siemens 800 User Manual

SINUMERIK System 800 Universal Interface

Planning Guide Edition 12.95

Manufacturer Documentation

SINUMERIK System 800

Universal Interface

Planning Guide

Manufacturer Documentation

Valid for:

Control Software Version

SINUMERIK 805 2 SINUMERIK 810 T / 810 TE (GA 1) 2 SINUMERIK 810 M / 810 ME (GA 1) 2 SINUMERIK 810 G 1 SINUMERIK 810 T / 810 TE (GA 2) 2 SINUMERIK 810 M / 810 ME (GA 2) 2 SINUMERIK 820 T/ TE 2 SINUMERIK 820 M/ ME 2 SINUMERIK 810 T / 810 TE (GA 3) 1 SINUMERIK 810 M / 810 ME (GA 3) 1 SINUMERIK 820 T/ TE (GA 3) 1 SINUMERIK 820 M/ ME (GA 3) 1 SINUMERIK 840T 1 SINUMERIK 840M 1 SINUMERIK 840C 5 SINUMERIK 850 T/ TE 4 SINUMERIK 850 M/ ME 4 SINUMERIK 880 T/ TE 5 SINUMERIK 880 M/ ME 5 SINUMERIK 880 N 4

December 1995 Edition

SINUMERIK® documentation

Printing history

Brief details of this edition and previous editions are listed below. The status of each edition is shown by the code in the ”Remarks” column.

Status code in

”Remarks”

column

:

A . . . . New documentation B . . Unrevised reprint with new Order No.

C . . . . Revised edition with new status. If factual changes have been made on the page since

the last edition, this is indicated by a new edition coding in the header on that page.

Edition Order No. Remarks

10.86 E80210-T77-X-A3 Revised edition

10.88 6ZB5 410-0AQ02-0BA0 C

07.90 6ZB5 410-0AQ02-0BA1 C

07.90 6ZB5 410-0AQ02-0BA2 C

03.91 6ZB5 410-0AQ02-0AA3 C

12.95 6ZB5 410-0AQ02-0AA4 C

Other functions not described in this documentation might be executable in the control. This does not, however, represent an obligation to supply such functions with a new control or when servicing.

This publication was produced on the Siemens 5800 Office System. Subject to change without prior notice.

The reproduction, transmission or use of this document or its contents is not permitted without express written authority. Offenders will be liable for damages. All rights, including rights created by patent grant or registration of a utility model or design, are reserved.

©

Preface

Notes for the reader

This documentation is intended for manufacturers of machine tools with the SINUMERIK System 800. It describes data exchange with input/output devices (e.g. tape reader, tape punch, programmer, printer, magnetic tape unit, etc).

The SINUMERIK documentation is divided into three parts:

• General Documentation

• User Documentation

• Manufacturer Documentation

• Service Documentation The manufacturer documentation for the SINUMERIK System 800 controller is divided into

the following parts:

•

Instruction Manual

•

Interface Part 1: Signals Part 2: Cables and Devices

• PLC Programming Guide

• Function Blocks

• Universal Interface

• Measuring Cycles

• CL - 800 Description

You can obtain more detailed information from your Siemens representative.

1V.24 (RS232C) Interface

220 mA Current Loop Interface

3RS 422 Interface

4Interface Overview

5Adapting the Interfaces to I/O Devices

6Signal Timing for Data Transmission

7Serial Interfaces on the SINUMERIK System 800

8Connecting I/O Devices in Practice

Contents

Page

1 V.24 (RS232) Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

1.1 General notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

1.2 V.24 (RS232C) interface lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

1.3 Polarity and voltage level assignment of V.24 interface signals . . . . . . . 1-3

1.4 V.24 drivers and receivers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

1.4.1 V.24 drivers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

1.4.2 V.24 receivers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

1.5 Interface link to I/O device for V.24 . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

1.6 Length of the transmission line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

2 20 mA Current Loop Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

2.1 General notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

2.2 20 mA signal level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

2.3 Interface link to I/O device for 20 mA . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

2.3.1 Duplex interface active at SINUMERIK end . . . . . . . . . . . . . . . . . . . . . 2-3

2.3.2 Duplex interface passive at the SINUMERIK end . . . . . . . . . . . . . . . . . 2-4

2.4 Length of the transmission line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

3 RS 422 Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3.1 General notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3.2 Polarity and voltage level assignment of the RS 422 interface . . . . . . . . 3-2

3.3 RS 422 drivers and receivers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

3.3.1 RS 422 driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

3.3.2 RS 422 receiver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

3.4 Interface link to I/O device for RS 422 . . . . . . . . . . . . . . . . . . . . . . . . 3-4

3.5 Length of the transmission line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

3.6 Level conversion from V.24 to RS 422 . . . . . . . . . . . . . . . . . . . . . . . . 3-4

4 Interface Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4.1 Pin assignments of the data interfaces . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4.1.1 Pin assignments of the V.24/20 mA universal interface . . . . . . . . . . . . 4-1

