siemens 805SM User Manual

SIROTEC ACR 20 SINUMERIK 805SM/840C Link to SINEC L2–DP with IM 329–N Module

Description 04.95 Edition

Manufacturer Documentation

SIROTEC ACR 20 SINUMERIK 805SM/840C

General 1

Hardware 2

COM ET 200 for IM 329–N 3

Link to SINEC L2–DP with IM 329–N Module

Description

Manufacturer Documentation

Description of the Slave Functionality

Description of the Master Functionality

Abbreviations A

References B

Index C

04.95 Edition

3ls

SINUMERIK documentation

Printing history

Brief details of this edition and previous editions are listed below. The status of each edition is shown by the code in the “Remarks” column.

Status code in the “Remarks” column.

A New documentation.. . . .

B Unrevised reprint with new Order No.. . . .

C Revised edition with new status.. . . .

If factual changes have been made on the page since the last edition, this is indicated by a new edition coding in the header on that page.

Edition Order No. Remarks

04.95 6ZB5 430–0BH02–0AA1 A

Siemens quality for software and training to DIN ISO 9001, Reg. No. 2160–01

This publication was produced with Interleaf V 5.3 The reproduction, transmission or use of this document or its

contents is not permitted without express written authority. Offenders will be liable for damages. All rights, including rights created by patent grant or registration of a utility model or design, are reserved.



Order No. 6ZB5 430–0BH02–0AA1 Printed in the Federal Republic of Germany

Other functions not described in this documentation might be executable in the control. This does not, however, represent an obligation to supply such functions with a new control or when servicing.

We have checked that the contents of this publication agree with the hardware and software described herein. The information given in this publication is reviewed at regular intervals and any corrections that might be necessary are made in the subsequent printings. Suggestions for improvement are welcome at all times.

Subject to change without prior notice.

Siemens–Aktiengesellschaft

04.95 Description

PRELIMINARY REMARKS

Notes to the reader

Target group

Contents

This description is aimed at machine manufacturers and service personnel and describes the use of the IM 329–N module in SINUMERIK and SIROTEC as a slave and master in the ET 200 Distributed I/O System.

This manual provides information on

 jumper settings on the module as well as interfaces and operating

elements

 data required for configuring the module  installation and startup of the module  error messages and application examples

Note

The description of the ET 200 Distributed I/O System is to be found in: Reference: /1/, ET 200 Distributed I/O System Manual For the distributed I/O stations ET 200U, ET 200B and ET 200C etc. the

following separate manuals are available: Reference: /2/, Distributed I/O Station Manual

Objective

Corrections/ suggestions

Searching aids

This description contains the information required for start–up and service.

A page for your corrections and suggestions is provided at the end of this manual. Please fill in this form and send it back to us. This will help us to improve the next edition.

So that you can find the information you need, this document not only contains a table of contents, a list of figures and a list of tables, but in the appendix you will also find:

1. A list of abbreviations

2. A list of references

3. An index

04.95Description

Note

T ext marked in this way is important information to which the reader must pay special attention.

Important

This symbol appears in documents wherever important information is given.

Ordering data option

This symbol indicates functions for which an ordering data option is required (options). The function described can only be executed if the option designated is present.

SIROTEC ACR 20, SINUMERIK 805SM / 840C (BS)

04.95 Description

Safety notes

Warning

Qualified personnel

When electrical devices are in operation, certain parts of them are inevitably subjected to hazardous voltages. Improper interference with the device/system or failure to observe the warning advice can result in serious physical injury or material damage. Only appropriately trained personnel familiar with the assembly, installation, starting up or operation of the product are permitted to interfere with this device/sytem.

Warning

Qualified persons as referred to in the safety guidelines (in the documentation or affixed to the product itself) are persons who, for instance:

 Have received training or instruction and authorization to energize and

de-energize, ground and tag electric circuits and equipment in accordance with established safety practices.

 Have received training or instruction in accordance with established

safety practices in the care, use and repair of appropriate safety equipment.

 Have received training or instruction in working with electrostatically

sensitive components or modules.

 Have been instructed as operators to work with automation technology

equipment and are familiar with the contents in the Operator’s and/or Programming Guide referring to operation.

Note

When planning, installing, starting up and operating the control, personnel concerned must be familiar with the documentation relevant to their jobs.

iii

Danger notices

04.95Description

The notices and guidelines that follow are intended to ensure personal safety and to protect the product described here or connected devices and machines against damage.

