siemens 802D Diagnostics Guide

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Diagnostics Guide 10/2002 Edition

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SINUMERIK 802D SINUMERIK 802D base line

SINUMERIK 802D

Diagnostics Guide

Alarms

Glossary / Abbreviations

Valid for

Control Software version

SINUMERIK 802D as of 1

10.02 Edition

SINUMERIK documentation

Printing history

Brief details of this edition and previous editions are listed below.

The status of each edition is shown by the code in the ”Remarks” column.

Status code in the ”Remarks” column:

A New documentation.. . . .

B Unrevized reprint with new Order No.. . . .

C Revised edition with new status. . . . .

If actual changes have been made on the page since the last edition, this is indicated by a new edition coding in the header on that page.

Edition Order No. Remarks

11.00 6FC5698-2AA20-0BP0 A

10.02 6FC5698-2AA20-0BP1 C

This Manual is included on the documentation on CD-ROM (DOCONCD)

Edition Order No. Remarks

11.02 6FC5298-6CA00-0BG3 C

Trademarks

SIMATICr, SIMATIC HMIr, SIMATIC NETr, SIROTECr, SINUMERIKr and SIMODRIVEr are registered trademarks of Siemens. Third parties using for their own purposes any other names in this document which refer to trademarks might infringe upon the rights of trademark owners.

This documentation was produced using Interleaf 7.0.

Subject to change without prior notice.

The reproduction, transmission or use of this document or its contents is not permitted without express written authority. Offenders will be liable for demages. All rights, including rights created by patent grant or registration of utility model or design, are reserved.



Printed in the Federal Republic of Germany

Other functions not described in this documentation might be executable in the control. This does not, however, represent an obligation to supply such functions with a new control or when servicing.

We have checked that the contents of this document correspond to the hardware and software described. Nonetheless, differences might exist and therefore we cannot guarantee that they are completely identical. The information contained in this document is, however, reviewed regularly and any necessary changes will be included in the next edition. We welcome suggestions for improvement.

Siemens-AktiengesellschaftOrder No. 6FC5698-2AA20-0BP1

10.02

Preface

The present description is intended to be used as a reference manual. It allows the operator on the machine tool to:

- access special cases in the operation of the machine correctly;

- to learn the response of the system/installation to the particular special case;

- to use the possibilities of continuing work after the special case;

- to follow notes for further references.

Scope

Object of the present description are the alarms occurring in the areas NC kernel (NCK), Profibus, cycles and PLC. Further alarms may occur in the HMI area (Human Machine Interface). They are announced to the user by self-explaining alarm lines displayed on the operator panel. These alarms are not part of this Diagnostics Guide. For special cases in conjunction with the integrated PLC, please refer to the relevant SIMATIC S7-200 system documentation.

Sorting

Safety

NC alarms

The alarms are sorted in the Diagnostics Guide by ascending alarm numbers with gaps between them.

Danger

Please always check the situation of the particular system/installation carefully on the basis of the alarms occurred. Eliminate the causes for the occurrence of the alarms and acknowledge them as described. Otherwise, danger will result for machine, workpiece, saved settings and - under certain circumstances - even for your health.

Table 1_1 Alarm number ranges

000 000 - 009 999 General alarms

010 000 - 019 999 Channel alarms

020 000 - 029 999 Axis / spindle alarms

030 000 - 099 999 Functional alarms

060 000 - 064 999 SIEMENS cycle alarms

065 000 - 069 999 User cycle alarms

10.02

HMI alarms/messages

PLC alarms/messages

Table 1_2 Alarm number ranges (cont'd.)

100 000 - 100 999 Basic system HMI0

101 000 - 101 999 Diagnosis

102 000 - 102 999 Services

103 000 - 103 999 Machine

104 000 - 104 999 Parameters

105 000 - 105 999 Programming

106 000 - 106 999 Reserve

107 000 - 107 999 OEM

110 000 - 110 999 Reserved

120 000 - 120 999 Reserved

Table 1_4 Alarm number ranges (cont'd.)

400 000 - 499 999 General alarms

700 000 - 799 999 User area

10.02

Contents

Alarms .......................................................................................................................................... 9

1.1

1.2 13

1.4 15

1.6

Glossary / Abbreviations ........................................................................................................ 209

2.1

2.2

Overview of NC alarms ...................................................................................... 10

Profibus Alarms................................................................................................ 180

Cycle Alarms|................................................................................................... 187

ISO Alarms....................................................................................................... 197

PLC Alarms...................................................................................................... 199

Action List ........................................................................................................ 202

Abbreviations ................................................................................................... 209

Glossary........................................................................................................... 213

vii

10.02

10.02 1 Alarms

Alarms

Alarms with alarm number 1xxx are system errors that indicate internal error states. The internal error number transmitted provides the devel-

oper important information with regard to the error cause and the error location.

These system errors are not described in detail. If they occur with the supplied control systems at all, please contact the following hotline, specifying the alarm number, the alarm text and the internal system

error number contained therein:

Hotline Germany

Siemens AG, A&D MC Tel. +49 (0) 180 525 80 08 Fax +49 (0) 180 525 80 09

Hotline China

Siemens Numerical Control Ltd. Development & Engineering Division Tel. (025) 2 18 18 88 (Ext. 305) Fax (025) 2 18 16 66

10.02 1 Alarms

10.02

1.1 Overview of NC alarms

2000

Explanation

Reaction

Remedy

Program continuation by

2001

Explanation

Reaction

Remedy

Program continuation by

Sign-of-life monitoring PLC

The PLC must provide a sign of life within a defined period of time. If not, this alarm is generated.

NC Start inhibited. NC not ready. NC Stop at alarm. Alarm display. Interface signals are set.

This alarm also occurs as a consequence of PLC Stop. (PLC Stop via Programming Tool, PLC Stop from start-up switch, PLC Stop caused by an alarm)

If none of the above mentioned cases exists, please contact the hotline indicated in the beginning of this publication and specify the operating system error number.

Power ON

PLC not booted

The PLC must provide at least one sign of life within the defined period of time after POWER ON.

NC Start inhibited. NC not ready. NC Stop at alarm. Alarm display. Interface signals are set.

Contact the hotline indicated in the beginning of this publication.

Power ON

2140

Explanation

Reaction

Remedy

Program continuation by

3000

Explanation

Reaction

The current position of the service switch will clear the SRAM with the next POWER ON (general reset active)

The initialization switch is currently set to "General reset". As a consequence, the SRAM of the module is cleared with the next module reset; as a result, the NC data memory is lost.

Alarm display. Interface signals are set. NC not ready.

Reset the initialization switch back to "1".

Use the "Cancel" key to cancel the alarm. No further operation required.

EMERGENCY STOP

The EMERGENCY STOP request is present at the NC/PLC interface (V 26000000.1).

NC Start inhibited. NC not ready

10.02 1 Alarms

NC Stop at alarm Alarm display Interface signals are set.

Remedy

Program continuation by

Check whether an EMERGENCY STOP cam has been approached or an EMERGENCY STOP button has been tripped. Check the PLC user program.

Correct the EMERGENCY STOP cause and acknowledge EMERGENCY STOP via the PLC/NC user interface (V 26000000.2).

Use the RESET key to cancel the alarm. Restart the part program.

4000

Explanation

Reaction

Remedy

Program continuation by

Channel %1 machine data %2 contains a gap in the axis assignment

%1 = channel number %2 = string: MD identifier

The assignment of a machine axis to a channel using the MD 20070 AXCONF_MACHAX_USED must be carried out without gaps. Any gaps will be detected when the system boots (POWER ON) and be displayed as an alarm.

Alarm display. Interface signals are set. NC not ready. NC Start inhibited. NC Stop at alarm.

Please inform the authorized personnel/customer service.

Configure MD 20070 AXCONF_MACHAX_USED for the axis assignment of the channel without gaps, i.e. with ascending axis indices, a machine axis has to be assigned until zero (no machine axis) is entered for the first time. In this case, all MDs that have higher indices must also be loaded with zero.

The sequence order of the machine numbers is not relevant.

Channel Index

0 1 AXCONF_MACHAX_USED [CH1, AX1] = 1

1 2 AXCONF_MACHAX_USED [CH1, AX2] = 2

2 3 AXCONF_MACHAX_USED [CH1, AX3] = 3

3 4 AXCONF_MACHAX_USED [CH1, AX4] = 4

4 5 AXCONF_MACHAX_USED [CH1, AX5] = 5

Assignment of the channel axes to the machine axes

Power ON

1st Channel

Machine Axis Number

4002

Explanation

Channel %1 machine data %2[%3] contains an axis not defined in the channel

%1 = channel number %2 = string: MD identifier %3 = index: MD array index

Only axes activated in the channel via MD 20070 [kx]=m may be declared geometry axes via MD 20050 AXCONF_GEOAX_ASSIGN_TAB [gx]=k.

gx ... Geometry axis index k ... Channel axis no. kx ... Channel axis index m ... Machine axis no.

AXCONF_MACHAX_USED

10.02 1 Alarms

10.02

Reaction

Remedy

Program continuation by

MD 20050

AXCONF_GEOAX_ASSIGN_TAB

(contains channel axis no. k) (contains machine axis no. m)

Geometry Axis Index

1. Channel Channel Axis

MD 20070

AXCONF_MACHAX_USED

Index

1. Channel

0 1 0 1

1 2 1 2

2 3 2 3

3 4

4 5 Assignment of the geometry axes to the channel axes

Alarm display. Interface signals are set. NC not ready. NC Start inhibited. NC Stop at alarm.

Please inform the authorized personnel/customer service. Check MD 20050

AXCONF_GEOAX_ASSIGN TAB

and

MD 20070 AXCONF_MACHAX_USED and correct them if necessary.

The basis is the MD array MD 20070 AXCONF_MACHAX_USED in which the machine axis number to be controlled by this channel is entered channelspecifically. The resulting "channel axes" are assigned a name by MD 20080 AXCONF_CHANAX_NAME_TAB and assigned to a geometry axis via MD 20050 AXCONF_GEOAX_ASSIGN_TAB by entering the relevant channel axis in this MD array for each geometry axis.

Power ON

4004

Explanation

Reaction

Remedy

Program continuation by

4010

Explanation

Channel %1 machine data %2 axis %3 defined as a geometry axis repeatedly

%1 = channel number %2 = string: MD identifier %3 = axis index

An axis may be defined as a geometry axis only once.

Alarm display. Interface signals are set. NC not ready. NC Start inhibited. NC Stop at alarm.

Correct MD 20050

AXCONF_GEOAX_ASSIGN_TAB

Power ON

Machine data %1[%2] contains an illegal identifier

%1 = string: MD identifier %2 = index: MD array index

When defining the names for: machine axes, one of the following syntax rules has been violated for the identifier to be entered:

10.02 1 Alarms

1. The identifier must be an NC address letter (A, B, C, I, J, K, U, V, W, X, Y,

Z), possibly with a numerical extension.

2. The identifier must start with 2 random uppercase letters, but not with the

$ character (reserved).

3. The identifier must not be a vocabulary word of the NC language (e.g.

SPOS).

Reaction

Remedy

Program continuation by

Alarm display. Interface signals are set. NC not ready. NC Start inhibited. NC Stop at alarm.

Please inform the authorized personnel/customer service. Enter the identifier for user-defined names in the displayed MD using the correct syntax.

Machine axes: MD 10000 AXCONF_MACHAX_NAME_TAB

Power ON

4011

Explanation

Reaction

Remedy

Program continuation by

Channel %1 Machine data %2[%3] contains an illegal identifier

%1 = channel number %2 = string: MD identifier %3 = index: MD array index

When defining the names in the channel-specific tables for geometry axes and channel axes, one of the following syntax rules has been violated for the identifier to be entered:

1. The identifier must be an NC address letter (A, B, C, I, J, K, U, V, W, X, Y,

Z), possibly with a numerical extension.

2. The identifier must start with 2 random uppercase letters, but not with the

$ character (reserved for system variables).

3. The identifier must not be a vocabulary word of the NC language (e.g.

SPOS).

Alarm display. Interface signals are set. NC not ready. NC Start inhibited. NC Stop at alarm.

Please inform the authorized personnel/customer service. Enter the identifier for user-defined names in the displayed MD using the correct syntax.

Geometry axes: MD 20060 AXCONF_GEOAX_NAME_TAB Channel axes: MD 10000

Power ON

AXCONF_MACHAX_NAME_TAB

4020

Explanation

Reaction

Identifier %1 used repeatedly in machine data %2

%1 = string: identifier %2 = string: MD identifier

When defining the names in the NC tables (arrays) for machine axes, an identifier was used which already exists in the control system.

Alarm display. Interface signals are set. NC not ready.

10.02 1 Alarms

10.02

NC Start inhibited. NC Stop at alarm.

Remedy

Program continuation by

Please inform the authorized personnel/customer service. Select a string for the identifier to be entered which is not yet used in the system (max. 32 characters).

The RESET key must be used in all channels of this mode group to cancel this alarm.

4021

Explanation

Reaction

Remedy

Program continuation by

4030

Explanation

Reaction

Remedy

Program continuation by

Channel %1 Identifier %2 used repeatedly in machine data %3

%1 = channel number %2 = string: Identifier %3 = string: MD identifier

When defining the names in the channel-specific tables for geometry axes and channel axes, an identifier was used which already exists in the control system.

Alarm display. Interface signals are set. NC not ready. NC Start inhibited. NC Stop at alarm.

Please inform the authorized personnel/customer service. Select a string for the identifier to be entered which is not yet used in the system (max. 32 characters).

Power ON

Channel %1 Missing identifier in machine data %2[%3]

%1 = channel number %2 = string: MD identifier %3 = index: MD array index

Due to the axis configuration in MD 20070 AXCONF_ MACHAX_USED and MD 20050 AXCONF_GEOAX_ASSIGN_TAB, an axis identifier is expected for the MD displayed.

Alarm display. Interface signals are set. NC not ready. NC Start inhibited. NC Stop at alarm.

Please inform the authorized personnel/customer service. Check the axis configuration and enter the missing axis identifier in the MD or if you wish the axis to be omitted - specify machine axis 0 for this channel axis in MD 20070 AXCONF_MACHAX_USED. If the axis is a geometry axis which will not be used (with exclusively 2-axis machining, e.g. with turning machines), the channel axis 0 must additionally entered in MD 20050 AXCONF_GEOAX_ASSIGN_TAB for the appropriate geometry axis.

Power ON

10.02 1 Alarms

4032

Explanation

Reaction

Remedy

Program continuation by

4040

Explanation

Reaction

Remedy

Program continuation by

Channel %1 Wrong identifier for transverse axis in %2

%1 = channel number %2 = string: MD identifier

Due to the axis configuration in MD 20150 GCODE_RESET_VALUES or MD

DIAMETER_AX_DEF

20100 specified place.

Alarm display Interface signals are set NC Stop at alarm NC not ready NC Start inhibited

Please inform the authorized personnel/customer service. Add the correct identifier.

Power ON

Channel %1 axis identifier %2 inconsistent with machine data %3

%1 = channel number %2 = string: Axis identifier %3 = string: MD identifier

The use of the axis identifier specified in the displayed MD is not consistent with the axis configuration of the channel specified in MD 20070

AXCONF_MACHAX_USED

MD 20050 AXCONF_GEOAX_ASSIGN_TAB.

Alarm display. Interface signals are set. NC not ready. NC Start inhibited. NC Stop at alarm.

Please inform the authorized personnel/customer service. Check the identifiers used in MD 10000 AXCONF_ MACHAX_NAME_TAB, MD 20080 AXCONF_CHANAX_NAME_TAB and/or MD 20050 AXCONF_GEOAX_NAME_TAB and correct them if necessary.

Power ON

, a transverse axis identifier is expected in the

and

4050

Explanation

Reaction

NC code identifier %1 was not reconfigured to %2

%1 = string: Old identifier %2 = string: New identifier

The NC code could not be renamed for one of the following reasons:

• The old identifier does not exist any more.

• The new identifier is assigned to a different type area.

NC codes/vocabulary words can be reconfigured via machine data provided that the type area is not left.

Type 1: "Real" G codes: G02, G17, G33, G64, ...

Type 2: Known G codes: CIP, TRANS, ...

Alarm display. Interface signals are set. NC not ready. NC Start inhibited. NC Stop at alarm.

10.02 1 Alarms

10.02

Remedy

Program continuation by

4060

Explanation

Reaction

Remedy

Program continuation by

Please inform the authorized personnel/customer service. Correct MD 10712 NC_USER_CODE_CONF_NAME_TAB (protection level 1).

The list must be structured as follows:

Even address: Identifier to be changed followed by an odd address: New identifier

e.g.: NC_USER_CODE_CONF_NAME_TAB [10] = "ROT" NC_USER_CODE_CONF_NAME_TAB [11] = " " will cancel the ROT function in the control system

Power ON

Default machine data have been loaded

Booting with the default values by:

• operator action (e.g. start-up switch)

• MD 11200 INIT_MD

• loss of the retentive data

• operator action - booting with saved data, without saving the data first

Alarm display.

After the default machine data have been loaded, the particular MD for your particular system/installation must be entered/loaded.

Use the "Cancel" key to cancel the alarm. Reload your own machine data.

4062

Explanation

Reaction

Remedy

Program continuation by

4065

Explanation

Reaction

Remedy

Program continuation by

Data backup copy has been loaded

The used data saved to flash have been loaded into the SRAM.

Alarm display.

Reload your own machine data.

Use the RESET key to cancel the alarm.

Battery-backed memory is restored from backup copy (risk of data loss !)

When booting, a possible inconsistency has been detected in the batterybacked memory.

The battery-backed memory was initialized using the last backup copy. As a result, the changes in the battery-backed memory carried out since the last update of the backup copy are lost. The cause of this procedure is to be searched for in exceeding of the buffer time. Please make sure that the required on-time of the control system, which is specified in your Start-up Guide, is not exceeded.

The current backup copy of the battery-backed memory was created using the internal data backup carried out last using the softkey "Save data" in the HMI.

Alarm display Interface signals are set. NC Start inhibited

Restart the control system.

10.02 1 Alarms

4070

Explanation

Reaction

Remedy

Program continuation by

Unit machine data changed

The control system uses internal physical units (mm, degrees, s, for distances to go, velocities, accelerations and the like). With programming or data backup, some of these values are input/output using other units (rpm, m/s2, etc.).

The conversion is carried out using scaling factors which can be entered (system-specific MD array 10230 SCALING_FACTORS USER_DEF[n] (n ... index numbers 0 ... 10) if the relevant masking bit is set to "1".

If the masking bit is set to "0", the scaling is carried out using the internal default factors.

The following machine data influence the scaling of other MDs:

MD 10220

MD 10230 SCALING_FACTORS_USER_DEF

MD 10240 SCALING_SYSTEM_IS_METRIC

MD 10250

MD 30300 IS_ROT_AX

After these data have been changed, the NC must be rebooted. Only then the input of dependent data will be executed correctly.

Alarm display.

Please inform the authorized personnel/customer service. If the alarm has been displayed after downloading a consistent MD file, the download operation must be repeated and the NC is rebooted. (Scalingdependent machine data in the file are always put in front of the scaling factors).

Use the "Cancel" key to cancel the alarm. No further operation required.

SCALING_USER_DEF_MASK

SCALING_VALUE_INCH

4075

Explanation

Reaction

Remedy

Program continuation by

4076

Explanation

Machine data %1 (and possible further) not changed due to missing access rights %2

%1 = string: MD identifier %2 = write protection level of the MD

When executing a TOA file, it has been tried to program a data whose protection level is higher than the access authorization currently set at the control system. The relevant data has not been programmed. This alarm is only generated with the first write access violation detected.

Alarm display.

Either set the required access level via the password or delete the appropriate machine data from the MD file.

Use the "Cancel" key to cancel the alarm. No further operation required.

%1 Machine data could not be changed with access right %2

%1 = number of MD %2 = set access right

When executing a TOA file, it has been tried to program a data whose protection level is higher than the access authorization currently set at the control system. The appropriate data have not been programmed. This alarm is issued when acknowledging alarm 4075. It can only be canceled with POWER ON.

10.02 1 Alarms

10.02

Reaction

Remedy

Program continuation by

4077

Explanation

Reaction

Remedy

Program continuation by

Alarm display.

Either set the required access level via the password or using the keyswitch or delete the appropriate machine data from the MD file.

Power ON

New value %1 of MD %2 not set; requests %3 bytes too much %4 memory.

%1 = new value of the machine data %2 = machine data number %3 = number of bytes requested in excess %4 = type of memory

It was tried to assign the specified memory-configuring machine data a new value.

The change will not be executed, since it would result in deleting the user memory. The change requires more user memory than provided.

The third parameter specifies the number of bytes by which the maximum user memory has been exceeded.

