siemens 805SM-TW Installation Guide
Overview
of
the
SINUMERIK
805SM-TW
Documentation
General
39
SINUMERIK
805SM-TN
Brief
Product
Transfer
Automation
Woodworking
-
User
Line
Documentation
39.
805SM-TW
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805SM-TW
SINUMERIK
Catalog
Transfer
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Automation
Woodworking
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Line
805SM-TW
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39
39
Accessories
SINUMERIK
NC
Catalog
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User,
Service
Manufacturer
Documentation
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805SM
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Communication
and
(FH)
Operating
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Guide
Manufacturer
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805SM
SINUMERIK
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(BE)
Manual
Manufacturer
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Multiple
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Machine
(BN)
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805SM-TW
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Signals
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Documentation
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39
805SM-TW
SINUMERIK
Operating
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805SM
SINUMERIK SINUMERIK
PLC
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805SM
NC
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Instructions
Lists
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Guide
SINUMERIK
805SM-TW
Software
Version
Installation
Installation
Service
Guide
Documentation
4
Instructions
Valid
for:
Control
SINUMERIK
Edition
02.94
805SM-TW
Software
Version
3
and
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SINUMERIK®
documentation
Printing
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The
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06.93
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Changes
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Notes
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safety
requirements
When
under
operating
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electric
voltage.
WARNING
devices,
some
machine
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inevitably
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A
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in
serious
trained
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to
to
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configuration,
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for
example,
relevant
relevant
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on/off,
safety
safety
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earth
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aquainted
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techonology
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hand,
machines.
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servicing
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on
on
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products
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dangers
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themselves:
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notes
serious
or
precautions
hand,
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to
warnings
machine
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to
meanings
signifies
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prevent
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have
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personal
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itself
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DANGER
sense
themselves
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safety
or
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this
of
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signifies
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documentation
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bodily
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part
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catalogue
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Depending
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example,
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supplied.
device/system
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A
or
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described
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configuration,
regulations,
beings
passive
under
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and
however,
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of
purpose
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dent
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safety
installation,
represents
conditions.
automation
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errors
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disables
only
connection
Siemens.
tested
adhering
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drive.
dangerous
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guarantee
(e.g.
etc.).
for
and
to
to
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by
use
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with
non-Siemens
documented
corresponding
the
and
machine
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faults
in
division
the
of
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conditions
device
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means
of
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to
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Notes
Since
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on
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undangerous
product
products
product
configuration
are
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into
larger
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systems
Please
unit.
or
units,
note
these
the
notes
following
are
facts
guideline
a
particular:
in
for
7
Further
If
instructions
ations
notes
measuringortesting
for
the
active-part
for
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is
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prevention
working).
to
high
a
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configuring
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means
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accidents
of
Use
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exchanging
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quoted
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opening
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use
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when
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strictly
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prevent
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service
inthe
list
servicing
serious
pull
the
device.
the
specified
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expose
explosion
of
lithium
battery
of
screens:
operation,
of
radiation
safety
observe
of
safety
an
channels,
may
dangerous
sources
active
VBG
electric
by
or
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of
spare
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mains
batteries
(maximum
or
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especially
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of
regulations
instruction
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has
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for
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faults
of
device,
4.0,
adhere
especially
tools.
WARNING
Siemens
by
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types
mercury
type
X-rays.
may
services
parts
parts.
cause
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to
initiate
or
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to
storage
or
picture
of
These
manuals
been
reached
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example.
measures
danger.
to
the
Section
only
be
authorized
components,
or
Unauthorized
death
machine.
or
temperature
batteries,
changes
and
grievous
or
disconnector
the
exchanging
solder
on
use
batteries
in
the
may
tube
changes
the
device
regulations
(Permissible
8
reparied
the
100
the
as
by
by
Siemens.
only
opening
bodily
fuses.
cells
for
°C).
same
hazardous
high
voltage
lead
to
not
do
must
not
and
the
parts
use
and
harm
before
the
Do
not
types
waste.
or
an
comply
be
devi¬
as
open
the
with
Preconditions
and
Visual
Control
0
Installation
Module
Voltage
Standard
Service
Data
Overview
and
Installation
Displays
Checklist
Validity
0
0
Check
m
0
0
0
Machine
NC
PLC
Data
Functional
Monitoring
Description
Saving
Data
Programmer
with
Description
0
9
(PG)
0
0
0
Contents
Page
1
1.1
1.2
1.3
1.3.1
1.3.2
1.3.3
1.3.4
1.3.5
.3.6
1
.3.7
1
1.3.8
1.3.9
2
3
3.1
3.1.1
3.1
.2
Preconditions
Preconditions
Preliminary
Visual
remarks
system
Stickers
Earthing
Position
Cable
encoders
laying
Shielding
Operator
Summary
Central
panel
status
controller
Cables
Installation
Module
Overview
Central
Central
Checklist
Overview
SINUMERIK
controller
controller
Visual
and
installation
of
....
and
battery
(with
(with
....
screen
check
Check
.