The safety notices and guidelines intended to avert danger to human life and health and to avoid material damage are emphasized in this Manual by the terms defined below. The terms have the following meanings in the context of this Manual and the notices on the product itself:

Danger

This symbol means that death, serious injury or considerable material damage will occur, if the precautionary measures indicated are not taken.

Caution

indicates that personal injury or property damage can result if proper precautions are not taken.

Intended use

Warning

indicates that death, severe personal injury or substantial property damage can result if proper precautions are not taken.

 The device/system or system component must be used only for the

applications specified in the Catalog and Reference Manual and only in conjunction with such non-Siemens devices and components as have been recommended and approved by Siemens.

 The product described in the manual has been developed, manufactured,

tested and documented in compliance with the relevant safety standards. Provided the handling instructions and safety guidelines described for planning, assembling, proper operation and maintenance are observed, the product will not normally be a source of danger leading to material damage or physical injury.

SIROTEC ACR 20, SINUMERIK 805SM / 840C (BS)

04.95 Description

Notes on product planning

As the product is generally part of larger systems or plants, these notes are intended as a guideline for safe integration of a product in its environment.

Note the following in particular:

Note

Even when a maximum of safety has been included in the design of automation equipment, e.g. by means of a multi-channel configuration, the instructions given in the documentation must be followed exactly because incorrect handling can render ineffective the preventive measures incorporated to protect against dangerous faults or create new sources of danger.

Active and passive faults in automation equipment

 Depending on the paricular task for which the electronic automation

equipment is used, both active and passive faults can be dangerous faults. In the case of a drive control, for example, active faults are generally dangerous because they lead to unauthorized startup of the drive. On the other hand, a passive fault can result in a dangerous operating state not being reported to the operator.

 This differentiation between possible faults and their task-related classifi-

cation as dangerous and non-dangerous faults is important for all the safety considerations in respect of the product supplied.

Warning

Wherever a fault in the automation equipment can cause serious material damage or even physical injury, in other words wherever dangerous faults can occur, additional external precautions must be taken or devices provided which will insure or enforce safe operating conditions even in the event of a fault (e.g. by means of independent limit switches, mechanical interlocks etc.).

Note

The information contained in this documentation is checked and updated regularly and can be changed at any time without further notice.

Technical notes

04.95Description

Checking the assignments

Operating the module

Response of the module

Difference between the IM 328–N and IM 329–N modules

Before start–up, please set the assignments on the module and on the front panel as required for the application or check that they are set.

The IM 329–N module can be operated as follows:

 Straight slave operation  Straight master operation  Simultaneous slave and master operation

From the point of view of the control, the module responds like an I/O module.

The modules IM 328–N and IM 329–N differ as follows

IM 328–N IM 329–N

Functionality Slave Slave and master

For information on the IM 328–N see: Reference: /6/, Description

Link to SINEC L2–DP with IM 328–N Module

Trademarks

SIMATIC



, SINEC and SINUMERIK are registered trademarks of

SIEMENS AG.

SIROTEC ACR 20, SINUMERIK 805SM / 840C (BS)

04.95 Description

1 General 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 Hardware 2-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1 Module IM 329–N, master and slave 2-1. . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.2 Jumper settings 2-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.2.1 Jumper settings on the slave 2-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.2.2 Jumper settings on the master 2-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3 Elements on the front plate 2-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3.1 Elements for the slave 2-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3.2 Elemente für Master 2-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.4 Technical data 2-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3 COM ET 200 for IM 329–N 3-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1 Installation 3-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2 COM ET 200 parameterization software 3-2. . . . . . . . . . . . . . . . . . . . . . . . .

4 Description of the Slave Functionality 4-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.1 Notes on parameterization of the slaves 4-1. . . . . . . . . . . . . . . . . . . . . . . . .

4.2 Configuration example for slave 4-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.3 Procedure for installation and startup 4-4. . . . . . . . . . . . . . . . . . . . . . . . . . .

4.4 Example of application 4-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.5 Status display messages 4-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.5.1 Normal operating state 4-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.5.2 Fault during data transmission 4-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.5.3 Fault on the module (system error message) 4-11. . . . . . . . . . . . . . . . . . . . .

4.6 Diagnostics functions in the STEP 5 program of the master IM 308–B 4-12

4.6.1 Example: Diagnostics overview 4-16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.6.2 Example: PLC STOP in the slave station 4-17. . . . . . . . . . . . . . . . . . . . . . . .

5 Description of the Master Functionality 5-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1 General information about the master interface of the

IM 329–N 5-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2 Information about configuring the master interface 5-1. . . . . . . . . . . . . . . .