4.1.2 Pin assignments of the RS 422 interface . . . . . . . . . . . . . . . . . . . . . . 4-2

4.2 Explanation of signal names . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

4.3 Format of a serially transmitted character . . . . . . . . . . . . . . . . . . . . . 4-3

4.4 Block diagram of the data interfaces . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

4.4.1 Block diagram of a V.24/20 mA universal interface . . . . . . . . . . . . . . . 4-4

4.4.2 Block diagram of an RS 422 interface . . . . . . . . . . . . . . . . . . . . . . . . 4-5

5 Adapting the Interfaces to I/O Devices . . . . . . . . . . . . . . . . . . . . . . 5-1

5.1 General notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

5.2 Setting data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

5.2.1 Explanation of the setting data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

5.3 Notes on the format of special characters . . . . . . . . . . . . . . . . . . . . . . 5-6

5.4 Notes on using the EIA code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

6 Signal Timing for Data Transmission . . . . . . . . . . . . . . . . . . . . . . . 6-1

6.1 Signal timing with line-controlled devices . . . . . . . . . . . . . . . . . . . . . . 6-1

6.1.1 Data input (I/O device to the NC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

6.1.2 Data output (NC to I/O device) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

6.2 Signal timing with character-controlled devices . . . . . . . . . . . . . . . . . . 6-4

6.2.1 Data input (I/O device to NC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

6.2.2 Data output (NC to I/O device) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5

7 Serial Interfaces on the SINUMERIK System 800 . . . . . . . . . . . . . . 7-1

7.1 Interfaces on the various controls . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

7.1.1 SINUMERIK 805 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

7.1.2 SINUMERIK 810 GA1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

7.1.3 SINUMERIK 810GA2/820GA2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

7.1.4 SINUMERIK 810 GA3/820 GA3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

7.1.5 SINUMERIK 840 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3

7.1.6 SINUMERIK 850 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

7.1.7 SINUMERIK 880 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5

7.2 Setting data for the various controls . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6

8 Connecting I/O Devices in Practice . . . . . . . . . . . . . . . . . . . . . . . . 8-1

8.1 Device setting data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

8.2 Device connection data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5

8.2.1 Siemens PT 80 page printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5

8.2.2 Siemens PT 88 printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5

8.2.3 SINUMERIK T40 and T50 tape readers . . . . . . . . . . . . . . . . . . . . . . . 8-6

8.2.4 SINUMERIK T60 tape reader (hand-held) . . . . . . . . . . . . . . . . . . . . . . 8-7

8.2.5 Sanyo M2502U cassette . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7

8.2.6 ASR3320/3WE teletype . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8

8.2.7 Facit 4040, 4042 punch/tape reader combination. . . . . . . . . . . . . . . . . 8-9

8.2.8 Facit 4070 punch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9

8.2.9 Facit 4030 tape reader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10

8.2.10 Facit N 1000 NC Walk-Disk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10

8.2.11 Facit N 1100 NC Walk-Disk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-11

8.2.12 Siemens DSG 3.5 floppy disk drive . . . . . . . . . . . . . . . . . . . . . . . . . . 8-11

8.2.13 Siemens DSG 2S floppy disk drive . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12

8.2.14 Sommer MDC-3 SNC cartridge drive terminal . . . . . . . . . . . . . . . . . . . 8-12

8.2.15 Tekelec FDS 300, FDS 500 floppy disk drive . . . . . . . . . . . . . . . . . . . 8-13

8.2.16 Tekelec Magnetic Tape Cartridge Drive, Model CDS 1.58 . . . . . . . . . . 8-13

8.2.17 CAN NC Recorder FD/FH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14

8.2.18 GNT 7101 NC data Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14

8.2.19 GNT 4604 tape reader/punch station . . . . . . . . . . . . . . . . . . . . . . . . . 8-15

8.2.20 SINUMERIK WS 800, programming workstation . . . . . . . . . . . . . . . . . 8-15

8.2.21 SINUMERIK WS 800 A, programming workstation . . . . . . . . . . . . . . . 8-16

8.2.22 SIMATIC PG 675/685/635 programmer (PG IN) . . . . . . . . . . . . . . . . . . 8-16

8.2.23 SIMATIC 750 programmer (PC IN) . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-17

8.2.24 SINUMERIK System 800, RS 232 C, NC-NC link . . . . . . . . . . . . . . . . 8-17

8.2.25 SINUMERIK T30 tape reader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18

8.2.26 Siemens T10 and T20 tape reader . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18

8.2.27 Siemens PD ... PG programming workstation . . . . . . . . . . . . . . . . . . . 8-19

8.2.28 SIMATIC PG 670/675/685/635/750 programmer . . . . . . . . . . . . . . . . . 8-20

8.2.29 SIMATIC PG 750 programmer (PLC progamming) . . . . . . . . . . . . . . . . 8-21

8.2.30 SIMATIC PG 615 programmer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-22

8.3 Ordering data of the connecting cables . . . . . . . . . . . . . . . . . . . . . . . 8-23

8.4 Device cable diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-25

10.88 1 V.24 (RS232C) Interface

1.1 General notes

1 V.24 (RS 232 C) Interface

1.1 General notes

The V.24 interfaces of the SINUMERIK System 800 contain V.24 receivers and V.24 senders, conforming to DIN 66020.

DIN 66020 defines the interface between a DTE (data terminal equipment) and a DCE (data circuit terminating equipment). It is based on recommendations V.24 and V.28 of the CCITT, which were derived from the American EIA Standard RS 232.

The interfaces also conform to VDI guideline 2880, which specifies process and data traffic of programmable controllers.

The interface signals used in SINUMERIK System 800 are a subset of V.24 or RS 232 standard signals and therefore possess the same electrical characteristics.

1.2 V.24 (RS232C) interface lines

In terms of the DIN standard, SINUMERIK is regarded as a DTE (data terminal equipment). SINUMERIK – DTE

Transmission line – DCE I/O devices – DTE

The abbreviations E1, E2, D1, D2, S1.2, S2, M1, M2 refer to DIN 66020, the abbreviations 101 to 108.2 refer to CCITT (V.24).

Ground lines

E1: Protective Ground

(101)

E2: Signal Ground

(102) This is the common return cable for all interface lines (except E1).

1 V.24 (RS232C) Interface 10.88

1.2 V.24 interface lines

Data lines

D1: T

ransmitted Data (103 - TxD) On this line data is transmitted from the DTE to the DCE. Quiescent state is logic ''High''.

D2: R

eceived Data (104 - RxD) On this line data is transmitted to the DTE from the DCE. Quiescent state is logic ''High''.

Control lines

S1.2: D

ata Terminal Ready (108/2 - DTR) The DTE signals to the DCE that it is ready for data transmission.

S2: R

equest to Send (105 - RTS) The DTE controls the send part of the data channel of the DCE.

Message lines

M1: D

ata Set Ready (107 – DSR) The DCE signals to the DTE whether or not it is ready for transmission.

M2: C

lear to Send (106 – CTS) The DCE signals to the DTE whether or not it is ready to send data signals through the data channel.

1-2

SINUMERIK System 800, (PJ)

10.88 1 V.24 (RS232C) Interface Lines

1.3 Polarity and voltage level assignment of V.24 interface signals

Data linesV

+15 V

+12 V

Logical ''L''

+3 V

0 V

–3 V

Logical ''H''

–12 V –15 V

t

Control linesV

+15 V +12 V

''On'' state

+3 V

0 V

–3 V

t

''Off'' state

–12 V –15 V

Signal level of SINUMERIK interfaces: ±12 V All signal levels refer to the signal ground E2 (102). Within the transition range (+3 to –3 V) the signal state is undefined.

(Hysteresis range of the receiver circuits 75189 A)

1 V.24 (RS232C) Interface 10.88

1.4 V.24 drivers and receivers

1.4.1 V.24 drivers

The V.24 output signals *TxD, RTS and DTR are generated in the V.24 driver block 75188 from the TTL signals of the USART 8251A.

75 188

TTL level

+12 V

&

0 V

–12 V

V.24 level

Data of circuit 75188 Max. supply voltage V

Max. output current (current limited) I Operating voltage and V.24 level V

± 15 V

cc

10 mA

o

± 12 V

cc

1.4.2 V.24 receivers

The V.24 input signals * RxD, CTS and DSR are put onto the receiver circuits 75189 after passing through an RC low-pass filter.

V

c

V.24 level

3904.7 k

Data of circuit 75189A Max. input voltage V

cc

Input resistance 390

± 30 V

75 189 A

TTL level

SINUMERIK System 800, (PJ)

07.90 1 V.24 (RS232C) Interface

1.5 Interface link to I/O device for V.24

SINUMERIK

DTE DCE

* T x D

* R x D

RTS

CTS

DSR

2

O

3

O

4

O

5

O

6

O

Transmitted data D1 (103)

Received data D2 (104)

Request to send S2 (105)

Clear to send M2 (106)

Data set ready M1 (107)

20

No device

DTE

3

O

* R x D

2

5

4

O

* T x D

CTS

RTS

DTR

MEXT

O

20

7

1

Data terminal ready S1.2(108.2)

Signal ground E2 (102)

Protective ground E1 (101)

6

7

DSR

O

G

O

1

O

In all signal names and directions, the SINUMERIK is taken to be a DTE. Which of the available control and message lines are used will depend on the I/O device. In

the simplest case, lines E2 and D1 suffice for a receiving device (printer, punch) or E2 and D2 for a sending device (reader). The specification of an I/O device determines how it is connected.

In the interface link diagram, a device is assumed to comply with the RS232C standard. The interfaces conform to VDI guideline 2880 with SINUMERIK as a DTE. If it is linked to an I/O device which is also wired as a DTE, the appropriate lines must be crossed in the cable (sender with receiver).

1 V.24 (RS232C) Interface 10.88

1.5 Interface link to I/O device for V.24

Some of the interfaces contain both the V.24 signals and the signals for 20 mA current loop operation. A V.24 sender and a 20 mA sender may not be connected to a SINUMERIK interface at the same time.

As pins 10, 12, 13, 14, 16, 19, 21 and 24 are permanently reserved for

the 20 mA interface at the SINUMERIK end, it is important to make sure

that they are not connected to the I/O device in V.24 mode.

The interface is not set to V.24 or 20 mA operation by jumpers but by the pin assignments in the cable plug.

1.6 Length of the transmission line

The maximum cable length for V.24 transmission is 30 m.

END OF SECTION

1-6

SINUMERIK System 800, (PJ)

10.88 2 20 mA Current Loop Interface

2.1 General notes

2 20 mA Current Loop Interface

2.1 General notes

The 20 mA interface is configured to VDI guideline 2880 as a duplex interface with two pairs of lines. At the SINUMERIK end it can be operated as an active or passive interface with the available sources of current by changing the pin assignments in the cable connector. This interface is also often referred to as a TTY interface.

The following is equivalent in V.24 and 20 mA interfaces (except the signal level):

20 mA

Signal V.24

+ –

Transmitted data

Received data

In the signal designations, the SINUMERIK is taken to be a DTE.

