
Contents
Page
1
1.1
1.2
1.3
1.3.1
1.3.2
1.3.3
1.3.4
1.3.5
.3.6
1
.3.7
1
1.3.8
1.3.9
2
3
3.1
3.1.1
3.1
.2
Preconditions
Preconditions
Preliminary
Visual
remarks
system
Stickers
Earthing
Position
Cable
encoders
laying
Shielding
Operator
Summary
Central
panel
status
controller
Cables
Installation
Module
Overview
Central
Central
Checklist
Overview
SINUMERIK
controller
controller
Visual
and
installation
of
....
and
battery
(with
(with
....
screen
check
Check
.
805SM-TW
subassembly)
V
24
subassembly)
V
230
1-1
1-1
1-1
1-3
1-3
1-4
1-4
1-4
1-4
1-4
1-5
1-5
1-5
2-1
3-1
3-1
3-2
3-3
4
4.1
4.1.1
4.1.2
4.2
4.3
4.3.1
4.3.2
4.3.3
4.4
5
5.1
5.2
5.2.1
5.2.2
5.2.3
5.2.4
5.2.5
5.2.6
5.2.7
Voltage
Voltage
Voltage
Battery
Starting
Validity
CPU
EPROM
Validity
and
check
supply
buffering
sequence
check
monitoring
check
checkofcentral
Software
Standard
Standard
installation
Axis
Checking
Position
control
Maximum
Definition
Variable
Closing
Axis
incremental
the
traverses
Validity
of
RAM
of
the
identification
Installation
installation
and
of
adjusting
resolution,
axis
speed
maximum
of
weighting
position
in
control
JOG
Check
memory
control,
opening
screen
controller-monitor-operator
and
NC
the
PLC
control
input
directionofthe
resolution
setpoint
loop
mode
keyboard
axes
feed
4-1
4-1
4-1
4-2
4-3
4-3
4-3
4-3
4-4
4-5
5-1
5-1
5-4
5-4
5-5
5-6
5-6
5-6
5-7
5-7

5.2.8
5.2.9
5.2.10
5.2.11
5.2.11.1
5.2.11.2
5.2.12
5.2.13
5.2.14
5.3
5.3.1
5.3.2
5.3.3
5.3.4
5.3.5
5.4
5.4.1
5.4.2
5.4.3
5.4.4
5.4.5
5.4.6
5.5
5.6
Multgain
Servo
NC
gain
Kv
Acceleration
Reference
Reference
Reference
MD
NC
MD
NC
Contour
Spindle
point
point
point
204*
212*
monitoring
installation
Preconditions
Speed
inputs
Acceleration
Spindle
Testing
Installation
Selection
Input
Setting
Definition
Selection
Tool
User
Memory
setting
spindle
of
of
aggregate
of
vertical
of
of
of
carrier
Memory
allocation
machine
the
spindle
configuration
260*
MD
factor
approach
approach
approach
and
NC
MD
(clamping
gears
for
time
constants
data
in
MDA
the
tool
carrier
coordinate
offsets
drilling
visualization
designations
Submodule
without
automatic
with
(exact
208*
tolerance)
mode
spindles
display
(UMS)
automatic
stop
system
direction
direction
coarse
limit
determination
determination
fine)
and
5-8
5-10
5-12
5-14
.
..
5-14
5-17
5-18
5-18
5-19
5-20
5-20
5-22
5-22
5-22
5-22
5-24
5-24
5-26
5-27
5-28
5-30
5-32
5-34
5-35
6
6.1
6.2
6.3
7
7.1
7.2
7.3
7.3.1
7.3.2
7.3.3
7.3.4
7.3.5
7.3.6
7.3.7
7.3.8
7.3.9
7.4
7.5
7.6
Service
Selection
Service
Service
Data
General
R
Setting
Working
Spindle
Dry
Displays
of
data
data
notes
parameters
data
area
data
run
feedrate
service
for
for
(SD)
limitations
Spindle-specific
data
data
data
data
data
for
for
for
for
bits
data
data
data
Setting
Setting
Setting
Setting
Setting
machine
NC
machine
NC
machine
PLC
displays
for
axes
spindles
and
incremental
values
offset
technology
user
the
drilling
files
modules
communication
(NC
values
(NC
bits
values
MD
MD
(PLC
and
axes
dimension
values)
bits)
MD)
spindle
.
6-1
6-1
6-2
6-3
7-1
7-1
7-1
7-2
7-2
7-2
7-4
7-4
7-5
7-6
7-6
7-8
7-8
7-12
7-12
7-12

