Siemens 8DJ20 User Manual

Switchgear Type 8DJ20 up to 24 kV, Gas-Insulated
Medium-Voltage Switchgear
Catalog HA 45.31 · 2008
www.siemens.com/energy
Contents
Application, Requirements
Features
Application, Requirements
Page
Features, typical use 2 and 3
Technical Data
Electrical data, filling pressure, temperature 4
Product Range
Equipment features 4 Product range overview, schemes 5
Design
Panel design 6
Components
Three-position switch-disconnector, operating mechanisms 7 HV HRC fuse assembly, secondary equipment, pressure absorber system 8 Cable connection 9
Dimensions
Switchgear 10 to 13 Floor openings, fixing points 14 and 15 Examples for cable connection 16
Shipping
Types of transport, transport data 17
Designs, Special Designs
LV compartment, outdoor enclosures 18 to 20
Standards, Notes
Standards, specifications, guidelines, classification 21 to 23
For further information, please refer to
Catalog HA 40.1: Switchgear Types 8DJ and 8DH, General Part
HA 45.31/41.11: Supplements to Switchgear Types 8DJ and 8DH
Invalid:
Catalog HA 45.31 · 2006
The products and systems describedin this catalog are manufactured and sold according to a certified quality and environmental managementsystem (acc. to ISO 9001 and ISO 14001). (DQS Certificate Reg. No. DQS 003473 QM UM). The certificate is accepted in all IQNet countries.
8DJ20 switchgear is a factory­assembled, type-tested, metal­enclosed switchgear for indoor installation.
Typ ic al us es
8DJ20 switchgear is used for power distribution in substations – even under severe environmen tal conditions, such as:
Industrial environments
Damp, sandy or dusty areas
Simple outdoor substations
Main uses
Compact substations
Compact transformer substations,
e. g. for wind power stations Garage and vault substations
Underground and underfloor
substations Sidewalk substations, e.g.
containing switchgear with a very small overall width – in particular the basic versions of schemes 10, 32 and 71 – in conurbations
Substations with control aisle
Technology
Switchgear design with up to 5 feeders
Maintenance-free
Climate-independent
Partition class: PM (metallic partition)
Three-pole primary enclosure, metal-enclosed
Insulating gas SF
Welded switchgear vessel with-
6
out seals, made of stainless steel, with welded-in bushings for electrical connections and mechanical components
Three-position switch-discon
­nector with load-break and make-proof earthing function
Cable connection for bushings with outside cone
Connection with cable plugs
– In ring-main feeders with
bolted contact (M16)
– In transformer feeders with
plug-in contact
Option: Connection with
conventional sealing ends
– For thermoplastic-insulated
cables via elbow adapter AKE 20/630 (make Siemens)
– For paper-insulated mass-im-
pregnated cables via commer­cially available adapter systems
Easy installation
-
Personal safety
Safe-to-touch and hermetically-
sealed primary enclosure HV HRC fuses and cable sealing
ends are only accessible when outgoing feeders are earthed
Operation only possible when
enclosure is closed Logical mechanical interlocking
Capacitive voltage detecting
system to verify safe isolation from supply
Feeder earthing by means of
make-proof earthing switches
Security of operation
Hermetically-sealed primary
enclosure independent of en­vironmental effects such as pollution, humidity and small
animals – sealed for life: – Welded switchgear vessel – Welded-in bushings and
operating mechanism
Operating mechanism parts
maintenance-free
(IEC 62 271-1/VDE 0671-1)
Operating mechanisms of
switching devices located out-
side the switchgear vessel
(primary enclosure)
Switchgear interlocking system
with logical mechanical inter-
locks
Cost-efficiency
Extremely low “life-cycle costs” throughout the entire product service life as a result of:
Maintenance-free concept
Climatic independence
Minimum space requirements
Maximum availability
Standards
seepage21
© Siemens AG 2008
Switchgear Type 8DJ20 up to 24 kV, Gas-Insulated· Siemens HA 45.31 · 2008
2
Application
Features
Our product range extends from switchgear installed in a radial transformer panel (individual panel) to switchgear with 5 feeders, consisting of
Ring-main feeders
Transformer feeders with
HV HRC fuse assemblies Circuit-breaker feeders (for
thecompleteproductrange see Supplements to Catalogs HA 45.31/41.11 – 2006)
The switchgear is available in three overall heights:
1200 mm
(with low subframe) 1400 mm and 1760 mm
(with high subframe)
These overall heights cover all areas of application, from com­pact substations to switchgear rooms with control aisle.