805SM-TW
subassembly)
V
24
subassembly)
V
230
1-1
1-1
1-1
1-3
1-3
1-4
1-4
1-4
1-4
1-4
1-5
1-5
1-5
2-1
3-1
3-1
3-2
3-3
4
4.1
4.1.1
4.1.2
4.2
4.3
4.3.1
4.3.2
4.3.3
4.4
5
5.1
5.2
5.2.1
5.2.2
5.2.3
5.2.4
5.2.5
5.2.6
5.2.7
Voltage
Voltage
Voltage
Battery
Starting
Validity
CPU
EPROM
Validity
and
check
supply
buffering
sequence
check
monitoring
check
checkofcentral
Software
Standard
Standard
installation
Axis
Checking
Position
control
Maximum
Definition
Variable
Closing
Axis
incremental
the
traverses
Validity
of
RAM
of
the
identification
Installation
installation
and
of
adjusting
resolution,
axis
speed
maximum
of
weighting
position
in
control
JOG
Check
memory
control,
opening
screen
controller-monitor-operator
and
NC
the
PLC
control
input
directionofthe
resolution
setpoint
loop
mode
keyboard
axes
feed
4-1
4-1
4-1
4-2
4-3
4-3
4-3
4-3
4-4
4-5
5-1
5-1
5-4
5-4
5-5
5-6
5-6
5-6
5-7
5-7
5.2.8
5.2.9
5.2.10
5.2.11
5.2.11.1
5.2.11.2
5.2.12
5.2.13
5.2.14
5.3
5.3.1
5.3.2
5.3.3
5.3.4
5.3.5
5.4
5.4.1
5.4.2
5.4.3
5.4.4
5.4.5
5.4.6
5.5
5.6
Multgain
Servo
NC
gain
Kv
Acceleration
Reference
Reference
Reference
MD
NC
MD
NC
Contour
Spindle
point
point
point
204*
212*
monitoring
installation
Preconditions
Speed
inputs
Acceleration
Spindle
Testing
Installation
Selection
Input
Setting
Definition
Selection
Tool
User
Memory
setting
spindle
of
of
aggregate
of
vertical
of
of
of
carrier
Memory
allocation
machine
the
spindle
configuration
260*
MD
factor
approach
approach
approach
and
NC
MD
(clamping
gears
for
time
constants
data
in
MDA
the
tool
carrier
coordinate
offsets
drilling
visualization
designations
Submodule
without
automatic
with
(exact
208*
tolerance)
mode
spindles
display
(UMS)
automatic
stop
system
direction
direction
coarse
limit
determination
determination
fine)
and
5-8
5-10
5-12
5-14
.
..
5-14
5-17
5-18
5-18
5-19
5-20
5-20
5-22
5-22
5-22
5-22
5-24
5-24
5-26
5-27
5-28
5-30
5-32
5-34
5-35
6
6.1
6.2
6.3
7
7.1
7.2
7.3
7.3.1
7.3.2
7.3.3
7.3.4
7.3.5
7.3.6
7.3.7
7.3.8
7.3.9
7.4
7.5
7.6
Service
Selection
Service
Service
Data
General
R
Setting
Working
Spindle
Dry
Displays
of
data
data
notes
parameters
data
area
data
run
feedrate
service
for
for
(SD)
limitations
Spindle-specific
data
data
data
data
data
for
for
for
for
bits
data
data
data
Setting
Setting
Setting
Setting
Setting
machine
NC
machine
NC
machine
PLC
displays
for
axes
spindles
and
incremental
values
offset
technology
user
the
drilling
files
modules
communication
(NC
values
(NC
bits
values
MD
MD
(PLC
and
axes
dimension
values)
bits)
MD)
spindle
.
6-1
6-1
6-2
6-3
7-1
7-1
7-1
7-2
7-2
7-2
7-4
7-4
7-5
7-6
7-6
7-8
7-8
7-12
7-12
7-12
8
NC
Machine
Data
8—1
8.1
8.1.1
8.1.
1.1
1.2
8.1.
8.1.2
8.1.3
8.1.4
8.2
8.2.1
8.2.2
8.2.3
8.2.4
8.2.5
8.2.6
8.2.6.1
6.
8.
2.
6.3
8.2.
8.2.6.4
8.2.7
8.2.8
8.2.9
8.3
8.3.1
8.3.2
8.3.3
8.3.4
8.3.5
8.3.6
General
Overview
Overview
Overview
Display
Effectiveness
Input
units
Description
General
Axis-specific
Spindle-specific
Machine
Machine
Machine
General
2
Machine
Machine
Machine
Machine
Machine
Machine
Description
General
Spindle-specific
Channel-specific
Axis-specific
Bits
for
Bits
for
notes
of
NC
MDs
NC
of
MD
of
MD
NC
input
and
individual
of
NC
of
MD
NC
values
MD
NC
NC
data
data
data
notes
data
data
data
data
data
data
NC
aggregates
for
spindles
for
graphical
for
explanation
explanation
explanation
for
polymarkers
for
colour
for
NC
of
MD
bits
NC
NC
NC
MD
leadscrew
tool
carrier
values
bits
MDs
NC
of
machine
values
MD
values
values
MD
elements
graphical
for
graphical
for
graphical
for
visualization
attributes
MD
bits
MD
bits
bits
MD
bits
compensation
error
and
spindle
data
displays
graphics
element
element
element
line
rectangle
circle
.