5.3 Sequence for start–up 5-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.4 Signals and the status display 5-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.4.1 Normal operating state 5-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.4.2 Faults and signals 5-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.5 Application example 5-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A Abbreviations A-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B References B-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C Index Index-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

vii

04.95 Description 1 General

General

SINEC L2–DP field bus

Distributed I/O system ET 200

Master stations

The SINEC L2–DP (DP = Distributed Peripherals) field bus is a distributed I/O version of the SINEC L2 and is designed for minimum response times in the communication with distributed I/O devices.

The ET 200 distributed I/O system (ET = Electronic Terminator) for SIMA- TIC S5 uses the SINEC L2–DP field bus. The system is based on the PROFIBUS communications standard (DIN 19245, Part 1) and works on the master/ slave principle with the distributed I/O devices being the slaves.

The following devices can be master stations:

SIMATIC S5 control

115U 135U 155U with IM 308–B,

IM 308–C interface

Programming device

PG 730, PG 750 or PG 770 with CP 5410–S5DOS/ST interface

SINUMERIK 805SM SINUMERIK 840C SIROTEC ACR 20

with module IM 329–N, master

or other master stations with PROFIBUS–DP

Fig. 1-1 Master stations

SINUMERIK

SIROTEC

1-1

1 General

04.95Description

Slave stations

Example

The following can be slave stations:

Distributed I/O devices

e. g. ET 200B ET 200U ET 200C S5–95U–DP

SINUMERIK 805SM SINUMERIK 840C SIROTEC ACR 20

SINUMERIK or SIROTEC

with IM 329–N, DP slave module or other PROFIBUS–DP slaves

Fig. 1-2 Slave stations

The diagram below gives an example of how to connect the master and slave stations to the SINEC L2–DP field bus:

Interface module CP 5410–S5DOS/ST master

Field bus SINEC L2–DP

Slaves

ET 200

SINUMERIK or SIROTEC with interface module

IM 329–N

Slaves

Interface module CP 5410–S5DOS/ST master

Fig. 1-3 Using the module IM 329–N as a slave and master

Slave Master

ET 200ET 200

SIMATIC

S5–155U

ET 200

Field bus SINEC L2–DP

Interface module IM 308–B/C

master

ET 200ET 200

SINUMERIK or SIROTEC with interface module

IM 329–N

1-2

SIROTEC ACR 20, SINUMERIK 805SM / 840C (BS)

04.95 Description

2.1 Module IM 329–N, master and slave

Hardware

2.1 Module IM 329–N, master and slave

Order No.: 6FC5 012–0CA02–0AA0

S2.

X339



5 3

X21

DC/DC

converter

Slave

DC/DC

converter

Master

FEPROM

Quartz

SPC

Dual port RAM (DPR)

5 3

S3.

80C32

Master

module

10 100–199

0–99

PARAMETERIZATION

(+ Station address slave = 0)

RUN

(+ Station address slave between 3 and 124)

RUN (green LED)

Slave

ACCESS (green LED)

Bus connector

Master

Station address for slave

Units place Tens place Hundreds place

Operating mode master

Status display FAULT (red LED)

Interface

X111

Status display FAULT (red LED)

Interface

X112



X339: Both jumpers open

Fig. 2-1 Module IM 329–N, master and slave

2-1

2.2 Jumper settings

2.2.1 Jumper settings on the slave

04.95Description

Selecting the control system (S2.5, S2.6, S2.7 and S2.8)

Setting of address range (number of input and output bytes) (S2.1 and S2.2)

The module can be used in the control systems listed. The control type must be set with switches S2.5, S2.6, S2.7 and S2.8 as follows:

S2.5 S2.6 S2.7 S2.8

SINUMERIK 805SM OFF ON OFF ON

SIROTEC ACR 20 ON ON ON ON

SINUMERIK 840C ON ON ON ON

Note

The IM 329–N module can only be used for SINUMERIK 805SM in the central controller.

Switches S2.1 and S2.2 must be set according to the table below in order to set the address range of 4, 8, 16 or 32 input or output bytes.

Address range S2.1 in position S2.2 in position

4 bytes OFF OFF

8 bytes OFF ON 16 bytes ON OFF 32 bytes ON ON

2-2

Note

Address range of, for example, 4 bytes means that 4 input bytes and 4 output bytes are available with the same base address.

SIROTEC ACR 20, SINUMERIK 805SM / 840C (BS)

04.95 Description

2.2 Jumper settings

Setting the base address (S3.1 to S3.8)

Base address for 4-byte address range

The following switches are used to set the module numbers (base address)

 S3.1 to S3.8 for an address range of 4 bytes  S3.2 to S3.8 for an address range of 8 bytes  S3.3 to S3.8 for an address range of 16 bytes  S3.4 to S3.8 for an address range of 32 bytes

Note

The switches not required for the 8, 16 and 32–bytes address ranges are irrelevant and any setting is permissible.