Basic design
Manual operating mechanism
Transformer cable connection
at the front (standard)
With logical mechanical inter­locks
With ready-for-service indicator
With capacitive voltage de­tecting system at the ring­main feeders
s p e c 9 9 0
­5 4 A H
­R
Radial transformer panel
1 transformer feeder 1 radial cable connection
Scheme 01
s p e b 0 0 1
­5 4 A H
­R
Ring-main/ transformer block
2 ring-main feeders 1 transformer feeder
Scheme 10
s p e c 1 0 1
­5 4 A H
­R
Ring-main/ transformer block
3 ring-main feeders 2 transformer feeders
Scheme 82
Typical use
Options (others on request)
Capacitive voltage detecting system at the transformer feeders
Motor operating mechanisms for the three-position switch­disconnectors
Auxiliary switch for three-posi­tion switch-disconnector and make-proof earthing switch
Short-circuit indicator with built-in housing
Surge arresters for ring-main feeders
Shunt releases for transformer feeders
Secondary equipment for remote operation or remote indication, e.g. with local­remote switch in the case of motor operating mechanisms or ”tripped signal” in the case of transformer feeders
Locking devices
Closing lock-out
De-earthing lock-out
Cable clamps
s p e c 6 8 0
­5 4 A H
­R
8DJ20 switchgear in a compact substation
Switchgear Type 8DJ20 up to 24 kV, Gas-Insulated· Siemens HA 45.31 · 2008
3
Technical Data, Product Range
Electrical data, temperature, filling pressure Equipment features of panels
Rated voltage U Rated insulation level
Rated short-duration kV power-frequency withstand voltage U
Rated lightning impulse kV withstand voltage U
Rated frequency f Rated normal current I
for ring-main feeders 400 or 630 A for transformer feeders
depending on the HV HRC fuse link
for schemes 01 and 21 depending on the HV HRC fuse link
Rated short-time withstand current I
at 1 s kA
at 3 s (option) kA 20 20 20 20 20
Rated peak kA withstand current I
Rated short-circuit making current I
fortransformerfeeders kA2525252525 for ring-main feeders kA
Ambient air temperature T (operating conditions acc. to IEC 62 271-200/Clause 2 or IEC 62 271-1
– Without secondary equipment – With secondary equipment,
class “Minus 5 indoor”
Pressure values at 20 °C for the insulation:
Rated filling level p Minimum functional level p
1) According to some national requirements, higher values of the rated short-duration power-frequency withstand voltage available for I – 42 kV for phase-to-phase, phase-to-earth and opencontact
gap as well as
– 48 kV across the isolating distance Higher values of the rated lightning impulse withstand voltage:
– 95 kV for phase-to-phase, phase-to-earth and opencontact
gap as well as
– 110 kV across the isolating distance
2) For overall height of switchgear 1200 mm: Cable bracket below the feeder
3) Cable fixing by customer (the switchgear is supplied without cable bracket)
4) In case of scheme 01 the cable compartment cover is bolted. The transformer connection is effected via the bushings arranged underneath the switchgear vessel. The transformer feeder is earthed by the three-position switch
5) Temperature range, reduced normal currents at ambientair temperatures>+40°C
6) SurgearrestertypeRDAwithRICS(TycoElectronics)not possible for a height of 1200 mm
o. r. = on request
r
r
ma
)
=20kAwith:
k
k
p
re
kV 7.2121517.524
20 281)36 38 50
d
p
r
60 751)95 95 125
50/60 Hz
200 A
200 A
– kA kA
kA kA
kA kA
me
20
20
25
25
50
50
63
63
50
50
63
63
-40to+70°C
-5to55°C
1500 hPa (absolute)
1300 hPA (absolute)
16 20 25
– 50 63
– 50 63
5)
5)
16
20
20
25
40
40
50
50
63
40
40
50
50
63
Equipment
Manual operating mechanism for three-position switch-disconnector:
– As spring-operated mechanism – As spring-operat./stored-energy mech.
