SINUMERIK
802D solution line plus
Turning
Control system overview for
machine tools' sales people
Foreword
Introduction
System overview
Setup functions
Program management and
user memory
Programming
Simulation
1
2
3
4
5
6
Automatic mode
Velocity control
C axis machining
Multilingual operator
interface
Maintenance and diagnostics
PC software
Ordering data
7
8
9
10
11
12
13
04/2007
Summary of unique selling
points
14
Safety Guidelines
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
Danger
indicates that death or severe personal injury will result if proper precautions are not taken.
Warning
indicates that death or severe personal injury may result if proper precautions are not taken.
Caution
with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.
Caution
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.
Notice
indicates that an unintended result or situation can occur if the corresponding information is not taken into
account.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The device/system may only be set up and used in conjunction with this documentation. Commissioning and
operation of a device/system may only be performed by qualified personnel. Within the context of the safety notes
in this documentation qualified persons are defined as persons who are authorized to commission, ground and
label devices, systems and circuits in accordance with established safety practices and standards.
Prescribed Usage
Note the following:
Warning
This device may only be used for the applications described in the catalog or the technical description and only
in connection with devices or components from other manufacturers which have been approved or
recommended by Siemens. Correct, reliable operation of the product requires proper transport, storage,
positioning and assembly as well as careful operation and maintenance.
Trademarks
All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this
publication may be trademarks whose use by third parties for their own purposes could violate the rights of the
owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
Siemens AG
Automation and Drives
Postfach 48 48
90437 NÜRNBERG
GERMANY
Ⓟ 04/2007 Copyright © Siemens AG 2007.
Technical data subject to change
Foreword
Scope of validity
This document provides you with an overview of the range of functions included in the
SINUMERIK 802D solution line plus operator panel controller for turning machines.
The document is oriented towards vendors and dealers of machine tools.
Organization of information
● Of the varied functional possibilities of this SINUMERIK product, we only designate those
qualities which are of direct value to the machine's user.
● All functions contained in the machine's basic configuration will be identified as follows:
☑ Basic configuration
● All functions not contained in the machine's basic configuration will be identified as
follows:
☑ Option: ...
● A summary of the unique selling points of the SINUMERIK 802D sl plus in comparison
with competitors, may be found in the chapter "Summary of unique selling points".
● For information on marketing options through the machine manufacturer, please see the
technical description of each machine.
Subject to change without prior notice
SINUMERIK 802D sl plus - Turning
Control system overview for machine tools' sales people, 04/2007
3
Table of contents
Foreword ................................................................................................................................................... 3
1 Introduction................................................................................................................................................ 7
1.1 Application......................................................................................................................................7
1.2 Machine spectrum..........................................................................................................................7
2 System overview........................................................................................................................................ 9
2.1 SINUMERIK 802D sl......................................................................................................................9
2.2 Operator panel .............................................................................................................................10
3 Setup functions........................................................................................................................................ 11
3.1 Work offsets .................................................................................................................................11
3.2 Measure tools...............................................................................................................................12
3.2.1 Measure tools manually in JOG...................................................................................................12
3.2.2 Measure tools automatically in JOG ............................................................................................13
3.3 Tool data management ................................................................................................................14
3.3.1 Tool list.........................................................................................................................................14
3.3.2 Monitoring of tool life and quantity of workpieces........................................................................15
3.4 Face turning in MDA mode ..........................................................................................................16
4 Program management and user memory ................................................................................................ 17
4.1 Program Manager ........................................................................................................................17
4.2 User memory and data management ..........................................................................................18
4.2.1 Buffered CNC user memory.........................................................................................................18
4.2.2 Compact Flash card.....................................................................................................................18
4.2.3 Serial data transfer.......................................................................................................................19
4.2.4 Ethernet networking .....................................................................................................................19
5 Programming........................................................................................................................................... 21
5.1 DIN/ISO language........................................................................................................................21
5.2 DIN/ISO editor..............................................................................................................................22
5.3 Machining Cycles .........................................................................................................................23
