HAZARD. It is essential to switch the unit off and to wait at least another 1 minute before taking off the covers of the X-ray tube assembly.
1. Remove the cover of the tube assembly.
2. Loosen screws A and remove cover plate B.
3. Set dip switch S2 (DX6) to position 2.
If switch S2 is not set to position 2 before switching off the unit, various error messages will display when the unit is turned back on.
1.3
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4. Pull cable L5 (X-RAY) off of connector J6 (DX6).
5. Radiation release is now no longer possible.
6. Switch the unit ON and check the mode with the info screen.
Demo mode: ON means that: The demo mode is switched ON (Radiation release is not possible)
Demo mode: OFF means: The demo mode is switched OFF (Radiogra­phy, X-ray radiation are possible!)
z Switch the unit OFF again and reattach cover plate B and the tube
assembly covers by following the dismantling procedure in reverse order.
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1.3 Demo mode – Operation without radiation release Tab 1
DANGER
1.3.2 Switching the demo mode OFF
z Switch the unit OFF.
PERILOUS SHOCK HAZARD. It is essential to switch the unit off and to wait at least another 1 minute before taking off the covers of the X-ray tube assembly.
1. Remove the cover of the tube assembly.
2. Loosen screws A and remove cover plate B.
3. Set dip switch S2 (DX6) to position 1.
4. Connect cable L5 (X-RAY) to connector J6 (DX6).
5. Radiation release is now once again possible.
6. Switch the unit ON and check the mode with the info screen.
Demo mode: ON means that: The demo mode is switched ON (Radiation release is not possible)
Demo mode: OFF means: The demo mode is switched OFF (Radiography, X-ray radiation are possible!)
z Switch the unit OFF again and reattach cover plate B and the tube
assembly covers by following the dismantling procedure in reverse order.
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1.4
Tab 1 1.4 Exhibition mode – Repacking and transport
DANGER
NOTE
i
1.4 Exhibition mode
Repacking and transport
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z Switch the unit ON and move it to its packing height by actuating the UP/
DOWN keys on the Easypad:
– Bite block height = 965 mm
(displayed as height on the Easypad)
– Bottom edge of the slide = 702 mm
Switch the unit OFF.
PERILOUS SHOCK HAZARD. Prior to disconnecting the power supply, switch off the power and wait 1 minute.
Remove any connections between the external devices and the DX41 board, and disconnect the unit from the power supply.
For information about repackaging and transporting the image detector dum­my for GALILEOS, please refer to the instructions included with the dummy.
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1.5 List of software versions Tab 1

NOTE
i
1.5 List of software versions
Any software combinations other than those listed here are not allowed. If the software version of any particular module does not match the overall software version, the overall software version will be marked with an asterisk on the Info screen (e.g. 03.03.01*).
GALILEOS
Board DX6 DX7 DX7-L0 DX7-L1 DX7-L2 DX7-L3 DX7-L4 DX71 DX11 DX41 DX89 DX89
Overall software V 03.03.02
Overall software V 03.04.00
Overall software V 03.04.02
Overall software V 03.05.00
Overall software V 03.06.01
02.88.00 02.57.00 02.18.00 02.18.00 02.18.00 02.18.00 02.61.01 02.30.00 01.10.06 01.13.01
02.88.00 02.58.03 02.22.00 02.22.00 02.22.00 02.22.00 02.63.05 02.30.00 01.12.07 01.13.01
02.88.00 02.58.03 02.22.00 02.22.00 02.22.00 02.22.00 02.64.00 02.30.00 01.12.07 01.13.01
02.88.00 02.60.00 02.22.00 02.22.00 02.22.00 02.22.00 01.00.00 02.66.00 02.30.00 01.16.00 01.15.00
02.90.00 02.61.00 02.22.00 02.22.00 02.22.00 02.22.00 01.00.00 02.40.00 02.67.01 02.30.00 01.17.00 01.15.00
FPGA
Remarks
compatible w/
GALI­LEOS-SW V 1.2 and higher
compatible w/
GALI­LEOS-SW V 1.4 and
higher compatible w/
GALI­LEOS-SW V 1.4.3 and
higher compatible w/
GALI­LEOS-SW V 1.5 and
higher GALILEOS:
compatible w/
GALI­LEOS-SW V 1.5 and
higher
GALILEOS GAX5: compatible w/
GALI­LEOS-SW V 1.6
Remote control
Board DX42
Overall software V 03.03.02
Overall software V 03.04.00
Overall software V 03.04.02
Overall software V 03.05.00
Overall software V 03.06.01
Sidexis XG
V 2.0 requires GALILEOS unit software version V 03.03.01 V 2.2 requires GALILEOS unit software version V 03.04.00 or V 03.04.01 V 2.3 requires GALILEOSunit software version V 03.05.00 or higher
V 2.4
Remarks
For GALILEOS: requires GALILEOS unit software version V 03.05.00 or higher For GALILEOS GAX5: requires GALILEOSunit software version V 03.06.01 or higher
02.45.06
02.46.04
02.46.04
02.47.00
02.48.00
Remarks
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1.5
Tab 1 1.5 List of software versions
Galileos software
V 1.2 004
V 1.4 005
V 1.4.3 SW 007
V 1.5 009
V 1.6 011
CD index
Remarks
requires GALILEOS unit software version V 03.03.01 and SIDEXIS 2.0
requires GALILEOS unit software version V 03.04.00 and SIDEXIS 2.2
requires GALILEOS unit software version V 03.04.01 and SIDEXIS 2.2
requires GALILEOS unit software version V 03.05.00 and SIDEXIS 2.3
GALILEOS: requires GALILEOS unit software version V 03.05.00 and SIDEXIS 2.3 or higher GALILEOS GAX5: requires GALILEOS unit software version V 03.06.01 and SIDEXIS 2.3 or higher
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1.6 Software update Tab 1