Motor operating mechanism for three-position switch-disconnector
Interlock for cable compartment cover
Cable compartment cover locked in place/screwed on
2)
Cable bracket feeders, cable routing downwards
Cable bracket in transformer feeder: For cable routing
– Downwards (standard), f. cable elb. plugs
or
– Downwards, for straight cable plugs
or
– To the rear, for cable elbow plugs
Low-voltage terminals in the operating mechanism (option for secondary equipment)
Shunt release
Auxiliary switch for – Switch-disconnector
CLOSED/OPEN:1NO+2NC
–EARTHINGCLOSED/OPEN:
1NO+1NC
Locking device for three-position switch-disconnector
Short-circuit or earth-fault indicator – Wiring at the indicator
(standard)
– Wiring to terminal (option)
De-earthing lock-out for make-proof earthing switch in transformer feeder
Closing lock-out for three-position switch-disconnector
Double cable connection for – Overall height of switchgear 1200 mm
– Overall height of switchgear 1400 mm – Overall height of switchgear 1760 mm
Surge arrester for – Overall height of switchgear 1200 mm
– Overall height of switchgear 1400 mm – Overall height of switchgear 1760 mm
Cable clamps for cable fixing – Supplied separately
– Preassembled (option)
in ring-main and cable
Basic equipment
Additional equipment
°
(option), further additional equipment on request
xNot
applicable
Not avail-
able
Radial cable connection, panel K(E) for scheme 21
(with additional earthing switch)
Radial cable connection,panelKforscheme02
Ring-main feeders
panel RK
(without earthing switch)
x
x
–x
–•••
–•–––
••••
x
x
x
x
x
x
•–•••
–––
x
°
x
°
x
°
°
°
°
°
xxx
°
–x
°
°
°
°
°
°
°
°
°
°
°
°
°
°
Transformer feeder
panel1Tinscheme01
Transformer
°°°
x
x
x
without
3)
without
3)
x
°°
°
°
°
°
°°°
°
°
4)
––
°
x
°
x
°
x
°
6)
o. r.
x x
°
x
°
°
°
°
feeders
x
° °
°
x x x
x x x
° °
panel T
Switchgear Type 8DJ20 up to 24 kV, Gas-Insulated· Siemens HA 45.31 · 2008
4
T
HA45-2294d eps
K
HA45-2295c eps
RK K
HA45-2296c eps
RK TRK
HA45-2302c eps
RK TRK RK
HA45-2304c eps
RK TRKT
HA45-2297c eps
RK RK
HA45-2301c eps
RK RKRK RK
RK RKRK RK RK
HA45-2306c eps
HA45-2300c eps
RK RKRK
HA45-2305c eps
RK TRKT RK
HA45-2303c eps
RK TRK RK RK
HA45-2298c eps
TRK
HA45-2299c eps
TK(E)
Product Range
Product range overview, schemes
1)
Scheme Components shown in dotted
lines can be used optionally.
Overall dimensions Net WidthmmDepth
2) 3)
mm
Height mm
weight approx.
kg
Scheme Components shown in dotted
lines can be used optionally.