5.4 On-board user manual .......................................
5.5 On-board pocket calculator..........................................................................................................26
..........................................................................25
5.6 Contour editor ..............................................................................................................................27
6 Simulation................................................................................................................................................ 29
7 Automatic mode....................................................................................................................................... 31
7.1 Program control............................................................................................................................31
7.2 Block search.................................................................................................................................31
SINUMERIK 802D sl plus - Turning
Control system overview for machine tools' sales people, 04/2007
5
Table of contents
8 Velocity control ........................................................................................................................................ 33
8.1 Jerk limitation .............................................................................................................................. 33
8.2 Dynamic feedforward control ...................................................................................................... 34
9 C axis ...................................................................................................................................................... 35
9.1 Front surface machining.............................................................................................................. 35
9.2 Peripheral surface machining...................................................................................................... 36
10 Multilingual operator interface.................................................................................................................. 37
11 Maintenance and diagnostics .................................................................................................................. 39
11.1 Maintenance-free operation ........................................................................................................ 39
11.2 Diagnostics.................................................................................................................................. 40
11.3 Remote diagnostics..................................................................................................................... 41
12 PC software............................................................................................................................................. 43
12.1 CAD reader for PC ...................................................................................................................... 43
12.2 SINUMERIK 802D on PC - SinuTrain......................................................................................... 44
12.3 SINUMERIK 802 self-study CD................................................................................................... 44
13 Ordering data........................................................................................................................................... 45
14 Summary of unique selling points ............................................................................................................ 47
Index........................................................................................................................................................ 49
SINUMERIK 802D sl plus - Turning
6 Control system overview for machine tools' sales people, 04/2007
Introduction
1.1 Application
The SINUMERIK 802D sl plus is a customized operator panel controller for standard CNC
turning machines.
The SINUMERIK 802D sl plus allows you to easily operate machine tools by providing
graphical support for all operator control actions.
The functions in JOG (manual) mode enable you to quickly set the machine up for
machining, in accordance with your requirements. More specifically, this consists of
calculating the workpiece position in the machine, as well as maintaining and measuring the
tools in use.
For programming purposes, the SINUMERIK 802D sl plus provides you with a DIN/ISO
editor that is easy to operate and has a complete G-code in accordance with DIN66025 and
ISO dialect. During programming, graphical support is provided for technology canned cycles
and contours.
The SINUMERIK 802D sl plus is an efficient complete system, covering all required fields of
application without additional setup and training costs:
● Easy-to-use interface for all machine functions
● Graphical interfaces for technology canned cycles and contour editor
1
● DIN/ISO programming on the machine
● DIN/ISO programming offline via CAD/CAM system
● Automatic tool measuring during setup
1.2 Machine spectrum
The SINUMERIK 802D sl plus is particularly recommended for the following machine types:
1. Single-slide turning machines with X and Z axes
– Turning
– Centric drilling on the end face
2. Like 1.) with rotating tools (C axis mode)
SINUMERIK 802D sl plus - Turning
Control system overview for machine tools' sales people, 04/2007
7
System overview
2.1 SINUMERIK 802D sl
The SINUMERIK 802D sl operator panel controller is the ideal package for use with
standardized turning and milling machines. Used in conjunction with the new, compact and
reliable SINAMICS S120 drive system, the SINUMERIK 802D sl is a complete package for
machine tool applications. These range from low-volume production to medium-volume
production to production of more advanced workpieces with any type of hole machining and
milling on end face and outer surface.
● Digital drive technology via DRIVE-CLiQ
● Up to 4 interpolating axes and one spindle
● Identical hardware and software for turning and milling
● Powerful PLC based on SIMATIC S7-200 with "ladder logic" programming
● Large, easy-to-read color display
You can find further information in catalogue NC 61
Highlights
● Powerful and reliable machine package from Siemens
2
● Extremely dynamic drives and motors
● Matched, complete package
6,180(5,.'VO
ZLWKLQFK7)7FRORUGLVSOD\
&1&NH\ERDUGDQGPDFKLQHFRQWUROSDQHO
0RGXODU
6,1$0,&6
'ULYH6\VWHP
3+VSLQGOHPRWRU
).VHUYRPRWRUV
SINUMERIK 802D sl plus - Turning
Control system overview for machine tools' sales people, 04/2007
9
System overview
2.2 Operator panel
2.2 Operator panel
The operator panel front consists of an operator panel with a 10.4 inch color TFT display, 8 +
2 horizontal and 8 vertical softkeys, and a CNC keyboard (horizontal or vertical options
available). This facilitates clear and user-friendly operation of the machine functions. We also
offer the coordinated machine control panel MCP 802D sl with feed and spindle override.