8
NC
Machine
Data
8—1
8.1
8.1.1
8.1.
1.1
1.2
8.1.
8.1.2
8.1.3
8.1.4
8.2
8.2.1
8.2.2
8.2.3
8.2.4
8.2.5
8.2.6
8.2.6.1
6.
8.
2.
6.3
8.2.
8.2.6.4
8.2.7
8.2.8
8.2.9
8.3
8.3.1
8.3.2
8.3.3
8.3.4
8.3.5
8.3.6
General
Overview
Overview
Overview
Display
Effectiveness
Input
units
Description
General
Axis-specific
Spindle-specific
Machine
Machine
Machine
General
2
Machine
Machine
Machine
Machine
Machine
Machine
Description
General
Spindle-specific
Channel-specific
Axis-specific
Bits
for
Bits
for
notes
of
NC
MDs
NC
of
MD
of
MD
NC
input
and
individual
of
NC
of
MD
NC
values
MD
NC
NC
data
data
data
notes
data
data
data
data
data
data
NC
aggregates
for
spindles
for
graphical
for
explanation
explanation
explanation
for
polymarkers
for
colour
for
NC
of
MD
bits
NC
NC
NC
MD
leadscrew
tool
carrier
values
bits
MDs
NC
of
machine
values
MD
values
values
MD
elements
graphical
for
graphical
for
graphical
for
visualization
attributes
MD
bits
MD
bits
bits
MD
bits
compensation
error
and
spindle
data
displays
graphics
element
element
element
line
rectangle
circle
.
8-1
8-1
8-1
8-2
8-3
8-3
8-3
8-4
8-4
8-21
8-54
8-64
8-65
8-68
8-68
8-69
8-72
,
.
8-75
8-78
8-80
8-81
8-82
8-82
8-103
8-105
8-109
8-114
8-114
9
9.1
9.2
9.2.1
9.2.2
9.3
9.3.1
9.3.2
9.3.3
9.3.4
9.4
9.5
10
10.1
10.2
10.2.1
10.2.2
10.2.3
10.2.4
10.3
PLC
Description
Technical
PLC
Overview
data
machine
of
Description
PLC
installation
General
NC
PLC
PG
PLC
PLC
Data
General
Diskette
Formatting
Copying
Changing
Listing
Data
notes
machine
«ÿ>
PG
commands
operating
status
Saving
notes
handling
diskettes
diskettes
directories
handling
(PLC
data
MDs
PLC
of
PLC
data
for
link
system
Programmer
with
diskettes
MDs
the
(BESY)
MDs)
....
..
.
PLC
(PG)
9-1
9-1
9-2
9-2
9-2
9-15
9-15
9-15
9-16
9-16
9-17
9-18
10-1
10-1
10-1
10-1
10-3
10-4
10-5
10-6