8-1
8-1
8-1
8-2
8-3
8-3
8-3
8-4
8-4
8-21
8-54
8-64
8-65
8-68
8-68
8-69
8-72
,
.
8-75
8-78
8-80
8-81
8-82
8-82
8-103
8-105
8-109
8-114
8-114
9
9.1
9.2
9.2.1
9.2.2
9.3
9.3.1
9.3.2
9.3.3
9.3.4
9.4
9.5
10
10.1
10.2
10.2.1
10.2.2
10.2.3
10.2.4
10.3
PLC
Description
Technical
PLC
Overview
data
machine
of
Description
PLC
installation
General
NC
PLC
PG
PLC
PLC
Data
General
Diskette
Formatting
Copying
Changing
Listing
Data
notes
machine
«ÿ>
PG
commands
operating
status
Saving
notes
handling
diskettes
diskettes
directories
handling
(PLC
data
MDs
PLC
of
PLC
data
for
link
system
Programmer
with
diskettes
MDs
the
(BESY)
MDs)
....
..
.
PLC
(PG)
9-1
9-1
9-2
9-2
9-2
9-15
9-15
9-15
9-16
9-16
9-17
9-18
10-1
10-1
10-1
10-1
10-3
10-4
10-5
10-6
10.3.1
10.3.2
10.4
10.4.1
10.4.2
10.4.3
10.4.4
10.4.5
10.5
10.6
Listing
Copying
NC
<->
files
files
PG
Cable
Interface
Interface
Additional
initial
Data
Procedure
Procedure
data
transfer
parameters
parameters
baud
rates
identifiers
data
for
data
for
transfer
on
the
on
the
(for
transfer
SINUMERIK
PG
PG
from
from
635,
PG
the
the
805SM
PG
675,
685
SINUMERIK
SINUMERIK
the
to
PG
only)
805SM
the
to
805SM
PG
10-7
10-7
10-8
10-8
10-8
10-9
10-9
10-10
10-10
..
10-12
.
11
11.1
11.2
11.2.1
11.2.2
11.2.3
11.2.4
11.3
11.3.1
11.3.2
11.4
11.4.1
11.4.2
11.4.3
11.4.4
11.4.5
11.4.6
11.5
11.5.1
11.5.2
11.5.3
11.5.4
11.6
11.6.1
11.6.2
11.6.3
11.6.4
11.6.5
11.7
11.7.1
11.7.2
11.8
11.9
11.9.1
11.9.2
11.9.3
11.9.3.1
11.9.3.2
11.9.3.3
11.9.4
11.10
Functional
Leadscrew
Spindle
Corresponding
analog
S
9,
M1
Influence
Rotary
Corresponding
Functional
Link
to
General
System
Jumper
Function
Illustrationofthe
Description
error
control
M4,
(M3,
Oriented
the
of
function
axis
description
PLC
host
notes
configuration
assignments
blocks
compensation
MDs
M5)
spindle
on
PLC
data
and
error
monitoring
Example
Synchronism
General
Reference
Activating/deactivating
Interface
notes
point
signals
approach
and
machine
Joblist
Functional
Preconditions
Procedure
Messages
Trouble
Tapping
description
of
joblist
of
shooting
dynamic
with
joblist
installation
Description
Machine
Actual
Connecting
value
General
System
SINUMERIK
Basic
program
Interface
Compatibility,
Procedure
Spline
interpolation
description
data
measurement
an
external
notes
configuration,
805SM-TW
for
external
signals,
machine
performance
external
of
stop
the
spindle
of
link
messages
with
the
function
modules
principle
synchronous
data
installation
following
with
error
absolute
PLC
assignments
external
with
PLC
data
characteristics,
installation
PLC
axes
compensation
encoder
PLC
synchronization
11-1
11-1
11-10
11-10
11-10
11-11
11-18
11-19
11-19
11-19
11-22
11-22
11-22
11-23
11-27
11-28
11-29
11-31
11-31
11-33
11-35
11-36
11-37
11-37
11-37
11-38
11-38
11-40
11-41
11-41
11-42
11-46
11-48
11-48
11-49
11-50
11-50
11-52
11-52
11-53
11-54
11.11
11.11.1
11.11.2
11.11.3
11.12
11.13
11.13.1
11.13.2
11.13.3
11.14
11.14.1
11.14.2
11.14.3
11.14.4
11.15
11.16
Operation
General
without
notes
Start-up
Programming
Gauging
Operation
General
Functional
Control
NC
General
Functional
PC
on
without
notes
description
restart-up
operation
notes
preconditions
connection
Operation
PTP
software
Precontrol
the
via
for
NC
fly
VGA
PC
MS-DOS
....