Highlights
● All relevant functions at a glance, thanks to horizontal and vertical softkeys
● Brilliant color display, balanced and high-quality design of operator components
● Easy data handling thanks to the easily accessible Compact Flash card slot on the front
SINUMERIK 802D sl plus - Turning
10 Control system overview for machine tools' sales people, 04/2007
Setup functions
3.1 Work offsets
☑ Basic configuration
Within the SINUMERIK 802D sl plus, the following adjustable work offsets are available:
● A permanently effective basic offset (G500)
● Six other work offsets (G54 - G59)
Graphical interface support is provided for the purpose of adjusting workpiece zeros. This
means that you can switch directly between the Measure workpiece screens and Work offset
list.
3
Highlights
● Easy setup of different workpieces using graphical guidance
● Clear overview of all work offsets
SINUMERIK 802D sl plus - Turning
Control system overview for machine tools' sales people, 04/2007
11
Setup functions
3.2 Measure tools
3.2 Measure tools
3.2.1 Measure tools manually in JOG
☑ Basic configuration
The tool compensation values can be directly determined during machine setup. To this end
the SINUMERIK 802D sl plus offers graphical support for measuring tool length and
diameter:
● Graphic support for measuring tools in the X- (length 1) and Z-direction (length 2)
– Either enter the workpiece diameter in the Ø field or the workpiece length in the Z0
field.
– After selecting the Set length 1 or Set length 2 softkey, the control system will
determine the searched length 1 or length 2 according to the preselected axis.
– The determined tool offset value will be saved and transferred into the tool list.
Highlight
● Button for saving the position, to retract the tool from the workpiece, to stop the spindle,
and to measure the workpiece prior to transferring the results
● Save time during tool setup by seeing exactly what you are doing.
SINUMERIK 802D sl plus - Turning
12 Control system overview for machine tools' sales people, 04/2007
Setup functions
3.2 Measure tools
3.2.2 Measure tools automatically in JOG
☑ Basic configuration
In JOG mode, the machine can automatically determine the tool compensation values for
length 1 (X-direction) or length 2 (Z-direction). To this end the SINUMERIK 802D sl plus
offers graphical support for automatic measuring and for calibrating the tool probe.
● To measure the tool length, simply move the tool near the probe.
● Click "Start". When the probe detects the tool, the controller automatically calculates the
tool geometry.
Highlight
● Speedy and precise tool measuring is standard
● Pre-installed graphic support for measuring with tool probe
SINUMERIK 802D sl plus - Turning
Control system overview for machine tools' sales people, 04/2007
13
Setup functions
3.3 Tool data management
3.3 Tool data management
3.3.1 Tool list
☑ Basic configuration
Highlight
For managing tools, the SINUMERIK 802D sl plus provides you with an easy-to-use tool list,
which displays all relevant tool data and wear.
● In the tool list, you can create and delete tools using softkeys.
● For each tool, you can store the following data:
– Special icon for the individual tool type with direction of tool orientation (mill or drill)
– Tools are displayed in the list with a number, e.g. T1.
– Number of the compensation block for the tool cutting edge, e.g. D1
– Tool offset data in the X/Z direction.
– Radius for drilling tool and milling tools, or plate radius for turning tools
– Values for geometry and wear in a single table
– Display of the cutting position for turning tools
● Using individual password protection, you can specify the maximum permissible input
values for tool wear to avoid collisions, for example. This can be done using display
machine data MD 208, MD 209 and MD 374.
● All tool data at a glance
● More safety in managing tool data
SINUMERIK 802D sl plus - Turning
14 Control system overview for machine tools' sales people, 04/2007
Setup functions
3.3 Tool data management
3.3.2 Monitoring of tool life and quantity of workpieces
☑ Basic configuration
Highlight
The SINUMERIK 802D sl plus offers automatic tool monitoring.
● You can monitor tool wear by observing tool life and/or workpiece quantity. If a tool
reaches its wear limit, an alarm is given automatically and the tool is suspended from
further machining.
● You can specify the following data in tool monitoring:
– Tool life, specified as a setpoint, and prewarning limit for tool monitoring. The time
remaining before the tool is deactivated is calculated and displayed.
– Workpiece quantity, specified as a setpoint, and prewarning limit for tool monitoring.
The workpiece quantity remaining before the tool is deactivated is calculated and
displayed.
– Tool monitoring can be activated for tool life and/or quantity of workpieces.