NOTE
i
NOTE
i
1.
2.
1.6 Software update
Read the information provided on the GALILEOS software CD and on the SI­RONA dealer page on the Internet very carefully. It always contains the latest information on the software updates.
Opening SIXABCON.exe 1. Open the SIXABCON utility program in the SIDEXIS XG program folder.
Click on SIXABCON.exe (see screen shot) or via the pulldown menus PROGRAMS Æ SIDEXIS Æ CONFIGURATION OF
X-RAY COMPONENTS
To open the SOFTWARE UPDATE menu 2. Open the SOFTWARE UPDATE menu.
Click the The dialog box for entering the service password appears on the screen.
Entering the password 3. Enter the service password.
Enter the first 4 digits of the current system date in reverse order as the service date (e.g. on 24/05/1995 (May 24, 1995), 5042 must be entered as the ser­vicepassword).
If an incorrect service password or no password at all is entered, the limited update menu for users will be started. This includes only the possibility for an automatic update (see page 1-14).
ATTRIBUTES tab and then SOFTWARE UPDATE.
The dialog box for selecting the installation source opens.
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1.6
Tab 1 1.6 Software update
NOTE
i
4. 5.
Selecting an installation source 4. IMAGE FILE is preset as the installation source for the software update.
5. Select the path and the desired update file and confirm your selection by
clicking Click on
The update file can be found on the GALILEOS software CD. It is delivered with each DX11 replacement board and also included in the country set. The contents of the CD can be downloaded from the Dealer section of the SI­RONA Internet home page (under Product Info
na.com
Selecting the update mode 6. Select the mode for the software update.
You can select two different update modes via the index tabs:
z Automatic
The software of all components is automatically updated to the latest software version.
z Main version
The software can be upgraded or downgraded to the desired version. This update mode is required e.g. if a replacement component delivered
out of stock has a newer status than the prevailing overall system status. In this case, a main version update to the overall system status (displayed on the info screen) must be performed for the corresponding component with the appropriate update file (*.SUI). The module is then repro­grammed.
OPEN.
NAME UPDATE and OPEN.
X-ray Systems). www.siro-
1.6
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(For more information on the update mode, see the next page)
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1.6 Software update Tab 1
Automatic
A list of modules, their installed soft­ware version and the latest software version offered by the update func­tion is displayed in the right pane.
Main version
(e.g. if modules have a newer ver­sion status than the overall system following module replacement)
Automatic
(accessible without password)
NOTE
i
Modules that are connected and the program versions of which corre­spond to the current main program version are identified by a continuous green bar.
Modules that are not recognized by the system are identified by a bro­ken red bar.
If the actual status of the module could notbe queried for the update, then V00:00 is displayed for the SW actual version.
If there is a hardware incompatibility for the program version to be newly pro­grammed, or if the module contains a newer software version than what is of­fered in the update file, this is identified by a red triangle with exclamation mark.
If the version of the selected update file is lower than the current software ver­sion of the system, nothing is displayed in the right-hand window. The down­grade required in this case is possible only via the MAIN VERSION mode.
User domain
Service domain
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7. Select the update mode and the update or component.
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1.6
Tab 1 1.6 Software update
NOTE
i
NOTE
i
8.
Starting the update 8. Start the update by clicking START UPDATE.
Before starting the software update, make sure that no unit movements are active. Otherwise the system may become inoperable in rare cases.
The X-ray detector must be installed during the update procedure. Exposure readiness must be deselected in SIDEXIS and the system may not be in the service mode already.
The update is started. A message box informs you when the update pro­cess is completed. Confirm the update with
OK.
1.6
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Checking the log file 9. Check the log file to make sure that the update was completed success-
fully. Click SHOW LOGFILE
If messages such as Update of DXxx failed! appear there, please perform the update again. Repeat this procedure as often as necessary until the “failed” messages no longer appear.
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1.6 Software update Tab 1
CAUTION
NOTE
i
NOTE
i
SW Update Manager
10. Reboot the system.
It is always necessary to reboot the system after any software update .
(The new DX11 version can run only after the system is successfully rebooted; see also Section 6.11, "Replacing circuit boards".)
Any errors with the consecutive numbers 01, 03, 04, 06 and/or 07 displayed immediately following the software update may be ignored. If these messages appear again after the system is rebooted, please carry out troubleshooting as described in section 2.5.
If any conspicuous problems occur in connection with system handling after the software update has been completed, please repeat the software update immediately.
Checking the program versions 11. Check whether all modules contain the current program version via the
SW Update Manager or Service routine S008.2 (see page 5-35).
Modules that are connected and the program versions of which corre­spond to the current main program version are identified by a continuous green bar.
Modules that are not recognized by the system are identified by a bro­ken red bar.
If the actual status of the module could notbe queried for the update, then V00:00 is displayed for the SW actual version.
If there is a hardware incompatibility for the program version to be newly pro­grammed, or if the module contains a newer software version than what is of­fered in the update file, this is identified by a red triangle with exclamation mark.
If the version of the selected update file is lower than the current software ver­sion of the system, nothing is displayed in the right-hand window. The down­grade required in this case is possible only via the MAIN VERSION mode.
12. Select the "Extended details" via SIXABCON.
This generates a XML file (with the system parameters) which is filed un­der the network name of the system in the PDATA/P2K_Config folder (see also section 1.7 on page 1-17).
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1.7