D1 D2

TTY2 TTY4

TTY1 TTY3

2.2 20 mA signal level

In the 20 mA interface, unlike the V.24 interface, information is not transmitted by the voltage level but by impressed current.

Logical ”L”: I=0 Logical ”H”: I=20 mA

Level 1 Signal 20 mA±30 %

(max. open-circuit voltage 30 V)

0 signal 0 mA to 2 mA

Voltage for current loop source at SINUMERIK =12 V

I=20 mA

I

Logical ”H” ( 0 V )

Logical ”L”

I= 0

(12 V)

t

2 20 mA Current Loop Interface 10.88

2.3 Interface link to I/O device for 20 mA

20 mA interfaces are duplex interfaces with two pairs of lines. They can be operated as active or passive interfaces at the SINUMERIK end.

• Active interface: SINUMERIK supplies the 20 mA line current.

• Passive interface: The peripheral unit supplies the 20 mA line current.

The interface is set to ''active'' or ''passive'' at the SINUMERIK end by the wiring in the cable connector not by jumper setting on the module.

The line current should always be checked when the loop is closed (approx. 20 mA). Refer also to Section 1.5.

2-2

SINUMERIK System 800, (PJ)

07.90 2 20 mA Current Loop Interface

2.3.1 Duplex interface

2.3.1 Duplex interface Active at SINUMERIK end

SINUMERIK

DTE DCE

0 V (R)

TTY 3

–

+

TTY 4

R 20 mA

0 V (T)

TTY 1

–

O

24

14

13

16

21

19

Received data –

Received data +

19

10

I/O device

DTE

O

+

TTY 2

T 20 mA

O

10

12

1

Transmitted data –

Transmitted data +

14

13

O

1

O

2 20 mA Current Loop Interface 10.88

2.3.2 Duplex interface

2.3.2 Duplex interface Passive at the SINUMERIK end

SINUMERIK

DTE DCE

24

O

–

+

TTY 3

TTY 4

O

14

13

16

21

Received data –

Received data +

O

Transmitted data +

–

TTY 1

O

19

12

10

24

21

I/O device

DTE

O

–

O

+

O

+

TTY 2

O

10

12

1

Transmitted data –

16

14

13

O

1

O

In all signal names and directions, the SINUMERIK is taken to be a DTE. The specification of the I/O device determines how it is connected. In the interface link diagram, the I/O device is assumed to comply with the VDI 2880

specification.

2.4 Length of the transmission line

The maximum cable length for the 20 mA current loop interface is 1 km.

–

+

2-4

END OF SECTION

SINUMERIK System 800, (PJ)

10.88 3 RS 422 Interface

3.1 General notes

3 RS 422 Interface

3.1 General notes

The function of the signals in the RS 422 interface is identical to those of the V.24 interface. However, instead of the V.24 signal level, transmission is via two-wire cables using differential drivers and receivers.

The RS 422 interface combines the advantages of the V.24 interface (modem capability by control signals) with those of the 20 mA interface (large transmission distances).

The following signals are the same for the V.24 interface and the RS 422 interface (except signal level):

Data signals

Signal V.24 RS 422

Transmitted data Receive data

Control signals

Signal V.24 RS 422

Data terminal ready Request to send Data set ready Clear to send

D1 D2

S1.2

S2 M1 M2

TxD

RxD

DTR RTS DSR CTS

3 RS 422 Interface 10.88

3.2 Polarity and voltage level assignment of the RS 422 interface

V

5 V

Logical ”H”

2.5 V

0.5 V 0 V

VOH 2.5 V

1.5 V

VOL 0.5 V

Logical ”L”

V

min.

=2V

V

max.

=5V

t

V

Output Y

V

min.

=2V

Output Z

t

The voltage levels refer to the reference voltage of the driver circuit AM 26 LS 31. The voltage between the differential lines is

min max

= 2 V = 5 V

SINUMERIK System 800, (PJ)

V V

3-2

10.88 3 RS 422 Interface

3.3.1 RS 422 drivers

3.3 RS 422 drivers and receivers

3.3.1 RS 422 drivers

The RS 422 output signals are generated from the TTL signals of the USART 8251 via the AM 26 LS 31 line drivers.

TTL level

Data of the AM 26 LS 31 circuit

cc oL oH

= 5 V = 0.5 V = 2.5 V

AM 26 LS 31

Supply voltage V Max. output voltage V Min. output voltage V Differential voltage 2 ... 5 V

RS 422 level

Z Y

3.3.2 RS 422 receivers

The RS 422 input signals are converted to TTL signals via the AM 26 LS 33 line receivers.

150

RS 422 level

AM 26 LS 33

Data of the AM 26 LS 33 circuit Supply voltage V

= 5 V

cc

Input parallel resistance 150 Ohm

Differential operation voltage 2 ... 5 V

TTL level

3 RS 422 Interface 07.90

3.4 Interface link to I/O device for RS 422

SINUMERIK

DTE DCE

2

* T x D

T x D

* R x D

R x D

R S

4 2

* RTS

2 s

i g n

* CTS

a l s

* DSR

* DTR

RTS

CTS

DSR

DTR

O

15

O

3

O

16

O

4

O

17

O

5

O

18

O

6

O

19

O

20

O

8

O

1

O

Transmitted data D1 (103)

Received data D2 (104)

Request to send S2 (105)

Clear to send M2 (106)

Data set ready M1 (107)

Data terminal ready S1.2 (108.2)

Protective ground E1 (101)

I/O device

DTE

3

O

16

O

2

O

15

O

5

O

18

O

4

O

17

O

20

O

8

O

6

O

19

O

1

* R x D

R x D

* T x D

T x D

CTS

* CTS

RTS

* RTS

DTS

* DTR

DSR

* DSR

O

In all signal names and directions, the SINUMERIK is taken to be a DTE. Which of the control and message lines are used will depend on the I/O device. The speci-

fication I/O device peripheral unit determines how it is connected. In the interface link diagram, a device is assumed to comply with the SINUMERIK specifica-

tion. The RS 422 interface is on a special connector.

3.5 Length of the transmission line

The maximum cable length for RS 422 transmission is 1 km.

3.6 Level conversion from V.24 to RS 422

With the SINUMERIK System 800 the V.24 level of the V.24 interfaces can be converted into a RS 422 level with a special cable. The converter electronics are integrated into the specific SINUMERIK cable connector (housing of fibre glass conductor). The adjustable interfaces are listed in Section 7.1 corresponding to the controls.

END OF SECTION

3-4

SINUMERIK System 800, (PJ)

10.88 4 Interface Overview

4.1 Pin assignments of the data interfaces

4 Interface Overview

4.1 Pin assignments of the data interfaces

4.1.1 Pin assignments on the V.24/20 mA universal interface

D-Sub, 25-pin, socket on SINUMERIK.

Pin Signal name Interface Signal name to DIN 66020

SINUMERIK assignment VDI 2880

(English from CCITT recommendation) (referring to SINUMERIK as a DTE)

1 Protective ground E1 (101) 2 *TxD V.24 Transmitted data D1 (103) 3 *RxD V.24 Received data D2 (104) 4 RTS V.24 Request to send S2 (105) 5 CTS V.24 Clear to send M2 (106) 6 DSR V.24 Data set ready M1 (107) 7 MEXT V.24 Signal ground E2 (102) 8

9 10 TTY2 20 mA Transmitted data+ 11 12 T 20 mA 20 mA Transmit source 13 TTY4 20 mA Received data + 14 TTY3 20 mA Received data – 15 16 R 20 mA 20 mA Receive source 17 18 19 TTY1 20 mA Transmitted data – 20 DTR V.24 Data terminal ready S1.2 (108.2) 21 0V (T) 20 mA Current return 22 23 24 0V (R) 20 mA Current return 25

4 Interface Overview 10.88

4.1.2 Pin assignments of the RS 422 interface

D-Sub, 25-pin, socket on SINUMERIK

Pin Signal name Interface Signal name to DIN 66020

SINUMERIK assignment (English from CCITT recommendation)

(referring to SINUMERIK as a DTE)