10.3.1
10.3.2
10.4
10.4.1
10.4.2
10.4.3
10.4.4
10.4.5
10.5
10.6
Listing
Copying
NC
<->
files
files
PG
Cable
Interface
Interface
Additional
initial
Data
Procedure
Procedure
data
transfer
parameters
parameters
baud
rates
identifiers
data
for
data
for
transfer
on
the
on
the
(for
transfer
SINUMERIK
PG
PG
from
from
635,
PG
the
the
805SM
PG
675,
685
SINUMERIK
SINUMERIK
the
to
PG
only)
805SM
the
to
805SM
PG
10-7
10-7
10-8
10-8
10-8
10-9
10-9
10-10
10-10
..
10-12
.
11
11.1
11.2
11.2.1
11.2.2
11.2.3
11.2.4
11.3
11.3.1
11.3.2
11.4
11.4.1
11.4.2
11.4.3
11.4.4
11.4.5
11.4.6
11.5
11.5.1
11.5.2
11.5.3
11.5.4
11.6
11.6.1
11.6.2
11.6.3
11.6.4
11.6.5
11.7
11.7.1
11.7.2
11.8
11.9
11.9.1
11.9.2
11.9.3
11.9.3.1
11.9.3.2
11.9.3.3
11.9.4
11.10
Functional
Leadscrew
Spindle
Corresponding
analog
S
9,
M1
Influence
Rotary
Corresponding
Functional
Link
to
General
System
Jumper
Function
Illustrationofthe
Description
error
control
M4,
(M3,
Oriented
the
of
function
axis
description
PLC
host
notes
configuration
assignments
blocks
compensation
MDs
M5)
spindle
on
PLC
data
and
error
monitoring
Example
Synchronism
General
Reference
Activating/deactivating
Interface
notes
point
signals
approach
and
machine
Joblist
Functional
Preconditions
Procedure
Messages
Trouble
Tapping
description
of
joblist
of
shooting
dynamic
with
joblist
installation
Description
Machine
Actual
Connecting
value
General
System
SINUMERIK
Basic
program
Interface
Compatibility,
Procedure
Spline
interpolation
description
data
measurement
an
external
notes
configuration,
805SM-TW
for
external
signals,
machine
performance
external
of
stop
the
spindle
of
link
messages
with
the
function
modules
principle
synchronous
data
installation
following
with
error
absolute
PLC
assignments
external
with
PLC
data
characteristics,
installation
PLC
axes
compensation
encoder
PLC
synchronization
11-1
11-1
11-10
11-10
11-10
11-11
11-18
11-19
11-19
11-19
11-22
11-22
11-22
11-23
11-27
11-28
11-29
11-31
11-31
11-33
11-35
11-36
11-37
11-37
11-37
11-38
11-38
11-40
11-41
11-41
11-42
11-46
11-48
11-48
11-49
11-50
11-50
11-52
11-52
11-53
11-54

06.93
2
Installation
Checklist
Option
Yes
list
No
Designation
Screen
texts1)
Part
Part
Second
PTP
4th
5th
Job
Spline
3D
Contour
display
program
program
V.24
communication
axis
axis
list
interpolation
interpolation,
format
English/German
French/German
Italian/German
Spanish/German
memory
memory
interface
V.24
helical
interpolation
shorthand
Hardware
(Software
(6FX1
(6FX1
(6FX1
(6FX1
32
KB
+
KB
64
+
882-2BX50-1A6FM2
6FX1
MLFB
MLFB)
882-0BX12-XX)
882-0BX32-XX)
882-0BX42-XX)
882-0BX52-XX)
Order
6FM2
6FM2
6FM2
6FM2
6FM2
6FM2
6FM2
6FM2
6FM2
No.
805-5AC20
805-5AC21
805-5AC62
805-5AC70
805-5AA04
805-5AA05
805-5AB25
805-5AB60
805-5AB61
805-5AB75
Thread
Tapping
Oriented
Spindle
Leadscrew
revolutional
without
spindle
speed
analog
error
Synchronism
WOODSTEP
package:
Basic
standard
FBs
115U
Operator
Monochrome
Colour
display
EPROM
1
ware,
User
MB
memory
with
panel
display
(12”)
submodule
unprogrammed)
submodule,
(unprogrammed)
User
memory
submodule,
(unprogrammed)
Shield
for
submodule
free
feedrate
compensating
stop
compensation
cycles
external
for
firmware
(12”)
(for
system
EPROM
RAM
slots
chuck
(wood)
PLC
soft¬
(6FC4
6FX1
6FX1
6FX1
030
570
700-8AD01)
154-5BA00
128-4BC00
135-3BA00
7222.00
6FM2
6FM2
6FM2
6FM2
6FM2
6FM2
6FM2
6FM2
6FM2
6FM2
6FM2
6FM2
6FM2
6FC3
805-5AE31
805-5AE36
805-5AE42
805-5AF02
805-5AH56
805-5AH40
805-8PC01
805-8AB00
805-4AS31
805-4AR04
805-4AR50
805-5AN32
805-5AN24
985-7AC
1)
®
Siemens
SINUMERIK
is
an
Option,
AG
must
All
1991
805SM-TW
neverthelessbeused.
Rights
Reserved
(IA)
62B5
440-0MR02
2-3