Tab 1 1.7 Selecting More details

1.
2.
1.7 Selecting More details
Opening SIXABCON.exe 1. Open the SIXABCON utility program in the SIDEXIS XG program folder.
Click on SIXABCON.exe (see screen shot) or via the pulldown menus
X-RAY COMPONENTS
Opening the EXTENDED DETAILS menu 2. Open the EXTENDED DETAILS menu.
Click the
EXTENDED DETAILS.
The current parameters are read from the unit and filed as XML file under the network name of the unit in the PDATA/P2K_Config folder.
This process can take up to 30 seconds. After the parameters are read, an editor displaying the data is opened au-
tomatically.
ATTRIBUTES tab and then
PROGRAMS Æ SIDEXIS Æ CONFIGURATION OF
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1.8 The most important modules and components Tab 1

Remote control (see section 1.8.3)
Slide (see section 1.8.1)
Stand (see section 1.8.2)
1.8 The most important modules and components
The GALILEOS volume tomography system comprises the following main modules:
z Slide with rotation unit and X-ray detector z Stand z Remote control (optional)
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1.8
Tab 1 1.8 The most important modules and components
DX11
DX1
DX6*
DX7*
MU
*) not available as
individual repair part (see spare parts list)
LS
DX89
LS*
DX71*
Easypad
Multipad
(GALILEOS)
(GALILEOS GAX5)
1.8.1 Slide
1.8
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Component Designation Function
Boards DX1 Open-loop/automatic control in
general
DX11 Controller board
DX6* Open-loop/automatic control for tube
assembly
DX7* Easypad touchscreen (GALILEOS)
DX71* LED display on Multipad (GALILEOS
GAX5)
DX89 Image memory of the X-ray detector
Motors M U Rotary movement of rotating element
Light barriers LS Position control of the ring cycle
LS Position control of the swivel arm
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1.8 The most important modules and components Tab 1
DX41**
DX32*
M HA
DX42
1.8.2 Stand
Component Designation Function
Boards DX32* Power supply board
DX41** Interface board
Motor M HA Linear movement of height
adjustment
* Starting with unit serial number 3101, new units will be delivered with
the new version of board DX32 (see Section 1.9).
** Starting with unit serial number 3201, new units will be delivered without
board DX41.
1.8.3 Remote control
Component Designation Function
Boards DX42 Display board for remote control
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1.9

Tab 1 1.9 Cabling overview

1
2
3
4
5
4
DX1
DX6
5
3
1
2
Line filter
DX32
Power
Wago terminal
DX11
switch
DX89
H1
1.9 Cabling overview
1.9
bеЦдблЬ
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1.9 Cabling overview Tab 1
6
9
10
6
DX1
DX6
15
DX7/DX71
Power
DX11
switch
DX89
9
10
15
H1
13
16
19
13
DX1
DX7DX71
Power
DX11
switch
DX89
DX6
16
27
27 28
19
LS
29
HV H1
28
29
Heat shrink tube
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