1 Protective ground E1 (101) 2 *TxD RS 422 Transmitted data D1 (103) 3 *RxD RS 422 Received data D2 (104) 4 RTS RS 422 Request to send S2 (105) 5 CTS RS 422 Clear to send M2 (106) 6 DSR RS 422 Data set ready M1 (107) 7 8 *DTR RS 422 Data terminal ready S1.2 (108.2)

9 10 11 12 13 14 15 TxD RS 422 Transmitted data D1 (103) 16 RxD RS 422 Received data D2 (104) 17 *RTS RS 422 Request to send S2 (105) 18 *CTS RS 422 Clear to send M2 (106) 19 *DSR RS 422 Data set ready M1 (107) 20 DTR RS 422 Data terminal ready S1.2 (108.2) 21 22 23 24 25

SINUMERIK System 800, (PJ)

07.90 4 Interface Overview

4.2 Explanation of signal names

CTS Clear to Send DSR Data Set Ready DTR Data Terminal Ready MEXT External Ground RTS Request to Send RxD Receive Data V.24 R20mA Receive Source 20 mA TxD Transmit Data V.24 TTY1 Teletype (– 20 mA) Transmit Data TTY2 Teletype (+20 mA) Transmit Data TTY3 Teletype (– 20 mA) Receive Data TTY4 Teletype (+20 mA) Receive Data T20mA Transmit Source 20 mA 0V(R) 0V – Receive 20 mA 0V(T) 0V – Transmit 20 mA

4.3 Format of a serially transmitted character

T x D R x D

Quiescent state

Start element

21

Data bits

6 87543

Stop elements

Parity bit (optional)

In the SINUMERIK universal interface the 8th bit of a character, which is normally the parity bit, is designated as 8th data bit.

The parity bit is an optional 9th bit added to an ASCII character on even, and to an EIA character on odd bit combinations. The 8th bit is always part of the data.

An additional parity bit (9th. bit) may be generated via setting data if desired for adaptation to certain I/O devices.

4 Interface Overview 10.88

4.4 Block diagrams of the data interfaces

4.4.1 Block diagram of V.24/20 mA universal interface

Data bus DB

Select (1)

Baud rate generator

DTRRTS

V.24 driver

RTS DTR * T x D

V.24 Output

Scaler

T x C

R x C

U SART

20 mA driver

TTY 2 TTY 1 TTY 4 TTY 3 CTS DSR

20 mA Transmit

1)

20 mA receiver

Duplex Receive

CPU frequency

R x DT x D

* R x D

V.24 receiver

V.24 Input

DSRCTS

R x RDYT x RDY

1

IR

Interrupt

1)

USART = Universal Synchronous Asynchronous Receiver Transmitter

Its tasks are:

• Conversion of 8 bits parallel to 8 bits serial

• Transmitting and receiving at different baud rates (possibly simultaneously)

• Error detection

• Define and check parity

4-4

SINUMERIK System 800, (PJ)

07.90 4 Interface Overview

4.4.2 Block diagram of an RS 422 interface

Data bus DB

Select (1)

Baud rate generator

T x C

R x C

U SART

RTS DTR T x D DSRCTSR x D

RS 422

driver

RTS * RTS DTR

* DTR

* Tx D

Tx D

RS 422 Output RS 422 Input

Scaler

* R x D

CPU frequency

RS 422 receiver

R x D CTS

1

* CTS DSR *DSR

IR

Interrupt

END OF SECTION

10.88 5 Adapting the Interfaces to I/O Devices

5.1 General notes

5 Adapting the Interfaces to I/O Devices

5.1 General notes

Peripheral devices are subdivided according to the type of data transmission:

• Line-controlled devices: – Control via the control lines DSR, DTR, CTS, RTS

• Uncontrolled devices: – Asynchronous transmission without control

• Character-controlled devices: – Control using control characters on the data lines

Each interface and data direction is defined at the SINUMERIK end for the I/O device using setting data (see selection tables). The control lines are activated by connecting them.

On startup the default values of the machine data and setting data adapt the interface to the Siemens PT 80 page printer (universal device).

5 Adapting the Interfaces to I/O Devices 03.91

5.2 Setting data

SINUMERIK System 800 has one set of 8 bytes per interface for adapting the I/O devices. The input and output directions are set separately.

The setting of the EIA code for special characters ”@”, ”:”, ”=”, ”[”, ”]” and ”,” and the definition for the character ”End of transmission” is entered in 7 additional bytes for two interfaces.

Byte

No.

1

2

3

4

5

6

7

8

Function

Bit

7 6 5 4 3 2 1 0

Device coding - input-

Transmission format - input -

Type of

parity

Parity

bit

Baud rateStop elements

Device coding - output -

Transmission format - output -

Stop elements

Type of

parity

Xon character (e.g. DC1 = 11

Xoff character (e.g. DC3 = 93

Parity

bit

hex

Baud rate

)

Special bits

Output

without

1st Xon

character

Program

start

with LF

End of

block

CR LF

Output in

EIA

code

Stop at

character

end of

trans-

mission

Evaluate

data set

ready

DSR

Output

without

leader

and

trailer

Delete

program

without

reorgan.

Read-in

progr. of

systems

3, 8

Switch off

time

watchdog

9 10 11 12 13

14 15

EIA code for ”@” (e.g. 6D

EIA code for ”:” (e.g. 46

Code for ”End of transmission” (e.g. ETX=03

EIA Code for ”=” (e.g. 1C

EIA code for ”[” EIA code for ”]”

EIA code for ”,”

hex

Hex

)

in ISO)

hex

)

SINUMERIK System 800, (PJ)

07.90 5 Adapting the Interfaces to I/O Devices

5.2.1 Explanation of the setting data

Specific data per interface

Byte 1, 3: Device code 00

= Line controlled devices

Hex

(data traffic according to standard)

= Xon/Xoff character-controlled devices

01

Hex

= SINUMERIK reader T10 and T20

02

Hex

= Siemens PLC programmer

04

Hex

PG 670/675/685/635/750/615

Device setting data are listed in the selection table in Section 8.1.

Byte 2, 4: Transmission format – Bit 3 ... 0: Baud rate

0000 = 110 baud 0001 = 150 baud 0010 = 300 baud 0011 = 600 baud 0100 = 1200 baud 0101 = 2400 baud 0110 = 4800 baud 0111 = 9600 baud

– Bit 4: Parity bit

0 = without parity 1 = with parity

Determines whether after the 8th data bit a 9th bit should be generated and transmitted as a parity bit.

– Bit 5: Type of parity

0= even 1= odd

Determines whether the additionally generated parity bit should complement the 8-bit data on even or odd bit combinations. If bit 4 is 0, bit 5 has no meaning.

– Bit 7 and 6: Number of stop elements

00=1 stop element 01=1 stop element 10=1 1/2 stop elements 11=2 stop elements

5 Adapting the Interfaces to I/O Devices 10.88

5.2.1 Explanation of the setting data

Byte 5: Xon character Sets the Xon character for character-controlled transmission.

Byte 6: Xoff character Sets the Xoff character for character-controlled transmission.

Byte 7: Special bits – Bit 0 Read in subroutines of Systems 3 and 8

0 = Read in main programs and subroutines to System 800 format 1 = Read in main programs and subroutines to System 3, 8 format When subroutines are read in to System 3, 8 format the identifier 00 of the subroutine no. is eliminated.

– Bit 1 Output without leader and trailer

0 = Data output with leader and trailer (as punched tape) 1 = Data output without leader and trailer (in memory)

– Bit 2 Evaluate data set ready DSR

0 = Line ”DSR” (pin 6) is not evaluated 1 = Line ”DSR” (pin 6) is evaluated

– Bit 3 Stop at ”End of transmission” character

0=Read-in stop at M02/M30 1=Read-in stop at end of transmission character Allows several programs to be read in en bloc (e.g. the main programs, subroutines, tool data and blocks belonging to a workpiece)

– Bit 4 Output in the EIA code

0 = Output in ISO code 1 = Output in EIA code

– Bit 5 End of block CR LF

0 = End of block when output with LF CR CR 1 = End of block when output with CR LF

– Bit 6 Program start with LF

0 = Read-in begin with % 1 = Read-in begin with LF Allows part program to be read in. The next LF read is interpreted as the beginning of a program and this program is stored in the part program memory as %0.