...
PC
11-54
11-54
11-55
11-55
11-56
11-58
11-58
11-59
11-61
11-63
11-63
11-64
11-65
11-66
11-67
11-69
12
12.1
12.2
12.3
12.4
Monitoring
General
Alarm
Display
List
notes
numbers
of
alarms
of
and
alarms
groups/clearing
and
messages
alarms
12-1
12-1
12-1
12-3
12-4
06.92
1
Preconditions
and
Visual
Check
1
1.1
a)
b)
c)
d)
e)
Preconditions
Preconditions
The
electrical
prepared
axes
The
customer
measuring
The
If
customer
the
especially
The
cables
the
control
Flexible
•
•
Support
unit,
earth
bar
earth
barinmachine
earth
must
machine,
Recommendation:
the
Limit
switches)
travel
for
and
for
PLC
systems
has
specified
the
to
neutral
wires
SINUMERIK
in
be
provided
machine
ranges
greater
installation
of
mechanical
operation
program
installed
screening.
machine
point
installed
(confirmedbycustomer).
must
must
adapter
must
according
column
by
operation
by
transferring
clearance
and
configuration
operational
be
be
installed
plugs,
be
connected.
the
to
(visual
805SM
the
check):
interface
interface
customer’s
and
the
cam
distances.
Visual
the
of
and
wired
and
check
The
Interface
unit:
unit:
personnel
customer
switches
limit
Check
machine
correct
cable
Description.
PLC
must
have
must
control
the
to
installation,
shields
10
mm2
10
mm2
dealing
when
program.
(EMERGENCY
complete
be
been
(visual
must
pretested
check).
tension
connected
be
with
the
STOP
and
the
possible.
if
and
relief
interface
limit
to
f)
g)
1.2
Synthetic
charges
regarding
previously
Modules
necessary
The
Test
tapes
Preliminary
or
of
high-voltage
and
rubber
several
discharging
power
disconnected.
Even
circuiting
RAM
control
the
if
across
memories
machine
availabletocheck
be
must
remarks
soles
and
kilovoltsinhuman
discharges.
yourself
supply
is
the
may
cables
disconnected,
RAM
V<x
be
corrupted
must
data
especially
Therefore,
on
an
can
it
printed
or
be
available.
machine-specific
the
synthetic
beings.
Integrated
never
earthed
only
hastobe
part
be
conductors.
printed
conductors
rubber
or
touch
the
of
pulled
or
reckoned
Otherwise,
functions.
flooring
circuits
have
conductors
system.
inserted
static
with
data
may
even
may
when
load
buffered
burn
produce
a
great
and
components
control
the
to
out.
static
sensitivity
is
prevent
CMOS
in
the
without
short-
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Preconditions
1
and
Visual
Check
09.91
MOS
MOS,
an
integrated
Simple
•
High
•
Extremely
•
Identification
To
Caution!
Observe
acronym
digital
transistor
component
on
for
circuits.
power
low
packing
.
The
printed-circuit
prevent
safety
regulations!
Metal
Oxide
main
The
configuration
density
consumption
their
destruction,
Semiconductor,
advantages
MOS
board
before
(PCB)
equipotential
installing
of
MOS
is
MOS
technology
a
is
are:
equipped
bonding
PCB.
the
Caution!
Observe
used
to
Identification
circuit
MOS
with
be
must
safety
regulations!
produce
on
printed
board
chips.
guaranteed
highly
M
s
I
P
Note:
Observe
Additional
•
•
•
•
Unpack
safety
notes:
Do
not
open
in
Store
No
Disconnect
black
connection
printed-circuit
not
Do
regulations
special
power
packing
(conductive)
other
with
supply
touching
touch
in
the
plastic
plastic
before
board
an
earthed
printed
packing!
really
if
not
foam
materials
installation
conductive
with
part
conductors
necessary.
only.
(possible
and
the
of
and
static
removal.
plastic
system.
components!
charge).
foam,
hands
1-2
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1991
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SINUMERIK
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805SM-TW
(IA)
09.91
Preconditions
1
and
Visual
Check
1.3
1.3.1
The
Type
•
colour:
MLFB
•
colour:
|
Visual
system
Stickers
modules
SIEMENS
Ma
Rrnri
Example:
Module
Product
Product
I-6FX1
may
be
sticker
(on
white
Product
ld.N0nG2e22any
number:
status:
number:
sticker
570
(German
brown
1
26-0BB00
|
check
equipped
connnector)
bus
status
320.9001.