Voltage
4
and
Validity
Check
06.92
4.3.3
functions
The
Power
•
Central
Monitor
Operator
Cables
•
Interface
Coaxial
CPU
•
case
In
above:
Miniature
•
(see
Adjustment
•
(see
SCREEN
•
DISABLE
•
DISABLE
•
Validity
of
these
supplies
controller
keyboard
are
connected
cable
cable
from
running
is
an
error
of
fuses
INTERFACE
possibilities
INTERFACE
BLANK
KEYBOARD
KEYBOARD
check
O.K.
from
(-»ÿ
the
for
of
components
:
230
unit.
230
AC
:
DC
Measure
+
:
24
Measure
central
central
red
following
operator
DESCRIPTION
controller
LED
monitor
for
DESCRIPTION
interface
signal
interface
PARTLY
central
depend
V~
(A
24
controller
is
items
keyboard
or
power
V
V
voltage
V
from
voltage
not
PART
PART
(Q79.6)
signal
interface
+
for
for
on)
must
controller-monitor-operator
following
the
on
V
external
24
colour
unit
monitor
supply
monochronous
(make
power
(make
(VGA
(VGA
be
and
2
2
(Q79.7)
signal
sure
supply
sure
module
module)
checkedinaddition
monitor
CABLES
-
CABLES
-
suppy
with
load
X141)
to
that
that
monitor
AND
AND
conditions:
the
to
220
V
or
monitor
polarity
current
polarity
keyboard
to
to
HARDWARE)
HARDWARE)
internal
24
+
is
is
the
keyboard
power
may
V
correct)
correct)
conditions
supply
be
available).
listed
4-4
©Siemens
AG
1991
All
Rights
Reserved
SINUMERIK
62B5
440-0MR02
805SM-TW
(IA)

06.93
Voltage
4
and
Validity
Check
4.4
For
system
Restart
Restart
System
Screen
Software
operating
software
EPROM
EPROM
software
display
the
and
texts
English/German
French/German
Italian/German
Spanisch/German
Notes:
XX:
The
identifier
module
for
for
used.
on
language
again.
The
off
second
and
identification
SINUMERIK
screen
Designation
(D94
(D95
(module
(module
software
the
CPU
on
CPU
on
1
screen
is
display
)
version
defined
805SM-TW,
texts
module)
module)
2)
display
texts
by
modifying
2
restart
are
required.
(module
EPROMs
Product
570.882.0801
570.882.0802.XX
570.882.9001
570.882.901
570.882.9032.XX
570.882.9042.XX
and
number
.XX
.XX
2.XX
570.882.9052.XX
an
NO
2)
MD
is
option,
5149
bit
plug-in
1
/
it
and
0
module
Order
6FX1
6FX1
6FX1
6FX1
6FX1
6FX1
nevertheless
must
switching
for
each
number
882-0BX80-XX
882-OBX01-XX
882-0BX12-XX
882-0BX32-XX
882-0BX42-XX
882-0BX52-XX
be
the
control
©Siemens
SINUMERIK
AG
1991
All
805SM-TW
Rights
(IA)
Reserved
6ZB5
440-0MR02
4-5