● When tool life monitoring is activated, tool life is monitored during the tool's operation time
(G1, G2, G3). Workpiece quantity is monitored using a program command at the end of
the part program, usually Setpiece(1).
● Efficient monitoring of tool life and workpiece quantity is standard
SINUMERIK 802D sl plus - Turning
Control system overview for machine tools' sales people, 04/2007
15
Setup functions
3.4 Face turning in MDA mode
3.4 Face turning in MDA mode
☑ Basic configuration
Highlight
When preparing a blank workpiece, SINUMERIK 802D sl plus supports you in the following
ways:
● Input of machining parameters by dialog, complete with tool, work offset, feedrate, and
spindle speed
– Position the axes on the starting point and enter the values in the mask
– After entering the machining parameters press the OK button, the program will be
created automatically; i.e. the programmer does not have to write the part programs
himself.
● The MDI blocks are also retained after NC Start and can be saved as a part program.
● Speedy preparation of the blank workpiece
SINUMERIK 802D sl plus - Turning
16 Control system overview for machine tools' sales people, 04/2007
Program management and user memory
4.1 Program Manager
☑ Basic configuration
4
Highlights
With the SINUMERIK 802D sl plus Program Manager, you can easily manage your part
programs.
● PC-like functions, e.g. Mark, Copy, Paste, and Rename
● File names for part programs can be entered in clear text, making them easy to identify
(max. 25 characters).
● Clear structures with subdirectories on several levels
● Quick search function based on entry of the 1st letter of the program name. The controller
automatically positions the cursor on a program with the initial letter matching that which
was entered.
● Preview of the first seven lines of the part program before editing
● All part programs available on the machine, thanks to the 1 MB user memory
● Access to shared network drives and sharing of directories for remote access via
Ethernet networking
● Better overview with clear-text file names
● User-friendly data handling in typical PC style with copy, paste, rename, etc.
SINUMERIK 802D sl plus - Turning
Control system overview for machine tools' sales people, 04/2007
17
Program management and user memory
4.2 User memory and data management
4.2 User memory and data management
4.2.1 Buffered CNC user memory
☑ Basic configuration
SINUMERIK 802D sl plus 1 MB
Management of up to 100 part programs. For larger quantities, we recommend that part
programs be managed using the CF card.
Highlight
● Large memory space included in scope of delivery
4.2.2 Compact Flash card
☑ Basic configuration, only CF card required
A Compact Flash card slot is located directly at the operator panel front of the SINUMERIK
802D sl.
• Card can be inserted or removed while power is on, i.e., the
machine does not have to be restarted in order for the CF card
to be recognized.
• Cover can be closed while the card is inserted in order to
protect the unit from dust.
• Load and execute part programs from the CF card
• No loss in performance during execution of part programs
from the CF card (DNC operation)
• No special software necessary for reading/writing CF cards at
PC
Part programs on the CF card are not edited at the controller, but rather at the PC.
Highlight
● Efficient and reliable solution for handling a large volume of user data
([DPSOH
SINUMERIK 802D sl plus - Turning
18 Control system overview for machine tools' sales people, 04/2007
Program management and user memory
4.2 User memory and data management
4.2.3 Serial data transfer
☑ Basic configuration, installation of RCS802 tool on PC
(included on Toolbox CD as standard)
The SINUMERIK 802D sl plus facilitates easy data transfer from and to the PC via the
RS232 interface. To do this, install the RCS802 tool on your PC.
• Backing up of machine data
• Archive/series startup file
• Backing up of part program data
Note: If you have not received the Toolbox CD, please contact your machine OEM.
Highlight
● Easy data transfer with a proven track record
4.2.4 Ethernet networking
☑ SINUMERIK 802D sl pro
The SINUMERIK 802D sl pro is set up for Ethernet (TCP/IP) networking (RJ45 connection).
• The data transfer rate is 10/100 Mbps.
• Remote access to the controller via the RCS802 tool,
e.g. for setup and remote diagnostics (PC license
required)
• Access to the network drives is available directly from
the program manager. No additional software is
required on the server.