Radial transformer panels
Scheme 01 * 1 transformer feeder,
K Radial cable
connection as infeed
1 radial cable connection (Abbreviation 1T)
510 775 1200
1400 1760
140 160 200
Scheme 21 1 radial cable connection,
Radial panel
Scheme 02 1 ring-main feeder with
radial cable connection (Abbreviation 1RK)
710 775 1200
1400 1760
150 170 210
Block versions, consisting of ring-main andtransformer feeders (with HV HRCfuse assembly)
Scheme 10
* 2 ring-main feeders,
Scheme 20 1 ring-main feeder,
1 transformer feeder (Abbreviations 2RK+1T)
1060 775 1200
1400 1760
280 300 340
K(E) Radial cable
connection, K as K(E) with make-proof earthing switch
Overall dimensions Net WidthmmDepth
2) 3)
mm
Height mm
weight approx.
kg
1 transformer feeder (Abbreviations 1K(E)+1T)
710 775 1200
1400 1760
200 210 250
1 transformer feeder (Abbreviations 1RK+1T)
710 775 1200
1400 1760
200 210 250
1)
Scheme 71 * 3 ring-main feeders,
1 transformer feeder (Abbreviations 3RK+1T)
1410 775 1200
1400 1760
340 360 400
Scheme 81 * 2 ring-main feeders,
2 transformer feeders (Abbreviations 2RK+2T)
1410 775 1200
1400 1760
400 420 460
Block versions, consisting of ring-main feeders (withoutHV HRC fuse assembly)
Scheme 11 2 ring-main feeders
(Abbreviation 2RK)
710 775 1200
1400 1760
160 170 210
Scheme 70 * 4 ring-main feeders
(Abbreviation 4RK)
1410 775 1200
1400 1760
280 300 340
Scheme 72 4 ring-main feeders,
1 transformer feeder (Abbreviations 4RK+1T)
1760 775 1200
Scheme 82 3 ring-main feeders,
2 transformer feeders (Abbreviations 3RK+2T)
1760 775 1200
Scheme 32
* 3 ring-main feeders
(Abbreviation 3RK)
1060 775 1200
Scheme 84 5 ring-main feeders
(Abbreviation 5RK)
1760 775 1200
1400 1760
1400 1760
1400 1760
1400 1760
420 440 480
470 500 540
210 230 270
350 380 420
1) Depending on the relevant equipment, e.g. motor operating mechanism
2) Additional wall distance required: W 15 mm
3) For cable routing of transformer cables downwards
* Scheme is also suitable for outdoor enclosure (see pages 18 and 19)
Abbreviations: RK = Ring-main feeder K = Cable feeder T = Transformer feeder K(E) = Cable feeder forradial cable connection with make-proofearthing switch
Switchgear Type 8DJ20 up to 24 kV, Gas-Insulated· Siemens HA 45.31 · 2008
5
HA45-2337d eps
L1 L2 L3
5
3
2
1
4
B
A
B
A
6
7
8
9
10
11
12
13
14
15
17 18
19
20
21
22
23
24
25
26
27
28 10 19 20
31
22
23
32
24
27
33
31
36
10
16
30
29
34
35
38
38
HA45-2308e eps
31
32
29
24
30
22
HA45-2309e eps
31
32
29
22
23
24
37
Design
Panel design (example)
Ring-main/transformer block
Scheme 10
Transformer feeder
Section A-A
Standard
Cable connection for cable elbowplugs (option: for cable T-plugs), cable routing downwards
Ring-main feeder
Section B-B
Cable connection with bolted contact (M16): – For cable T-plug or cable elbow plug – For conventional cable sealing ends via
elbow adapter AKE 20/630
1 Niche for customer-side low-voltage equipment 2 Feeder designation label
Position indicators in the ring-main feeder:
3 Load-break function ”CLOSED – OPEN” 4 Earthing function ”OPEN – EARTHED”
5 Rating and type plate 6 Ready-for-service indicator 7 Mimic diagram 8 Short-circuit/earth-fault indicator (option)
9 Sockets for voltage detecting system 10 Interlock of the cable compartment cover 11 HV HRC fuse assembly, cover removed 12 Handle for replacing the HV HRC fuse link 13 Interlock for HV HRC fuse assembly
Position indicators in the transformer feeder:
14 Earthing function ”OPEN – EARTHED” 15 Load-break function ”CLOSED – OPEN”
with ”HV HRC fuse tripped” or”shunt release tripped”, where applicable
16 Locking device
(option for three-position switch-disconnector)
17 Manual operation for the mechanism of
the earthing function
Personal safety
All feeder-related covers can only be
opened if the associated three-position
switch-disconnector has been switched to
the “EARTHED” position.