Switch S2.1 = OFF and S2.2 = OFF

Base address S3.8 S3.7 S3.6 S3.5 S3.4 S3.3 S3.2 S3.1

0 ON ON ON ON ON ON ON ON 4 ON ON ON ON ON ON ON OFF

8 ON ON ON ON ON ON OFF ON 12 ON ON ON ON ON ON OFF OFF 16 ON ON ON ON ON OFF ON ON

: : : : : : : : :

1020 OFF OFF OFF OFF OFF OFF OFF OFF

Significance 2

=512

=256

=128

=64

=32

=16

Base address for 8-byte address range

Switch S2.1 = OFF and S2.2 = ON

Base address S3.8 S3.7 S3.6 S3.5 S3.4 S3.3 S3.2 S3.1

0 ON ON ON ON ON ON ON x

8 ON ON ON ON ON ON OFF x 16 ON ON ON ON ON OFF ON x 24 ON ON ON ON ON OFF OFF x 32 ON ON ON ON OFF ON ON x

: : : : : : : :

1016 OFF OFF OFF OFF OFF OFF OFF x

Significance 2

=512

=256

=128

x: Switch position of no significance

=64

=32

=16

2-3

2.2 Jumper settings

04.95Description

Base address for 16-byte address range

Base address for 32-byte address range

Switch S2.1 = ON and S2.2 = OFF

Base address S3.8 S3.7 S3.6 S3.5 S3.4 S3.3 S3.2 S3.1

0 ON ON ON ON ON ON x x 16 ON ON ON ON ON OFF x x 32 ON ON ON ON OFF ON x x 48 ON ON ON ON OFF OFF x x 54 ON ON ON OFF ON ON x x

: : : : : : :

1008 OFF OFF OFF OFF OFF OFF x x

Significance 2

=512

=256

=128

=64

=32

=16

x: Switch position of no significance

Switch S2.1 = ON and S2.2 = ON

Base address S3.8 S3.7 S3.6 S3.5 S3.4 S3.3 S3.2 S3.1

0 ON ON ON ON ON x x x 32 ON ON ON ON OFF x x x 64 ON ON ON OFF ON x x x 96 ON ON ON OFF OFF x x x

: : : : : :

992 OFF OFF OFF OFF OFF x x x

Significance 2

=512

=256

=128

=64

=32

Example of address setting

2-4

x: Switch position of no significance

Note

Base addresses are only possible for 4–byte, 8–byte, 16–byte or 32–byte steps depending on the address range. For example, an address range of 32 bytes permits only 0, 32, 64, 96 etc. as initial addresses.

Address range = 8 bytes and the base address is to be 24 ⇒ S2.1 = OFF and S2.2 = ON S3.8, S3.7, S3.6, S3.5, S3.4 = ON and S3.3, S3.2 = OFF The assigned input and output area is from IB 24/QB 24 to IB 31/QB 31.

SIROTEC ACR 20, SINUMERIK 805SM / 840C (BS)

04.95 Description

2.2 Jumper settings

Danger

An incorrect setting of the base address (e.g. dual address assignment or address conflict with other I/O modules) results in “wrong signal states” and can cause an undefined behaviour of the control and the machine!

Enable slave (S2.3)

I/O ranges

S2.3 must be used to enable the slave functionality.

Switch S2.3 in position Function

OFF Slave disabled

ON Slave enabled

In assigning the slaves, please note that the following I/O ranges are available on the SIROTEC ACR 20, SINUMERIK 805SM and SINUMERIK 840C controls:

SINUMERIK 805SM (SW4)

Inputs IB 0 to IB 47 I 1 to I 1024

Outputs QB 0 to QB 47 Q 1 to Q 1024

Physical interface without process image

– – PB 0 to PB 255

SIROTEC ACR 20

(SW5)

(IB 0 to IB 127)

(QB 0 to QB 127)

SINUMERIK 840C

(SW4)

IB 0 to IB 127

QB 0 to QB 127

For the allocation of the I/O range for each control see: Reference: /3/, SINUMERIK 805SM,

Interface Description, Part 2 – Connection Conditions

Reference: /4/, SIROTEC ACR 20, Configuration Instructions

Note

The I/O range must be addressed without gaps with SIROTEC ACR 20

Reference: /5/, SINUMERIK 840C

Interface Description, Part 2 – Connection Conditions

2-5

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