– Bit 7 Output without 1st Xon character

0 = Output begin after request via Xon character 1 = Output begin without request

When character control devices are connected, data output is initiated with data start without waiting for the Xon character from the external unit. Further starts and stops use the Xon, Xoff characters.

5-4

SINUMERIK System 800, (PJ)

07.90 5 Adapting the Interfaces to I/O Devices

5.2.1 Explanation of the setting data

Byte 8: Special bits – Bit 0 Time watchdog switched off

0 = Time watchdog active

If on transmission no character is sent for 60 s, the NC interrupts the transmission line and sets interrupt 22.

1 = Time watchdog switched off

– Bit 1 Delete program without reorganizing

0 = Reorganize

After a program has been deleted via V.24, automatic reorganization is activated.

1 = No reorganizing

After a program has been deleted via V.24, automatic reorganization is suppressed.

Data common to both interfaces

Byte 9

EIA code for ”@”

Byte 10 EIA code for ”:” Definition of substitute characters for the”@” and ”:” characters missing in the EIA code.

Byte 11 Code for Definition of character for end of transmission in ISO code (e.g. ETX = 03

Byte 12 EIA code for

”End of transmission”

”=”

) or in EIA code.

Hex

Definition of substitute character for the ”=” character missing in the EIA code.

Byte 13

EIA code for ” [ ”

Definition of substitute character for the ” [ ” character missing in the EIA code.

Byte 14 Code for

” ] ”

Definition of substitute character for the ” ] ” character missing in the EIA code.

Byte 15 EIA code for

”,”

Definition of substitute character for the ”,” character missing in the EIA code.

5 Adapting the Interfaces to I/O Devices 10.88

5.3 Notes on the format of special characters

Special characters and substitute characters must always be entered in the setting data including the paraity bit (8th data bit). It is important to note that the bit combination is even when using the ISO code and odd when using the EIA code.

Example: The Xoff character DC 3 with ASCII code 13 item of setting data in ISO code as 93

HEX

.

is odd and must therefore be entered as an

HEX

5.4 Notes on using the EIA code

Not all ISO characters can be represented in the EIA code. For this reason, interrupt 33 (program read in program stored) can occur when a program written in ISO code and stored in the NC is compared with its equivalent converted into EIA code.

Example: Block in NC memory

N 10 ... (... =

....)*

Block output in EIA code

N 10 ... (...

....)*

END OF SECTION

5-6

SINUMERIK System 800, (PJ)

10.88 6 Signal Timing for Data Transmission

6.1 Signal timing with line-controlled devices

6 Signal Timing for Data Transmission

6.1 Signal timing with line-controlled devices

6.1.1 Data input (I/O device to NC)

Switch off NC

End of reading in

ETX

Data

DTR

DSR

CTS

RTS

RxD

TxD

Switch on NC

I/O device ready No longer ready

NC buffer free

Data

Data Start

NC buffer full

When the NC is switched on, DTR of all interfaces goes to High = ”1”. If the readiness of the device is to be evaluated, the DSR line must be connected.

Reading in the data is started with ”Data Start” and controlled with ”RTS”. With data start, RTS goes to ”1” and the I/O device can send data.

If the NC cannot keep up with data input, transmission is stopped by cancelling RTS. When the NC buffer becomes free again RTS is reset to ”1” and transmission is again enabled.

If the NC reads the ”End of Transmission” character (M02 or M30 or ETX), transmission is stopped by cancelling of RTS.

6 Signal Timing for Data Transmission 12.95

6.1.2 Data output (NC to I/O device)

DTR

DSR

CTS

RTS

RxD

TxD

Data

Data Start

Data

Data End

When the NC is switched on, DTR of all interfaces goes to ”1”. If the readiness of the I/O device is to be evaluated the DSR line must be connected.

If the external device is to control data transmission, the CTS line must be connected. Data read-out is started with Data Start, when CTS is ”1” (if connected). If the device cannot

keep up with data input it stops transmission by cancelling CTS. If its buffer is free again, CTS is reset to ”1” and transmission restarted. The NC terminates data transmission when the end of program has been output or ETX and a trailer.

In the SINUMERIK 805/810/820/840/850/880, the RTS signal stays at ”0” during data output.

6-2

SINUMERIK System 800, (PJ)

12.95 6 Signal Timing for Data Transmission

6.1.2 Data output (NC to I/O device)

DTR

DSR

CTS

RTS

RxD

TxD

Data

Data Start

Data

Data End

In the SINUMERIK 840C Basic Version and SINUMERIK 840C OEM Version for Windows, the signal chart is slightly different from that above.

The RTS signal is reset to ”0” on activating the interface for data output, i.e. with Data Start on ”1” and at the end of data transfer.

6 Signal Timing for Data Transmission 10.88

6.2.1 Data input (I/O device to NC)

6.2 Signal timing with character-controlled devices

6.2.1 Data input (I/O device to NC)

Switch on NC

Switch off NC

DTR

I/O device ready No longer ready

DSR

(CTS)

(RTS)

RxD

TxD

DC Start

Data Start

Data Stop

DataData

Data Start

ETX

When the NC is switched on, the DTR of all signals goes to ”1”. If the readiness of the I/O device is to be evaluated the DSR line must be connected.

With ”Data Start” the NC sets the RTS signal to ”1”. RTS is only cancelled at the end of transmission or if an error occurs.

The NC enables reading in data by transmitting the character ”Xon” (setting byte no. 5). The I/O device then transmits data to the NC. If the NC cannot keep up with data input it stops transmission by transmitting the character ”Xoff” (setting byte no. 6).

As the I/O device generally cannot stop at a precise character the NC is able to read a few more characters. If the NC is ready to receive again, transmission is again enabled by ”Xon”.

If the NC reads the ”End of Transmission” character (M02 or M30 or ETX), it transmits the character ”Xoff” and sets RTS to ”0”.

If the CTS line is connected it must already be ”1” at Data Start and may only be set to ”0” after the end of transmission.

In character-controlled transmission, the RTS and CTS lines do not normally have to be connected to the external device.

6-4

SINUMERIK System 800, (PJ)

10.88 6 Signal Timing for Data Tranmission

6.2.2 Data output (NC to I/O device)

DTR

DSR

(CTS)

(RTS)

RxD

TxD

Switch on NC

I/O device ready No longer ready

)(

Data

Data Start

Switch off NC

Data

Daten End

When the NC is switched on, the DTR of all interfaces goes to ”1”. If the readiness of the I/O device is to be evaluated the DSR line must be connected.

With ”Data Start” the NC sets the RTS signal to ”1”. RTS is only withdrawn at the end of transmission or if an error occurs.

The NC starts reading out data after it has received the ”Xon” character. If bit 7 of setting data 7 (output without 1st Xon character) is set, the NC starts reading out data with Data Start.

If the I/O device cannot keep up data input, it stops transmission by sending the control character ”Xoff”. The NC can then send two more characters before transmission is terminated. If the I/O device is ready again it restarts transmission by sending the control character Xon.

The NC terminates transmission after output of end of program or ETX (and a trailer) by cancelling RTS.

If the CTS line is connected this must already be ”1” at Data Start and may only be set to ”0” after end of transmission.

For character-controlled transmission, RTS and CTS do not normally need to be connected to the external device.