The fourth parameter specifies the type of the memory whose limit is exceeded:

"D" stands for the dynamic or non-backed user memory (there are, e.g. the LUD variables, this also includes the IPO buffer size). The size of this memory type is defined by the current memory configuration and by the value of MD18210

"S" stands for the static or battery-backed user memory (typically, there are the part programs, but also the compensation data, R parameters, tool data); this memory type is also defined by the current memory configuration and by the value of MD 18230 MM_USER_MEM_BUFFERED.

Alarm display.

If the change was not desired, then simply continue.

In this case, the alarm will not have any negative influence.

How this error is corrected depends on the access right and on the current NC memory configuration:

The change as planned to be done is not possible in this way -> try once more using a smaller value. When doing so, watch how the value of the byte number changes.

Buying more memory? This possibility depends on the model you are using.

The NC user memory is possible set smaller than possible. Provided the appropriate access right, the MD (see above) can be changed.

Use the "Cancel" key to cancel the alarm. No further operation required.

MM_USER_MEM_DYNAMIC

4090

Explanation

Reaction

Remedy

Program continuation by

Too many errors when booting

More than <n> errors have occurred when the control system has booted.

Alarm display.

NC Start inhibited

Set the machine data correctly.

10.02 1 Alarms

4110

Explanation

Reaction

Remedy

Program continuation by

4111

Explanation

Reaction

Remedy

Program continuation by

IPO cycle factor increased to %1 ms

%1 = string (new IPO cycle)

The IPO cycle divider was set to a value which was no integer multiple of the position control divider. The divider (MD 10070 IPO_SYSCLOCK_TIME_RATIO ) was increased. In the case of systems working with Profibus DP, IPO_SYSCLOCK_TIME_RATIO has been modified due to the changed DP cycle (MD 10050 SYSCLOCK_CYCLE_TIME ) in SDB1000.

Alarm display.

The machine data 10070 IPO_SYSCLOCK_TIME_RATIO was adapted accordingly.

Use the RESET key to cancel the alarm. Restart the part program.

Increase PLC clock to %1 ms

The PLC clock divider was set to a value which was no integer multiple of the IPO clock divider. The divider (MD

Alarm display.

Adapt the machine data accordingly.

Power ON

10 074 PLC_IPO_TIME_RATIO

) was increased.

4112

Explanation

Reaction

Remedy

Program continuation by

4113

Explanation

Reaction

Remedy

Program continuation by

4114

Explanation

Reaction

Servo clock changed to %1 ms

%1 = string (new servo cycle)

In the case of systems working with Profibus DP, IPO10060 _SYSCLOCK_TIME_RATIO has been modified in SDB1000 due to the changed DP cycle (MD 10050 SYSCLOCK_CYCLE_TIME ). Alarm display.

The machine data 10060 POSCTRL_SYSCLOCK_TIME_RATIO was adapted accordingly.

Use the RESET key to cancel the alarm. Restart the part program.

Sysclock changed to %1 ms

%1 = string (new PLC cycle)

The MD 10050 SYSCLOCK_CYCLE_TIME has been modified due to the changed DP clock in SDB1000.

Alarm display.

The machine data 10050 IPO_SYSCLOCK_CYCLE_TIME was adapted accordingly.

Use the RESET key to cancel the alarm. Restart the part program.

Error in DP clock of SDB1000

%1 = string (new PLC cycle)

The DP clock in SDB1000 is faulty and can no longer be set. The default value of $MN_SYSCLOCK_CYCLE_TIME will be set.

Alarm display.

10.02 1 Alarms

10.02

Remedy

Program continuation by

4150

Explanation %1=channel number

Reaction

Remedy

Program continuation by

4152

Explanation

Reaction

Remedy

Program continuation by

Correct SDB1000 accordingly.

Power ON

Channel %1 Invalid M function subroutine call configured

In MD 10715 function, an M function was specified which is occupied by the system and cannot be replaced by a subroutine call (M0 to M5, M17, M19, M30, M40 to M45, M70). With the external language active, M96 – M99 are also disabled

Alarm display. NC Start inhibited Interface signals are set NC not ready NC Stop at alarm

Configure an M function in MD 10715 M_NO_FCT_CYCLE, which is not occupied by the system (M0 to M5, M17, M19, M30, M40 to M45, M70).

Illegal configuration of the function "Block display with absolute values"

The function "Block display with absolute values" was configured illegally:

- An illegal block length was set via $MC_MM_ABSBLOCK:

When booting, the machine data is checked for the following range of values: 0, 1, 128 ... 512

- An illegal display range was set via

$MC_MM_ABSBLOCK_BUFFER_CONF[]. When booting, the machine data is checked for the following upper/lower limits: 0 <= $MC_MM_ABSBLOCK_BUFFER_CONF[0] <= 8 0 <= $MC_MM_ABSBLOCK_BUFFER_CONF[1] <= ($MC_MM_IPO_BUFFER_SIZE + $MC_MM_NUM_BLOCKS_IN_PREP). In case of violation of the limits, alarm 4152 is issued.

Alarm display. Interface signals are set. Channel not ready. NC Stop at alarm. NC Start inhibited.

M_NO_FCT_CYCLE

for configuring the subroutine call via M

Dimension the block length/display range within the permitted limits.

Power ON

4160

Explanation

Reaction

Remedy

Channel %1 Invalid M function number configured for spindle switching

%1=channel number

In MD 20094 SPIND_RIGID_TAPPING_M_NR for configuring the M function number for switching the spindle to the axis mode, an M function was specified which is occupied by the system and cannot be used for switching (M1 ... M5, M17, M30, M40 ... M45).

Alarm display. Interface signals are set. NC not ready. NC Start inhibited NC Stop at alarm

Configure an M function in MD 20094 SPIND_RIGID_TAPPING_M_NR, which is not occupied by the system (M1 to M5, M17, M19, M30, M40 to M45, M70).

10.02 1 Alarms

Program continuation by

4182

Explanation

Reaction

Remedy

Program continuation by

4183

Explanation

Reaction

Remedy

Program continuation by

Channel %1 Illegal M auxiliary function number in %2%3; MD reset

%1 = channel number %2 = machine axis identifier %3 = MD index if necessary

A number which is occupied by the system and cannot be used for an assignment was specified for configuring an M function. (M0 ... M5, M17, M30, M40 ... M45 and - when working with ISO dialect - also M98,M99). The value used by the user has been reset by the system to the default value.

Alarm display. Interface signals are set. Channel not ready. NC Start inhibited in this channel NC Stop at alarm.

Configure an M function in the specified machine data, which is not occupied by the system (M0 ... M5, M17, M30, M40 ... M45 and - when working with ISO dialect - also M98,M99).

Use the RESET key to cancel the alarm. Restart the part program.

Channel %1 M auxiliary function number %2 used repeatedly (%3 and %4)

%1 = channel number %2 = M auxiliary function number %3 = machine axis data identifier %4 = machine data identifier

A number in the specified machine data was used repeatedly for configuring an M function.

Alarm display. Interface signals are set. Mode group not ready. Channel not ready. NC Start inhibited in this channel NC Stop at alarm.

Check the specified machine data and provide for an unambiguous assignment of the M auxiliary function numbers.

Power ON

4200

Explanation

Reaction

Remedy

Channel %1 Geometry axis %2 may not declared a rotary axis

%1 = channel number %2 = axis name:

The geometry axes constitute a Cartesian coordinate system; therefore, the declaration of a geometry axis as a rotary axis will result in a definition conflict.

NC not ready. NC Stop at alarm. NC Start inhibited. Alarm display. Interface signals are set.

Please inform the authorized personnel/customer service. Remove the rotary axis declaration of this machine axis.

10.02 1 Alarms

10.02

To do so, determine the geometry axis index for the displayed geometry axis via the machine data array 20060 AXCONF_GEOAX_NAME_TAB. The channel axis number is stored in the MD array 20050 AXCONF_GEOAX_ASSIGN_TAB via the same index. The channel axis number minus 1 results in the channel axis index under which the machine axis number is found in the MD array 20070 AXCONF_MACHAX_USED.

Program continuation by

Power ON

4210

Explanation

Reaction

Remedy

Program continuation by

4215

Explanation

Reaction

Remedy

Program continuation by

Channel %1 spindle %2 Rotary axis declaration missing

%1 = channel number %2 = axis name, spindle number

If you wish to operate a machine axis as a spindle, this machine axis must be declared as a rotary axis.

NC not ready. NC Stop at alarm. NC Start inhibited. Alarm display. Interface signals are set.

Please inform the authorized personnel/customer service. Set the rotary axis declaration for this machine axis in the axis-specific MD 30300 IS_ROT_AX.

Power ON

Channel %1 spindle %2 Modulo axis declaration missing

%1 = channel number %2 = axis name, spindle number

The spindle functionality requires a modulo axis (positions in [deg]).

NC not ready. NC Stop at alarm. NC Start inhibited. Alarm display. Interface signals are set.

Please inform the authorized personnel/customer service. Set MD 30310 ROT_IS_MODULO.

Power ON

4220

Explanation

Reaction

Remedy

Channel %1 spindle %2 declared repeatedly

%1 = channel number %2 = axis name, spindle number

The spindle exists in the channel repeatedly.

Alarm display. Interface signals are set. NC not ready. NC Start inhibited. NC Stop at alarm.

Please inform the authorized personnel/customer service. The spindle axis number is stored in the axis-specific MD array 35000 SPIND_ASSIGN_TO_MACHAX. Which channel this machine axis / spindle will be assigned can be seen from the machine axis index. (The machine axis number is to be found in the MD array 20070 AXCONF_MACHAX_USED).

10.02 1 Alarms

Program continuation by

4225

Explanation

Reaction

Remedy

Program continuation by

4230

Explanation

Reaction

Remedy

Program continuation by

Power ON

Channel %1 axis %2 Rotary axis declaration missing

%1 = channel number %2 = axis name, axis number

The modulo functionality requires a rotary axis (positions in [deg]).

NC not ready. NC Stop at alarm. NC Start inhibited. Alarm display. Interface signals are set.

Please inform the authorized personnel/customer service. Set MD 30300 IS_ROT_AX.

Power ON

Channel %1 In current channel status, data cannot be changed from external source

%1=channel number

This data may not be entered during part program execution (e.g. setting data for the spindle speed limitation or for the dry run feed).

Alarm display.

Change the data to be entered before starting the part program.

Use the "Cancel" key to cancel the alarm. No further operation required.

4240

Explanation

Reaction

Remedy

Program continuation by

Computation time overflow on the IPO or position controller level, IP %1

%1 = program position

The settings for the interpolation and position control clock have been modified prior to the last booting such that now too few computation time is available for the cyclic tasks to be performed.

The alarm occurs immediately after booting if too few computing time is available for a task even with standing axes and the NC program not started. The task overflow, however, may also only occur if computation-time intensive NC functions are called during the program execution.

NC not ready. NC Start inhibited. NC Stop at alarm. The NC switched to the follow-up mode. Alarm display. Interface signals are set.

Please inform the authorized personnel/customer service. Optimize the clock time in NC MD 10050 SYSCLOCK_CYCLE_TIME, MD 10060 POSCTRL_SYSCLOCK_TIME_RATIO and/or MD 10070 IPO_SYSCLOCK_TIME_RATIO more cautiously.

The test should be carried out using an NC program which constitutes a maximum possible load for the control system. For reasons of safety, the ties determined in this way should be provided with a safety reserve of 15 ... 25%.

Power ON

10.02 1 Alarms

10.02

4310

Explanation

Reaction

Remedy

Program continuation by

4340

Explanation

Reaction

Remedy

Program continuation by

Illegal declaration in MD %1 index %2

%1 = string: MD identifier %2 = index in the MD array

The values of the machine data must be written in the ascending sequence order.

NC not ready. NC Stop at alarm. NC Start inhibited. Alarm display. Interface signals are set.

Correct the MD accordingly.

Use the RESET key to cancel the alarm. Restart the part program.

Channel %1 Invalid transformation type in transformation no. %2.

%1 = channel number %2 = transformation name

An invalid number, i.e. a number not defined was entered in one of the machine data TRAFO_TYPE_1 ... TRAFO_TYPE_8. This alarm will also occur if a certain transformation type is not possible for the control system type specified.

Alarm display Interface signals are set NC stop at alarm Channel not ready Mode group not ready NC Start inhibited

Enter a valid transformation type.

Power ON

4343

Explanation

Reaction

Remedy

Program continuation by

4346

Explanation

Channel %1 It was tried to change the machine data of an active transformation.

%1=channel number

It was tried to change the machine data of an active transformation in order to enable them via RESET or NEWCONFIG.

Alarm display Interface signals are set NC Stop at alarm at the end of the block Interpreter stop

Set valid machine data.

Use the RESET key to cancel the alarm. Restart the part program.

Channel %1 Faulty geometry axis assignment in machine data %2[%3]

%1=channel number %2 = name of the machine data %3 = transformation number

The machine data TRAFO_GEOAX_ASSIGN_TAB_1/2 contains an invalid entry. The following error causes are possible:

- The entry refers to a channel axis not existing.

10.02 1 Alarms

- The entry is zero (no axis) although the transformation requires the appropri-

ate axis as a geometry axis.

Reaction

Remedy

Program continuation by

Alarm display. Interface signals are set. Reorganize also the correction block. NC Stop at alarm at the end of the block.

Correct the entry in TRAFO_GEOAX_ASSIGN_TAB_1/2 or TRAFO_AXES_IN_1/2.

Use the RESET key to cancel the alarm. Restart the part program.

4347

Explanation

Reaction

Remedy

Program continuation by

4400

Explanation

Reaction

Remedy

Program continuation by

Channel %1 Faulty channel axis assignment in machine data %2[%3]

%1 = channel number %2 = name of the machine data %3 = transformation number

The machine data TRAFO_AXIS_IN_1/2 contains an invalid entry. The following error causes are possible:

- The entry refers to a channel axis not existing.

- The entry is zero (no axis) although the transformation requires the appropri-

ate axis as a channel axis.

Alarm display. Interface signals are set. Reorganize also the correction block. NC Stop at alarm at the end of the block.

Correct the entry in TRAFO_AXES_IN_1/2.

Use the RESET key to cancel the alarm. Restart the part program.

MD change results in reorganization of the battery-backed memory (loss of data!)

An MD configuring the battery-backed memory was changed. Booting the NC with the changed data will reorganize the battery-backed memory, resulting in a loss of all battery-backed user data (part programs, tool data, GUD, LEC, ...).

Alarm display.

If the control system contains user data that have not been saved, a data backup must be carried out before the NC is next booted. The reorganization of the memory can be avoided by resetting the altered MD to the value during the last booting manually.

Use the "Cancel" key to cancel the alarm. No further operation required.

4502

Explanation

Channel %1 Anachronism: %2(%3) -> %4

%1 = channel number %2 = string: MD identifier %3 = string: MD identifier %4 = string: MD identifier

The reset behavior of the 6th or 8th G group has been defined in MD 20110 RESET_MODE_MASK, bit4 and bit5 to date; now, this setting is made in MD 20152 GCODE_RESET_MODE.

10.02 1 Alarms

10.02

To be able to handle "old" data backups with full compatibility, the "old" values are taken from MD 20110 RESET_MODE_MASK and entered in MD 20152 GCODE_RESET_MODE.

Reaction

Program continuation by

Alarm display.

Use the "Cancel" key to cancel the alarm. No further operation required.

5000

Explanation

Reaction

Remedy

Program continuation by

6000

Explanation

Reaction

Remedy

Program continuation by

Communication job cannot be executed

The communication job (data exchange between NC and HMI, such as loading of an NC part program) cannot be carried out due to insufficient memory. Cause: Too many parallel communication jobs.

Alarm display.

No remedial action possible - the operator action that resulted in the alarm message must be repeated. Use "Cancel" to cancel the alarm.

Use the "Cancel" key to cancel the alarm. No further operation required.

Memory mapping was carried out using the default machine data

The memory management was not able to carry out the mapping of the NC user memory using the values in the machine data. The reason is that the entire memory is used by the NC user both as a dynamic memory and a static memory (e.g., for: number of tool offsets, number of directories and files, etc.).

Alarm display. Interface signals are set. NC Start inhibited. NC Stop at alarm.

Redefine the memory mapping.

It is not possible to specify a certain MD as an alarm cause for the NC user memory mapping. Therefore, the MD that has caused the alarm must be determined on the base of the default values in the machine data and by modifying the user-specific memory mapping step by step.

In most cases, not only an individual MD is selected too large, and it is therefore recommended to reduce the memory area in several MDs correspondingly.

Use the RESET key to cancel the alarm. Restart the part program.

6010

Explanation

Channel %1 data block %2 was not or only partially created, error number %3

%1 = channel number %2 = string (block name) %3 = internal error identifier

The data management has detected an error in the boot sequence. A possible reason is that the specified data block was not created. The type of the error can be derived from the error number. An error number >100000 indicates to a persisting system error. Otherwise, the user memory area has been dimensioned too small. In this case, the (user) error numbers have the following meaning:

10.02 1 Alarms

Error number Explanation 1 No more memory capacity 2 Number of maximum possible symbols exceeded 3 Index 1 outside the valid range of values 4 Name already exists in the channel 5 Name already exists in the NC

If the alarm occurs after loading cycle programs, macro definitions or definitions for global user data (GUD), the machine data for the user memory configuration have been dimensioned not correctly. In all the other cases, modifications to machine data that are already correct result in errors in the user memory configuration.

The following block names (2nd parameter) are known in the NC (both system and user data blocks in total; if problems occur only in the user data blocks, as a rule, these can be eliminated by user intervention)

_N_NC_OPT - system-internal: Option data, NC-global _N_NC_SEA - system-internal: Setting data, NC global _N_NC_SEA - system-internal: Machine data, NC global _N_NC_SEA - system-internal: 'cross error compensation' _N_NC_PRO - system-internal: Protection areas, NC-global _N_NC_GD1 - user: 1st GUD block defined by _N_SGUD_DEF, NC-global _N_NC_GD2 - user: 2nd GUD block defined by _N_MGUD_DEF, NC-global _N_NC_GD3 - user: 3rd GUD block defined by _N_UGUD_DEF, NC-global _N_NC_GD4 - user: 4th GUD block defined by _N_GUD4_DEF, NC-global _N_NC_GD5 - user: 5th GUD block defined by _N_GUD5_DEF, NC-globally _N_NC_GD6 - user: 6th GUD block defined by _N_GUD6_DEF, NC-globally _N_NC_GD7 - user: 7th GUD block defined by _N_GUD7_DEF, NC-globally _N_NC_GD8 - user: 8th GUD block defined by _N_GUD8_DEF, NC-globally _N_NC_GD9 - user: 9th GUD block defined by _N_GUD9_DEF, NC-globally _N_NC_MAC - user: Macro definitions _N_NC_FUN - user: Cycle programs

10.02 1 Alarms

10.02

_N_CHc_OPT - system-internally: Option data, channel-specific _N_CHc_SEA - system-internal: Setting data, channel-specific _N_CHc_SEA - system-internal: Machine data, channel-specific _N_CHc_SEA - system-internal: Protection areas, channel-specific _N_CHc_SEA - system-internal: Frames, channel-specific _N_CHc_RPA - system-internal: Arithmetic parameters, channel-specific _N_CHc_GD1 - user: 1st GUD block defined by _N_SGUD_DEF, channel-specific _N_CHc_GD2 - user: 2nd GUD block defined by _N_MGUD_DEF, channel-specific _N_CHc_GD3 - user: 3rd GUD block defined by _N_UGUD_DEF, channel-specific _N_CHc_GD4 - user: 4th GUD block defined by _N_GUD4_DEF, channel-specific _N_CHc_GD5 - user: 5th GUD block defined by _N_GUD5_DEF, channel-specific _N_CHc_GD6 - user: 6th GUD block defined by _N_GUD6_DEF, channel-specific _N_CHc_GD7 - user: 7th GUD block defined by _N_GUD7_DEF, channel-specific _N_CHc_GD8 - user: 8th GUD block defined by _N_GUD8_DEF, channel-specific _N_CHc_GD9 - user: 9th GUD block defined by _N_GUD9_DEF, channel-specific

_N_AXa_OPT - system-internal: Option data, axial _N_AXa_SEA - system-internal: Setting data, axial _N_AXa_SEA - system-internal: Machine data, axial _N_AXa_EEC - system-internal: Leadscrew error compensation data, axial _N_AXa_QEC - system-internal: Quadrant error compensation data, axial

_N_TOt_TOC - system-internal: Toolholder data, TOA-specific _N_TOt_TOA - system-internal: Tool data, TOA-specific _N_TOt_TMA - system-internal: Magazine data, TOA-specific

c = channel number a = machine axis number t = TOA unit number

Reaction

Remedy

There are further internal system data blocks with identifiers.

Alarm display. Interface signals are set. NC not ready. NC Start inhibited. NC Stop at alarm.

Either correct the machine data or undo the changes.

Please inform the authorized personnel/customer service.