acronym
or
[|§$|||||
•QBBQO
following
the
with
IBQI3BI
X
X
IS331B381
320.9001.01
570
cross)
(last
E
222
for
Absolutely
Module
modules
EPROMs
stickers:
FGF
37
05
06
(last
cross)
machine-readable
necessary
shows
type:
containing
the
factory-equipped
}
product
case
In
software
Absolutely
case
In
requests!
designation,
technical
of
used
with
programmed
and
necessary
technical
of
on
front
requests!
memory
panel)
•
•
mm
•
Product
colour:
sticker
Test
colour:
[39012
Control
colour:
/QSV\
status
light
blue
J
sticker
white
ochre
red
or
°r
sticker
(on
front
StEMENS'TESTEO
A/8801
530700
panel)
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Preconditions
1
and
Visual
Check
06.92
•
colour:
1.3.2
For
trouble-free
black/yellow
Earthing
mark
EGB
disturbances.
(see
section
1.3.3
Special
etc.)
gap
and
Adjustment).
Instruction
Position
emphasis
and
(German
Disconnect
Components
operation,
sure
Make
encoders
has
to
measuring
rotary
acronym
faultless
earth
that
Manual
be
put
for
power
conductors
and
the
on
systems
components
supply
risk
at
earthing
Interface
proper
(coupling
risk
at
before
is
installation
from
electrostatic
absolutely
are
not
Description
installation
etc.)
from
necessary
kinked
Part
the
of
(see
Heidenhain’s
electrostatic
removal.
or
discharges
lead
to
have
and
2
-
linear
the
Cables
measuring
discharges)
external
off
required
Hardware).
and
systems
Guide
to
(EGB)
cross
(air
Installation
Check
may
not
correct
lead
liable.
1.3.4
Isolate
improper
Smooth
Check
Smooth
power
for
1.3.5
External
via
the
connectors
1.3.6
Check
that
wiring
problems
to
Cable
cables
earthing,
running
running?
(optical-fibre
kinks
at
Shielding
shields
of
Operator
the
keys,
tight
and
far
as
laying
control
from
may
they
minimum
Contouring
all
cables
INTERFACE
(see
panel
lights,
positioning
accuracy
as
cables
generate
speeds
cables).
error?
running
and
symbols
of
connectors.
and
surface
as
far
as
voltages
ripple
longer
no
is
to
or
from
the
DESCRIPTION
screen
and
screen
are
quality
possible.
affecting
possible.
control
PART
O.K.
Measuring
are
concerned
Avoid
the
have
to
2
CABLES
-
systems
earth
speed
be
earthed
of
for
because,
loops
controller
at
HARDWARE).
AND
other
which
set
the
products
are
we
like
value.
control
1-4
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SINUMERIK
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805SM-TW
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06.92
1
Preconditions
and
Visual
Check
1.3.7
Make
screwed
Packing
Make
(Parts
Check
Summary
that
sure
the
to
directions:
that
sure
list
attatched
all
socket
ones.
Check
1.3.8
The
off
1.3.9
Check
HARDWARE,
conductor
The
guidelines
jumper
Central
write-read
(see
chapter
Cables
all
cables
is
respective
and
status
modules
the
devices,
log-book
the
to
ICs
for
assignments
controller
memory
BATTERY
according
especially
necessary!
department
sales
remedial
and
check
(RAM)
complete
and
original
proper
on
the
fit
the
must
BUFFERING
the
to
the
cables
(Special
measures
cover
plates
connections.
earth
parts
delivery
positioning
and
modules.
battery
be
buffered
OF
manual
prepared
emphasis
hastobe
have
to
properly
are
are
list
note
hastobe
at
hand.
when
byabattery
MEMORY).
RAM
INTERFACE
by
the
customer.
be
to
informed
be
taken
on
put
if
necessary.
if
the
log-book.)
in
modules
voltage
and
if
secured
filed
renewing
DESCRIPTION
check
Visual
conductive
cables
elastomer
do
not
that
or
control
the
PART
comply
connectors
the
replacing
switched
is
CABLES
2
-
least
of
at
connections!)
our
with
are
faulty
AND
one
sure
Make
accordance
optical-fibre
that
the
with
cables
installation
are
properly
instructions).
installed,
e.g.
that
the
bending
radius
is
in
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06.92
2
Installation
Checklist
2
Installation
SINUMERIK
Cycles
Installation
©
Observe
Copy
©
Installation
®
Tick
©
off
805SM-TW
used
sequence
Chapter
installation
according
yes/no
after
of
1
Installation
check
to
completing
Initial
Checklist
Serial
Software
Technology
Guide!
list.
installation
every
installation
No.
check
section.
version
list.
WOOD
TRANSLINE
PROCESSING
Re-Installation
|
|
Name
Date
Department
Address
Lookupthe
points.
all
Have
1
.
according
Visual
2.
corresponding
preconditions
Chapter
to
check:
Mains
position
operator
Manufacturer:
chapters
installation
for
1?
connection,
encoder,
keyboard,
guide
this
of
fulfilled
been
EMERGENCY
laying,
cable
summary
for
further
STOP,
shielding,
status
explanations
earthing,
O.K.?