END OF SECTION

07.90 7 Serial interfaces on the SINUMERIK System 800

7.1.1 SINUMERIK 805

7 Serial Interfaces on the SINUMERIK

System 800

7.1 Interfaces on the various controls

7.1.1 SINUMERIK 805

1st interface: PCB 6FX1144-4BA, connector X122 central controller

V.24 and 20 mA interface

25-way connector, D-subminiature, socket Housing of the cable connector SINUMERIK type, position 1 below optional: slide latch type

2nd interface (option): PCB 6FX1144

V.24 interface

can be used for adaptation of RS 422 special cable 25-way connector, D-subminiature, socket

Housing of the cable connector SINUMERIK type, position 1 below optional: slide latch type

-4BA, connector X132 central controller

7.1.2 SINUMERIK 810 GA1

1st interface: Operator panel front

V.24 and 20 mA interface

(Connected within the SINUMERIK by cable on PCB 6FX1125-8AB, connector X111 Slot A6, X111)

25-way connector, D-subminiature, socket Housing of the cable connector: slide latch type, position 1 below

2nd interface (option): PCB 6FX1125

Slot A6, X121

-8AB, connector X121 operator panel rear

V.24 interface 25-way connector , D-subminiature, socket

Housing of the cable connector: SINUMERIK type, position 1 below optional: slide latch type

7 Serial interfaces on the SINUMERIK System 800 07.90

7.1.3 SINUMERIK 810 GA2/820 GA2

1st interface: Operator panel front

V.24 and 20 mA interface

(Connected within the SINUMERIK by cable on PCB 6FX1132-8BB, connector X121 Slot A6, X121)

25-way connector, D-subminiature, socket Housing of the cable connector: slide latch type, position 1 below

2nd interface (option): PCB 6FX1132

-8BB, connector X131 operator panel rear

Slot A6, X131 V.24 interface

can be used for adaptation of RS 422 special cable 25-way connector, D-subminiature, socket

Housing of the cable connector: SINUMERIK type, position 1 below optional: slide latch type

7.1.4 SINUMERIK 810 GA3/820 GA3

1st interface: Operator panel, front

V.24 and 20 mA interface

(Connected within the SINUMERIK by cable on PCB 6FX1138-5BA, connector X121 slot A6, X121)

25-way connector, D-subminiature, socket Housing of the cable connector: SINUMERIK type, position 1 below

2nd interface (option): PCB 6FX1138

slot A6, X131 V.24 interface

can be used for adaptation of RS 422 special cable 25-way connector, D-subminiature, socket

Housing of the cable connector: SINUMERIK type, position 1 below optional: slide latch type

7-2

-5BA, connector X131 operator panel, rear

SINUMERIK System 800, (PJ)

07.90 7 Serial interfaces on the SINUMERIK System 800

7.1.5 SINUMERIK 840

1st interface: Maschine control panel front

V.24 and 20 mA interface

(Connected within the SINUMERIK by 6FC9344-1F cable on PCB 6FC1123-3CA, connector X131 central controller Slot B1, X131)

25-way connector , D-subminiature, socket Housing of the cable connector: slide latch type, position 1 below

2nd interface (option): PCB 6FX1120

Slot A4, X131 V.24 interface

can be used for adaptation of RS 422 special cable 25-way connector, D-subminiature, socket

Housing of the cable connector: SINUMERIK type, position 1 below optional: slide latch type

-4BA, connector X131operator panel rear

7 Serial interfaces on the SINUMERIK System 800 07.90

7.1.6 SINUMERIK 850

1st interface: Machine control panel front

V.24 and 20 mA interface

(Connected within the SINUMERIK by cable on PCB 6FX1120-4BA, connector X121 Slot A4, X121)

25-way connector , D-subminiature, socket Housing of the cable connector: slide latch type, position 1 below

2nd interface (option): PCB 6FX1120

Slot A4, X131 V.24 interface

can be used for adaptation of RS 422 special cable from PCB 6FX1120-4BA02

25-way connector, D-subminiature, socket Housing of the cable connector: SINUMERIK type, position 1 below optional: slide latch type

3rd interface: PCB 6FX1120

Slot B3, X121 V.24 und 20 mA interface

can be used for adaptation of RS 422 special cable from PCB 6FX1120-4BA02

25-way connector, D-subminiature, socket Housing of the cable connector: SINUMERIK type, position 1 below optional: slide latch type

4th interface (option): PCB 6FX1120

Slot B3, X131

-4BA, connector X131 operator panel rear

-4BA, connector X121 central controller

-4BA, connector X131 central controller

7-4

V.24 interface can be used for adaptation of RS 422 special cable from PCB 6FX1120-4BA02

25-way connector, D-subminiature, socket Housing of the cable connector: slide latch type, position 1 below optional: slide latch type

SINUMERIK System 800, (PJ)

07.90 7 Serial interfaces on the SINUMERIK System 800

7.1.7 SINUMERIK 880

1st interface: Operator panel front

V.24 and 20 mA interface

(Connected within the SINUMERIK by cable on PCB 6FX1120-4BB, connector X121 Slot A4, X121)

25-way connector, D-subminiature, socket Housing of the cable connector: Slide latch type, position 1 below

2nd interface (option): PCB

6FX1120-4BB, connector X131 operator panel rear

Slot A4, X131 V.24 interface

can be used for adaptation of RS 422 special cable 25-way connector, D-subminiature, socket

Housing of the cable connector: SINUMERIK type, position 1 below optional: slide latch type

3rd interface: PCB 6FX1120

Slot B2, X121 (types 1, 2, 3, 7) Slot B3, X121 (types 4, 5, 6)

V.24 and 20 mA interface can be used for adaptation of RS 422 special cable

25-way connector, D-subminiature, socket Housing of the cable connector: SINUMERIK type, position 1 below optional: slide latch type

4th interface (option): PCB 6FX1120

Slot B2, X131 (types 1, 2, 3, 7) Slot B3, X131 (types 4, 5, 6)

-4BB, connector X121 central controller

-4BB, connector X131 central controller

V.24 interface can be used for adaptation of RS 422 special cable

25-way connector, D-subminiature, socket Housing of the cable connector: SINUMERIK type, position 1 below optional: slide latch type

7 Serial interfaces on the SINUMERIK System 800 07.90

7.2 Setting data for the various controls

SINUMERIK

Type

Interface No.

805 810 820 840 850 880

1 2 3 4 5 6 7 8

1 1 1 1 1 1

5010 5011 5012 5013 5014 5015 5016 5017

2 2 2

– 2 2

5018 5019 5020 5021 5022 5023 5024 5025

– –

– 2 3 3

– – – – 4 4

Setting dataByte No.

5030 5031 5032 5033 5034 5035 5036 5037

5038 5039 5040 5041 5042 5043 5044 5045

10 11 12 13 14 15

9

1)

5026 5027 5028 5029 5050 5051 5052

END OF SECTION

1) only for: SINUMERIK 840 and SINUMERIK 880 from software version 4

5046 5047 5048 5049 5060 5061 5062

SINUMERIK System 800, (PJ)

10.88 8 Connecting I/O Devices in Practice

8.1 Device setting data (selection table)

8 Connecting I/O Devices in Practice

The following examples describing how to connect certain devices are based on their state of development at the time of printing. We cannot guarantee that the same information will apply to devices developed beyond this stage, so the examples can only be regarded as recommendations.