• There are two decisive machine data for cycle programs:

MD 18170 MM_NUM_MAX_FUNC_NAMES = max. number of all cycle programs Error number = 2 indicates that the value concerned is too small MD 18180 MM_NUM_MAX_FUNC_PARAM = max. number of all parameters defined in the cycle programs Error number = 2 indicates that the value concerned is too small

(if this MD is changed, the data contained in the battery-backed memory remain stored)

• The following applies to macro definitions:

MD 18160 MM_NUM_USER_MACROS = max. number of all macro definitions Error number = 2 indicates that the value concerned is too small

10.02 1 Alarms

(if this MD is changed, the data contained in the battery-backed memory remain stored)

• The following applies to GUD variables:

MD 18118 MM_NUM_GUD_MODULES = max. number of GUD data blocks per area (NC/channel) (if GD1, GD2, GD3, GD9 are to be defined, the value must be =9 and not =4) MD 18120 MM_NUM_GUD_NAMES_NCK = max. number of all NC- global GUD variables Error number = 2 indicates that the value concerned is too small MD 18130 MM_NUM_GUD_NAMES_CHAN = max. number of all channel-specific GUD variables in the channel Error number = 2 indicates that the value concerned is too small MD 18150 MM_GUD_VALUES_MEM = entire value memory of all GUD variables together Error number = 1 indicates that the value concerned is too small

Power ON

Program continuation by

Use the RESET key to cancel the alarm. Restart the part program.

6020

Explanation

Reaction

Remedy

Program continuation by

6030

Explanation

Reaction

Remedy

Program continuation by

6035

Explanation

Machine data changed - memory remapped

Machine data defining the NC user memory have been changed. The data management has remapped the memory according to the changed machine data.

Alarm display.

No remedial action required. Re-enter the required user data.

Use the RESET key to cancel the alarm. Restart the part program.

User memory limit has been adapted

When booting, the data management checks the really existing, physical user memory (DRAM, DPRAM and SRAM) against the values in the system-specific machine data MD 18210 MM_USER_MEM_DPR and MD 18230 MM_USERMEM_BUFFERED.

Alarm display.

No remedial action required. The new, maximum permissible value can be read from the reduced machine data.

Use the RESET key to cancel the alarm. Restart the part program.

System has only %2 kB free user memory of the type "%3" instead of only %1 kB

%1 = free memory capacity in kB defined for the control system model concerned %2 = real maximum capacity of free memory in kB %3 = memory type, "D" = not battery-backed, "S" = battery-backed

This alarm may only occur after a 'cold restart' (= NCK booting with the default machine data). The alarm is only a note; the NCK functions are not affected. This alarm indicates that the NCK has fewer user memory than intended by Siemens for this control system variant. The value of the really free user memory can also be taken from the machine data $MN_INFO_FREE_MEM_DYNAMIC, $MN_INFO_FREE_MEMS_TATIC.

MM_USER_MEM_DYNAMIC

, MD 18220

10.02 1 Alarms

10.02

Siemens delivers the NCK with default settings which depending on the particular model provide a certain (free) memory for the specific settings of the particular applications. Original NCK systems are set by default such that this alarm does not occur in cold restart.

Reaction

Remedy

Program continuation by

Alarm display.

- This message may have the following possible causes:

- The NCK is run on a hardware that is not intended for this NCK release (in other words, that has insufficient memory capacity).

- If the particular application can manage with the remaining free user memory

(in other words, can be started up without errors), the message can also simply be ignored.

Use the RESET key to cancel the alarm.

6410

Explanation

Reaction

Remedy

Program continuation by

TO unit %1 tool "%2" / duplo no. %3 has reached prewarning limit with D= %4

%1 = TO unit %2 = tool identifier (name) %3 = duplo number %4 = D number

Tool monitoring:

The operator is referred to the fact the specified D compensation of the tool monitored with reference to the time or count has reached its prewarning limit.

If possible, the D number is specified; if not, the 4th parameter will be 0.

The particular type of the tool monitoring is a property of the tool (see $TC_TP9).

If you do not work with replacement tools,

the specification of the duplo number has no further meaning.

The alarm is triggered either via MMC or PLC (= OPI). The channel context is not defined. For this reason, the TO unit is specified.

Alarm display. Interface signals are set.

only intended for information; the user will decide what to do.

Use the "Cancel" key to cancel the alarm. No further operation required.

6411

Explanation

Channel %1 tool "%2" / duplo no. %3 has reached prewarning limit with D= %4

%1 = TO unit %2 = tool identifier (name) %3 = duplo number %4 = D number

Tool monitoring: The operator is referred to the fact the specified D compensation of the tool monitored with reference to the time or count has reached its prewarning limit.

If possible, the D number is specified; if not, the 4th parameter will be 0.

The particular type of the tool monitoring is a property of the tool (see $TC_TP9).

If you do not work with replacement tools,

the specification of the duplo

number has no further meaning.

This alarm is caused within the framework of the NC program execution.

10.02 1 Alarms

Reaction

Remedy

Program continuation by

6412

Explanation

Reaction

Remedy

Program continuation by

Alarm display. Interface signals are set.

only intended for information; the user will decide what to do.

Use the "Cancel" key to cancel the alarm. No further operation required.

TO unit %1 tool "%2" / duplo no. %3 has reached monitoring limit with D= %4

%1 = TO unit %2 = tool identifier (name) %3 = duplo number %4 = D number

Tool monitoring:

The operator is referred to the fact the specified D compensation of the tool monitored with reference to the time or count has reached its monitoring limit.

If possible, the D number is specified; if not, the 4th parameter will be 0.

The particular type of the tool monitoring is a property of the tool (see $TC_TP9).

If you do not work with replacement tools, the specification of the duplo number has no further meaning.

The alarm is triggered either via MMC or PLC (= OPI). The channel context is not defined. For this reason, the TO unit is specified.

Alarm display. Interface signals are set.

only intended for information; the user will decide what to do.

Use the "Cancel" key to cancel the alarm. No further operation required.

6413

Explanation

Reaction

Remedy

Program continuation by

Channel %1 tool %2 / duplo no. %3 has reached monitoring limit with D= %4

%1 = TO unit %2 = tool identifier (name) %3 = duplo number %4 = D number

Tool monitoring:

The operator is referred to the fact the specified D compensation of the tool monitored with reference to the time or count has reached its monitoring limit. If possible, the D number is specified; if not, the 4th parameter will be 0.

The particular type of the tool monitoring is a property of the tool (see $TC_TP9).

If you do not work with replacement tools, the specification of the duplo number has no further meaning.

This alarm is caused within the framework of the NC program execution.

Alarm display. Interface signals are set.

only intended for information; the user will decide what to do.

Use the "Cancel" key to cancel the alarm. No further operation required.

10.02 1 Alarms

10.02

6430

Explanation

Reaction

Remedy

Program continuation by

Workpiece counter: Overflow of table of monitored cutting edges

No further cutting edges can be entered in the workpiece counter table. You can store as many cutting edges for the workpiece counter as totally possible in the NCK. In other words: If each cutting edge of every tool is used for a workpiece exactly once, the limit is reached. If at the same time several workpieces are machined at several toolholders/spindles, cutting edges can be stored for the workpiece counter for the whole range of workpieces using MD18100 MM_NUM_CUTTING_EDGES_IN_TOA. If the alarm occurs, this means that cutting edges which will be used as of now are no longer monitored for their count; this applies until the table is emptied, e.g. via the NC language command SETPIECE or the relevant job from the MMC, PLC (PI service).

Alarm display. Interface signals are set. NC Start inhibited.

- Decrementing workpiece counter forgotten? If so, program SETPIECE in the part program or include the appropriate command in the PLC program.

- If the part program or the PLC program is correct, more memory should be freed for the cutting edges using the machine data $MN_MM_NUM_CUTTING_EDGES_IN_TOA (this can only be done by persons who have the appropriate access rights).

Use the "Cancel" key to cancel the alarm. No further operation required.

6431

Explanation

Reaction

Remedy

Program continuation by

Illegal function; tool management / monitoring not activated

A function of the data management has been called which is not available due to the tool management or tool monitoring not enabled; this may pertain, e.g. to the language commands GETT, SETPIECE, GETSELT, NEWT, DELT.

Alarm display. Interface signals are set. Interpreter stop. NC Start inhibited.

• Please inform the authorized personnel/customer service.

• Check the desired configuration of the CNC. Are tool management or tool

monitoring necessary, but not activated?

• Is a part program used what is designed for a CNC with tool management/ tool monitoring? And even this program is started on a CNC not providing tool management/tool monitoring. This is not possible! Either run the part program on an appropriate CNC or modify the part program.

• Activate the tool management/tool monitoring by setting the appropriate machine data; see $MN_MM_TOOL_MANAGEMENT_MASK, $MC_TOOL_MANAGEMENT_MASK.

• Check whether the required option is set.

Use the "Cancel" key to cancel the alarm. No further operation required.

10.02 1 Alarms

6432

Explanation

Reaction

Remedy

Program continuation by

6500

Explanation

Reaction

Remedy

Program continuation by

6510

Explanation

Reaction

Remedy

Program continuation by

Function cannot be executed; no tool is mounted on the spindle; channel %1

%1=channel number

You have probably tried to carry out an operation in the part program of the appropriate channel, which requires a tool mounted on the toolholder/spindle. This can be, e.g. the workpiece count monitoring function.

Alarm display. Interface signals are set.

• Select a different function, a different toolholder/spindle or mount a tool on the toolholder/spindle.

Use either the "Cancel" key or press NC START to cancel the alarm.

NC memory limit reached

Too many programs have been loaded. The job cannot be executed.

During the commissioning, this may pertain to files of the NC file system (part of the NC memory), such as initialization files, NC programs etc.

Alarm display.

Delete or unload files (e.g. part programs).

Use the "Cancel" key to cancel the alarm. No further operation required.

Too many part programs in NC memory

The number of the files in the NC file system (part of the NC memory) has reached the maximum.

Alarm display.

Delete or unload files (e.g. part programs).

Use the "Cancel" key to cancel the alarm. No further operation required.

6530

Explanation

Reaction

Remedy

Program continuation by

6540

Explanation

Reaction

Remedy

Program continuation by

Too many files in directory

The number of files in a directory of the NC memory has reached the maximum.

Alarm display.

Delete or unload files (e.g. part programs) from the directory concerned.

Use the "Cancel" key to cancel the alarm. No further operation required.

Too many directories in NC memory

The number of the directories in the NC file system (part of the NC memory) has reached the maximum.

Alarm display.

Delete or unload directories not needed (e.g. workpiece).

Use the "Cancel" key to cancel the alarm. No further operation required.

10.02 1 Alarms

10.02

6550

Explanation

Reaction

Remedy

Program continuation by

6560

Explanation

Reaction

Remedy

Program continuation by

6570

Explanation

Reaction

Remedy

Program continuation by

Too many subdirectories

The number of subdirectories in a directory of the NC has reached the maximum.

Alarm display.

Please inform the authorized personnel/customer service. Delete or unload subdirectories from the directory concerned.

Use the "Cancel" key to cancel the alarm. No further operation required.

Illegal data format

Illegal data are entered in a file of the NC; this may occur, e.g. if binary data are loaded into the NC as an ASCII file.

Alarm display.

Mark the file as binary data (e.g. via the extension .BIN)

Use the "Cancel" key to cancel the alarm. No further operation required.

NC memory limit reached

The DRAM file system of the NC is full. The job cannot be executed. Too many system files have been created in the DRAM.

Alarm display.

Start fewer "Program execution from an external source" processes.

6600

Explanation

Reaction

Remedy

Program continuation by

6610

Explanation

Reaction

Remedy

Program continuation by

6620

Explanation

Reaction

Remedy

Program continuation by

NC card memory limit reached

The NC card file system of the NC is full. No further data can be stored on the NC card.

Alarm display.

Delete data from the PCMCIA card.

Use the "Cancel" key to cancel the alarm. No further operation required.

Too many files opened on the NC card

Too many files on the NC card are accessed at the same time.

Alarm display.

Repeat the action later.

Use the "Cancel" key to cancel the alarm. No further operation required.

Invalid NC card format

The NC card cannot be accessed because of the invalid NC card format.

Alarm display.

Replace the NC card.

Use the "Cancel" key to cancel the alarm. No further operation required.

10.02 1 Alarms

6630

Explanation

Reaction

Remedy

Program continuation by

6640

Explanation

Reaction

Remedy

Program continuation by

6650

Explanation

Reaction

Remedy

Program continuation by

NC card hardware defective

The NC card cannot be accessed because the card is defective.

Alarm display.

Replace the PCMCIA card.

Use the "Cancel" key to cancel the alarm. No further operation required.

NC card not plugged

The NC card cannot be accessed because no card is inserted.

Alarm display.

Insert the NC card.

Use the "Cancel" key to cancel the alarm. No further operation required.

Write protection of NC card active

Writing to the NC card is not possible since the write protection is active.

Alarm display.

Deactivate the write protection.

Use the "Cancel" key to cancel the alarm. No further operation required.

6660

Explanation

Reaction

Remedy

Program continuation by

6670

Explanation

Reaction

Remedy

Program continuation by

6671

Explanation

Reaction

Remedy

Program continuation by

Flash File System option not set

Writing to the NC card is not possible since the relevant option is not set.

Alarm display.

Buy the option.

Use the "Cancel" key to cancel the alarm. No further operation required.

Data are being read from NC card

This alarm is issued while the contents of the NC card are being read. During this time, the FFS cannot be accessed.

Alarm display.

Wait until reading is finished.

The alarm display will disappear with the alarm cause. No further operation required.

Data are being written to NC card

This alarm is issued while the contents of the NC card are being written.

During this time, the flash file system (FFS) cannot be accessed. If POWER OFF is provided during the time when the alarm exists, the contents of the NC card are destroyed!

Alarm display.

Wait until writing is finished.

The alarm display will disappear with the alarm cause. No further operation required.

10.02 1 Alarms

10.02

6693

Explanation

Reaction

Remedy

Program continuation by

6698

Explanation

Reaction

Remedy

Program continuation by

8040

Explanation

Reaction

Remedy

Program continuation by

File %1 is lost

%1 = file name

The file change could not correctly be completed due to power failure. The file is lost.

Alarm display. Interface signals are set. NC not ready. NC Start inhibited.

Reload the file.

Power ON

Unknown NC card (%1/%2). Writing not possible.

Writing to the NC card is not possible since no valid

writing algorithm exists for the flash memory.

Alarm display.

Either install a compatible NC card or, after consultation of SIEMENS, enter the new manufacturer code/device code in MD 11700 PERMISSIVE_FLASH_TAB.

Use the "Cancel" key to cancel the alarm. No further operation required.

MD %1 reset; appropriate option not set

%1 = string: MD identifier

A machine data was set which is interlocked via an option.

Alarm display.

Please inform the authorized personnel/customer service. Please contact your machine manufacturer or a sales representative from A&D MC of SIEMENS AG for ordering the required option.

Use the "Cancel" key to cancel the alarm. No further operation required.

8041

Explanation

Reaction

Program continuation by

10203

Explanation

Axis %1: MD %2 reset; appropriate option not sufficient

%1 = axis number %2 = string: MD identifier

The number of axes selected in the relevant option machine data is exhausted. In the specified machine axial machine data, functions for too many functions belonging to the option have been selected.

Alarm display. Interface signals are set. NC Start inhibited. NC Stop at alarm. NC not ready. Under certain circumstances, it can be switched across all channels via MD.

Power ON

Channel %1 NC start not possible without reference point

%1=channel number

NC START has been pressed either in MDA or AUTOMATIC mode, and at least one axis to be referenced has not reached its reference point.

10.02 1 Alarms

Reaction

Remedy

Program continuation by

10208

Explanation

Reaction

Remedy

Program continuation by

Alarm display.

Referencing start can be initiated either channel or axis-specifically.

1. Channel-specific reference-point approach: The rising edge of the

interface signal "Activate referencing" (V 32000001.0) starts an automatic cycle that starts the axes of the channel in the order specified in the axisspecific MD 34 110 REFP_CYCLE_NR (axis order for channel-specific referencing).

-1:

0: Axis is not involved in channel-specific referencing, but must be

1-4: Starting order for channel-specific referencing (axes/channels with

2. Axis-specific referencing:

Press NC START to cancel the alarm and continue the program execution.

Channel %1 Press NC START to continue the program

%1=channel number

After block search with calculation, the control system is in the desired state. The program can now be started with NC Start or in the state first changed by Overwrite/Jog.

Alarm display. NC Stop at alarm.

Press NC START.

Press NC START to cancel the alarm and continue the program execution.

Axis is not involved in channel-specific referencing, but has to be referenced for NC start

referenced for NC start.

the same number are started simultaneously)

Press the direction key corresponding to the

approach direction specified in the axis-specific MD 34 010

_CAM_DIR_IS_

REFP rection).

MINUS (Approach reference point in the minus di-

10225

Explanation

Reaction

Remedy

Program continuation by

10299

Explanation

Reaction

Remedy

Program continuation by

Channel %1:Command % 2 denied

%1 = channel number %2 = string (event name)

The channel has received a command which cannot be executed.

Alarm display.

Press RESET.

Use the "Cancel" key to cancel the alarm. No further operation required.

Channel %1 Auto Repos function not enabled

%1 = channel number

The Auto Repos function (mode) which is not implemented was selected in the channel.

Alarm display.

This is only a note.

Use the "Cancel" key to cancel the alarm. No further operation required.

10.02 1 Alarms

10.02

10601

Explanation

Reaction

Remedy

Program continuation by

Channel %1 block %2 End-of-block velocity when thread cutting is zero

%1 = channel number %2 = block number, label

This alarm occurs only if several blocks with G33 follow one after another. The end-of-block velocity in the specified block is zero although still one more velocity block follows. Possible causes are, for example:

• G09

• Auxiliary function after a motion

• Output of auxiliary function prior to the motion of the subsequent block

Alarm display. Interface signals are set. Interpreter stop. NC Start inhibited.

Modify the NC part program (do not program "Stopping at end of block" G09).

Change the general machine data 11110 AUXFU_GROUP_SPEC [n] for selecting the output time of an auxiliary function group from "Auxiliary function output prior to/after the movement" to "Auxiliary function output during the motion".

Bit 5 = 1: Auxiliary function output Bit 6 = 1: Auxiliary function output during to the motion Bit 7 = 1: Auxiliary function output after the motion

Use the RESET key to cancel the alarm. Restart the part program.

prior

to the motion

10604

Explanation

Reaction

Remedy

Program continuation by

10605

Explanation

Reaction

Remedy

Program continuation by

Channel %1 block %2 Thread pitch increase too high

%1 = channel number %2 = block number, label

The increase in the thread pitch results in an axis overload. The check assumes a spindle override of 100%.

Alarm display. Interface signals are set. Reorganize also the correction block. NC Start inhibited.

Reduce spindle speed, thread pitch increase gram.

Press NC START to cancel the alarm and continue the program.

Channel %1 block %2 Thread pitch reduction too high

%1 = channel number %2 = block number, label

The reduction in the thread pitch results in axis standstill in the thread block.

Alarm display Interface signals are set. Reorganize also the correction block. NC Start inhibited.

Reduce the increase in the thread pitch or the path length in the part program.

Press NC START to cancel the alarm and continue the program.

or path length in the

part pro-

10.02 1 Alarms

10607

Explanation

Reaction

Remedy

Program continuation by

10620

Explanation

Reaction

Remedy

Program continuation by

Channel %1 block %2 Thread cannot be executed with frame

%1 = channel number %2 = Block number, label

The current frame falsifies the reference between thread length and thread pitch.

Alarm display. Interface signals are set. NC Stop at alarm at block end. NC Start inhibited.

Carry out thread cutting with G33, G34, G35 without frame. Use G63 or G331/G332.

Press the RESET key to cancel the alarm. Restart the part program.

Channel %1 block %3 axis %2 reaches software limit switch %4

%1 = channel number %2 = axis name, spindle number %3 = block number, label %4 = string

During the traversing movement, it is detected that the software limit switch has been overtraveled in the displayed direction. The overshooting of the traversing range could not yet be detected in the block preparation, since a motion overlay by the handwheel takes place.

Alarm display. Interface signals are set. NC Start inhibited.

Depending on the cause that initiated the alarm, use the following remedy:

1. Handwheel override: Undo the motion overlay and avoid /reduce it when

repeating the program.

2. Transformation: Check the set/programmed zero offset (current frame). If

the values are correct, offset the tool mounting device to avoid that always the same alarm is generated (with recurring abnormal program termination).

Use the RESET key to cancel the alarm. Restart the part program.

10621

Explanation

Reaction

Remedy

Program continuation by

Channel %1 axis %2 rests on software limit switch %3

%1 = channel number %2 = axis name, spindle number %3 = string

The specified axis is already on the displayed software limit position.

Alarm display.

Check the machine data MD 36110 POS_LIMIT_PLUS/MD 36130 POS_LIMIT_PLUS2 and MD 36100

POS_LIMIT_MINUS/

for the software limit switches.

Check the axis-specific interface signals "2nd software limit switch plus" (V 380x1000.3) and "2nd software limit switch minus" (V 380x1000.2) to make sure that the 2nd software limit switch is selected.