Final
to
yes
yes
user:
the
following
no
no
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2-1
Installation
2
Checklist
06.92
Voltage
3.
Standard
4.
machine
PLC
5.
Axis
6.
axis
closed-loop
exact
analog
Have
7.
Has
with
Have
8.
•
•
•
•
•
•
check
installation
data
program
position
speeds
positioning
control
/
gain
spindle
all
conventional
validity
the
(customer)
following
the
machine
NC
alarm
PLC
Zero
offsets
Setting
R
Tool
data,
parameters
offsets
according
Chapter
to
concluded
entered?
and
entered
tacho-generator
(Kv
position
/
speed
check
test
data
data,
texts
drilling
checked
loops
started
factor)
/
control
traversing
/
functions
carried
been
program?
been
PLC
submodules
4
carried
customer-specific
and
(safety
and
up
compensation
acceleration
monitoring
loop
ranges?
been
checked?
through
saved?
machine
data,
through?
functions)?
following
the
multgain
/
/
program
PLC
/
checked:
factors
/
yes
yes
yes
yes
yes
yes
yes
no
no
no
no
no
no
no
Has
9.
1
0.
1
1
12.
Signatures
Initial
the
the
data
deposited
Has
the
compensation,
drift
Has
the
.
Have
completely
the
at
installation
data
printed
at
client
customer
options
the
been
control?
carrier
and
machine?
the
been
signed
been
completed,
correspondingly
been
data
the
informed
reference
the
enteredinthe
carrier
about
point
and
the
setting,
installation
attached
inscribed,
listings
following
backlash
report?
log-book;
logbook
the
to
duly
functions:
compensation
has
the
installation
and
deposited
Re-installation
yes
yes
yes
checklist
yes
ED
no
no
no
no
Customer
2-2
Comminissioning
engineer
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06.93
2
Installation
Checklist
Option
Yes
list
No
Designation
Screen
texts1)
Part
Part
Second
PTP
4th
5th
Job
Spline
3D
Contour
display
program
program
V.24
communication
axis
axis
list
interpolation
interpolation,
format
English/German
French/German
Italian/German
Spanish/German
memory
memory
interface
V.24
helical
interpolation
shorthand
Hardware
(Software
(6FX1
(6FX1
(6FX1
(6FX1
32
KB
+
KB
64
+
882-2BX50-1A6FM2
6FX1
MLFB
MLFB)
882-0BX12-XX)
882-0BX32-XX)
882-0BX42-XX)
882-0BX52-XX)
Order
6FM2
6FM2
6FM2
6FM2
6FM2
6FM2
6FM2
6FM2
6FM2
No.
805-5AC20
805-5AC21
805-5AC62
805-5AC70
805-5AA04
805-5AA05
805-5AB25
805-5AB60
805-5AB61
805-5AB75
Thread
Tapping
Oriented
Spindle
Leadscrew
revolutional
without
spindle
speed
analog
error
Synchronism
WOODSTEP
package:
Basic
standard
FBs
115U
Operator
Monochrome
Colour
display
EPROM
1
ware,
User
MB
memory
with
panel
display
(12”)
submodule
unprogrammed)
submodule,
(unprogrammed)
User
memory
submodule,
(unprogrammed)
Shield
for
submodule
free
feedrate
compensating
stop
compensation
cycles
external
for
firmware
(12”)
(for
system
EPROM
RAM
slots
chuck
(wood)
PLC
soft¬
(6FC4
6FX1
6FX1
6FX1
030
570
700-8AD01)
154-5BA00
128-4BC00
135-3BA00
7222.00
6FM2
6FM2
6FM2
6FM2
6FM2
6FM2
6FM2
6FM2
6FM2
6FM2
6FM2
6FM2
6FM2
6FC3
805-5AE31
805-5AE36
805-5AE42
805-5AF02
805-5AH56
805-5AH40
805-8PC01
805-8AB00
805-4AS31
805-4AR04
805-4AR50
805-5AN32
805-5AN24
985-7AC
1)
®
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neverthelessbeused.
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2
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06.93
Yes
Designation
No
L2
firmware
VGA
part
firmware
VGA
part
firmware
Measuring
incremental
Measuring
Master
Master
Input
Output
0.5
Output
2
submodule
module
assembly
module
assembly
PLC
PLC
module
module
A
module
A
with
with
and
for
and
circuit
circuit
link
link
64
32
32
L2
submodule
module
module
mod.