8.1 Device setting data (selection table)

––––––––––––––––––––––––––––––––––––

Flag

Device type

RTS-LINE 1

Setting data

1 Device code - input 2 Transmission format - input 3 Device code - output 4 Transmission format - output 5 DC - Start character 6 DC - Stop character 7 Special bits 11 Code for end of transmission

Byte Binary code HEX code

0000 0000 2 3 4

1100 0010

0000 0000

1100 0010

00 C2 00 C2

Hex

– 2 3 4

0000 0000 1100 0111

0000 0000

2

1100 0111 3 4

00 C7

–

Hex

– –

Device

Siemens PT 80 page printer 20 mA V.24, 300 baud

Siemens PT 88 printer V.24, 9600 baud

SINUMERIK T40 tape readers T50

T60

V.24, 9600 baud

RTS-LINE 1

2 3 4

RTS-LINE 1

2 3 4

RTS-LINE 1

2 3 4

0000 0000

0000 0100

0000 0000

0000 0100

0000 0000

1100 0000

0000 0000

1100 0000

0000 0000

1100 0100

0000 0000

1100 0100

00 04 00 04

00 C0 00 C0

00 C4 00 C4

Hex Hex Hex Hex

Hex

Sanyo Cassette M2502U-ZE601

V.24, 1200 baud Teletype, ASR33

Duplex 20 mA, 110 baud

Facit 4040, 4042 tape reader/punch

V.24, 1200 baud

8 Connecting I/O Devices in Practice 03.91

8.1 Device setting data (selection table)

––––––––––––––––––––––––––––––––––––

Flag

Device type

RTS-LINE 1

Setting data

1 Device code - input 2 Transmission format - input 3 Device code - output 4 Transmission format - output 5 DC - Start character 6 DC - Stop character 7 Special bits 11 Code for end of transmission

Byte Binary code HEX code

– 2 3 4

2 3 4

2 3 4 7

11

2 3 4 7

11

2 3 4

2 3 4 7

11

2 3 4 7

11

0000 0000 1100 0011

0000 0000 1100 0100

0000 0000 1100 0111 0000 0000 1100 0111 0010 1000 0000 0011

0000 0000 1100 0111 0000 0000 1100 0111 0010 1010 0000 0011

0000 0000 1100 0111 0000 0000 1100 0111

0000 0000 1100 0111 0000 0000 1100 0111 0010 1010 0010 0011

0000 0000 1100 0111 0000 0000 1100 0111 0010 1010 0000 0011

00

C3

00

C4

00

C7

00

C7

28 03

00

C7

00 C7 2A

03

00 C7

00 C7 2A

03

00 C7

00 C7 2A

03

–

Hex

– –

Hex

Hex Hex Hex

Hex

Hex Hex

Hex

Hex Hex

Hex

Hex Hex

Hex

Hex Hex

Hex

Hex Hex

Hex

Hex Hex

Device

Facit tape punch 4070/MI77

V.24, 600 baud Facit tape reader

4030 V.24, 1200 baud

Facit N 1000 Facit N 1100

NC-Walk Disk V.24, 9600 baud

Siemens Floppy disk drive DSG 3.5 disk drive DSG 2S disk drive V.24, 9600 baud

Sommer terminal MDC-3 SNC Cassette drive V.24, 9600 baud

Tekelec Floppy disk drive FDS 300, FDS 500

V.24, 9600 baud

Tekelec magnetic tape Cartridge drive CDS 1.58 V.24, 9600 baud

SINUMERIK System 800, (PJ)

03.91 8 Connecting I/O Devices in Practice

8.1 Device setting data (selection table)

––––––––––––––––––––––––––––––––––––

Flag

Device type

RTS-LINE 1

Setting Data

1 Device code - input 2 Transmission format - input 3 Device code - output 4 Transmission format - output 5 DC - Start character 6 DC - Stop character 7 Special bits 11 Code for end of transmission

Byte Binary code HEX code

11

0000 0000 2 3 4 7

1100 0111

0000 0000

1100 0111

0010 1010

0000 0011

0000 0000 2 3 4 7

1100 0111

0000 0000

1100 0111

0010 1010

0000 0011

00 C5 00 C5 2A 03

00 C7 00 C7 2A 03

Hex

Hex Hex

Hex

Hex Hex

Hex

Device

CAN NC recorder FD/FH

V.24, 9600 baud

GNT 7101 NC data carrier

V.24, 9600 baud

RTS-LINE 1

11

0000 0000 2 3 4 7

1100 0110

0000 0000

1100 0110

0010 1000

0000 0011

0000 0000 2 3 4

1100 0111

0000 0000

1100 0111

0000 0000 2 3 4 7

1100 0111

0000 0000

1100 0111

0010 1000

0000 0011

0000 0000 2 3 4 7

1100 0111

0000 0000

1100 0111

0010 0010

00 C6 00 C6 28 03

00 C7 00 C7

00 C7 00 C7 28 03

00 C7 00 C7 22

Hex

Hex Hex Hex

Hex

Hex Hex

Hex

Hex Hex

Hex Hex Hex

Hex

Hex Hex

GNT 4604 Tape reader/punch station

V.24, 4800 baud

NC workstation SINUMERIK WS800/WS800A V.24, 20 mA 9600 baud

SIMATIC programmer PG 675/685/635 (PG IN) PC 750 (PC IN) V.24, 9600 baud Printer interface COM 1 interface (PG 750)

SINUMERIK System 800 NC-NC link

V.24, 9600 baud

8 Connecting I/O Devices in Practice 03.91

8.1 Device setting data (selection table)

––––––––––––––––––––––––––––––––––––

1 Device code - input 2 Transmission format - input 3 Device code - output -

Flag

Device type

4 Transmission format - output 5 DC - Start character 6 DC - Stop character 7 Special bits 11 Code for end of transmission

XON/XOFF 1

PTR 1

Setting data

Byte Binary code HEX code

0000 0001

2

1100 0110 3 4 5 6

0001 0001

1001 0011

0000 0010 02

2 3 4

01

C6

11 93

Hex

– –

Hex Hex

Hex

– –

– 5 6

Device

SINUMERIK T30 tape reader

V.24, 4800 baud

SINUMERIK T10, T20 tape readers

V.24, 9600 baud

RTS-LINE 1

PLC-PROG 1

0000 0000 2 3 4 7

1100 0111

0000 0000

1100 0111

0010 0010

0000 0100

2

0000 0111

3 4

00

C7

00

C7

22 04

07

Hex

Hex Hex

– –

Siemens PD...PG programming station V.24, 9600 baud

SIMATIC PG 670/675/685/635/615 programmer 20 mA, 9600 baud interface AG S5

0000 0100

2

0000 0111

3 4

04 07

Hex Hex

– –

SIMATIC PG 750 programmer V.24, 9600 baud COM 1 interface

SINUMERIK System 800, (PJ)

10.88 8 Connecting I/O Devices in Practice

8.2 Device connection data

8.2.1 Siemens PT80 page printer

Cable order no. 6FC9 340-8C (V.24)

6FC9 340-8T (20 mA)

Device data

Transmission rate 300 baud Character format 1 start element

8 data bits 2 stop elements

Order no. for PT 80 to SINUMERIK specification: V.24: L22751-A80-D442

(Interface PCB STT104)

20 mA: L22751-A80-D441

(Interface PCB SST104 + LAT101) Additional cable for terminal connection: 6FC9 340-4KA

On the unit with the 20 mA interface, no NC-controlled (start/stop) reader mode is possible.

8.2.2 Siemens PT88 printer

Cable order no.: 6FC9 340-8D Device data

Interface adapter SAP-S1 (V.24)

Mode switch settings

Switch S1 123456

ON ON ON OFF OFF OFF

Transmission rate 9600 baud

Switch S2 123456

OFF ON OFF ON OFF ON

Line BUSY (X2.10) connected to BUSY line (X1.25) and negative potential.

8 Connecting I/O Devices in Practice 10.88

8.2.3 SINUMERIK T40 and T50 tape readers

Type GNT 28 and GNT 27 Cable order no. 6FC9 340-8S

Device data

Transmission rate 9600 baud Character format 1 start element

8 data bits 2 stop elements

Settings on the T40 printer

Switch row A: 12345678

ON ON - OFF OFF OFF OFF OFF

Switch row B: 12345678

ON OFF OFF OFF OFF OFF OFF OFF

Settings on the T50 tape reader

Jumpering 27 P01 not assigned Jumpering 27 P02 Jumpers 2 + 5 closed Jumpering 27 S02 Jumpers 1, 2, 3, 4 open

Operating notes To perform an automatic start from the SINUMERIK, the tape reader must be ready, i.e. the

”Reader start” LED must be lit. It is not possible to stop at a precise character. If several programs are punched onto one tape they must be separated by approx. 20 blanks.

If the programs are punched from SINUMERIK these blanks are generated automatically provided the ”Output without trailer and leader” setting data (byte 7, bit 1) is not set.