Switchgear Type 8DJ20 up to 24 kV, Gas-Insulated· Siemens HA 45.31 · 2008
6
Option
Cable connection for cable elbow plugs, cable routing tothe rear (cable fixing by customer)
Option
Cable connection for straight cable plugs, cable routing downwards
18 Manual operation for the mechanism of
the load-break function
19 Switchgear vessel, filled with gas 20 Connecting bar to cable connection 21 Arrangement of cable connections 22 Cable compartment 23 Cable bracket 24 Cable (not included in the scope ofsupply) 25 Cover of the HV HRC fuse compartment 26 Connecting bar to the bushings
for the HV HRC fuse
27 Three-position switch-disconnector 28 Spring-operated/stored-energy mechanism 29 Bushing as interface type “A” for
cable plug with plug-in contact O
ption: Bushing as interface type “C”
for cable plug with bolted contact (M16)
30 O
ption: Cable elbow plug with
plug-in contact
31 Cable compartment cover 32 M12 earthing connection 33 Spring-operated mechanism 34 Bushing as interface type “C“ for cable
plug with bolted contact (M16)
35 O
ption: Cable T-plug with bolted contact
36 Pressure relief device 37 O
ption: Straight cable plug with
plug-in contact
ption: Low-voltage compartment
38 O
Components
Three-position switch-disconnector, operating mechanisms
Three-position switch-disconnector
The switching device used is the proven three-position switch-disconnector
Functions
Load-break function
Earthing function with
short-circuit making capacity Switch positions
CLOSED – OPEN – EARTHED
Operating mechanisms
The three-position switch­disconnector is operated from the switchgear front via
Detachable lever mechanism (standard)
• Spring-operated mechanism – With ”spring-operated
CLOSED” and ”spring-oper­ated OPEN” for installation in ring-main feeders
Spring-operated/stored-
energy mechanism
– With ”spring-operated
CLOSED” and ”spring-oper­ated OPEN” for installation in transformer feeders
–Withanadditionalenergy
store for the function ”stored­energy OPEN” after tripping by the HV HRC fuse (striker tripping) or by the shunt release
ptions
O
Motor operating mechanism for switch-disconnector
Rotary operating mechanism
Locking devices
Auxiliary contacts for three position switch-disconnector and make-proof earthing switch
Shunt release for transformer feeders
Closing lock-out for ring­main feeders
De-earthing lock-out for transformer feeders
Different operating levers1)for the operating mechanisms of the switch-disconnector and of the make-proof earthing switch
1) According to VDN */VDEW**
recommendation
* AssociationofGermanNetwork
Operators VDN e.V. at the VDEW in Germany (as of 2003)
** Association of German
Power Stations – VDEW e.V.