The alarm display will disappear with the alarm cause. No further operation required.

MD 36120

POS_LIMIT_MINUS2

10.02 1 Alarms

10.02

10630

Explanation

Reaction

Remedy

Program continuation by

10631

Explanation

Reaction

Remedy

Program continuation by

Channel %1 block %2 axis %3 reaches working area limitation %4

%1 = channel number %4 = axis name, spindle number %2 = block number, label %3 = string

The specified axis violates the working area limitation. This is only detected in the main run, since either the minimum axis values could not be determined prior to the transformation or an overlaid movement is present.

Alarm display. Interface signals are set. NC Stop at alarm at block end. NC Start inhibited.

Program a different motion or do not carry out an overlaid motion.

Use the RESET key to cancel the alarm. Restart the part program.

Channel %1 axis %2 stands on working area limitation %3

%1 = channel number %2 = axis, spindle %3 = string (+ or -)

In the JOG mode, the specified axis reaches the positive working area limitation.

Alarm display.

Check the setting data SD 43420 WORKAREA_LIMIT_PLUS and

SD 43430 WORKAREA_LIMIT_MINUS

The alarm display will disappear with the alarm cause. No further operation required.

for the working area limitation.

10720

Explanation

Reaction

Remedy

Program continuation by

Channel %1 block %3 axis %2 software limit switch %4

%1 = channel number %2 = axis name, spindle number %3 = block number, label %4 = string (+ or -)

The path programmed for the axis violates the software limit switch currently active. (The 2nd 2nd software limit switch becomes active with the interface signal "2nd software limit switch plus/minus" in V 380x1000.and .3). The alarm is activated when preparing the part program block.

Alarm display. Interface signals are set. NC Start inhibited.

Check the position specified for the axis in the part program.

Check the machine data MD 16100 POS_LIMIT_MINUS/MD 36120 POS_LIMIT_MINUS2 and MD 36110 POS_LIMIT_PLUS/ MD 36130 POS_LIMIT_PLUS2 for the software limit switches.

Check the axis-specific interface signals "2nd software limit switch minus" (V 380x1000.23) to make sure that the 2nd software limit switch is selected.

Check the currently active zero offsets via the current frame.

Use the RESET key to cancel the alarm. Restart the part program.

10.02 1 Alarms

10730

Explanation

Reaction

Remedy

Program continuation by

10740

Explanation

Reaction

Remedy

Program continuation by

Channel %1 block %3 axis %2 Working area limitation %4

%1 = channel number %2 = axis name, spindle number %3 = block number, label %4 = string (+ or -)

If you detect during the block preparation that the programmed path will lead the axis across the working area limitation, this alarm is generated.

Alarm display. Interface signals are set. Reorganize also the correction block. NC Start inhibited.

a) Check the NC program for correct position data.

b) Check the zero offsets (current frame).

c) Correct the working area limitation with G25 or

d) Correct the

e) Deactivate the working area limitation via SD 43410

WORKAREA_MINUS_ENABLE=FALSE.

Press NC START to cancel the alarm and continue the program.

Channel %1 block %2 Too many empty blocks in SAR programming

%1 = channel number %2 = block number, label

No more than 5 blocks may be programmed between the SAR block and the block determining the approach or retraction tangent.

Alarm display. Interface signals are set. Reorganize also the correction block. NC Start inhibited. NC Stop at alarm at block end.

Modify the part program.

Press NC START to cancel the alarm and continue the program.

working area limitation

via setting data or

10741

Explanation

Reaction

Remedy

Program continuation by

Channel %1 block %2 Direction reversal in SAR infeed motion

%1 = channel number %2 = block number, label

A safety clearance has been programmed whose direction vertically to the machining plane lies not between the start and end points of the SAR contour.

Alarm display. Interface signals are set. Reorganize also the correction block. NC Start inhibited. NC Stop at alarm at block end.

Modify the part program.

Press NC START to cancel the alarm and continue the program.

10.02 1 Alarms

10.02

10742

Explanation

Reaction

Remedy

Program continuation by

10743

Explanation

Reaction

Remedy

Program continuation by

Channel %1 block %2 SAR distance invalid or not programmed

%1 = channel number %2 = block number, label

Possible causes are: The parameter DISR was not specified in an SAR block or its value is less than or equal to 0.

When approaching or retracting along a circle and the tool radius compensation active, the radius of the SAR contour internally created is negative. The SAR contour internally created is a circle with a radius - when corrected using the current correction radius (total of tool radius and OFFN offset value), results in the tool center point path with the programmed radius DISR.

Alarm display. Interface signals are set. Reorganize also the correction block. NC Start inhibited. NC Stop at alarm at block end.

Modify the part program.

Press NC START to cancel the alarm and continue the program.

Channel %1 block %2 SAR programmed repeatedly

%1 = channel number %2 = block number, label

You had tried to activate an SAR motion before an SAR motion first activated was completed.

Alarm display. Interface signals are set. Reorganize also the correction block. NC Start inhibited. NC Stop at alarm at block end.

Modify the part program.

Press NC START to cancel the alarm and continue the program.

10.02 1 Alarms

10744

Explanation

Reaction

Remedy

Program continuation by

10745

Explanation

Reaction

Remedy

Program continuation by

Channel %1 block %2 No valid SAR direction defined

%1 = channel number %2 = block number, label

The tangent direction is not defined with smooth approach / retraction (SAR).

Possible causes: The approach block in the program is not followed by a block with traversing information.

No block with traversing information was programmed in the program prior to a traversing block.

The tangent to be used for the SAR motion stands vertically to the current machining plane.

Alarm display. Interface signals are set. Reorganize also the correction block. NC Start inhibited. NC Stop at alarm at block end.

Modify the part program.

Press NC START to cancel the alarm and continue the program.

Channel %1 block %2 SAR end position not unambiguous

%1 = channel number %2 = block number, label

Both in the SAR block and in the subsequent block, the position was programmed vertically to the machining direction, and in the SAR block, no position was specified for the machining plane.

Alarm display. Interface signals are set. Reorganize also the correction block. NC Start inhibited. NC Stop at alarm at block end.

Modify the part program. Either remove the position specification for the infeed axis from the SAR block or from the subsequent block, or program a position in the machining plane also in the SAR block.

Press NC START to cancel the alarm and continue the program.

10746

Explanation

Reaction

Remedy

Program continuation by

Channel %1 block %2 Preprocessing stop with SAR

%1 = channel number %2 = block number, label

A preprocessing stop was inserted between an SAR block and the subsequent block defining the tangent direction or between an SAR retraction block and the subsequent block defining the end position.

Alarm display. Interface signals are set. Reorganize also the correction block. NC Start inhibited. NC Stop at alarm at block end.

Modify the part program.

Press NC START to cancel the alarm and continue the program.

10.02 1 Alarms

10.02

10747

Explanation

Reaction

Remedy

Program continuation by

10750

Explanation

Reaction

Remedy

Program continuation by

Channel %1 block %2 Retraction direction not defined with SAR

%1 = channel number %2 = block number, label

In an SAR retraction block with quadrant or semi-circle (G248 or G348), the end point in the machining plane was not programmed, and either G143 or G140 is active without tool radius compensation.

Alarm display. Interface signals are set. Reorganize also the correction block. NC Start inhibited. NC Stop at alarm at block end.

Modify the part program. The following changes are possible:

• Specify the end point in the SAR block for the machining plane.

• Activate the tool radius compensation (only effective with G140, not with

G143).

• Specify the retraction side explicitly with G141 or G142.

• Retract along a circle instead of a straight line.

Press NC START to cancel the alarm and continue the program.

Channel %1 block %2 tool radius compensation activated without tool no.

%1 = channel number %2 = block number, label

A tool T.. must be selected so that the control system can take into account the appropriate compensation values.

Each tool (T number) is automatically assigned a compensation data block (D1) containing the compensation data. A tool can be assigned max. 9 compensation data blocks by specifying the desired data block with the D number. (D1 - D9).

The tool radius compensation (TRC) will be taken into account if the function G41 or G42 is programmed. The compensation values are to be found in the parameter P6 (geometry value) and P15 (wear value) of the active compensation data block Dx.

Alarm display. Interface signals are set. Reorganize also the correction block. NC Start inhibited. NC Stop at alarm at block end.

Before calling the TRC using G41/G42, program a tool no. under the address

T....

Use the RESET key to cancel the alarm. Restart the part program.

10751

Explanation

Channel %1 block %2 danger of collision in tool radius compensation

%1 = channel number %2 = block number, label

The 'bottle neck detection' (calculation of the intersection point of the following, corrected traversing blocks) was not able to calculate an intersection point for the overviewed number of traversing blocks, resulting in the risk that one of the equidistant paths will violate the workpiece contour.

10.02 1 Alarms

Reaction

Remedy

Program continuation by

10752

Explanation

Reaction

Remedy

Program continuation by

Alarm display. Interface signals are set. Reorganize also the correction block. NC Start inhibited. NC Stop at alarm at block end.

Check the part program and modify the program (if possible) such that inner corners with paths shorter than the compensation value are avoided. (Outer corners are not critical, since the equidistants are extended or intermediate blocks are inserted so that an intersection point is always provided).

Use the RESET key to cancel the alarm. Restart the part program.

Channel %1 block %2 Overflow of local block buffer in tool radius compensation

%1 = channel number %2 = block number, label

The tool radius compensation must buffer an alternating number of intermediate blocks in order to be able to calculate the equidistant tool path for each NC block. The size of the buffer memory cannot easily be determined. It depends on the number of blocks without traversing information in the compensation level and the number of contour elements to be inserted.

The size of the buffer memory is fixed by the system and cannot be altered via MD.

Alarm display. Interface signals are set. Reorganize also the correction block. NC Start inhibited. NC Stop at alarm at block end.

Reduce the buffer memory which has been occupied by modifying the NC program. This can be achieved if you avoid the following:

• blocks without traversing information in the compensation plane

• blocks that contain contour elements with variable curves (e.g. ellipses)

and curve radii which are smaller than the compensation radius. (Such blocks are split into several partial blocks).

Use the RESET key to cancel the alarm. Restart the part program.

10753

Explanation

Reaction

Remedy

Channel %1 block %2 Tool radius compensation can only be selected in a linear block

%1 = channel number %2 = block number, label

Tool radius compensation with G41/G42 may only be selected in blocks with the G function G00 (rapid traverse) or G01 (feed) active. At least one axis of the plane G17 to G19 must be written in the block that contains G41/G42; it is always recommended to program both axes, since usually also both axes traverse when selecting the compensation.

Alarm display. Interface signals are set. Reorganize also the correction block. NC Start inhibited. NC Stop at alarm at block end.

Correct the NC program; replace the compensation selection with a block with linear interpolation.

10.02 1 Alarms

10.02

Program continuation by

10754

Reaction

Remedy

Program continuation by

10755

Explanation

Reaction

Remedy

Program continuation by

Use the RESET key to cancel the alarm. Restart the part program.

Channel %1 block %2 Tool radius compensation can only be deselected in a linear block

Explanation %1 = channel number %2 = block number, label

The deselection of the tool radius compensation by G40 may only be carried out in blocks in which the G function G00 (rapid traverse) or G01 (feed) is active. At least one axis of the plane G17 to G19 must be written in the block that contains G40; it is always recommended to program both axes, since usually also both axes traverse when deselecting the compensation.

Alarm display. Interface signals are set. Reorganize also the correction block. NC Start inhibited. NC Stop at alarm at block end.

Correct the NC program; relocate the compensation deselection to a block with linear interpolation.

Use the RESET key to cancel the alarm. Restart the part program.

Channel %1 block %2 Tool radius compensation cannot be enabled in current starting point using KONT

%1 = channel number %2 = block number, label

When activating the cutter radius compensation via KONT, the starting point of the approach block is within the compensation circle, thus already violating the contour.

If the cutter radius compensation is selected using G41/G42, the approach behavior (NORM or KONT) will determine the compensation motion if the current actual position is after the contour. If KONT is active, a circle with the cutter radius is drawn around the programmed starting point (= end point of the approach block). The tangent that leads through the current actual position and that does not violate the contour is the approach movement.

If the starting point is within the compensation circle and around the target point, the tangent will lead through this point.

Alarm display. Interface signals are set. Reorganize also the correction block. NC Start inhibited. NC Stop at alarm at block end.

Place the selection of the cutter radius compensation such that the starting point of the approach movement will be outside the compensation circle around the target point (programmed traversing movement > compensation radius). The following possibilities are provided:

• Selection in the previous block

• Insert intermediate block

• Select approach behavior NORM

Use the RESET key to cancel the alarm. Restart the part program.

10.02 1 Alarms

10756

Explanation

Reaction

Remedy

Program continuation by

Channel %1 block %2 Tool radius compensation cannot be disabled at current starting point using KONT

%1 = channel number %2 = block number, label

When deselecting the cutter radius compensation, the programmed end point is within the compensation circle. If this point would really be approached without compensation, a contour violation would be the consequence.

If the cutter radius compensation is disabled using G40, the starting behavior (NORM or KONT) will determine the compensation movement if the programmed end point is cutter radius is drawn around the point at which the compensation is still active. The tangent that leads through the programmed end position and that does not violate the contour is the starting movement.

If the programmed end point is within the compensation circle around the target point, no tangent will lead through this point.

Alarm display. Interface signals are set. Reorganize also the correction block. NC Start inhibited. NC Stop at alarm at block end.

Place the deselection of the cutter radius compensation such that the programmed end point is outside the compensation circle around the last active compensation point. The following possibilities are provided:

• Deselection in the next block

• Insert intermediate block

• Select starting behavior NORM

Use the RESET key to cancel the alarm. Restart the part program.

after

the contour. If KONT is active, a circle with the

10758

Explanation

Reaction

Remedy

Program continuation by

Channel %1 block %2 Bend radius with variable compensation value too small

%1 = channel number %2 = block number, label

The current cutter radius compensation (the used cutter) is too large for the programmed path radius.

In a block with variable tool radius compensation, a compensation must be possible either in any or none place of the contour from the programmed area using the smallest and the largest compensation value. No point on the contour is admitted, in which the bend radius is within the variable compensation area.

If the compensation value changes its sign within a block, both sides of the contour will be checked; otherwise, only the compensation side.

Alarm display. Interface signals are set. Reorganize also the correction block. NC Start inhibited. NC Stop at alarm at block end.

Either use a smaller cutter or take into account a part of the cutter radius already in the contour programming.

Press NC START to cancel the alarm and continue the program.

10.02 1 Alarms

10.02

10762

Explanation

Reaction

Remedy

Program continuation by

10763

Explanation

Reaction

Remedy

Program continuation by

Channel %1 block %2 Too many empty blocks between two traversing blocks with active tool radius compensation

%1 = channel number %2 = block number, label

The maximum permissible number of empty blocks is limited

Alarm display. Interface signals are set. Reorganize also the correction block. NC Start inhibited. NC Stop at alarm at block end.

1. Modify the part program:

2. Check whether SBL2 is selected. When SBL2 is active, a block from each

part program line is generated resulting in that the permissible number of empty blocks between two traversing blocks can be exceeded.

Use the RESET key to cancel the alarm. Restart the part program.

Channel %1 block %2 Path component of block in compensation plane becomes zero.

%1 = channel number %2 = block number, label

Because of the collision monitoring with tool radius compensation, the path component of the block in the compensation plane becomes zero. If no information with regard to the motion perpendicular to the compensation plane is contained in the original block, the block is skipped.

Alarm display.

• The behavior at narrow places which cannot be machined with the active

tool is correct.

• Modify the part program.

• If necessary use a tool with a smaller radius.

Use the "Cancel" key to cancel the alarm. No further operation required.

10764

Explanation

Reaction

Remedy

Program continuation by

Channel %1 block %2 Discontinuous path with active tool radius compensation

%1 = channel number %2 = block number, label

This alarm occurs if the tool radius compensation is active and the starting point used for the calculation of the compensation is not equal to the end point of the previous block.

Alarm display. Interface signals are set. Reorganize also the correction block. NC Start inhibited. NC Stop at alarm at block end.

Modify the part program.

Use the RESET key to cancel the alarm. Restart the part program.

10.02 1 Alarms

10776

Explanation

Reaction

Remedy

Program continuation by

10777

Explanation

Reaction

Remedy

Program continuation by

Channel %1 block %2 axis %3 must be a geometry axis with tool radius compensation

%1 = channel number %2 = block number, label %3 = axis name

This alarm occurs if an axis for which a tool radius compensation is required is not a geometry axis.

Alarm display. Interface signals are set. Reorganize also the correction block. NC Start inhibited. NC Stop at alarm at block end.

Modify the part program.

Press NC START to cancel the alarm and continue the program.

Channel %1 block %2 Tool radius compensation:Too many blocks with suppression of compensation

%1 = channel number %2 = block number, label

The maximum permissible number of blocks with active compensation suppression with tool radius compensation active is limited.

Alarm display. Interface signals are set. Reorganize also the correction block. NC Start inhibited. NC Stop at alarm at block end.

• Modify the part program.

• Check whether SBL2 is selected. When SBL2 is active, a block from each

part program line is generated resulting in that the permissible number of empty blocks between two traversing blocks can be exceeded.

Press NC START to cancel the alarm and continue the program execution.

10778

Explanation

Reaction

Remedy

Program continuation by

Channel %1 block %2 Preprocessing stop with active tool radius compensation

%1 = channel number %2 = block number, label

If preprocessing stop is detected with the tool radius compensation active (either programmed by the user or generated internally), this alarm is generated, since in this situation machine movements might occur which are not intended by the user (completing radius compensation and re-approaching the contour). Program execution can be continued by pressing CANCEL and restart.

Alarm display.

• Press CANCEL and START to continue.

• Modify the part program.

Use the RESET key to cancel the alarm. Restart the part program.

10.02 1 Alarms

10.02

10780

Explanation

Reaction

Remedy

Program continuation by

10790

Explanation

Reaction

Remedy

Program continuation by

Channel %1 block %2 Preprocessing stop with active tool radius compensation

%1 = channel number %2 = block number, label

Press CANCEL and restart the system to continue.

Alarm display. NC Stop at alarm at block end.

• Press CANCEL and START to continue.

• Modify the part program.

Use the "Cancel" key to cancel the alarm. No further operation required.

Channel %1 block %2 Plane change when programming straight lines with angles

%1 = channel number %2 = block number, label

When programming two straight lines with angle specification, you have changed the active plane between the first and the second partial blocks.

Alarm display. Interface signals are set. NC Stop at alarm. Under certain circumstances, it can be switched over for several channels via MD. The NC will switch to the follow-up mode.

Modify the part program.

Press NC START to cancel the alarm and continue the program.

10791

Explanation

Reaction

Remedy

Program continuation by

Channel %1 block %2 Invalid angles when programming straight lines

%1 = channel number %2 = block number, label

When programming a contour definition consisting of two straight lines and specifying angles, no intermediate point could be found.

Alarm display. Interface signals are set. NC Stop at alarm. Under certain circumstances, it can be switched over for several channels via MD. The NC will switch to the follow-up mode.

Modify the part program.

Press NC START to cancel the alarm and continue the program.

10.02 1 Alarms

10792

Explanation

Reaction

Remedy

Program continuation by

10793

Explanation

Reaction

Remedy

Program continuation by

Channel %1 block %2 Illegal interpolation type when programming straight lines with angles

%1 = channel number %2 = block number, label

When programming two straight lines with specifying angles, only spline or linear interpolation is permitted. Circular or polynomial interpolation are not allowed.

Alarm display. Interface signals are set. NC Stop at alarm. Under certain circumstances, it can be switched over for several channels via MD. The NC will switch to the follow-up mode.

Modify the part program.

Press NC START to cancel the alarm and continue the program.

Channel %1 block %2 Second block of linear interpolation with angles missing

%1 = channel number %2 = block number, label

When programming two straight lines with specifying the angles, the second block is missing. This case occurs if the first partial block is at the same time the last block of a program or if the first partial block is followed by a block with preprocessing stop.

Alarm display. Interface signals are set. NC Stop at alarm. Under certain circumstances, it can be switched over for several channels via MD. The NC will switch to the follow-up mode.

Modify the part program.

Press NC START to cancel the alarm and continue the program.

10794

Explanation

Channel %1 block %2 Angle specification is missing in straight interpolation with angles

%1 = channel number %2 = block number, label

When programming two straight lines with specifying the angles, the angle specification in the second block is missing. This error may only occur if in the previous block an angle, but not an axis of the active plane has been programmed.

Another possible error cause may be that it was intended to program an individual straight line with angle in the previous block. In this case, (exactly) one axis of the active plane must be programmed in this block.

Reaction

Remedy

Alarm display. Interface signals are set. NC Stop at alarm. Under certain circumstances, it can be switched over for several channels via MD. The NC will switch to the follow-up mode.

Modify the part program.

10.02 1 Alarms

10.02

Program continuation by

10795

Explanation

Reaction

Remedy

Program continuation by

Press NC START to cancel the alarm and continue the program.