Highlight
● Easy and economical connection via Ethernet (TCP/IP) to Windows PCs or Unix
workstations
SINUMERIK 802D sl plus - Turning
Control system overview for machine tools' sales people, 04/2007
19
Programming
5.1 DIN/ISO language
☑ Basic configuration
For DIN/ISO programming purposes, the SINUMERIK 802D sl plus offers a large pool of
commands which are oriented to the task at hand:
● G-code according to DIN66025 and in ISO dialect mode
● G-functions and extended G-functions
Powerful commands, e.g. CIP for circular interpolation via intermediate point
● Unlimited number of programmable work offsets
Using the commands TRANS, SCALE, MIRROR, ROT, you can shift, scale, mirror, and
rotate the workpiece coordinate system as required.
● Calculation operations and logic operations of variables
These calculation operations include, e.g.: +, -, *, /, sin, cos, exp, ==, <>
● User data
5
Highlight
You can freely define variables in the part program using names (clear text) and type
(LUDs, no GUDs).
● R parameters (calculation parameters)
300 predefined R parameters are available as flexible calculation variables (floating point
format).
● System variables
Access from the program to, for example, tool offsets, axis positions and measuring
values
● Program control structures
Language commands such as IF and GOTO are available for programming with
conditions and loops.
● Unbeatable pool of commands for flexible and time-optimized part programs
SINUMERIK 802D sl plus - Turning
Control system overview for machine tools' sales people, 04/2007
21
Programming
5.2 DIN/ISO editor
5.2 DIN/ISO editor
☑ Basic configuration
For programming purposes, the SINUMERIK 802D sl plus has a text-based DIN/ISO editor.
This allows you to directly enter or change CNC language commands, meaning that you
have access to the entire range of CNC functions.
The editor offers the following range of functions:
● Easy-to-use program entry with Copy, Paste, Search/Replace, Numbering, etc.
● Graphics editor for creating workpiece contours entered in the program as G-code
● Standard machining cycles for turning, drilling, and milling
● Simulation of the program created
● Recompilation of program cycles for further editing in the graphical interface
● Direct execution from any NC program block (block search)
Highlight
● Save time by programming with efficient DIN/ISO editor
SINUMERIK 802D sl plus - Turning
22 Control system overview for machine tools' sales people, 04/2007
Programming
5.3 Machining Cycles
5.3 Machining Cycles
☑ Basic configuration
For recurring machining operations, the SINUMERIK 802D sl plus provides you with
graphical support for the following technology canned cycles. You can parameterize these
and assemble them for the program in any way you wish.
● Turning
– Face turning
– Stock removal
– Groove, undercut
– Thread cutting, thread
● Drilling
– Centering, drilling, counter-boring, reaming, deep-hole drilling, tapping
– Repetition of hole machining using hole patterns row/circle (MCALL)
● Milling
– Face milling
– Contour milling
– Rectangular pocket and spigot, circular pocket and spigot
– Elongated holes on a circle, slots on a circle, circumferential slots
– Thread milling (inside and outside)
SINUMERIK 802D sl plus - Turning
Control system overview for machine tools' sales people, 04/2007
23
Programming
5.3 Machining Cycles
Comprehensive functional and graphical support is provided:
● For parameterization support is provided by the clear screens and infotexts
accompanying the parameters, e.g. machining type of the thread.
● Tapping without compensating chuck is including in the basic scope, including thread
interpolation (CYCLE84).
● You have extensive selection possibilities for high-performance machining, e.g. feed
interruption for stock removal. The parameter DAM is used for this.
Highlight
● Graphical cycle support helps you create your part program faster
● Highly flexible G-code programming extended by graphical cycles
SINUMERIK 802D sl plus - Turning
24 Control system overview for machine tools' sales people, 04/2007
Programming
5.4 On-board user manual
5.4 On-board user manual
☑ Basic configuration
The on-board user manual provides descriptions of all important operator functions. In
addition, it provides a complete description of NC commands, cycle programming and drive
alarms (as can be found in the paper documentation).
You can call up the Help menu in the following ways:
● Pressing the Help key on the CNC keyboard to call up the table of contents
● Pressing the Help key to call up the context-sensitive help system, e.g. when the cursor is
at a cycle parameter. Help is immediately opened at the relevant place.
Highlight
● Never lose time again because you don't have the user manual at hand
SINUMERIK 802D sl plus - Turning
Control system overview for machine tools' sales people, 04/2007
25
Programming
5.5 On-board pocket calculator
5.5 On-board pocket calculator
☑ Basic configuration
Highlight
The on-board pocket calculator offers the following range of functions:
● Callable from any operating area
● Take over a value from an input field and write back to it after calculation
● Four basic calculation operations, as well as sine, cosine, square, and square root
functions
● Bracket function for calculating nested terms
● Functions for calculating construction points on a contour, e.g.:
– Tangential transition between a circle sector and a straight line
– Converting polar coordinates to Cartesian coordinates
● By pressing the Input key, you can see the result of a calculation before you confirm it
with the Accept softkey.