Three-position switch-disconnector
s p e 2 0 1
­5 4 A H
­R
Switchgear vessel of a ring-main/transformer block, scheme 10
1
(rear view) 1 Three-position switch-
disconnector in the transformer feeder
2 Three-position switch-
2
disconnector in the ring-main feeders
3 Pressure relief device
3
Operating mechanisms
s p e a 3 0 1
­5 4 A H
­R
s p e 4 0 1
­5 4 A H
­R
s p e 5 0 1
­5 4 A H
­R
7
s p e a 6 0 1
-
­5 4 A H
­R
s p e 7 0 1
­5 4 A H
­R
Control board for detach­able lever mechanisms
(standard)
4
Example: Ring-main/transformer block,
5
scheme 10
4 Locking device (option)
6
for the detachable lever mechanism
5 Detachable lever
operation for the earthing function
6 Detachable lever
operation for the load-break function
7 Detachable lever
mechanism for the ring-main feeder
8 Detachable lever
8
mechanism for the transformer feeder
Control board for rotary operating mechanisms
(option) Example: Ring-main feeder
9
9 Symbols for the actuating
direction of the rotary operating mechanism
10 Locking device for the ro-
10
tary operating mechanism
11 Rotary operating
mechanism (option)
11
Switchgear Type 8DJ20 up to 24 kV, Gas-Insulated· Siemens HA 45.31 · 2008
7
HA45-2364 eps
1400
~2
880
³
15
775
240
435
~560
2 3
5
1
4
HA45-2363 eps
~1762
880
³
15
775
240
435
~560
5
1
2 3 4
Components
HV HRC fuse assembly, secondary equipment, pressure absorber system
HV HRC fuse assembly
The HV HRC fuse boxes are single-phase insulated and lo­cated above the transformer feeder outside the switchgear vessel.
Standards
(see page 21)
HV HRC fuse links with striker in “medium” version according to
IEC 60 282-1
VDE 0670 Parts 4 and 402
DIN 43 625 main dimensions
Features
Requirements fulfilled as HV
alternating current switch­fuse combination
Selection of HV HRC fuses for
transformers For further features
see Catalog HA 40.1
Secondary equipment (option)
Auxiliary switches, motor
operating mechanisms or shunt releases wired to a terminal strip
Location of the terminal strip next to the operating mecha­nism module of the feeder concerned
Customer-side cable routing to the terminal strip from the side or rear
Pressure absorber system
(option)
Maintenance-free
For all schemes (except radial transformer panel, scheme 01)
For rated short-time with stand current I with IAC (internal arc
w 16 kA,
k
-
classification, see page 22)
With 105 mm deep pressure relief duct for pressure relief upwards
For overall height of switch-
gear: –Standard: –O
For wall-standing arrangement
Transformer cable routing: –Standard: –O
schemes 10, 71 and 72
Weight approx. 110 kg
1400 mm
ption: 1760 mm
Downwards
ption: To th e r ear for
HV HRC fuse compartment
s p e 8 0 1
­5 4 A H
­R
Secondary equipment (option)
1
2
3
4
5
s p e 3 3 1
­5 4 A H
­R
Pressure absorber system
(option)
Standard: Overall height 1400 mm
6
7
O
ption: Overall height 1760 mm
HV HRC fuse compartment with cable compartment cover removed
Phase L1: HV HRC fuse box with HV HRC fuse slide removed
Phase L2: HV HRC fuse box closed
Phase L3: Replacement of HV HRC fuses
Auxiliary switch, motor operating mechanism and shunt release
Example: Transformer feeder
1 Wiring duct 2 Te rm ina l str ip 3 Auxiliary switch at spring-
operated mechanism of a ring-main feeder
4 Auxiliary contactors
(standard for motor operating mechanism)
5 Motor operating mechanism
at spring-operated/ stored-energy mechanism
6 Locking device
(standard for motor operating mechanism)
7 Shunt release at spring-
operated/stored-energy mechanism
Sectional views of the pressure absorber system
1 Wall distance 2 Pressure absorber system
with rear pressure relief duct directed upwards
3 Cable bushing 4 Divided floor plate for
cable entry for on-site installation
5 Floor opening for the
cable feeder
8
Switchgear Type 8DJ20 up to 24 kV, Gas-Insulated· Siemens HA 45.31 · 2008
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