06.93
Standard
5
Installation
5
5.1
In
•
•
•
•
•
The
•
•
•
•
•
this
Standard
Standard
Section
system
The
CHECK.
The
power
AND
VALIDITY
The
devices
CABLES
The
feed
started
The
INITIALIZATION
Softkey
Key
Softkey
Enter
Softkey
up
PLC
password
Installation
installation
following
the
has
been
supply
CHECK.
have
AND
HARDWARE.
and
main
(EMERGENCY
program
user
menue
DIAGNOSTICS
MORE
INITIALIZATION
INITIALIZATION
(menu
and
preconditions
checked
all
to
components
been
jumpered
spindle
(STEP
may
expansion
press
according
drives
STOP).
5)
be
INPUT
NC
of
must
has
according
disabled
are
is
executable.
selected
key)
key
and
PLC
have
Chapter
to
been
checked
INTERFACE
to
until
as
follows
fulfilled:
been
PRECONDITIONS
according
DESCRIPTION
axis
and
the
proceeding
spindles
from
Chapter
to
the
AND
PART
have
data
VISUAL
VOLTAGE
2
-
been
area:
After
an
selected
By
pressing
a
hook.
Initialize
The
to
the
chapter
the
Initialize
The
Format
Deletion
presetting.
Format
The
part
PLC
The
internal
via
memory
PLC
part
programs
general
memory
Reset
cursor
the
START
the
WOOD
functions
FUNCTIONAL
internal
MD
user
data
setting
of
program
part
program
the
or
TRANSLINE
area
for
carried
or
area
is
memory
data,
memory
(NC
RESET
area
for
INITIALIZATION
keys.
softkey,
machine
external
cleared
memory
MD
the
the
data
through.
DESCRIPTION.
PLC
and
offsets,
tool
is
cleared
8).
user
PLC
menue
function
or
The
preset
selected
OPERATION
is
cleared
OPERATION
with
offsets,
zero
a
and
program
appears.
will
WITHOUT
the
and
WITHOUT
standard
R
directory
is
cleared.
The
various
be
executed
NC.
machine
NC
machine
parameters,
created
for
functions
and
data
are
function
data.
program
the
maximum
can
be
acknowledged
preset
according
is
described
parameters
number
with
in
or
of
®
Siemens
SINUMERIK
AG
All
1991
805SM-TW
Rights
(IA)
Reserved
6ZB5
440-0MR02
5-1

Standard
5
Installation
09.91
5.2.9
To
gain)
If
the
machine
The
•
•
The
Kv
Servo
achieve
factor
factor
Kv
loads.
maximum
drive
the
time,
(rise
quality
the
factor
Kv
=
gain
negligible
only
252*)
MD
NC
high,
is
too
permissible
configuration
acceleration
of
the
machine.
defined
is
Speed
Following
error
m/min
mm
empirical
an
If
overshootingorinstability.
value
is
Association
the
for
factor
Kv
contour
required.
is
however,
Kv
and
as
the
Kv
deviations
it
factor
depends
braking
unitofthe
of
German
is
factor
results
ability),
[m/min]
[mm]
factor
K
known
continuous
with
instability,
in
on:
according
Engineers
for
the
path
overshoots
the
to
(VDI)
machine,
control,
and
standard
this
set
a
possibly
value
high
and
(servo
Kv
excessive
check
for
factor
Kv
Reduce
maximum
drive
the
remains
setting
acceleration
factor.
Kv
below
Proper
precondition
the
(NC
acceleration
The
electrical
its
MD
speed
276*).
must
current
controller
for
the
The
overshoot
therefore
threshold.
correct
optimization
factor
Kv
is
setting.
behaviouriscrucial
enough
set
low
be
for
ensure
to
evaluating
that
the
the
5-10
®
Siemens
AG
1991
All
Rights
Reserved
SINUMERIK
6ZB5
440-0MR02
805SM-TW
(IA)