● More certainty for operating and programming thanks to on-board pocket calculator - no
more calculation or typing mistakes
SINUMERIK 802D sl plus - Turning
26 Control system overview for machine tools' sales people, 04/2007
Programming
5.6 Contour editor
5.6 Contour editor
☑ Basic configuration
The SINUMERIK 802D sl plus provides you
with a contour editor (integrated in the
DIN/ISO editor) for graphically supported
input of contour sections. The contours
which you have created using screen forms
are automatically converted into G-code.
You can further edit these as required in the
DIN/ISO editor.
• Graphical programming support in case
of missing geometrical data in your part
drawing
• All typical contour sections can be
chosen via a softkey, e.g. circle - circlecircle
• Enter values by dialog and G1, G2 and
G3 blocks are automatically generated
from them.
Highlight
● Speedy programming of contours directly at the machine
SINUMERIK 802D sl plus - Turning
Control system overview for machine tools' sales people, 04/2007
27
Simulation
6
☑ Basic configuration
The SINUMERIK 802D sl plus offers you high process safety through integrated simulation,
since it enables you to verify part programs before they are executed. By using broken-line
graphics, you can trace the programmed tool path.
• Clear overview through use of different
colors
Rapid feedrate = red
Cutting feedrate = blue
• Quickly display simulation result by
activating dry-run feedrate (used instead
of the programmed cutting feedrate)
• Possibility of zooming into details at any
time during and after simulation
• Display the entire workpiece using the
Zoom Auto softkey
Highlight
● More process safety through effective simulation
SINUMERIK 802D sl plus - Turning
Control system overview for machine tools' sales people, 04/2007
29
Automatic mode
7.1 Program control
☑ Basic configuration
Single block
Single block mode can be activated for startup of the program. There is a program stop after
each traversing block.
Program test
Programs can be checked before processing in a program test mode. The program is
executed to completion with stationary axes.
Program editing
In machine status STOP, the program can be edited directly at the location of the fault, e.g.
erroneous DIN/ISO blocks. After correcting the program you can continue machining.
Repositioning to the contour
In machine status STOP, the machining axes can be moved to and away from the workpiece
surface during machining using the handwheel or the direction keys.
7
Highlights
● Secure startup of new part programs
● Continue machining quickly after interruptions
7.2 Block search
☑ Basic configuration
A block search may be executed in machine status RESET, e.g. after a program interruption
or to specifically return to machining The program data are prepared in such a way that all
relevant parameters (tool, work offsets, etc.) are available upon continuation of the program.
The following search variants are available:
● To the interruption point
● To any CNC block in the DIN/ISO programs
● To any subroutine levels in DIN/ISO programs
Highlights
● Time-saving and secure re-start at any program point, as no editing of the part program is
required
SINUMERIK 802D sl plus - Turning
Control system overview for machine tools' sales people, 04/2007
31
Velocity control
8.1 Jerk limitation
☑ Basic configuration
The control calculates a steady acceleration profile instead of jumps in acceleration. This
enables jerk-free velocity characteristics for the involved path axes. The jerk limitation can
also be directly activated in the part program with the »SOFT« NC language command.
3DWKYHORFLW\
ZLWKMHUNOLPLWDWLRQ
8
ZLWKRXWMHUNOLPLWDWLRQ
Highlights
● Longer machine lifespan through protection of the mechanical components
● Higher path accuracy through softer acceleration
SINUMERIK 802D sl plus - Turning
Control system overview for machine tools' sales people, 04/2007
33
Velocity control
8.2 Dynamic feedforward control
8.2 Dynamic feedforward control
☑ Basic configuration
Inaccuracies in the resulting workpiece contour due to following errors can practically be
eliminated using dynamic feedforward control FFWON. The result is excellent machining
precision even at high tool path feedrates. This is clarified with a circularity test on the
machine.
