siemens 802D User Manual
SINUMERIK
802D solution line plus
Turning
Control system overview for
machine tools' sales people
Foreword
Introduction
System overview
Setup functions
Program management and
user memory
Programming
Simulation
1
2
3
4
5
6
Automatic mode
Velocity control
C axis machining
Multilingual operator
interface
Maintenance and diagnostics
PC software
Ordering data
7
8
9
10
11
12
13
04/2007
Summary of unique selling
points
14
Safety Guidelines
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
Danger
indicates that death or severe personal injury will result if proper precautions are not taken.
Warning
indicates that death or severe personal injury may result if proper precautions are not taken.
Caution
with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.
Caution
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.
Notice
indicates that an unintended result or situation can occur if the corresponding information is not taken into
account.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The device/system may only be set up and used in conjunction with this documentation. Commissioning and
operation of a device/system may only be performed by qualified personnel. Within the context of the safety notes
in this documentation qualified persons are defined as persons who are authorized to commission, ground and
label devices, systems and circuits in accordance with established safety practices and standards.
Prescribed Usage
Note the following:
Warning
This device may only be used for the applications described in the catalog or the technical description and only
in connection with devices or components from other manufacturers which have been approved or
recommended by Siemens. Correct, reliable operation of the product requires proper transport, storage,
positioning and assembly as well as careful operation and maintenance.
Trademarks
All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this
publication may be trademarks whose use by third parties for their own purposes could violate the rights of the
owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
Siemens AG
Automation and Drives
Postfach 48 48
90437 NÜRNBERG
GERMANY
Ⓟ 04/2007 Copyright © Siemens AG 2007.
Technical data subject to change
Foreword
Scope of validity
This document provides you with an overview of the range of functions included in the
SINUMERIK 802D solution line plus operator panel controller for turning machines.
The document is oriented towards vendors and dealers of machine tools.
Organization of information
● Of the varied functional possibilities of this SINUMERIK product, we only designate those
qualities which are of direct value to the machine's user.
● All functions contained in the machine's basic configuration will be identified as follows:
☑ Basic configuration
● All functions not contained in the machine's basic configuration will be identified as
follows:
☑ Option: ...
● A summary of the unique selling points of the SINUMERIK 802D sl plus in comparison
with competitors, may be found in the chapter "Summary of unique selling points".
● For information on marketing options through the machine manufacturer, please see the
technical description of each machine.
Subject to change without prior notice
SINUMERIK 802D sl plus - Turning
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Table of contents
Foreword ................................................................................................................................................... 3
1 Introduction................................................................................................................................................ 7
1.1 Application......................................................................................................................................7
1.2 Machine spectrum..........................................................................................................................7
2 System overview........................................................................................................................................ 9
2.1 SINUMERIK 802D sl......................................................................................................................9
2.2 Operator panel .............................................................................................................................10
3 Setup functions........................................................................................................................................ 11
3.1 Work offsets .................................................................................................................................11
3.2 Measure tools...............................................................................................................................12
3.2.1 Measure tools manually in JOG...................................................................................................12
3.2.2 Measure tools automatically in JOG ............................................................................................13
3.3 Tool data management ................................................................................................................14
3.3.1 Tool list.........................................................................................................................................14
3.3.2 Monitoring of tool life and quantity of workpieces........................................................................15
3.4 Face turning in MDA mode ..........................................................................................................16
4 Program management and user memory ................................................................................................ 17
4.1 Program Manager ........................................................................................................................17
4.2 User memory and data management ..........................................................................................18
4.2.1 Buffered CNC user memory.........................................................................................................18
4.2.2 Compact Flash card.....................................................................................................................18
4.2.3 Serial data transfer.......................................................................................................................19
4.2.4 Ethernet networking .....................................................................................................................19
5 Programming........................................................................................................................................... 21
5.1 DIN/ISO language........................................................................................................................21
5.2 DIN/ISO editor..............................................................................................................................22
5.3 Machining Cycles .........................................................................................................................23