Channel %1 block %2 End point specification in angle programming inconsistent

%1 = channel number %2 = block number, label

When programming a straight line, both positions of the active plane and an angle have been specified (the position of the end point is thus overdetermined), or the position of the programmed coordinate cannot be reached with the specified angle. To program a contour definition consisting of two straight lines using angles, this specification of two axis positions in the plane and of an angle in the second block is admissible. The error can therefore also occur if the previous block could not be interpreted as the first partial block of such a contour definition due to a programming error. In this case, a block will be interpreted as a the first block of a contour definition, which consists of two blocks, if an angle, but not an axis of the active plane has been programmed and if the block concerned is not already the second block of a contour definition.

Alarm display. Interface signals are set. NC Stop at alarm. Under certain circumstances, it can be switched over for several channels via MD. The NC will switch to the follow-up mode.

Modify the part program.

Press NC START to cancel the alarm and continue the program.

10810

Explanation

Reaction

Remedy

Channel %1 block %2 Master spindle not defined

%1 = channel number %2 = block number, label

The function "Revolutional feedrate" (with G95 or G96) or "Rigid tapping" (with G331/G332) was programmed although no master spindle is defined from which the speed could be taken.

The MD 20090 SPIND_DEF_MASTER_SPIND for the default setting or the vocabulary word that each spindle of the channel can be redefined to a master spindle.

Alarm display. Interface signals are set. Reorganize also the correction block. NC Start inhibited.

Set the master spindle to an appropriate default value using MD 20090 SPIND_DEF_MASTER_SPIND[n]=m (n ... channel index, m ... spindle no.) or define it in the NC program using an appropriate identifier before a G function is programmed which requires a master spindle.

The machine axis which is to be operated as a spindle must be assigned a spindle number specified in MD 35000 SPIND_ASSIGN_TO_MACHAX[n]=m (n ... machine axis index, m ... spindle no.). In addition, it must be assigned to a channel (channel axis index 1 or 2) via the MD 20070 AXCONF_MACHAX_USED[n]=m (n ... chan- nel axis index, m ... machine axis index).

SETMS

are provided for the definition in the part program so

10.02 1 Alarms

Program continuation by

10820

Explanation

Reaction

Remedy

Program continuation by

10860

Explanation

Reaction

Remedy

Program continuation by

Press NC START to cancel the alarm and continue the program.

Channel %1 No rotary axis/spindle %2 defined

%1 = channel number %2 = axis name, spindle number

A revolutional feedrate was programmed for path and synchronous axes or for an axis/spindle, but the rotary axis from which the feedrate is to be derived is not available.

Alarm display. Interface signals are set. Reorganize also the correction block. NC Start inhibited.

Correct the part program or set setting data 43300 ASSIGN_FEED_PER_REV_SOURCE correctly.

Press NC START to cancel the alarm and continue the program.

Channel %1 block %2 No feedrate programmed

%1 = channel number %2 = block number, label

An interpolation type other than G00 (rapid traverse) is active in the displayed block. No F value programmed.

Alarm display. Interface signals are set. Reorganize also the correction block. NC Start inhibited.

Program the feedrate value with reference to the interpolation type used.

• G93: The feedrate is specified under F as a time-reciproke value in

[1/min].

• G94 and G97: The feedrate is programmed under address F in [mm/min]

or [m/min].

• G95:

• G96:

Use the RESET key to cancel the alarm. Restart the part program.

The feedrate is programmed as a revolutional feedrate in [mm/rev]

under address F.

The feedrate is programmed in [m/min] as a cutting speed in

[mm/rev] under address S.m It results from the current spindle speed.

10862

Explanation

Reaction

Remedy

Channel %1 block %2 Master spindle also used as a path axis

%1 = channel number %2 = block number, label

A path has been programmed, which also contains master spindle as a path axis. The path velocity, however, is derived from the master spindle speed (e.g. G95).

Alarm display. Interface signals are set. Reorganize also the correction block. NC Start inhibited.

Modify the program such that no reference to itself is possible.

10.02 1 Alarms

10.02

Program continuation by

10870

Explanation

Reaction

Remedy

Program continuation by

Press NC START to cancel the alarm and continue the program.

Channel %1 block %2 No transverse axis defined

%1 = channel number %2 = block number, label

When the constant cutting speed is selected using the function G96, the spindle speed is controlled via the position of the transverse axis such that the cutting speed programmed under S [mm/min] will result at the tool edge.

In MD 20100 DIAMETER_AX_DEF[n,m]=x (n .. channel index, m .. spindle index, x .. axis name), the name of the transverse axis [string] can be specified for each of the 5 spindles used for the speed calculation.20100

[]

S [1/min] =

Alarm display. Interface signals are set. Reorganize also the correction block. NC Start inhibited.

Enter the name of the transverse axis in the spindles used.

Use the RESET key to cancel the alarm. Restart the part program.

G96

Planachse

1000m/minS

⋅

[]

mmD

π⋅

MD 20100 DIAMETER_AX_DEF

for

10880

Explanation

Reaction

Remedy

Program continuation by

10881

Explanation

Reaction

Remedy

Channel %1 block %2 Too many empty blocks between two traversing blocks when inserting chamfers or radii

%1 = channel number %2 = block number, label

Too many blocks without contour information are programmed between two blocks which contain contour elements and which are to be linked with a chamfer or a radius (CHF, RND).

Alarm display. Interface signals are set. Reorganize also the correction block. NC Start inhibited.

Modify the part program such that the permissible number of empty blocks is not exceeded.

Use the RESET key to cancel the alarm. Restart the part program.

Channel %1 block %2 Overflow of local block buffer when inserting chamfers or radii

%1 = channel number %2 = block number, label

The number of empty blocks without contour information between two blocks which contain contour elements and which are to be linked with a chamfer or

(CHF, RND)

radius

Alarm display. Interface signals are set. Reorganize also the correction block. NC Start inhibited.

Modify the part program such that the number of empty blocks is reduced.

is so large that the internal buffer memory is too small.

10.02 1 Alarms

Program continuation by

10882

Explanation

Reaction

Remedy

Program continuation by

10883

Explanation

Reaction

Remedy

Program continuation by

Press NC START to cancel the alarm and continue the program.

Channel %1 block %2 Activation of chamfers or radii (not modally) without traversing motion in the block

%1 = channel number %2 = block number, label

No chamfer or radius has been inserted between 2 linear or circle contours (edge breaking), because:

• no straight line or circle contour exists in the plane

• a motion exists outside the plane

• the plane has been changed

• the permissible number of empty blocks without traversing information

(dummy blocks) has been exceeded

Alarm display. Interface signals are set. Reorganize also the correction block. NC Start inhibited.

Correct the part program, taking into account the error mentioned above.

Use the RESET key to cancel the alarm. Restart the part program.

Channel %1 block %2 Chamfer or radius must be reduced.

%1 = channel number %2 = block number, label

This alarm is generated if - when inserting chamfers or radii of at least one of the blocks involved is so short that the contour element to be inserted must be reduced with reference to the value actually programmed. This alarm occurs only if bit 4 is set in the machine data $MN_ENABLE_ALARM_MASK. Otherwise, the chamfer or rounding is adapted with generating an alarm.

Alarm display. Interface signals are set. NC Stop at alarm at end of block.

Modify the NC program or press CANCEL or START or only START to continue the NC program without any changes.

Press the "Cancel" key to cancel the alarm. No further operation required.

10900

Explanation

Reaction

Remedy

Program continuation by

Channel %1 block %2 No S value programmed for constant cutting rate

%1 = channel number %2 = block number, label

If G96 is active, the constant cutting rate under address S is missing.

Alarm display. Interface signals are set. Reorganize also the correction block. NC Start inhibited.

Either program a constant cutting rate under S in [m/min] or deselect function G96. For example, with G97, the previous feedrate remains stored, but the spindle will go on rotating at the current speed.

Press NC START to cancel the alarm and continue the program.

10.02 1 Alarms

10.02

10910

Explanation

Reaction

Remedy

Program continuation by

10911

Explanation

Reaction

Remedy

Program continuation by

Channel %1 block %2 Extreme velocity increase in one path axis

%1 = channel number %2 = block number, label

With transformation selected, an extreme increase in the velocity occurs in one or several axes, e.g. since the path runs in the vicinity of the pole.

Alarm display.

Subdivision of the NC block into several blocks (e.g. 3) to keep the path section with the increased speed as short as possible, achieving a short time for it. In this case, the remaining blocks will be traversed at the programmed velocity.

Use the "Cancel" key to cancel the alarm. No further operation required.

Channel %1 block %2 Transformation does not permit passing the pole

%1 = channel number %2 = block number, label

The specified course of the curve passes through the pole of the transformation.

Alarm display. Interface signals are set. NC Start inhibited.

Modify the part program.

Use the RESET key to cancel the alarm. Restart the part program.

10914

Explanation

Reaction

Remedy

Program continuation by

Motion not possible with transformation active - in channel %1, block %2

%1 = channel number %2 = block number, label

The specified motion is not possible due to the machine kinematics. Transformation-depending error causes may be: TRANSMIT: A (circular) area exists around the pole to which positioning is not possible. This area is due to the fact that the tool reference point cannot be traversed into the pole.

The area is defined by:

- the machine data ($MC_TRANSMIT_BASE_TOOL..)

- the active tool length compensation (see $TC_DP..).

- How the tool length compensation is taken into account depends on the work plane selected (see G17,..).

The machine will stop before the faulty block.

Alarm display Interface signals are set NC Start inhibited

Modify the part program. Change the tool length compensation specified incorrectly.

Use the RESET key to cancel the alarm. Restart the part program.

10.02 1 Alarms

10930

Explanation

Reaction

Remedy

Program continuation by

10931

Explanation

Reaction

Remedy

Program continuation by

Channel %1 block %2 Illegal type in stock removal contour

%1 = channel number %2 = block number, label

The contour of the stock removal cycle (CYCLE 95) contains travel commands other than: G00, G01, G02, G03, CIP or CT. The contour program may only contain contour elements consisting of these G commands (i.e., no thread blocks, no spline blocks, etc.).

Alarm display. Interface signals are set. NC Start inhibited.

Program only path elements for the stock removal contour, which consist of straight lines and arcs.

Use the RESET key to cancel the alarm. Restart the part program.

Channel %1 block %2 Error in programmed stock removal contour

%1 = channel number %2 = block number, label

The stock removal contour (CYCLE 95) contains the following errors:

• full circle

• intersecting contour elements

• wrong start position

Alarm display. Interface signals are set. NC Start inhibited.

Correct the errors mentioned above in the program for the contour to be machined.

Use the RESET key to cancel the alarm. Restart the part program.

10932

Explanation

Reaction

Remedy

Program continuation by

10933

Explanation

Channel %1 block %2 Preparation of contour has been restarted

%1 = channel number %2 = block number, label

The stock removal cycle CYCLE 95 has been interrupted during the preparation phase of the stock removal contour.

Alarm display. Interface signals are set. NC Start inhibited.

Do not admit interruption in the stock removal cycle CYCLE 95 during the contour preparation.

Use the RESET key to cancel the alarm. Restart the part program.

Channel %1 block %2 Contour program contains too few contour blocks

%1 = channel number %2 = block number, label

The program in which the stock removal contour is programmed contains less than 3 blocks with motions in both axes in the machining plane. The stock removal cycle (CYCLE 95) was canceled.

10.02 1 Alarms

10.02

Reaction

Remedy

Program continuation by

10934

Explanation

Reaction

Remedy

Program continuation by

12000

Explanation

Reaction

Remedy

Program continuation by

Alarm display. Interface signals are set. NC Start inhibited.

Enlarge the program with the stock removal contour to at least 3 NC blocks with axis motions in both axes of the current machining plane.

Use the RESET key to cancel the alarm. Restart the part program.

Channel %1 block %2 Array for contour segmentation is dimensioned too small

%1 = channel number %2 = block number, label

The program in which the stock removal contour is programmed contains too many blocks with motions in both axes in the machining plane (CYCLE 95).

Alarm display. Interface signals are set. NC Start inhibited.

Reduce the number of blocks in the contour program. Check the division of the contour into several programs.

Use the RESET key to cancel the alarm. Restart the part program.

Channel %1 block %2 address %3 programmed repeatedly

%1 = channel number %2 = block number, label %3 = source string of address

Most addresses (address types) may be programmed in an NC block only once so that the block information remains unambiguously (e.g. X... T... F... etc. G, M functions).

Alarm display. Interface signals are set. Correction block.

Press the NC STOP key and select the "Correction block" function using the PROGRAM CORRECTION softkey. The correction cursor will be positioned on the block to be corrected.

• Remove addresses from the NC program which are used repeatedly (ex-

cept those for which repeated value assignments are allowed).

• Check whether the address (e.g. the axis name) is specified via a user-

defined variable (possibly not easily to be seen if the assignment of the axis name to the variable is only carried out by arithmetic operations in the program).

Press NC START to cancel the alarm and continue the program execution.

12010

Explanation

Channel %1 block %2 address %3 Address type programmed too often

%1 = channel number %2 = block number, label %3 = source string of address

It is defined for each address type how often it may occur in an NC block (for example, all axes together form an address type, which is also subject to a block limit).

10.02 1 Alarms

Reaction

Remedy

Program continuation by

12020

Explanation

Reaction

Remedy

Program continuation by

Alarm display. Interface signals are set. Correction block.

Press the NC STOP key and select the "Correction block" function using the PROGRAM CORRECTION softkey. The correction cursor will be positioned on the block to be corrected.

Split the program information over several blocks. (When doing so, however, pay attention to non-modal functions.).

Press NC START to cancel the alarm and continue the program execution.

Channel %1 block %2 Illegal address modification

%1 = channel number %2 = block number, label

Valid address types are ‚IC‘, ‚AC‘, ‚DC‘, ‚ACN‘, ‚ACP‘. Not every of these address modifications can be applied to every address type. Which of them can be used for the individual address types, is specified in the Programming Guide. If this address modification is applied to illegal address types, this alarm is generated, e.g.:

N10 G02 X50 Y60 I=DC(20) J30 F100 ; Interpolation parameter with DC.

Alarm display. Interface signals are set. Correction block.

Press the NC STOP key and select the "Correction block" function using the PROGRAM CORRECTION softkey.The correction cursor will be positioned on the block to be corrected.

Apply non-modal address modifications only to permissible addresses, as specified in the Programming Guide.

Press NC START to cancel the alarm and continue the program execution.

12050

Explanation

Reaction

Remedy

Program continuation by

Channel %1 block %2 DIN address %3 not configured

%1 = channel number %2 = block number, label %3 = NC address in source text block

The name of the NC address (e.g. X, U, X1) is not defined in the control system.

Alarm display. Interface signals are set. Correction block.

Study the Programming Guide and the machine data with reference to the addresses really configured and their meaning and correct the NC block accordingly.

Press NC START to cancel the alarm and continue the program execution.

10.02 1 Alarms

10.02

12060

Explanation

Reaction

Remedy

Program continuation by

Channel %1 block %2 Same G group programmed repeatedly

%1 = channel number %2 = block number, label

The G functions that can be used in the part program are divided into groups which are syntax-defining or non syntax-defining. Only one G function each from each G group may be programmed. The functions within a group are mutually exclusive.

The alarm concerns only the non-syntax defining G functions. If several G functions from these groups are called in an NC block, the last function of a group will be active (all previous functions are ignored).

G FUNCTIONS:

Syntax-defining G functions Non-syntax defining G functions

1st to 4th G groups 5th to nth G groups

Assignment of the G groups

Alarm display. Interface signals are set. Correction block.

Press the NC STOP key and select the "Correction block" function using the PROGRAM CORRECTION softkey. The correction cursor will be positioned on the block to be corrected.

No remedial action required. However, it should be checked whether the last programmed G function is really the desired one.

Press NC START to cancel the alarm and continue the program execution.

12070

Explanation

Reaction

Remedy

Program continuation by

12080

Explanation

Channel %1 block %2 Too many syntax-defining G functions

%1 = channel number %2 = block number, label

Syntax-defining G functions define the structure of the part program block and of the addresses contained in it. be programmed in an NC block. The G functions of the 1st ... 4th G groups are syntax-defining.

Alarm display. Interface signals are set. Correction block.

Press the NC STOP key and select the "Correction block" function using the PROGRAM CORRECTION softkey. The correction cursor will be positioned on the block to be corrected.

Analyze the NC block and distribute the G functions over several NC blocks.

Press NC START to cancel the alarm and continue the program execution.

Channel %1 block %2 Syntax error in text %3

%1 = channel number %2 = block number, label %3 = source text area

The grammar of the block has been violated at the displayed text position. The exact error cause cannot be specified more exactly, since there are too many possible error causes.

Example 1: N10 IF GOTOF ... ; the jump condition is missing!

Only one

syntax-defining G function may

10.02 1 Alarms

Example 2: N10 R-50 =12 ; faulty arithmetic parameter number

Reaction

Remedy

Program continuation by

Alarm display. Interface signals are set. Correction block.

Press NC STOP and select the "Correction block" function using the PROGRAM CORRECTION softkey. The correction cursor will be positioned on the block to be corrected.

Analyze the block and correct it using the syntax diagram specified in the Programming Guide.

Press NC START to cancel the alarm and continue the program execution.

12090

Explanation

Reaction

Remedy

Program continuation by

12100

Explanation

Reaction

Remedy

Program continuation by

Channel %1 block %2 Parameter %3 not expected.

%1 = channel number %2 = block number, label %3 = illegal parameter in the text

The programmed function is predefined and does not allow parameters in its call. The first unexpected parameter will be displayed.

Alarm display. Interface signals are set. Correction block.

Press NC STOP and select the "Correction block" function using the PROGRAM CORRECTION softkey. The correction cursor will be positioned on the block to be corrected.

Program a function without parameter transfer.

Press NC START to cancel the alarm and continue the program execution.

Channel %1 block %2 Number of passes %3 not permitted

%1 = channel number %2 = block number, label %3 = number of passes

Subroutines called using MCALL are modally effective, i.e. each block containing positional data is automatically followed by a programming of a number of passes under address P is therefore not admissible.

The modal call will act until a new MCALL is programmed, either with or without a new subroutine name (deletion function).

Alarm display. Interface signals are set. Correction block.

Press NC STOP and select the "Correction block" function using the PROGRAM CORRECTION softkey. The correction cursor will be positioned on the block to be corrected.

Program the subroutine call without number of passes.

Press NC START to cancel the alarm and continue the program execution.

single

subroutine pass. The

10.02 1 Alarms

10.02

12110

Explanation

Reaction

Remedy

Program continuation by

12120

Explanation

Reaction

Remedy

Program continuation by

Channel %1 block %2 Block syntax cannot be interpreted

%1 = channel number %2 = block number, label

The addresses programmed in the block are not allowed with the valid syntaxdefining G function.

Example:G1 I10 X20 Y30 F1000; It is not permitted to program linear block parameters in the linear block.

Alarm display. Interface signals are set. Correction block.

Press NC STOP and select the "Correction block" function using the PROGRAM CORRECTION softkey. The correction cursor will be positioned on the block to be corrected.

Check the block structure and correct it as required by the program.

Press NC START to cancel the alarm and continue the program execution.

Channel %1 block %2 G function not programmed separately

%1 = channel number %2 = block number, label

The G function programmed in this block must be written in a separate block. General addresses or synchronous actions may not occur in the same block. These G functions are:

G25, G26 Working area/spindle speed limitation G110, G111, G112

Example:G4 F1000 M100: It is not permitted to program M functions in a G4

block.

Alarm display. Interface signals are set. Correction block.

Program the G function in a separate block.

Press NC START to cancel the alarm and continue the program execution.

Pole programming with polar coordinates

12140

Explanation

Reaction

Remedy

Program continuation by

Channel %1 block %2 Functionality %3 not implemented

%1 = channel number %2 = block number, label %3 = software construct in source text

The full version of the control system provides functions which are not implemented in the current variant.

Alarm display. Interface signals are set. Correction block.

Press NC STOP and select the "Correction block" function using the PROGRAM CORRECTION softkey. The correction cursor will be positioned on the block to be corrected.

Remove the displayed function from the program.

Press NC START to cancel the alarm and continue the program execution.

10.02 1 Alarms

12150

Explanation

Reaction

Remedy

Program continuation by

12160

Explanation

Reaction

Remedy

Program continuation by

Channel %1 block %2 Operation %3 not compatible with this data type

%1 = channel number %2 = block number, label %3 = string (violating operator)

The data types are not compatible with the required operation (within an arithmetic expression or a value assignment).

Alarm display. Interface signals are set. Correction block.

Press the NC STOP key and select the "Correction block" function using the PROGRAM CORRECTION softkey. The correction cursor will be positioned on the block to be corrected.

Modify the definition of the variables used such that the desired operations can be carried out.

Press NC START to cancel the alarm and continue the program execution.