Example:
Highlight
ZLWKRXWIHHGIRUZDUG
FRQWURO
$FWXDOJHQHUDWHG
FRQWRXU
3URJUDPPHGFRQWRXU 3URJUDPPHGFRQWRXU
● Higher path accuracy through compensation of contouring errors
ZLWKIHHGIRUZDUGFRQWURO
$FWXDOJHQHUDWHG
FRQWRXU
SINUMERIK 802D sl plus - Turning
34 Control system overview for machine tools' sales people, 04/2007
C axis machining
9.1 Front surface machining
☑ Basic configuration
With the SINUMERIK 802D sl plus, hole machining and milling can be executed on the front
face of workpieces in the main spindle.
The part program is easily created in a right-angle coordinate system with the front surface
transformation TRANSMIT (C axis mode) .
The path movements are conducted with the linear
axes X / Z and the rotary axis C.
Machine without Y axis
• Machining with TRANSMIT
9
Highlights
● Full functional range for drilling and milling on the front surface
● Reduction of set-up times by complete machining on one machine
SINUMERIK 802D sl plus - Turning
Control system overview for machine tools' sales people, 04/2007
35
C axis machining
9.2 Peripheral surface machining
9.2 Peripheral surface machining
☑ Basic configuration
With the 802D sl plus and the outer surface transformation TRACYL drilling and milling can
be performed on the outer surface of workpieces in the main spindle.
• Any drill holes on the outer surface
• Any milling without slot wall offset on the outer
surface
• Any milling with slot wall offset on the outer
surface
• Grooving on parallel walls of the outer surface
with milling radius correction
Highlights
/RQJLWXGLQDO
JURRYH
ZLWKRXWJURRYHVLGH
FRUUHFWLRQ
7UDQVYHUVH
JURRYH
● Full functional range for drilling and milling on the outer surface
● Reduction of set-up times by complete machining on one machine
SDUDOOHOOLPLWHG
/RQJLWXGLQDOJURRYH
ZLWKJURRYHVLGH
FRUUHFWLRQ
SINUMERIK 802D sl plus - Turning
36 Control system overview for machine tools' sales people, 04/2007
Multilingual operator interface
☑ Basic configuration, RCS802 Tool Toolbox
On the SINUMERIK 802D sl, two languages are available simultaneously on the operator
interfaces. You can switch between these using a softkey.
Using the RCS802 tool, you can load other
language files from the toolbox to the
controller.
The following languages are available
(others, such as Turkish, are under
preparation):
• Chinese (simplified and traditional)
• German
• English
• Finnish
• French
• Italian
• Korean
• Dutch
• Polish
• Portuguese
• Russian
• Swedish
• Spanish
• Czech
• Hungarian
10
CD-ROM (included in scope of delivery)
Highlight
● Operator interface in your language so that the CNC is easy to learn and safe to operate
SINUMERIK 802D sl plus - Turning
Control system overview for machine tools' sales people, 04/2007
37
Maintenance and diagnostics
11.1 Maintenance-free operation
☑ Basic configuration
The SINUMERIK 802D sl offers maintenance-free operation:
● High reliability, because the SINUMERIK 802D sl has no hard disk, no battery and no fan
● Complete data backup on CF card, with all drive data
11
Highlight
● Highest machine availability thanks to reliable hardware
SINUMERIK 802D sl plus - Turning
Control system overview for machine tools' sales people, 04/2007
39
Maintenance and diagnostics
11.2 Diagnostics
11.2 Diagnostics
☑ Basic configuration
The SINUMERIK 802D sl offers diagnostic functions which are easy to use:
● Diagnostic functions, such as ladder display, are available for finding causes of
malfunctions or a PLC program error.
● You can switch between two windows in ladder display (e.g. for cross-references).
● You are provided with the same display as on a PC, with zoom, find, symbol info, and
cross-reference functions.
● For reasons of safety, it is not possible to edit the PLC program at the machine.
Highlight
● Highest machine availability thanks to modern diagnostic and troubleshooting tools
SINUMERIK 802D sl plus - Turning
40 Control system overview for machine tools' sales people, 04/2007
Maintenance and diagnostics
11.3 Remote diagnostics
11.3 Remote diagnostics
☑ RCS802 on CD-ROM, included in
scope of delivery
☑ Option: RCS802 remote diagnostics
via Ethernet (PC license), only possible
with SINUMERIK 802D sl pro
With the RCS802 software for PC, you can carry out remote diagnostics via the serial
interface.
● With the SINUMERIK 802D sl pro, remote diagnostics can also be carried out via
Ethernet (PC license).