5.4 On-board user manual .......................................
5.5 On-board pocket calculator..........................................................................................................26
..........................................................................25
5.6 Contour editor ..............................................................................................................................27
6 Simulation................................................................................................................................................ 29
7 Automatic mode....................................................................................................................................... 31
7.1 Program control............................................................................................................................31
7.2 Block search.................................................................................................................................31
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Table of contents
8 Velocity control ........................................................................................................................................ 33
8.1 Jerk limitation .............................................................................................................................. 33
8.2 Dynamic feedforward control ...................................................................................................... 34
9 C axis ...................................................................................................................................................... 35
9.1 Front surface machining.............................................................................................................. 35
9.2 Peripheral surface machining...................................................................................................... 36
10 Multilingual operator interface.................................................................................................................. 37
11 Maintenance and diagnostics .................................................................................................................. 39
11.1 Maintenance-free operation ........................................................................................................ 39
11.2 Diagnostics.................................................................................................................................. 40
11.3 Remote diagnostics..................................................................................................................... 41
12 PC software............................................................................................................................................. 43
12.1 CAD reader for PC ...................................................................................................................... 43
12.2 SINUMERIK 802D on PC - SinuTrain......................................................................................... 44
12.3 SINUMERIK 802 self-study CD................................................................................................... 44
13 Ordering data........................................................................................................................................... 45
14 Summary of unique selling points ............................................................................................................ 47
Index........................................................................................................................................................ 49
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Introduction
1.1 Application
The SINUMERIK 802D sl plus is a customized operator panel controller for standard CNC
turning machines.
The SINUMERIK 802D sl plus allows you to easily operate machine tools by providing
graphical support for all operator control actions.
The functions in JOG (manual) mode enable you to quickly set the machine up for
machining, in accordance with your requirements. More specifically, this consists of
calculating the workpiece position in the machine, as well as maintaining and measuring the
tools in use.
For programming purposes, the SINUMERIK 802D sl plus provides you with a DIN/ISO
editor that is easy to operate and has a complete G-code in accordance with DIN66025 and
ISO dialect. During programming, graphical support is provided for technology canned cycles
and contours.
The SINUMERIK 802D sl plus is an efficient complete system, covering all required fields of
application without additional setup and training costs:
● Easy-to-use interface for all machine functions
● Graphical interfaces for technology canned cycles and contour editor
1
● DIN/ISO programming on the machine
● DIN/ISO programming offline via CAD/CAM system
● Automatic tool measuring during setup
1.2 Machine spectrum
The SINUMERIK 802D sl plus is particularly recommended for the following machine types:
1. Single-slide turning machines with X and Z axes
– Turning
– Centric drilling on the end face
2. Like 1.) with rotating tools (C axis mode)
SINUMERIK 802D sl plus - Turning
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System overview
2.1 SINUMERIK 802D sl
The SINUMERIK 802D sl operator panel controller is the ideal package for use with
standardized turning and milling machines. Used in conjunction with the new, compact and
reliable SINAMICS S120 drive system, the SINUMERIK 802D sl is a complete package for
machine tool applications. These range from low-volume production to medium-volume
production to production of more advanced workpieces with any type of hole machining and
milling on end face and outer surface.
● Digital drive technology via DRIVE-CLiQ
● Up to 4 interpolating axes and one spindle
● Identical hardware and software for turning and milling
● Powerful PLC based on SIMATIC S7-200 with "ladder logic" programming
● Large, easy-to-read color display
You can find further information in catalogue NC 61
Highlights
● Powerful and reliable machine package from Siemens
2
● Extremely dynamic drives and motors
● Matched, complete package
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SINUMERIK 802D sl plus - Turning
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System overview
2.2 Operator panel
2.2 Operator panel
The operator panel front consists of an operator panel with a 10.4 inch color TFT display, 8 +
2 horizontal and 8 vertical softkeys, and a CNC keyboard (horizontal or vertical options
available). This facilitates clear and user-friendly operation of the machine functions. We also
offer the coordinated machine control panel MCP 802D sl with feed and spindle override.