Channel %1 block %2 Range of values exceeded

%1 = channel number %2 = block number, label

The constant programmed for the variable exceeds the value range which has been defined by the data type in advance.

Alarm display. Interface signals are set. Correction block.

Press the NC STOP key and select the "Correction block" function using the PROGRAM CORRECTION softkey. The correction cursor will be positioned on the block to be corrected.

Correct the value of the constants or adapt the data type accordingly. If the value for an integer constant is too large, it can also be specified by appending a decimal point as a real constant.

Example: R1 = 9 876 543 210 correct to: R1 = 9 876 543 210.

Press NC START to cancel the alarm and continue the program execution.

12170

Explanation

Reaction

Channel %1 block %2 Name %3 defined repeatedly

%1 = channel number %2 = block number, label %3 = symbol in the block

The symbol used in the error message has already been defined in the running part program.

Please take into account that user-defined identifiers may occur repeatedly if the multiple definition is carried out in other programs (subroutines), i.e. local variables with the same name may be defined again if the program (subroutine) has been quitted or is already completed. This applies both to user-defined symbols (labels, variables) and for machine data (axes, DIN addresses and G functions).

Alarm display. Interface signals are set. Correction block.

10.02 1 Alarms

10.02

Remedy

Program continuation by

12180

Explanation

Reaction

Remedy

Program continuation by

The symbol that the database management already knows will be displayed. Use the program editor to search for this symbol in the definition part of the current program. The 1st or 2nd symbol must be assigned different names.

Press NC START to cancel the alarm and continue the program execution.

Channel %1 block %2 Illegal linking of operators %3

%1 = channel number %2 = block number, label %3 = linked operators

The term 'operator linking' denotes binary and unary operators written one after the other, without using brackets.

Example: N10 R1=R2-(-R3) ; Correct notation N10 R1=R2--R3 ;error!

Alarm display. Interface signals are set. Correction block.

Formulate the expression correctly and unambiguously using brackets; this will increase both the clarity and the legibility of a program.

Press NC START to cancel the alarm and continue the program execution.

10.02 1 Alarms

12200

Explanation

Reaction

Remedy

Program continuation by

12260

Explanation

Reaction

Remedy

Program continuation by

Channel %1 block %2 symbol %3 cannot be created

%1 = channel number %2 = block number, label %3 = symbol in the source block

The symbol to be created using the DEF statement cannot be created, as:

• it is already defined (e.g. as a variable or function)

• the internal memory is no longer sufficient (e.g. in case of large fields)

Alarm display. Interface signals are set. Correction block.

Carry out the following checks:

• Use the text editor to check whether the name to be assigned has already

been used in the current program cycle (main program and called subroutines).

• Estimate how much memory is required by the symbols already defined;

one possibility of reducing it is to use fewer global and more local variables.

Press NC START to cancel the alarm and continue the program execution.

Channel %1 block %2 Too many initialization values specified%3

%1 = channel number %2 = block number, label %3 = source string

When initializing a field (field definition and value assignment to individual field elements), more initialization values exist than field elements.

Example:

N10 DEF INT OTTO[2,3]=(..., ..., {more than 6 values})

Alarm display. Interface signals are set. Correction block.

Press the NC STOP key and select the "Correction block" function using the PROGRAM CORRECTION softkey.The correction cursor will be positioned on the block to be corrected.

Check in the NC program whether:

1. the number of field elements (n,m) has been specified correctly when

2. the value assignment has been carried out correctly when initializing

Press NC START to cancel the alarm and continue the program execution.

defining the field elements (DEF INT FELDNAME[n,m], e.g. a field with 2 lines and 3 columns: n=2, m=3).

(the values of the individual field elements are separated by a variables of the type REAL by a decimal point)

comma

12261

Explanation

Channel %1 block %2 %3 may not be initialized

%1 = channel number %2 = block number, label %3 = source string

Variables of the type "frame" may not be initialized in the definition - example: DEF FRAME LOCFRAME = CTRANS(X,200).

10.02 1 Alarms

10.02

It is also not possible to define default values when initializing fields in the program sequence with axes using SET.

Reaction

Remedy

Program continuation by

Alarm display. Interface signals are set. Correction block.

carry out the initialization in a separate block in the execution part of the program: DEF FRAME LOCFRAME LOCFRAME = CTRANS(X,200)

When using axis variables: DEF AXIS AXIS_VAR [10] AXIS_VAR [5] = SET (X, , Y) - to be replaced by: DEF AXIS AXIS_VAR [10] AXIS_VAR [5] = X AXIS_VAR [7] = Y

Press NC START to cancel the alarm and continue the program execution.

12290

Explanation

Reaction

Remedy

Program continuation by

12300

Explanation

Channel %1 block %2 Arithmetic variable %3 not defined

%1 = channel number %2 = block number, label %3 = source string of arithmetic variable

Only the R parameters are predefined as arithmetic variables - all the other arithmetic variables must be defined before using them with the DEF instruction. The number of arithmetic parameters is defined via machine data. The names must be unambiguous and only be used in the control system once (exception: local variable).

Alarm display. Interface signals are set. Correction block.

Press the NC STOP key and select the "Correction block" function using the PROGRAM CORRECTION softkey.The correction cursor will be positioned on the block to be corrected.

Define the desired variable in the definition part of the program (possibly in the calling program if you wish to program a global variable).

Press NC START to cancel the alarm and continue the program execution.

Channel %1 block %2 Call-by-reference parameter missing in subroutine call %3

%1 = channel number %2 = block number, label %3 = source string

In the subroutine definition, a formal REF parameter (call-by-reference pa- rameter) has been specified, which no current parameter has been assigned.

The assignment is carried out when calling the subroutine because of the position of the variable name and not because of the name!

Example: Subroutine:

1 call-by-reference parameter Z)

PROC XYZ (INT X, INT Y, VAR INT Z) : M17 ENDPROC

(2 call-by-value parameters X and Y,

10.02 1 Alarms

Main program:

N10 DEF INT X N11 DEF INT Y N11 DEF INT Z : N50 XYZ (X, Y) ;REF parameter Z missing or N50 XYZ (X, Z) ;REF parameter Y missing

Reaction

Remedy

Program continuation by

Alarm display. Interface signals are set. Correction block.

Press the NC STOP key and select the "Correction block" function using the PROGRAM CORRECTION softkey.The correction cursor will be positioned on the block to be corrected.

Assign all REF parameters (call-by-reference parameters) of the subroutine a variable when calling. The standard formal parameters (call-by-value parameters) need not be assigned a variable; these are assigned 0 by default.

Press NC START to cancel the alarm and continue the program execution.

10.02 1 Alarms

10.02

12320

Explanation

Reaction

Remedy

Program continuation by

12330

Explanation

Channel %1 block %2 parameter %3 is no variable

%1 = channel number %2 = block number, label %3 = source string

When calling the subroutine, a REF parameter has been assigned not a constant, but a constant or the result of a mathematic expression even if only variable identifiers are permitted.

Examples: N10 XYZ (NAME_1, 10, OTTO) or N10 XYZ (NAME_1, 5 + ANNA, OTTO)

Alarm display. Interface signals are set. Correction block.

Press the NC STOP key and select the "Correction block" function using the PROGRAM CORRECTION softkey.The correction cursor will be positioned on the block to be corrected.

Remove the constant or the mathematic expression from the NC block.

Press NC START to cancel the alarm and continue the program execution.

Channel %1 block %2 Invalid parameter type %3

%1 = channel number %2 = block number, label %3 = source string

When calling a procedure (of a subroutine), it is detected that the type of the actual parameter cannot be converted into the type of the formal parameter. There are 2 possible cases:

• Call-by-reference parameter: Actual parameter and formal parameter

must be exactly of the same type, e.g. STRING, STRING.

• Call-by-value parameter: Generally, actual parameter and formal pa-

rameter could be different if a conversion would basically be possible. In the present case, however, the types are generally not compatible, e.g. STRING → REAL.

to from

REAL

INT

BOOL

CHAR

STRING

AXIS

FRAME

Table Type conversion

Value <>0 corresponds to TRUE, value ==0 corresponds to FALSE.

String length 0 => FALSE, otherwise TRUE

When converting the type from REAL to INT, it is rounded up with a fraction

value >=0.5, otherwise, it is rounded off

REAL INT BOOL CHAR STRING AXIS FRAME

yes yes* yes

yes yes yes

yes yes yes yes - - -

yes yes yes

- - yes2) only if

- - - - - yes -

- - -

yes* - - -

if value

0...255

yes yes - -

1 charac-

ter

- - - yes

- - -

yes - -

10.02 1 Alarms

Reaction

Remedy

Program continuation by

12340

Explanation

Reaction

Remedy

Program continuation by

Alarm display. Interface signals are set. Correction block.

Press the NC STOP key and select the "Correction block" function using the PROGRAM CORRECTION softkey. The correction cursor will be positioned on the block to be corrected.

Check the transfer parameter of the subroutine call and define it as a call-byvalue or call-by-reference parameter, depending on its use.

Press NC START to cancel the alarm and continue the program execution.

Channel %1 block %2 Too many parameters %3

%1 = channel number %2 = block number, label %3 = source string

When calling a function or a procedure (whether predefined or user-defined), more parameters have been transferred than defined.

Predefined functions and procedures:

The number of parameters is fixed in the NC.

User-defined functions and procedures:

The number of parameters (via type and name) is defined when defining the parameters.

Alarm display. Interface signals are set. Correction block.

Press the NC STOP key and select the "Correction block" function using the PROGRAM CORRECTION softkey.The correction cursor will be positioned on the block to be corrected.

Check whether the right procedure/function has been called. Program the number of parameters according to the procedure/function.

Press NC START to cancel the alarm and continue the program execution.

12360

Explanation

Reaction

Remedy

Program continuation by

Channel %1 block %2 Invalid parameter dimension %3

%1 = channel number %2 = block number, label %3 = source string

Check the following error possibilities:

1. The current parameter is a field, but a formal parameter is a variable.

2. The current parameter is a variable, but a formal parameter is a field.

3. The current and the formal parameters are fields, but with dimensions not

to be agreed.

Alarm display. Interface signals are set. Correction block.

Press the NC STOP key and select the "Correction block" function using the PROGRAM CORRECTION softkey. The correction cursor will be positioned on the block to be corrected.

Correct the NC part program depending on the error cause specified above.

Press NC START to cancel the alarm and continue the program execution.

10.02 1 Alarms

10.02

12380

Explanation

Reaction

Remedy

Program continuation by

12400

Explanation

Reaction

Remedy

Program continuation by

Channel %1 block %2 Maximum memory capacity reached

%1 = channel number %2 = block number, label

The data definitions of this block cannot be carried out, since the maximum available memory provided by the data management is exhausted or cannot store any more data. This alarm may also occur if several subroutine calls are processed in succession, without generating a block with effect on the machine (motion, dwell time, M function).

Alarm display. Interface signals are set. Correction block.

Please inform the authorized personnel/customer service. Reduce the number of variables, reduce the fields or enlarge the capacity of the database management.

Press NC START to cancel the alarm and continue the program execution.

Channel %1 block %2 field %3 Element does not exist

%1 = channel number %2 = block number, label %3 = source string

This can have the following causes:

- Illegal index list; an axis index is missing

- Field index does not match with variable definition

- When initializing the field, you tried to access a variable not using the stan-

dard access with SET or REP. Single character access or missing indices are not possible.

When initializing this field, you addressed a field that does not exist.

Alarm display. Interface signals are set. Correction block.

Press the NC STOP key and select the "Correction block" function using the PROGRAM CORRECTION softkey. The correction cursor will be positioned on the block to be corrected.

• Field initialization: Check the field index of the addressed element. The

1st field element will receive index [0,0], the 2nd [0,1], etc. The right field index (column index) will be incremented first.

This means that the 2nd row, the 4th element is addressed via index [1,3] (The indices start with zero).

• Field definition: Check the field size. The 1st number specifies the num-

ber of elements in the 1st dimension (number of rows), the 2nd number the number of elements in the 2nd dimension (number of columns).

A field with 2 rows and 3 columns must be defined using the specification [2,3].

Press NC START to cancel the alarm and continue the program execution.

10.02 1 Alarms

12410

Explanation

Reaction

Remedy

Program continuation by

12420

Explanation

Reaction

Remedy

Program continuation by

Channel %1 block %2 Invalid index type in text %3

%1 = channel number %2 = block number, label %3 = source string

When assigning a value to an element of a field variable, the field index was specified illegally.

Only the following is permitted as a field index (in square brackets):

• Axis identifier if the field variable was defined as data type FRAME

• Integer values with all the other data types.

Alarm display. Interface signals are set. Correction block.

Press the NC STOP key and select the "Correction block" function using the PROGRAM CORRECTION softkey. The correction cursor will be positioned on the block to be corrected.

Correct the indices of the field element with reference to the variable definition or define the field variable otherwise.

Press NC START to cancel the alarm and continue the program execution.

Channel %1 block %2 Identifier %3 too long

%1 = channel number %2 = block number, label

The symbol to be defined or the specified jump destination possesses a name which is longer than the 32 characters permitted.

Alarm display. Interface signals are set. Correction block.

Press the NC STOP key and select the "Correction block" function using the PROGRAM CORRECTION softkey. The correction cursor will be positioned on the block to be corrected.

The symbol to be created or the jump destination with program jumps (label) must be selected within the system conventions, i.e. the name must start with two letters (but the 1st character may not be a § character) and may not be longer than 32 characters.

Press NC START to cancel the alarm and continue the program execution.

12430

Explanation

Reaction

Remedy

Channel %1 block %2 Invalid index specified

%1 = channel number %2 = block number, label

When specifying the array index (in the field definition), an index was used which is outside the permissible range.

Alarm display. Interface signals are set. Correction block.

Press the NC STOP key and select the "Correction block" function using the PROGRAM CORRECTION softkey. The correction cursor will be positioned on the block to be corrected.

Specify the field index within the permissible range. Range of values per field dimension: 1 ... 32 767.

10.02 1 Alarms

10.02

Program continuation by

12440

Explanation

Reaction

Remedy

Program continuation by

Press NC START to cancel the alarm and continue the program execution.

Channel %1 block %2 Maximum number of formal parameters exceeded

%1 = channel number %2 = block number, label

When defining a procedure (of a subroutine) or an EXTERNAL statement, more than 127 formal parameters were specified.

Example:PROC ABC (FORMPARA1, FORMPARA2, ...

... FORMPARA127,

EXTERN ABC (FORMPARA1, FORMPARA2, ...

... FORMPARA127, FORMPARA128, ...)

Alarm display. Interface signals are set. Correction block.

Press the NC STOP key and select the "Correction block" function using the PROGRAM CORRECTION softkey. The correction cursor will be positioned on the block to be corrected.

Check whether really all parameters must be transferred. If so, a reduction of the number of formal parameters can be achieved by using global variables or R parameters or by summarizing parameters of the same type in an array and transferring them in this way.

Press NC START to cancel the alarm and continue the program execution.

FORMPARA128, ...

)

12450

Explanation

Reaction

Remedy

Program continuation by

Channel %1 block %2 Label defined repeatedly

%1 = channel number %2 = block number, label

The label of this block already exists.

If you compile the NC program off-line, the entire program is compiled block by block. Multiple designations are detected with 100 % safety, what in the case of online compilation is not necessarily the case. (Only the current program sequence is compiled here, i.e. program branches currently not passed will not be considered and may therefore have programming errors).

Alarm display. Interface signals are set. Correction block.

Press the NC STOP key and select the "Correction block" function using the PROGRAM CORRECTION softkey. The correction pointer is positioned on the block in which the displayed label occurs for the second time.

Use the editor to browse the part program where the designation you are looking for occurs for the 1st time, and change one of the two names.

Press NC START to cancel the alarm and continue the program execution.

10.02 1 Alarms

12460

Explanation

Reaction

Remedy

Program continuation by

Channel %1 block %2 Maximum number of symbols containing %3 exceeded

%1 = channel number %2 = block number, label %3 = source string

The max. number of variable definitions, cycle programs, cycle parameters, which can be stored in the data management of the control system, has been exceeded. If the alarm occurs in conjunction with 15175 (cycles have been reloaded), the memory provided is not sufficient. A possible remedy is to modify the machine data. If this alarm occurs in conjunction with alarm 15180 (downloading of initial.ini failed), the name of the block that caused the error is to be found in this alarm. (for a list of the names and their meaning -> see Documentation on alarm

6010)

Alarm display. Interface signals are set. Correction block.

Please inform the authorized personnel/customer service. Reduce the number of symbols in the block (possibly also by making use of the array technique or by using R parameters) or adapt the machine data accordingly (if you possess the appropriate access right).

GUD blocks may cause errors only when downloading the initial.ini file.

Cycle program definitions are reloaded with each POWER ON/NC RESET. That means these blocks may cause errors only in conjunction with this process. See also the explanations on alarm 6010.

Press NC START to cancel the alarm and continue the program execution.

12470

Explanation

Reaction

Remedy

Program continuation by

12475

Explanation

Channel %1 block %2 Unknown G function %3

%1 = channel number %2 = block number, label %3 = source string

A non-defined G function has been programmed in the displayed block.

Alarm display. Interface signals are set. Correction block.

Press the NC STOP key and select the "Correction block" function using the PROGRAM CORRECTION softkey. The correction cursor will be positioned on the block to be corrected.

Decide on the basis of the Programming Guide of the machine manufacturer whether the G function displayed is generally not existing or a reconfiguration of a standard G function has been carried out.

Remove the G function from the part program or program the function call as specified in the Programming Guide of the machine manufacturer.

Press NC START to cancel the alarm and continue the program execution.

Channel %1 block %2 Invalid G function number %3 programmed

%1 = channel number %2 = block number, label. %3 = G code number

10.02 1 Alarms

10.02

With indirect G code programming, an illegal G function number (parameter 3) was programmed for a G group. Only the G function numbers specified in the Programming Guide, Section 12.3

Reaction

Remedy

Program continuation by

"List of G functions/preparatory functions" are permitted.

Alarm display. Interface signals are set. Reorganize also the correction block.

Correct the part program.

Press NC START to cancel the alarm and continue the program.

12480

Explanation

Reaction

Remedy

Program continuation by

12490

Explanation

Reaction

Remedy

Program continuation by

Channel %1 block %2 Subroutine %3 already defined

%1 = channel number %2 = block number, label %3 = source string

The name used in the PROC or EXTERN statement is already defined in another call description (e.g. for cycles).

Example:

EXTERN CYCLE85 (VAR TYP1, VAR TYP2, ...)

Alarm display. Interface signals are set. Correction block.

Press the NC STOP key and select the "Correction block" function using the PROGRAM CORRECTION softkey. The correction cursor will be positioned on the block to be corrected.

Select a program name that has not yet been used as an identifier. (Theoretically, it would also be possible to match the parameter declaration of the EXTERN statement to the existing subroutine to avoid the alarm. In this case, however, the definition would be carried out twice completely identically).

Press NC START to cancel the alarm and continue the program execution.

Channel %1 block %2 Illegal access right %3

%1 = channel number %2 = block number, label %3 = source string

The desired access level has not been set. The desired protection class is out of the admissible value range.

Alarm display. Interface signals are set. Correction block.

Press the NC STOP key and select the "Correction block" function using the PROGRAM CORRECTION softkey. The correction cursor will be positioned on the block to be corrected.

• Using the operator panel, set the current protection level at least to the

• Program the protection level within permitted range of values.

• Program new protection levels below the old values.

Press NC START to cancel the alarm and continue the program execution.

level at which the variable will have the highest level.

10.02 1 Alarms

12500

Explanation

Reaction

Remedy

Program continuation by

Channel %1 block %2 %3 is not possible in this block

%1 = channel number %2 = block number, label %3 = source string

The displayed vocabulary word may not be used in this type of block and at this position (the term 'blocks' covers all blocks that occur in the NC).

Types of blocks:

Program block

contains a main program and a subroutine

Data block

contains macro and variable definitions, as well as calls an M, H or E function

Initialization block

contains only selected language elements for data initialization

Alarm display. Interface signals are set. Correction block.

Press NC STOP and select the "Correction block" function using the PROGRAM CORRECTION softkey. The correction cursor will be positioned on the block to be corrected.

Remove the displayed language element (vocabulary word) including its parameters from this block and insert it in the relevant block.

Press NC START to cancel the alarm and continue the program execution.

12520

Explanation

Reaction

Remedy

Program continuation by

Channel %1 block %2 Too many tool data %3

%1 = channel number %2 = block number, label %3 = source string

A maximum of 5 tool compensation parameters may be used per block in the part program, tool compensation file (..._TOA) and in the initialization file (..._INI).

Example:N ... N 100 $TC_DP1 [5,1] = 130, $TC_DP3 [5,1] = 150.123, $TC_DP4 [5,1] = 223.4, $TC_DP5 [5,1] = 200.12, $TC_DP6 [5,1] = 55.02 N ...

Alarm display. Interface signals are set. Correction block.

Press NC STOP and select the "Correction block" function using the PROGRAM CORRECTION softkey. The correction cursor will be positioned on the block to be corrected.