06.92
5
Standard
Installation
following
The
installation:
NC
MD
131
146
4000
4010
4030
4100
4110
4180
4190
4260
4440
4450
4460
4470
4480
4510
5200
5200
5200
5210
5210
bit
bit
bit
bit
bit
0
1
2
1
7
NC
and
MDs
Spindle
Spindle
Spindle
Max.
speed
speed
Min.
Acceleration
Spindle
Max.
spindle
Shutdown
Dwell
Loweset
Max.
Actual
Sign
change
Puls
encoder
change
Sign
Spindle
PLC
offset
assignment
drift
for
for
time
speed
speed
speed
for
time
motor
spindle
value
speed
*
actual
set
available
signals
NC
values
constant
tolerance
tolerance
tolerance
servo
enable
setpoint
2
value
available
value
must
speed
be
noted
Gear
Gear
Gear
Gear
Gear
Gear
conjunction
in
1
8
1
8
1
8
with
spindle
PLC
Q100.7
Q100.6
Q100.5
Q100.4
Q101.3
NC
—
Spindle
Spindle
Preset
Spindle
Automatic
Procedure:
following
The
MD
4000
MD5210
®
Siemens
SINUMERIK
AG
signals
enable
controller
set
offset
machine
NC
value***
7
bit
1991
All
805SM-TW
value
effective
gear
Rights
(IA)
enable
ZERO
selection
data
spindle
spindle
Reserved
mustbeset
assignment
available
6ZB5
first:
440-0MR02
5-21

Standard
5
5.3.2
Installation
Speed
inputs
for
06.92
gears
MDs
NC
NC
MDs
These
5.3.3
MD
NC
These
(also
5.3.4
maximum
The
5.3.5
Enter
Incorrect
•
No
•
4030
to
4110
to
data
must
Acceleration
4190
to
must
data
chapter
see
Spindle
spindle
Testing
M03/M04
direction
rotation
4100
4180
provided
be
time
4260
provided
be
FUNCTIONAL
setting
speed
spindle
S
value:
an
with
rotation
of
maximum
enter
minimum
enter
by
the
manufacturer.
constants
by
the
manufacturer
DESCRIPTION
data
be
MDA
-»•
entered
mode
must
in
M19,
setting
in
Change
Check
speed
speed
and
be
ORIENTED
NCMD
interface
optimized
4030
data
5210
signals
before
SPINDLE
(spindle
1
bit
the
installation
STOP).
speed
limitation).
following
The
Q100.7
Q100.6
Q100.5
Q101.3
Q100.4
Preset
Spindle
•
interface
Spindle
Spindle
No
preset
Automatic
Spindle
value
S
drift
enable
controller
value
gear
offset
0:
-»•
signals
enable
ZERO
selection
effective
Carry
are
out
required:
(always
compensation
drift
”1”
with
analog)
S
(NC
MD
4010)
5-22
®
Siemens
AG
1991
All
Rights
Reserved
SINUMERIK
6ZB5
440-0MR02
805SM-TW
(IA)

8
NC
Machine
Data
4X1,
4X2,
4Y1.4Y2
09.91
SP03363.0
d:
<
Ax1
Ayl
Ax2
Ay2
d
A
R
compensating
No
Length
Length
Total
Total
6
MD
point
End
Cutter
1
of
st
1
of
st
length
of
length
of
(threshold
of
1st
radius
movement;
/
/
/
compensating
compensating
compensating
both
compensating
both
insertion
CRC
for
the
with
correct
CRC
block
/
movement
movement
movements
movements
blocks)
selected
compensation
A
It
in
in
4X1,
_
X
direction
Y
direction
4Y1
.
in
in
is
<
t
X
direction
Y
direction
not
d:
carried
SP03364.0
Contour
f
out
until
error
the
end
(E)
the
block.
of
Axi
Ayl
AX2
Ay2
d
A
R
Shortened
Length
of
1st
Length
Total
Total
MD
End
Cutter
compensating
1
of
length
length
(threshold
6
point
of
radius
st
compensating
compensating
compensating
both
of
compensating
both
of
CRC
for
with
block
1st
movement
/
/
movement
movement
insertion
selected
CRC
•
C
A
*
\
X
direction
in
Y
in
direction
movements
movements
blocks)
/
X
in
in
Y
\
\
direction
direction
8-8
®
Siemens
AG
1991
All
Rights
Reserved
SINUMERIK
440-0MR02
6ZB5
805SM-TW
(IA)