Highlights
● All relevant functions at a glance, thanks to horizontal and vertical softkeys
● Brilliant color display, balanced and high-quality design of operator components
● Easy data handling thanks to the easily accessible Compact Flash card slot on the front
SINUMERIK 802D sl plus - Turning
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Setup functions
3.1 Work offsets
☑ Basic configuration
Within the SINUMERIK 802D sl plus, the following adjustable work offsets are available:
● A permanently effective basic offset (G500)
● Six other work offsets (G54 - G59)
Graphical interface support is provided for the purpose of adjusting workpiece zeros. This
means that you can switch directly between the Measure workpiece screens and Work offset
list.
3
Highlights
● Easy setup of different workpieces using graphical guidance
● Clear overview of all work offsets
SINUMERIK 802D sl plus - Turning
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Setup functions
3.2 Measure tools
3.2 Measure tools
3.2.1 Measure tools manually in JOG
☑ Basic configuration
The tool compensation values can be directly determined during machine setup. To this end
the SINUMERIK 802D sl plus offers graphical support for measuring tool length and
diameter:
● Graphic support for measuring tools in the X- (length 1) and Z-direction (length 2)
– Either enter the workpiece diameter in the Ø field or the workpiece length in the Z0
field.
– After selecting the Set length 1 or Set length 2 softkey, the control system will
determine the searched length 1 or length 2 according to the preselected axis.
– The determined tool offset value will be saved and transferred into the tool list.
Highlight
● Button for saving the position, to retract the tool from the workpiece, to stop the spindle,
and to measure the workpiece prior to transferring the results
● Save time during tool setup by seeing exactly what you are doing.
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Setup functions
3.2 Measure tools
3.2.2 Measure tools automatically in JOG
☑ Basic configuration
In JOG mode, the machine can automatically determine the tool compensation values for
length 1 (X-direction) or length 2 (Z-direction). To this end the SINUMERIK 802D sl plus
offers graphical support for automatic measuring and for calibrating the tool probe.
● To measure the tool length, simply move the tool near the probe.
● Click "Start". When the probe detects the tool, the controller automatically calculates the
tool geometry.
Highlight
● Speedy and precise tool measuring is standard
● Pre-installed graphic support for measuring with tool probe
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Setup functions
3.3 Tool data management
3.3 Tool data management
3.3.1 Tool list
☑ Basic configuration
Highlight
For managing tools, the SINUMERIK 802D sl plus provides you with an easy-to-use tool list,
which displays all relevant tool data and wear.
● In the tool list, you can create and delete tools using softkeys.
● For each tool, you can store the following data:
– Special icon for the individual tool type with direction of tool orientation (mill or drill)
– Tools are displayed in the list with a number, e.g. T1.
– Number of the compensation block for the tool cutting edge, e.g. D1
– Tool offset data in the X/Z direction.
– Radius for drilling tool and milling tools, or plate radius for turning tools
– Values for geometry and wear in a single table
– Display of the cutting position for turning tools
● Using individual password protection, you can specify the maximum permissible input
values for tool wear to avoid collisions, for example. This can be done using display
machine data MD 208, MD 209 and MD 374.
● All tool data at a glance
● More safety in managing tool data
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Setup functions
3.3 Tool data management
3.3.2 Monitoring of tool life and quantity of workpieces
☑ Basic configuration
Highlight
The SINUMERIK 802D sl plus offers automatic tool monitoring.
● You can monitor tool wear by observing tool life and/or workpiece quantity. If a tool
reaches its wear limit, an alarm is given automatically and the tool is suspended from
further machining.
● You can specify the following data in tool monitoring:
– Tool life, specified as a setpoint, and prewarning limit for tool monitoring. The time
remaining before the tool is deactivated is calculated and displayed.
– Workpiece quantity, specified as a setpoint, and prewarning limit for tool monitoring.
The workpiece quantity remaining before the tool is deactivated is calculated and
displayed.
– Tool monitoring can be activated for tool life and/or quantity of workpieces.
● When tool life monitoring is activated, tool life is monitored during the tool's operation time
(G1, G2, G3). Workpiece quantity is monitored using a program command at the end of
the part program, usually Setpiece(1).
● Efficient monitoring of tool life and workpiece quantity is standard
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