• Split the part program block over several blocks.

• If necessary use local variables for storing intermediate results.

Press NC START to cancel the alarm and continue the program execution.

10.02 1 Alarms

10.02

12540

Explanation

Reaction

Remedy

Program continuation by

12550

Explanation

Reaction

Remedy

Program continuation by

Channel %1 block %2 is too long or too complex

%1 = channel number %2 = block number, label

The maximum internal block length after processing by the translator may not exceed 200 characters.

Alarm display. Interface signals are set. Correction block.

Press the NC STOP key and select the "Correction block" function using the PROGRAM CORRECTION softkey. The correction cursor will be positioned on the block to be corrected.

Split the program block into several partial blocks.

Press NC START to cancel the alarm and continue the program execution.

Channel %1 block %2 Name %3 not defined or option not existing

%1 = channel number %2 = block number, label %3 = source string

The displayed identifier has not yet been defined prior to its use.

Alarm display. Interface signals are set. Correction block.

Press the NC STOP key and select the "Correction block" function using the PROGRAM CORRECTION softkey. The correction cursor will be positioned on the block to be corrected.

- Correct the used name (typing mistake)

- Check the definition of variables and subroutines

- Check the options.

Press NC START to cancel the alarm and continue the program execution.

12560

Explanation

Reaction

Remedy

Program continuation by

Channel %1 block %2 Programmed value %3 out of permissible limits

%1 = channel number %2 = block number, label %3 = source string

When assigning the values, the admissible range of values for the data type has been exceeded.

Alarm display. Interface signals are set. Correction block.

Press the NC STOP key and select the "Correction block" function using the PROGRAM CORRECTION softkey. The correction cursor will be positioned on the block to be corrected.

Carry out the value assignment within the range of values permitted for the particular data type; if necessary use a different type to enlarge the range of values.

Press NC START to cancel the alarm and continue the program execution.

10.02 1 Alarms

12590

Explanation

Reaction

Remedy

Program continuation by

12600

Explanation

Reaction

Remedy

Program continuation by

Channel %1 block %2 Cannot create global user data

%1 = channel number %2 = block number, label

The number of global user data blocks is defined in the machine data. The directory _N_DEF_DIR contains a file with definitions for global user data whose block number is greater than the number of blocks specified in the MD.

Alarm display. Interface signals are set. Correction block.

Please inform the authorized personnel/customer service.

Press NC START to cancel the alarm and continue the program execution.

Channel %1 block %2 Invalid line checksum

%1 = channel number %2 = block number

When executing an INI file or executing a TEA file, an invalid line checksum has been detected.

Alarm display. Interface signals are set. Interpreter stop. NC Start inhibited.

Correct the INI file or correct the MD and create a new INI file (via 'upload').

Power ON

12630

Explanation

Reaction

Remedy

Program continuation by

12640

Explanation

Reaction

Channel %1 block %2 Illegal skipping label / label in control structure

%1 = channel number %2 = block number

Blocks that contain control structures (FOR, ENDIF, etc.) may not be skipped and may not contain labels.

Alarm display. Interface signals are set. Correction block.

Correct the part program. Simulate a skipping label by IF request. Write the label in a separate block before the control structure block.

Press NC START to cancel the alarm and continue the program execution.

Channel %1 block %2 Nesting conflict with control structures

%1 = channel number %2 = block number

Error in program sequence: Opened control structures (IF-ELSE-ENDIF, LOOP-ENDLOOP etc.) are not completed, or there is no loop start to the programmed loop end.

Example: LOOP ENDIF ENDLOOP

Alarm display. Interface signals are set.

10.02 1 Alarms

10.02

Interpreter stop. NC Start inhibited.

Remedy

Program continuation by

Correct the part program such that also all opened control structures are completed.

Use the RESET key to cancel the alarm. Restart the part program.

12641

Explanation

Reaction

Remedy

Program continuation by

12661

Explanation

Reaction

Remedy

Program continuation by

Channel %1 block %2 Max. nesting depth for control structures exceeded

%1 = channel number %2 = block number

Max. nesting depth of control structures (IF-ELSE-ENDIF, LOOP-ENDLOOP etc.) exceeded. The max. nesting depth is currently 8.

Alarm display. Interface signals are set. Interpreter stop. NC Start inhibited.

Correct the part program. If necessary relocate parts to a subroutine.

Use the RESET key to cancel the alarm. Restart the part program.

Channel %1 block %2 technology cycle %3:No further subroutine call possible

%1 = channel number %2 = block number %3 = name of technology cycle call

It is not possible to call a subroutine or another technology cycle in a technology cycle.

Alarm display. Interface signals are set. Correction block.

Modify the part program.

Use the RESET key to cancel the alarm.

12700

Explanation

Reaction

Remedy

Program continuation by

Channel %1 %2 Programming of a contour definition not allowed, since modal subroutine active

%1 = channel number %2 = block number, label

A block containing a contour definition is programmed in the external language mode, and at the same time, a modal cycle is active. Contour definition programming may not be used in external language mode if a modal cycle is active because of ambiguous address assignment (e.g. R=radius for contour definition or retraction plane for drilling cycle).

Alarm display. Interface signals are set. Correction block

Modify the part program.

Use the "Cancel" key to cancel the alarm.

10.02 1 Alarms

12701

Explanation

Reaction

Remedy

Program continuation by

12710

Explanation

Reaction

Remedy

Program continuation by

Channel %1 block %2 Illegal interpolation type for contour definition active

%1 = channel number %2 = block number, label

In a contour definition block, not G01 is active as the interpolation function. In a contour definition block, the linear interpolation must always be selected with G01. G00, G02, G03, G33 etc. are not permitted.

Alarm display. Interface signals are set. Correction block

Modify the part program.Program linear interpolation G01.

Press NC START to cancel the alarm and continue the program.

Channel %1 block %2 Illegal language element in external language mode

%1 = channel number %2 = block number, label

The programmed language element is either not permitted in the external language mode or is unknown. In the external language mode, only SIEMENS mode language elements are permitted, which are used for subroutine calls (except Lxx), and the language constructs for repeating parts of the program using REPEAT (UNTIL):

Alarm display. Interface signals are set. Correction block

Modify the part program.

Use the "Cancel" key to cancel the alarm.

12722

Explanation

Reaction

Remedy

Program continuation by

14000

Explanation

Reaction

Channel %1 block %2 Several ISO_2/3 macro or cycle calls in the block

%1 = channel number %2 = block number, label

Cycle and macro calls are programmed in a block together, e. cycle calls using G81 ... G89 together with an M macro in a block or G65/G66 macro calls together with M macros in a block. Only one macro or cycle call is admitted in an NC block.

Alarm display. Interface signals are set. Correction block

Distribute cycle and macro calls over several blocks.

Press NC START to cancel the alarm and continue the program execution.

Channel %1 block %2 Illegal end of file

%1 = channel number %2 = block number, label

M02 or M30 is expected as the end of files of main programs; in subroutines M17. The block preparation (data management) does not provide a subse-

quent block even if no end of file was programmed in the previous block.

Alarm display. Interface signals are set.

10.02 1 Alarms

10.02

Interpreter stop. NC Start inhibited.

Remedy

Program continuation by

Check whether the end of program has been forgotten to be entered, or whether a jump to a program section which contains the end-of-block character is carried out in the last program block.

Use the RESET key to cancel the alarm. Restart the part program.

14001

Explanation

Reaction

Remedy

Program continuation by

14010

Explanation

Reaction

Remedy

Program continuation by

Channel %1 block %2 Illegal end of block

%1 = channel number %2 = block number, label

A system-internal data manipulation (e.g. reloading from an external) can be followed by a partial file, without LF as the last character.

Alarm display. Interface signals are set. Interpreter stop. NC Start inhibited.

Read out the part program and use a text editor to modify the program (e.g. insert blanks or comments in front of the displayed block) to have a modified structure of the part program when re-reading the part program.

Use the RESET key to cancel the alarm. Restart the part program.

Channel %1 block %2 Illegal default parameter in subroutine call

%1 = channel number %2 = block number, label

When calling a subroutine with parameter transfer, parameters have been omitted which cannot be replaced by default parameters (call-by-reference parameters or parameters of the type AXIS. The remaining missing parameters is assigned the value 0 or frames from the unit frame by default).

Alarm display. Interface signals are set. Interpreter stop. NC Start inhibited.

Assign the parameters not yet defined values in the subroutine call.

Use the RESET key to cancel the alarm. Restart the part program.

14011

Explanation

Reaction

Remedy

Channel %1 block %2 Program %3 does not exist or not released for execution

%1 = channel number %2 = block number, label %3 = program name

The called program (main program or subroutine) has been called from the part program currently running (main program or subroutine). However, either it does not exist in the NC memory, or the option for the used function is not enabled.

Alarm display. Interface signals are set. Interpreter stop. NC Start inhibited.

Correct the NC part program.

10.02 1 Alarms

1. Check the subroutine name in the calling program.

2. Check the name of the called program

3. Check whether the program has been transferred into the NC memory.

4. Check the options or upgrade/set them.

Program continuation by

Use the RESET key to cancel the alarm. Restart the part program.

14012

Explanation

Reaction

Remedy

Program continuation by

14013

Explanation

Reaction

Remedy

Program continuation by

Channel %1 block %2 Maximum subroutine level exceeded

%1 = channel number %2 = block number, label

The maximum nesting depth of 8 program levels has been exceeded.

Subroutines that have a maximum nesting depth of 7 subroutines can be called from the main program.

Alarm display. Interface signals are set. Interpreter stop. NC Start inhibited.

Modify the machining program such that the nesting depth is reduced, e.g. use the editor to copy a subroutine of the next nesting depth into the calling program and remove the call for this subroutine. This will reduce the nesting depth by one program level.

Use the RESET key to cancel the alarm. Restart the part program.

Channel %1 block %2 Illegal number of subroutine passes

%1 = channel number %2 = block number, label

When a subroutine is called, the programmed number of passes P is either zero or negative.

Alarm display. Interface signals are set. Interpreter stop. NC Start inhibited.

Program a number of passes between 1 and 9 999.

Use the RESET key to cancel the alarm. Restart the part program.

14014

Explanation

Reaction

Remedy

Program continuation by

14015

Explanation

Channel %1 Selected program or access rights do not exist

%1=channel number

The selected part program is not in the NC memory.

Alarm display.

Reload the desired program into the NC memory or check the name of the directory (workpiece overview) and correct it.

Use the "Cancel" key to cancel the alarm. Restart the part program.

Channel %1:No access rights for this file

%1=channel number

The user has no execution rights for the file.

10.02 1 Alarms

10.02

Reaction

Remedy

Program continuation by

14016

Explanation

Reaction

Remedy

Program continuation by

Alarm display. Interface signals are set. Interpreter stop. NC Start inhibited.

Alter the user rights.

Use the RESET key to cancel the alarm. Restart the part program.

Channel %1 block %2 Error calling subroutine using M/T function

%1 = channel number %2 = block number, label

The following conflict has been found when calling a subroutine using an M or T function: In the block referenced using the parameter %2,

- a replacement of an M or T function has already been activated

- a modal subroutine call is active

- a subroutine return is programmed

- an M98 subroutine call is active (only on external language mode)

Alarm display. Interface signals are set. Reorganize also the correction block.

Principally, the M or T function can only be replaced if a subroutine call or subroutine return is not already carried out due to other program constructs. The part program must be corrected accordingly.

Use the "Cancel" key to cancel the alarm.

14017

Explanation

Reaction

Remedy

Program continuation by

Channel %1 block %2 Syntax error calling subroutine using M/T function

%1 = channel number %2 = block number, label

When calling the subroutine using an M function with parameter transfer, an illegal syntax has been detected:

- Address extension not programmed as a constant.

- M function value not programmed as a constant.

Note: If a parameter transfer has been programmed for an M function replacement via MD $MN_M_NO_FCT_CYCLE_PAR, the limitation applies to this M function that both an address extension and an M function value must be programmed as a constant when replacing.

Alarm display. Interface signals are set. Reorganize also the correction block.

Modify the programming of the M function.

Press NC START to cancel the alarm and continue the program.

10.02 1 Alarms

14020

Explanation

Reaction

Remedy

Program continuation by

14021

Explanation

Reaction

Remedy

Program continuation by

Channel %1 block %2 Invalid value or illegal number of parameters when calling the function or procedure

%1 = channel number %2 = block number, label

• When calling a function or procedure, an illegal parameter value has been

specified.

• When calling a function or procedure, an illegal number of actual parame-

ters has been programmed.

Alarm display. Interface signals are set. Reorganize also the correction block.

Modify the part program.

Press NC START to clear the alarm. Restart the part program.

Channel %1 block %2 Invalid value or illegal number of parameters when calling the function or procedure

%1 = channel number %2 = block number, label

• When calling a function or procedure, an illegal parameter value has been

specified.

• When calling a function or procedure, an illegal number of actual parame-

ters has been programmed.

Alarm display. Interface signals are set. Interpreter stop. NC Start inhibited.

Modify the part program.

Use the RESET key to cancel the alarm. Restart the part program.

14040

Explanation

Channel %1 block %2 Error in end point of circle

%1 = channel number %2 = block number, label

With circular interpolation, the distance either between the circle radii for start point and end point or the distance between the circle center points is greater than defined in the machine data.

1. With radius programming, start and end points are identical so that the

position of the circle is not defined by start or end point.

2. Radii: The NC will calculate the radii for start and end points from the cur-

rent start point and the remaining programmed circle parameters. The alarm message is provided if the difference of the circle radii is either

• greater than the value in MD 21000 CIRCLE_ERROR_CONST (in case of

small radii if the programmed radius is less than the quotient of MD 21000

CIRCLE_ERROR_CONST divided by MD 21010 CIRCLE_ERROR_FACTOR)

• greater than the value in MD 21010 CIRCLE_ERROR_CONST (in case of

large radii if the programmed radius is greater than the quotient of MD 21000 CIRCLE_ERROR_CONST divided by MD 21010 CIRCLE_ERROR_FACTOR).

, or

10.02 1 Alarms

10.02

3. Center points: A new circle center will be calculated using the circle radius

to the starting point. The circle center will be located on the midperpendicular established on the connecting straight line of circle start and circle end points. The angle, which is specified in arc dimension, between the two straight lines from the starting point to the center point either calculated in the way described or programmed must be less than the root from

0.001 (corresponds to approx. 1.8 degrees).

Reaction

Remedy

Program continuation by

Alarm display. Interface signals are set. Interpreter stop. NC Start inhibited.

Please inform the authorized personnel/customer service. Check MD 21000 CIRCLE_ERROR_FACTOR. If the values are within reasonable limits, program the end-of-circle point or the circle center point more exactly.

Use the RESET key to cancel the alarm. Restart the part program.

CIRCLE_ERROR_CONST

and MD 21010

14045

Explanation

Reaction

Remedy

Program continuation by

Channel %1 block %2 Error programming a tangential circle

%1 = channel number %2 = block number, label

This alarm may have the following causes:

• When programming a tangential circle, you did not have programmed the

tangent direction, e.g. since prior to the current block no other traversing block was programmed.

• A circle can be generated from start and end points, as well as from the

tangent direction, since viewed from the start point, the end point is in the opposite direction specified by the tangent.

• No tangential circle can be generated, since the tangent stands vertically

on the active plane.

• In the special case that the tangential circle changes to a straight line,

several full circle turns have been programmed using TURN.

Alarm display. Interface signals are set. Reorganize also the correction block. NC Start inhibited. NC Stop at alarm at block end.

Modify the part program.

Press NC START to cancel the alarm and continue the program.

14048

Explanation

Reaction

Remedy

Channel %1 block %2 Invalid number of revolutions in circle programming

%1 = channel number %2 = block number, label

When programming a circle, a negative number of full revolutions has been specified.

Alarm display. Interface signals are set. Interpreter stop NC Start inhibited

Modify the part program.

10.02 1 Alarms

Program continuation by

14050

Explanation

Reaction

Remedy

Program continuation by

14051

Explanation

Reaction

Remedy

Program continuation by

Channel %1 block %2 Nesting depth for arithmetic operations exceeded

%1 = channel number %2 = block number, label

To calculate arithmetic expressions in NC block, an operand stack of fixed size is used. With very complex expressions, this stack might overflow.

Alarm display. Interface signals are set. Interpreter stop. NC Start inhibited.

Distribute complex arithmetic expressions over several, more simply structured arithmetic blocks.

Use the RESET key to cancel the alarm. Restart the part program.

Channel %1 block %2 Arithmetic error in part program

%1 = channel number %2 = block number, label

• With the calculation of an arithmetic expression, an overflow occurred (e.g.

division by zero).

• The value range that can be represented for a certain data type has been

exceeded.

Alarm display. Interface signals are set. Reorganize also the correction block.

Analyze the program and correct the faulty program section.

Press NC START to cancel the alarm and continue the program.

14060

Explanation

Reaction

Remedy

Program continuation by

Channel %1 block %2 Illegal skip level with split block skipping

%1 = channel number %2 = block number, label

With "skipped block skipping", a skip level greater than 1 has been specified (In package 1, the specification of a value for the skip level is already denied by the converter as a syntax error, i.e. only one Skip Block level ON/OFF is possible).

Alarm display. Interface signals are set. Interpreter stop. NC Start inhibited.

Enter skip level (number after slash) 1.

Use the RESET key to cancel the alarm. Restart the part program.

10.02 1 Alarms

10.02

14070

Explanation

Reaction

Remedy

Program continuation by

14080

Explanation

Reaction

Remedy

Program continuation by

Channel %1 block %2 Insufficient variable memory for subroutine call

%1 = channel number %2 = block number, label

A subroutine you have called cannot be executed (opened) since either the internal data memory generally to be created is not sufficient or the available local memory space is too small for the local program variables. This alarm may only occur in MDA.

Alarm display. Interface signals are set. Interpreter stop. NC Start inhibited.

Analyze the relevant section of the part program:

1. Was always the optimum data type selected for variable definitions? (e.g.

REAL for data bits would be bad - better: BOOL)

2. Could local variables be replaced by global variables?

Use the RESET key to cancel the alarm. Restart the part program.

Channel %1 block %2 Jump destination not found

%1 = channel number %2 = block number, label

The jump target of conditioned and unconditioned jumps with in the program must be a block with a jump target with the specified label is found when searching in the pro- grammed direction, this alarm is displayed.

Alarm display. Interface signals are set. Interpreter stop. NC Start inhibited.

Check the NC program for the following possible errors:

1. Check whether the target designation is identical to the label.

2. Is the jump direction correct?

3. Has the label been completed with a colon?

Use the RESET key to cancel the alarm. Restart the part program.

label

(symbolic name instead of block number). If no

14082

Explanation

Reaction

Remedy

Program continuation by

Channel %1 block %2 Program section not found

%1 = channel number %2 = block number, label %3 = start or end label

Either the starting point for the program repetition with CALL <program name> BLOCK <start label> TO <end label> was not found or the same program part repetition was called recursively.

Alarm display. Interface signals are set. Reorganize also the correction block.

Check the start and end labels for the program repetition in the user program.

Press NC START or RESET to cancel the alarm and continue the program.

10.02 1 Alarms

14085

Explanation

Reaction

Remedy

Program continuation by

Channel %1 block %2 Illegal statement

%1 = channel number %2 = block number, label

The statement 'TML()' may only used in the subroutine using the T command.

Alarm display. Interface signals are set. Reorganize also the correction block. NC Stop at alarm at end of block.

Modify the part program.

Press NC START to cancel the alarm and continue the program.

10.02 1 Alarms

10.02

14088

Explanation

Reaction

Remedy

Program continuation by

14091

Explanation

Reaction

Remedy

Program continuation by

Channel %1 block %2 axis %3 Invalid position

%1 = channel number %2 = block number, label %3 = axis name, spindle number

An axis position was programmed which is greater than 3.40e+38 increments.

Alarm display. Interface signals are set. Correction block.

Modify the part program.

Press NC START to cancel the alarm and continue the program.

Channel %1 block %2 Illegal function, index:%3

%1 = channel number %2 = block number, label %3 = index

A function was programmed or initiated which is not permitted in the context of the current program. The function in question is encrypted in the parameter "Index": Index = 1: "RET" command was programmed on the main program level.

Alarm display. Interface signals are set. Interpreter stop. NC Start inhibited.

Index = 1: Replace the RET command by M17/M30.

Use the RESET key to cancel the alarm. Restart the part program.

14092

Explanation

Reaction

Remedy

Program continuation by

14095

Explanation

Reaction

Remedy

Program continuation by

Channel %1 block %2 axis %3 Illegal axis type

%1 = channel number %2 = block number, label %3 = axis name, spindle number

Alarm display. Interface signals are set. Interpreter stop. NC Start inhibited.

Correct the part program.

Use the RESET key to cancel the alarm. Restart the part program.