● When connecting the PC to several machines, only one PC license is necessary for
remote diagnostics via Ethernet.
● All machine tool controller diagnostic functions are also available in remote diagnostics.
Highlight
● Shorter reaction times and lower service costs thanks to remote diagnostics
SINUMERIK 802D sl plus - Turning
Control system overview for machine tools' sales people, 04/2007
41
PC software
12.1 CAD reader for PC
☑ Option: CAD reader for PC
You can convert contours and position patterns from PC-based DXF files into a format
understandable to the controller with the PC software package "CAD Reader". You can
continue editing contours in the DIN/ISO editor at the controller.
12
Highlight
● Save time by converting DXF files into contours and position patterns
● Work preparation and training at the PC without occupying the machine
SINUMERIK 802D sl plus - Turning
Control system overview for machine tools' sales people, 04/2007
43
PC software
12.2 SINUMERIK 802D on PC - SinuTrain
12.2 SINUMERIK 802D on PC - SinuTrain
☑ Option: SinuTrain 802D
Controller-identical PC system for work
preparation and CNC training
• Complete range of functions of
SINUMERIK 802D
• Networking of several student and trainer
units possible
Highlight
● PC software for training and work preparation without occupying the machine
12.3 SINUMERIK 802 self-study CD
☑ Option: SINUMERIK 802 self-study CD
Multimedia introduction to operation and programming with the SINUMERIK 802
● Can be installed on PC
● Programming exercises with directed examples
● Available in three languages: German, English, and Chinese simplified
Highlight
● Graphically supported instruction software for beginners
SINUMERIK 802D sl plus - Turning
44 Control system overview for machine tools' sales people, 04/2007
Ordering data
Below is the information required for ordering:
SINUMERIK 802D sl plus 6FC5370-0AA00-2AA0
SINUMERIK 802D sl pro 6FC5370-0AA00-3AA0
Toolbox CD-ROM -> Already included with each 802D sl:
with additional language files for operator interface,
RCS802 software, PLC programming tool, etc.
License disk for RCS802 remote diagnostics via Ethernet:
(only possible with SINUMERIK 802D sl pro)
Additional functions of SINUMERIK 802D sl pro compared to SINUMERIK 802D sl plus:
● Connectivity via Ethernet
● More CNC user memory: increased from 1 MB to 3 MB
6FC5810-0CY10-0YU8
6FC6000-6DA51-0AA0
13
SINUMERIK 802D sl plus - Turning
Control system overview for machine tools' sales people, 04/2007
45
Summary of unique selling points
The SINUMERIK 802D sl operator panel controller has the following selling points which
make it stand out from the competition:
User-friendly operation
• Graphical support for setting up tools and
workpiece zeros
• CF card and Ethernet for unlimited user
memory
• Graphical program simulation with zoom
Time-saving programming
• Flexible G-code programming
• Graphical support for technology canned
cycles and contour editor
• Complete user manual on-board
14
More productivity
• C axis machining with rotating tools
• Maintenance free and easy to diagnose
• Programming and training software on PC
SINUMERIK 802D sl plus - Turning
Control system overview for machine tools' sales people, 04/2007
47
Index
8
802D on PC, 44
A
Application, 7
B
Block search, 31
C
CAD Reader, 43
CNC keyboard, 10
CNC memory, 18
Compact Flash card, 18
Contour editor, 27
D
DXF converter, 43
N
Networking, 19
O
Operator panel front, 10
Ordering data, 45
P
PC software, 43
Peripheral surface machining, 36
Pocket calculator, 26
Program control, 31
Program editing, 31
Program manager, 17
Program test, 31
R
Repositioning to the contour, 31
E
Ethernet, 19
F
Feedforward control, 34
Flash card, 18
Front end machining, 35
Front surface machining, 35
M
Machine spectrum, 7
SINUMERIK 802D sl plus - Turning
Control system overview for machine tools' sales people, 04/2007
S
Serial data transfer, 19
Single block, 31
SINUMERIK 802D sl, 9
SinuTrain, 44
Summary of the Highlights, 47
T
TCP/IP, 19
Tool list, 14
TRACYL, 36
Training CD, 44
TRANSMIT, 35
49
Index
U
Unique selling points, 47
User memory, 18
V
Velocity control, 33
W
Work offsets, 11
SINUMERIK 802D sl plus - Turning
50 Control system overview for machine tools' sales people, 04/2007
Loading...