(SINUMERIK)
module
digital
inputs
digital
digital
and
absolute
(SIMATIC)
outputs,
outputs,
Hardware
(Software
6FX1
147-0BA02
(6FX1
(6FX1
6FX1
6FX1
(6FX1
6FX1
6FX1
6FX1
6FX1
6FX1
6FC1
6FX1
840-0BX11-XX)
147-1BA00
6FX1
41
6FX1
856-5BX84-XX)
147-1BB00
410-0CX57
856-5BX84-XX)
121-4BA02
121-5CA01
135-6BA01
135-7BB01
125-7BA01
122-8BC04
122-8BD04
0-0CX57
MLFB
MLFB)
Order
6FM2
6FC4
6FC4
6FC4
6FC4
6FC4
6FR1
6FC4
6FC4
6FC4
No.
805-5AB07
590-0AR08
590-0AR07
590-OAK20
590-0AK01
590-0AN75
698-7AR
590-0AN71
590-0AN72
590-0AN73
Input/output
32
and
0.1
A,
Input/output
digital
16
outputs
Analog
EU
frame
(CC)
connection
EU
frame
CC
connection
Updating
module
digital
outputs,
short-circuit-proof
module
outputs,
input
module
with
with
package
ACOP
Grip
230
for
crate
power
Battery
Plug
6EV186.1-3AC
poles
6
poles
5
0.5
bus,
with
bus
with
for
V
supply
digital
32
16
digital
and
A
analog
8
central
power
power
CPU:
version
module
inputs
inputs,
4
analog
inputs
controller
supply
supply
16
MHZ,
6FX1
6FX1
6FX1
6FC3
570
6FX1
6FX1
6FX1
6FX1
6FX1
6FX1
031
122-3CA01
138-4BA01
136-1BA01
984-4FG
9606.06
132-1BA01
138-5BB03
410-0CX17
410-0CX46
410-0CX66
410-0CX67
6FC4
6FC4
6FC4
6FC4
6FC3
6FC3
6FM2
590-0AN50
590-0AN52
590-0AN74
590-0AP06
984-4FG01
984-4FG10
805-5AX00
2-4
®
Siemens
AG
1991
All
Rights
Reserved
SINUMERIK
6ZB5
440-0MR02
805SM-TW
(IA)
06.93
Modulo
3
Overview
3
3.1
Module
Overview
_
l"
supply
V
AC
modulo
I
:
Power
module
230
CPU
Memory
module
Overview
SINUMERIK
•
Display
’ii
12”
d
f.f
V
A
v-
1>
—
”
|
§
oo
.
805SM-TW
o o
O
i
A
V
SI
A
Central
o
II
Hi
Operator
.
v®.\W
controller
o
o
n
o
777
panel
'
o
H
1>
o
J;
y
;
(,
1
VGA
,
Slots
modules
1?
1.
module
optional
for
oo
o
o
1>
o
o
o
o
o
o
o
o
o
)
Optional
1
o
o
o
o
«=»oo
o
o
o
0
o
Expansion
o
o
oo
(EU)
Unit
®
Siemens
SINUMERIK
AG
All
1991
805SM-TW
Rights
(IA)
Reserved
62B5440-0MR02
3-1
3
Module
3.1.1
Overview
Central
controller
(with
24
V
subassembly)
06.92
SINUMERIK
The
o
o
805SM-TW
Reset
reference
%
@
+
5
<9
Battery
module
C=3
S
~<5
central
C1
D1
E
G
©
controller
0
0
includes
0
0
the
following
0
0
standard
0
modules:
0
o
O
o
o
SINUMERIK
Note:
description
the
For
assignments,
M
805SM,
refer
(<£3)
I&
supply
Power
(
24
module
24
Reck,
of
the
INTERFACE
to
(BZg))
|
®
®
I
T
Memory
DC)
V
version
V
hardware
,0
CPU
module
and
module
its
0
jumper
DESCRIPTION
0 0
DO
optional
for
Slots
assignments
CABLES
2
PART
-
I
/
7
Internal
supply
modules
as
0
well
0®
00
00
X1
of
fan-*-
the
0
0
PE
V
24
+
V
0
clamping
supply
power
cable
as
HARDWARE.
AND
unit
and
o
o
for
fan
module
connector
3-2
©
Siemens
AG
1991
All
Rights
Reserved
SINUMERIK
6ZB5
440-0MR02
805SM-TW
(IA)
06.92
3.1.2
Central
controller
(with
230
V
subassembly)
3
Module
Overview
SINUMERIK
The
o
o
o
o
805SM-TW
+
5V
6
5
4
3
2
EH
1
Ml
X111
6
s
TTT
4
3
2
1
X121
00
DO
I
0®
Reset
0V
Enable
Fan
Control
Power
Supply
0.
Shield
key
K.
NC
U
N
PE
central
ON
©
controller
©
,©
©®®
©
,©
includes
©
,©
©
©
following
the
©
©
I
I
©
©
standard
©
©
©
© ©
modules:
©
o
o
o
o
Internal
SINUMERIK.