Channel %1 block %2 Radius too small for radius programming

%1 = channel number %2 = block number, label

On radius programming, a radius too small has been specified, i.e. the programmed radius is less than the half distance between start and end points.

Alarm display. Interface signals are set. Reorganize also the correction block.

Modify the part program.

Press NC START to cancel the alarm and continue the program.

10.02 1 Alarms

14096

Explanation

Reaction

Remedy

Program continuation by

Channel %1 block %2 Type conversion not permitted

%1 = channel number %2 = block number, label

During the program execution, data have been linked due to a variable/value assignment or due to an arithmetic operation such that they have to be converted to another type. When doing so, the range of values would be exceeded.

Variable Type Property Range of Values

REAL

INT

BOOL

CHAR

STRING

AXIS

FRAME

Ranges of values for the individual variable types

from

REAL

INT

BOOL

CHAR

STRING

Type conversion

Value <>0 corresponds to TRUE, value ==0 corresponds to FALSE.

String length 0 => FALSE, otherwise TRUE

if only 1 character

No conversion can be carried out from and to the types AXIS and FRAME.

Alarm display. Interface signals are set. Reorganize also the correction block.

Modify the program part such that the range of values is not exceeded, e.g. change the variable definition.

Press NC START to cancel the alarm and continue the program.

Fractional numbers with decimal point

Integer numbers with sign

Truth value TRUE, FALSE

1 ASCII character

String (max. 100 values)

Axis addresses

Geometrical specifications

REAL INT BOOL CHAR STRING

yes

yes yes yes

yes yes

yes yes yes

- - yes yes

yes yes

-1022-2+1023

±±±± (2

±±±± (231-1)

0,1

0 - 255

Only axis names

as distances traversed

by the axes

yes

)

14098

Explanation

Reaction

Channel %1 block %2 Conversion error: No valid number found

%1 = channel number %2 = block number, label

The string is not a valid INT or REAL number.

Alarm display. Interface signals are set.

10.02 1 Alarms

10.02

Interpreter stop. NC Start inhibited.

Remedy

Program continuation by

Modify the part program. If it is an input, it is possible to check via the predefined function ISNUMBER (with the same parameter) whether the string constitutes a number.

Use the RESET key to cancel the alarm. Restart the part program.

14130

Explanation

Reaction

Remedy

Program continuation by

14160

Explanation

Reaction

Remedy

Program continuation by

Channel %1 block %2 Too many initialization values specified

%1 = channel number %2 = block number, label

When assigning the field via SET, more initialization values have been specified for the program execution than field elements exist.

Alarm display. Interface signals are set. Interpreter stop. NC Start inhibited.

Reduce the number of initialization values.

Use the RESET key to cancel the alarm. Restart the part program.

Channel %1 block %2 No geometry axis specified for tool length compensation

%1 = channel number %2 = block number, label

If with tool length compensation using H word and G43/G44 in ISO_mode variant C is activated via MD 20380 TOOL_CORR_MODE (the tool length is effective along the programmed axis), exactly one geometry axis must be programmed together with H if MD 20384 TOOL_CORR_MULTIPLE_AXES = TRUE is not set. This alarm is output if either none or more than one geometry axis is programmed together with H. It is permitted to program several axes if the MD 20384 TOOL_MULTIPLE_AXES = TRUE was set. If no axis is specified, this is always an error.

Alarm display. Interface signals are set. Reorganize also the correction block. NC Stop at alarm.

Change MD 20380 MCTOOL_CORR_MODE or modify the part program.

14165

Explanation

Reaction

Remedy

Channel %1 block %2 Tool compensation selected without active tool

%1 = channel number %2 = block number, label

If a tool compensation is activated in the ISO M language mode(G43/G44), a tool number (H) must be specified.

Alarm display. Interface signals are set. Reorganize also the correction block. NC Stop at alarm.

Modify the part program.

10.02 1 Alarms

Program continuation by

14170

Explanation

Reaction

Remedy

Program continuation by

14180

Explanation

Reaction

Remedy

Program continuation by

Channel %1 block %2 Illegal interpolation type with tool length compensation

%1 = channel number %2 = block number, label

If a tool compensation is activated in the ISO M language mode(G43/G44), linear interpolation type must be activated.

Alarm display. Interface signals are set. Reorganize also the correction block. NC Stop at alarm.

Modify the part program.

Channel %1 block %2 H number not defined

%1 = channel number %2 = block number, label

The specified H number is not assigned a tool (ISO MO).

Interface signals are set. Reorganize also the correction block. NC Stop at alarm. Alarm display.

Modify the part program.

14185

Explanation

Reaction

Remedy

Program continuation by

14190

Explanation

Reaction

Remedy

Channel %1 Block %2 D number not defined

%1 = channel number %2 = block number, label

The specified H number is not assigned a tool (language mode ISO M).

Alarm display. Interface signals are set. Reorganize also the correction block. NC Stop at alarm.

Modify the part program.

Channel %1 block %2 H number with G49

%1 = channel number %2 = block number, label

Both G49 (selection of tool length compensation) and H word unequal to H0 are programmed.

Alarm display Interface signals are set. Reorganize also the correction block. NC Stop at alarm.

Modify the part program.

10.02 1 Alarms

10.02

Program continuation by

14195

Explanation

Reaction

Remedy

Program continuation by

14197

Explanation

Reaction

Remedy

Program continuation by

Channel %1 block %2 D number with G49

%1 = channel number %2 = block number, label

Both G49 (selection of tool length compensation) and D word unequal to D0 are programmed.

Interface signals are set. Reorganize also the correction block. NC Stop at alarm.

Modify the part program.

Channel %1 block %2 Both the D and the H number are programmed

%1 = channel number %2 = block number, label

Both the D and the H words are programmed.

Alarm display. Interface signals are set. Reorganize also the correction block. NC Stop at alarm.

Modify the part program.

14198

Explanation

Reaction

Remedy

Program continuation by

14199

Explanation

Channel %1 block %2 Illegal change of tool direction with tool offset

%1 = channel number %2 = block number, label

If an offset is active in the tool direction, no block may be loaded with which the assignment of the offset axis to the channel axes

changes (plane change, tool change milling tool <=> turning tool, geometry axis change)

Alarm display. Interface signals are set. NC Start inhibited Reorganize also the correction block. NC Stop at alarm at block end.

- Modify the part program.

- Reduce the offset in the tool direction to zero.

Press NC START to cancel the alarm and continue the program.

Channel %1 block %2 Illegal plane change when working with tool with diameter component

%1 = channel number %2 = block number, label

If a tool possesses a wear or a length component which is evaluated as a diameter value (bit 0 and / or bit 1 is set in MD

10.02 1 Alarms

$MC_TOOL_PARAMETER_DEF_MASK) and bit 2 is additionally set in this MD, then the tool concerned may only be used in the plane which is active when selecting the tool. A plane change will result in an alarm.

Reaction

Remedy

Program continuation by

Alarm display. Interface signals are set. Interpreter stop. NC Start inhibited.

- Modify the part program.

- Reset bit 2 in MD $MC_TOOL_PARAMETER_DEF_MASK.

Press NC START to cancel the alarm and continue the program.

14200

Explanation

Reaction

Remedy

Program continuation by

Channel %1 block %2 Negative polar radius

%1 = channel number %2 = block number, label

When specifying the end point of a traversing block with G00, G01, G02 or G03 using polar coordinates, the polar radius specified at vocabulary word

RP=... is negative.

Definition:

• Specification of the end-of-block point with pole angle and pole radius

with reference to the current pole (G functions: G00/G01/G02/G03).

• Redefinition of the pole with pole angle and pole radius with reference to

the reference point selected using the G function. G110 ... last programmed point of the plane G111 ... zero point of the current WCS G112 ... last pole

Alarm display. Interface signals are set. Interpreter stop. NC Start inhibited.

Correct the NC part program accordingly - admissible inputs for the polar radius are only positive, absolute values that specify the distance between the current pole and the block end point (the direction is specified using the polar angle AP=...).

Use the RESET key to cancel the alarm. Restart the part program.

10.02 1 Alarms

10.02

14210

Explanation

Reaction

Remedy

Program continuation by

Channel %1 block %2 Pole angle too large

%1 = channel number %2 = block number, label

When specifying the end point of a traversing block with G00, G01, G02 or G03 using polar coordinates, the traversing range of the polar angle has been

exceeded, which is programmed at the vocabulary word AP=.... It covers the

range from -360 to +360 degrees with a resolution of 0.001 degrees.

Definition:

• Specification of the end-of-block point with pole angle and pole radius

with reference to the current pole (G functions: G00/G01/G02/G03).

• Redefinition of the pole with pole angle and pole radius with reference to

the reference point selected using the G function. G110 ... to the last programmed point of the plane G111 ... to the zero point of the current workpiece coordinate system (WCS) G112 ... to the last pole

Alarm display. Interface signals are set. Interpreter stop. NC Start inhibited.

Correct the NC part program accordingly - the admissible input range for the polar angle is between the values -360 degrees and +360 degrees with a resolution of 0.001 degrees.

Use the RESET key to cancel the alarm. Restart the part program.

14250

Explanation

Reaction

Remedy

Program continuation by

Channel %1 block %2 Negative pole radius

%1 = channel number %2 = block number, label

When redefining the pole with G110, G111 or G112 using polar coordinates, the pole radius specified at the vocabulary word tive, absolute values are admitted.

Definition:

• Specification of the end-of-block point

with reference to the current pole (G functions: G00/G01/G02/G03).

• Redefinition of the pole

the reference point selected using the G function. G110 ... last programmed point of the plane G111 ... zero point of the current WCS G112 ... last pole

Alarm display. Interface signals are set. Interpreter stop. NC Start inhibited.

Correct the NC part program accordingly - admissible inputs for the pole radius are only positive, absolute values that specify the distance between the reference point and the new pole (the direction is specified using the pole angle AP=...).

Use the RESET key to cancel the alarm. Restart the part program.

with

pole angle

RP=...

with

and

is negative. Only posi-

pole angle

pole radius

and

with reference to

10.02 1 Alarms

14260

Explanation

Reaction

Remedy

Program continuation by

Channel %1 block %2 Pole angle too large

%1 = channel number %2 = block number, label

When redefining the pole with G110, G111 or G112 using polar coordinates, the range of values of the pole angle has been exceeded, which is specified at

the vocabulary word AP=.... It covers the range from -360 to +360 degrees with

a resolution of 0.001 degrees.

Definition:

• Specification of the end-of-block point with pole angle and pole radius

with reference to the current pole (G functions: G00/G01/G02/G03).

• Redefinition of the pole with pole angle and pole radius with reference to

the reference point selected using the G function. G110 ... last programmed point of the plane G111 ... zero point of the current WCS G112 ... last pole

Alarm display. Interface signals are set. Interpreter stop. NC Start inhibited.

Correct the NC part program accordingly - the admissible input range for the pole angle is between the values -360 degrees and +360 degrees with a resolution of 0.001 degrees.

Use the RESET key to cancel the alarm. Restart the part program.

14270

Explanation

Reaction

Remedy

Program continuation by

14280

Explanation

Reaction

Channel %1 block %2 Pole incorrectly programmed

%1 = channel number %2 = block number, label

When defining the pole, an axis has been programmed, which is not part of the selected machining plane.

The programming using polar coordinates always refers to the plane enabled using G17 to G19. This also applies to the definition of a new pole with G110, G111 or G112.

Alarm display. Interface signals are set. Interpreter stop. NC Start inhibited.

Correct the NC part program accordingly - only the two geometry axes forming the current processing plane may be programmed.

Use the RESET key to cancel the alarm. Restart the part program.

Channel %1 block %2 Polar coordinates incorrectly programmed

%1 = channel number %2 = block number, label

The end point of the displayed block was programmed both in the polar coordinate system (with AP=..., RP=...) and in the Cartesian coordinate system (axis addresses X, Y, ...).

Alarm display. Interface signals are set. Interpreter stop. NC Start inhibited.

10.02 1 Alarms

10.02

Remedy

Program continuation by

14400

Explanation

Reaction

Remedy

Program continuation by

14401

Explanation

Reaction

Remedy

Program continuation by

Correct the NC part program accordingly - the axis movement may only be specified in a coordinate system.

Use the RESET key to cancel the alarm. Restart the part program.

Channel %1 block %2 Tool radius compensation active when switching the transformation

%1 = channel number %2 = block number, label

The transformation may only be switched with the tool radius compensation active.

Alarm display. Interface signals are set. Reorganize also the correction block.

G40

Use in the NC part program prior switching the transformation.

Press NC START to cancel the alarm and continue the program.

Channel %1 block %2 Transformation not existing

%1 = channel number %2 = block number, label

The desired transformation is not available.

Example: The following was programmed: N220 TRACYLI(3) ;transformation. no. 3-ON But, only the transformations 1 and 2 exist.

Alarm display. Interface signals are set. Interpreter stop. NC Start inhibited.

Please inform the authorized personnel/customer service.

• Modify the part program, but program only defined transformations.

• Check MD 24100 TRAFO_TYPE_n (assigns the transformation to the

Use the RESET key to cancel the alarm. Restart the part program.

(in a block with G00 or G01) to carry out a tool radius compensation

appropriate part program statement).

14404

Explanation

Channel %1 block %2 Illegal parameterization for transformation

%1 = channel number %2 = block number, label

An error has occurred when selecting the transformation.

Possible error causes are generally:

• An axis traversed by the transformation is not released:

• because it is occupied by another channel (-> enable the axis)

• is in the Spindle mode (-> enable the axis via SPOS)

• is in the POSA mode (-> enable it via WAITP)

• is a concurring POS axis (-> enable it via WAITP)

• The parameterization via machine data is faulty.

10.02 1 Alarms

• Axis or geometry axis assignment to the transformation is faulty,

• machine data is faulty (-> change machine data, cold restart)

Please note: Axes not enabled are not reported via EXINAL_TRANSFORM_PARAMETER = 14404, but via EXINAL_ILLEGAL_AXIS = 14092 or BSAL_SYSERRCHAN_RESET = 1011.

Transformation-depending error causes may be: TRAORI: -

TRANSMIT:

• The current machine axis position cannot be used for selection (e.g. selec-

tion in the pole) (-> change the position slightly)

• The parameterization via machine data is faulty.

• Particular prerequisite at machine axis not fulfilled (e.g. rotary axis is no

modulo axis) (-> change machine data, cold restart)

TRACYL:

• The programmed parameter is not permitted when selecting a transforma-

tion.

Only with the compile cycle "OEM transformation" active:

• The axes involved in the transformation must be referenced!

Reaction

Remedy

Program continuation by

Alarm display. Interface signals are set. Reorganize also the correction block.

Please inform the authorized personnel/customer service. Either modify the part program or change the machine data.

Only with the compile cycle "OEM transformation" active: Before selecting the transformation, first reference the axes involved in the transformation.

Press NC START to cancel the alarm and continue the program.

14500

Explanation

Reaction

Remedy

Program continuation by

14510

Explanation

Channel %1 block %2 Illegal DEF or PROC statement in the part program

%1 = channel number %2 = block number, label

NC part programs with high-level language elements are divided into a tion part which is written first and is followed by a program part. The transition is not specially marked - no definition statement may follow after the 1st program command.

Alarm display. Interface signals are set. Reorganize also the correction block.

Put the definition and PROC statements to the beginning of the program.

Press NC START to cancel the alarm and continue the program.

Channel %1 block %2 PROC statement missing in subroutine call

%1 = channel number %2 = block number, label

When calling a subroutine with parameter transfer ("call-by-value" or "call-byreference"), the called subroutine must start with a PROC statement.

defini-

10.02 1 Alarms

10.02

Reaction

Remedy

Program continuation by

Alarm display. Interface signals are set. Reorganize also the correction block.

Carry out the definition in the subroutine according to the type you are using.

1. Conventional subroutine structure (without parameter transfer):

% SPF 123456 : M17

2. Designing the subroutine with vocabulary word and subroutine name

(without parameter transfer):

PROC UPNAME : M17 ENDPROC

3. Designing the subroutine with vocabulary word and subroutine name (with

"call-by-reference" parameter transfer):

PROC UPNAME (VARNAME1, VARNAME2, ...) : M17 ENDPROC

4. Designing the subroutine with vocabulary word and subroutine name (with

"call-by-reference" parameter transfer):

PROC UPNAME (Typ1 VARNAME1, Typ2 VARNAME2, ...) : M17 ENDPROC

Press NC START to cancel the alarm and continue the program.

14520

Explanation

Reaction

Remedy

Program continuation by

14530

Explanation

Channel %1 block %2 Illegal DEF or PROC statement in the definition program

%1 = channel number %2 = block number, label

The PROC statement may only be written in the beginning of a subroutine.

Alarm display. Interface signals are set. Reorganize also the correction block.

Modify the NC part program accordingly.

Press NC START to cancel the alarm and continue the program.

Channel %1 block %2 EXTERN and PROC statements do not match

%1 = channel number %2 = block number, label

Subroutines with parameter transfer must be known before they are called in the program. If the subroutines always exist (fixed cycles), the call interfaces are determined by the control system when booting. Otherwise, an EXTERN statement must be programmed in the calling program.

Example: N123 EXTERN UPNAME (TYP1, TYP2, TYP3, ...)

It is imperative that the type of the variable matches or is compatible with the type specified in the definition (PROC statement); the name can be different.

10.02 1 Alarms

Reaction

Remedy

Program continuation by

14600

Explanation

Reaction

Remedy

Program continuation by

14601

Explanation

Reaction

Remedy

Program continuation by

Alarm display. Interface signals are set. Interpreter stop. NC Start inhibited.

Check whether the variable types of the EXTERN and of the PROC statements match with each other and correct them if necessary.

Use the RESET key to cancel the alarm. Restart the part program.

Channel %1 block %2 Cannot create reloading buffer

%1 = channel number %2 = block number, label

When loading the INITIAL_INI block, the reload buffer could not be created because of insufficient memory in the RAM of the NC.

Alarm display. Interface signals are set. Interpreter stop. NC Start inhibited.

Provide for free memory space in the NC area, for example, by deleting part programs no longer used.

Use the RESET key to cancel the alarm. Restart the part program.

Channel %1 block %2 Reload buffer could not be cleared

%1 = channel number %2 = block number, label

The reload buffer for "Execution from external" could not be cleared; probable cause:

- HMI-PLC communication not completed.

Alarm display. Interface signals are set. Interpreter stop. NC Start inhibited.

All reload buffers are cleared on Power On.

Use the RESET key to cancel the alarm. Restart the part program.

14700

Explanation

Reaction

Remedy

Channel %1 block %2 Timeout at command to interpreter

%1 = channel number %2 = block number, label

The runtime has exceeded in case of control system-internal commands, such as part program selection, Reset or a modification to configuration-specific machine data.

Alarm display. Interface signals are set. Interpreter stop. NC Start inhibited.

Please inform the authorized personnel/customer service. If the runtime error occurred due to a load on the system currently too large (e.g. in the HMI area), it is possible that the program/operation will be carried out correctly if it is repeated. Otherwise, contact the A&D system administration, describing the error situation as exact as possible, using the following address:

10.02 1 Alarms

10.02

Siemens AG, System Administration for A&D MC Products, hotline (tel.: see p. 1-9)

Program continuation by

Power ON

14701

Explanation

Reaction

Remedy

Program continuation by

14710

Explanation

Reaction

Remedy

Program continuation by

Channel %1 block %2 Number of available NC blocks reduced by %3

%1 = channel number %2 = block number, label %3 = number of blocks not available

After Reset, it was detected that the number of available blocks has been reduced in comparison with the last RESET. The cause is a system error. Acknowledge this alarm to continue the execution of the part program.

Alarm display. Interface signals are set. Interpreter stop. NC Start inhibited.

The same procedure as with system errors.

Use the RESET key to cancel the alarm. Restart the part program.

Channel %1 block %2 Error in initialization sequence with function %3

%1 = channel number %2 = block number, label %3 = index for section

When the control system boots and is reset, initialization blocks are generated. Due to incorrect machine data settings, errors might occur.

Parameter %3 indicates in which section of ini block generation the error occurred:

Section 0: Error synchronizing leader/main run Section 1: Error selecting the tool length compensation Section 2: Error selecting the transformation Section 3: Error selecting the zero offset

During booting, the cycle interfaces are additionally read in. If an error occurs during this process, "Section 5" is signaled.

Alarm display. Interface signals are set. Interpreter stop. NC Start inhibited.

With sections 0 - 3: Load standard machine data With section 5: Reload cycles

Use the RESET key to cancel the alarm. Restart the part program.

14750

Explanation

Reaction

Channel %1 block %2 Too many auxiliary functions programmed

%1 = channel number %2 = block number, label

More than 10 auxiliary functions have been programmed in a block.

Alarm display. Interface signals are set. Reorganize also the correction block.

siemens 802D Diagnostics Guide

Specifications and Main Features

Frequently Asked Questions

User Manual

Scope

Sorting

Safety

NC alarms

HMI alarms/messages

PLC alarms/messages

Alarms

1.1 Overview of NC alarms