Note:
For
assignments,
®
Siemens
SINUMERIK
805SM
the
description
AG
805SM-TW
fan
230
refer
1991
supply
Power
(230
module
subassembly
V-
the
of
INTERFACE
to
All
Rights
(IA)
Memory
module
AC)
V
hardware
Reserved
CPU
module
VGA
module
and
its
jumper
DESCRIPTION
6ZB5440-0MR02
optional
tor
Slots
assignments
2
PART
-
modules
Battery
wellascable
as
CABLES
»
7
module
AND
HARDWARE.
and
o
connector
3-3
06.92
Voltage
4
and
Validity
Check
4
4.1
4.1.1
The
Voltage
Voltage
Voltage
following
SINUMERIK
Controller
power
Input:
Output:
Controller
power
Input:
Output:
Operator
keyboard
Monochrome
voltages
(check
805
supply
supply
display
and
check
supply
are
before
Validity
required
switching
Nominal
AC
±15
DC
±15
DC
DC
to
operate
230
V/DC,
24
V/DC,
24
24
on):
Voltage
V
V
V
V
Check
the
individual
Value
+5V/DC
V/DC
+5
components
Reference
0
(Power
V
current)
load
-//-
-II-
Point
supply
of
the
Max.
Output
500
W
120
W
4
W
W
30
Colour
Power
Nominal
Input:
Input:
display
Supply
Values
3AC
3AC
Load
380
380
Current:
V
Output:
V
Output:
230
AC
DC24V/20
24
DC
V/40
W
V
Order
No.
304-0AC
A
A
6FC9
6FC3
304-0AD
80
®
Siemens
SINUMERIK
AG
1991
All
B05SM-TW
Rights
(IA)
Reserved
6ZB5
440-0MR02
4-1
Voltage
4
and
Validity
Check
06.92
4.1.2
When
the
following
PLC
•
User
•
Machine
•
Part
•
Tool
•
parameters
R
•
Zero
•
Setting
•
Drilling
•
memory
RAM
Battery
Hardware
battery
The
right
of
V.
24
version.
When
the
V,
2.7
NC
Battery
control
data:
program
user
(PLC
texts
data
programs
offsets
offsets
data
submodules
buffering
module
MLFB:
module
central
the
control
1
Alarm
buffering
switched
is
alarm
MDs
(NC
is
410-0CX46
6FX1
(three
controller
is
switched
(battery
of
off,
the
and
PLC
and
PLC
obtained
mignon
V
1.5
the
of
on,
the
error)
is
RAM
MDs)
battery
a
cells
V.
battery
memory
memory
version
RAM
message
by
230
displayed.
must
texts)
module.
connected
in
or
voltage
is
battery-buffered
be
series)
in
power
the
checked
cyclically.
situatedinthe
is
supply
unit
If
it
save
to
of
drops
the
bottom
the
below
When
that
sure
Battery
Buffer
Note:
Used
monitoring
the
batteries
type:
period:
batteries
has
3
x
>
must
1
.5
1
year
be
activated,
been
have
mignon
V
disposed
the
correct
cells,
according
of
replace
polarity.
LR6
batteries
the
(commerically
presently
to
the
when
available)
regulations.
valid
control
is
on.
Make
4-2
Siemens
•
AG
1991
All
Rights
Reserved
SINUMERIK
6ZB5
440-0MR02
805SM-TW
(IA)
06.92
Voltage
4
and
Validity
Check
4.2
The
unit
all
first
(e.g.
switching
error
an
"frozen”
unit
•
•
After
displayed
If
with
4.3
4.3.1
CPU
The
axes
the
The
LED
switching
CPU
•
EPROM
•
Incorrect
•
Incorrect
•
Faulty
•
CPU
•
CPU
•
Starting
be
may
all
via
during
switched
components
external
NC-ON
on
the
occurs
opening
Validity
CPU
monitoring
shows
LED
are
stopped
while
is
on
is
on
or
error
error
machine
jumper
module
loop
in
previously
sequence
on
are
components
switch).
control,
the
period
during
the
screen.
check
the
status
and
the
the
control
being
illuminated
data
assignment
or
back
loop
in
the
of
as
follows:
simultaneously
are
switched
opening
an
initialization
of
period
PLC
panel
whereas
of
the
of
outputs
booting
is
during
monitoring
initialization,
control.
control,
switched
(e.g.
on
screen
of
are
up
operation
showing
the
central
When
switched
(power
has
opening
on
via
main
software
controller.
corresponding
the
monitoring
off.
on
routine).
if
one
of
been
activated
screen
switch),
is
The
the
following
then
version
alarm
being
LED
the
central
languages
and
will
be
activated
on
is
still
conditions
unit
is
displayed
(LED
on),
after
applies:
4.3.2
the
With
(EPROM
error
an
If
EPROM
SINUMERIK
module)
occurs
check
is
carried
during
805SM,
out
the
cross-check
a
every
time
cross-check
the
sum
sum
control
test,
test
the
of
the
is
switched
control
system
is
not
program
on.
booting
memory
up.
®
Siemens
SINUMERIK
AG
All
1991
805SM-TW
Rights
(IA)
Reserved
6ZB5
440-0MR02
4-3
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