8-6

SINUMERIK System 800, (PJ)

10.88 8 Connecting I/O Devices in Practice

8.2.4 SINUMERIK T60 tape reader (hand-held)

Type GNT 2910 Cable order no. 6FC9 344-2C

Device data

Transmission rate 9600 baud Character format 1 Start element

8 Data bits 2 Stop elements

Settings

DIP switch in the unit: 12345678

OFF OFF OFF OFF OFF OFF ON OFF

Operating notes Before switching on the device, the punched tape must be inserted. If an error occurs the

green LED flashes, acknowledgement by switching the device off and on. The start of reading is controlled from the SINUMERIK.

Special operating conditions The device stops at precise characters.

8.2.5 Sanyo M2502U cassette

with ZE601 (V.24) interface Cable order no. -

Device data

Transmission rate 1200 baud Character format 1 start element

8 data bits

1 stop element Special operating conditions of the Sanyo cassette – No controlled (start/stop) operation from the NC possible.

(To achieve this the RTS signal from the NC would have to be logical ”H” on both reading and writing. This does not conform to the standard. RTS is ”H” on reading and ”L” on writing.)

– The tape cannot stop at precise characters.

(This could lead to USART interrupts from the NC especially in the case of ”Program start with LF”.)

– Leave enough space on the tape between two programs, possibly put some speech

between them.

8 Connecting I/O Devices in Practice 10.88

8.2.5 Sanyo M2502U cassette

–If spoken text lasts longer than 60 seconds, a time monitoring alarm will occur on reading. Supplier

Indexim GmbH Schweidnitzer Straße 6 1000 Berlin 31 Tel. 030/8926000

8.2.6 ASR3320/3WE teletype

Duplex mode Cable order no. -

Device data

Interface 20 mA duplex Transmission rate 110 baud Character format 1 start element

8 data bits

2 stop elements Connection data The teletype interface receives data via the TTY1/TTY2 current loop and transmits data via the

TTY3/TTY4 current loop. Terminal block on the teletype

Receive Transmit

++– –

987654321

Terminal block

151411

Duplex

Brown and white White and blue

SINUMERIK System 800, (PJ)

10.88 8 Connecting I/O Devices in Practice

8.2.7 Facit 4040, 4042 punch/reader combination

8.2.7 Facit 4040, 4042 punch/tape reader combination

with PI81 interface Cable order no. 6FC9 340-8V

Device data

Interface V.24 Transmission rate 1200 baud Character format 1 start element

8 data bits

2 stop elements Switch settings on the PI81 Interface 1 = Switch position ON

0 = Switch position OFF Switch 1 (S1) 1.1 1.2 1.3 1.4 1.5 1.6 1.7

0011100

Switch 2 (S2) 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9

000001000

Switch 3 (S3) 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9

000001000

Switch 4 (S4) 4.1 4.2 4.3 4.4 4.5 4.6

110000

Transmission controlled via RTS, CTS

8.2.8 Facit 4070 punch

with MI77 Interface Cable order no. 6FC9 340-8J

Device data

Interface V.24 Transmission rate 600 baud Character format 1 start element

8 data bits

2 stop elements Switch settings on the MI77 Interface Switch for mode selection

Right position: serial Switch S1 S1-1 to S1-8 OFF Switch S2 S2-1 2345678

OFF OFF ON OFF OFF OFF OFF OFF Switch S3 Position V.24/TTY Switch S4 Position 6: 600 baud

8 Connecting I/O Devices in Practice 07.90

8.2.9 Facit 4030 tape reader

Cable order no. Device data

Interface V.24 Transmission rate 1200 Baud Character format 1 start element

8 data bits

2 stop elements Settings on the interface PCB Jumper Function Jumper name

A V.24 or current loop W1

E Protective ground on chassis W2 G V.24 W3 O 1200 baud W4 U All baud rates except 110 baud W6

All jumpers open.

8.2.10 Facit, N1000 NC-Walk-Disk

Floppy disk drive Cable order no. 6FC9 344-2M

Device data

GRP1 Parameters 1-1 INPUT = V.24

1-2 OUTPUT = V.24 1-3 INPUT CODE = ASC 1-4 OUTPUT CODE = ASC 1-5 PRG MARK = OFF 1-7 DC TRANSMIT = OFF 1-8 LRC = OFF

GRP2 parameters

2-1 V.24 = 9600 BPS 2-2 V.24 WORD LENGTH = 7 2-3 V.24 STOP ELEMENT = 2 2-4 V-PARIT = EVEN 2-5 V-XON/XOFF = OFF 2-6 V-READY/BUSY = P 19

Save parameters on diskette!

8-10

SINUMERIK System 800, (PJ)

07.90 8 Connecting I/O Devices in Practice

8.2.11 Facit, N1100 NC-Walk-Disk

Floppy disk drive Cable order no.: 6FC9 344-2M

Device data

Parameters GRP1 1-1 INPUT = V.24/1

1-2 OUTPUT = V.24/2 1-3 free 1-4 INPUT CODE = ISO 1-5 OUTPUT CODE = ISO 1-6 INPUT PRG MARK = ON 1-7 INPUT PRG MARK PM = c (Ctrl C ETX) 1-8 OUTPUT PRG MARK = OFF 1-10 LRC = OFF 1-11 SUBROUTINE = OFF 1-13 SAVE PRG MARK = ON

Parameters GRP2

2-1 V.24/1 BAUD RATE = 9600 BPS 2-2 V.24/1 WORD LENGTH = 7 BITS 2-3 V.24/1 STOP ELEMENT = 2 2-4 V.24/1 PARIT = EVEN 2-5 V.24/1 XON/XOFF = OFF

Save parameters on diskette!

Supplier of Facit devices Facit GmbH

Willstätter Str. 11 4000 Düsseldorf 11 Tel. 0211/5286-131

8.2.12 Siemens DSG 3.5 floppy disk drive

Panel-mounted unit, free-standing unit Cable order no.: 6FC9 344-2P Device data

Interface V.24 Transmission rate 9600 baud Character format 1 start element

8 data bits 2 stop elements

The device is equipped with 3 interface connectors for simultaneous linking of 3 SINUMERIK controls. The device works with automatic interface generation. Operation is as described in the user guide accompanying the device.

8 Connecting I/O Devices in Practice 07.90

8.2.13 Siemens DSG 2S floppy disk drive

Panel mounted unit Cable order no.: 6FM1 590-7B 00 Device for ”JOB-List” and ”Program sequential operation” function Device data

Interface V.24 Transmission rate 9600 baud Character format 1 start element

8 data bits

2 stop elements Interface : X1 Operation is as described in the instruction manual.

8.2.14 Sommer MDC-3 SNC cartridge drive terminal

Panel-mounted unit: Type 1, 2, 3, 5 (SINUMERIK interface) Cable order no.: 6FC9 344-1C Device data

Interface V.24 Transmission rate 9600 baud Character format 1 start element

8 data bits

2 stop elements DIP switch settings on the PCB Switch 12345678

OFF OFF OFF ON ON ON ON ON

Operating notes Insert cartridge:

Tape facing downwards, full spool on the left, press reset key on the terminal.

• Data output NC terminal – Preselect data output to NC – Press write key on the terminal – Start data output to the NC – Press the write key again after termination of all transmissions – Press reset key to rewind

• Data input NC terminal – Select data input to NC – Press read key on the terminal – Start data input to NC (for every program) – Press reset key to rewind after termination of all transmissions

8-12

SINUMERIK System 800, (PJ)

07.90 8 Connecting I/O Devices in Practice

8.2.15 Tekelec FDS 300, FDS 500 floppy disk drive

Cable Order No.: 6FC9 344-2F Device data

Interface V.24 Transmission rate 9600 baud Character format 1 start element

8 data bits

2 stop elements Device settings in accordance with the Manual System Operation Interface

Baud rate br 9.6 9600 baud Bits per character bc 8 8 bits Stop elements sb 2 2 stop elements Parity PA n P No parity CR LF CL OF OFF

8.2.16 Tekelec Magnetic Tape Cartridge Drive, Model CDS 1.58

Cable order no.: 6FC9 344-2F Device data

Interface V.24 Transmission rate 9600 baud Character format 1 start element

8 data bits

2 stop elements DIP switch settings on the rear of the unit Switches 12345678

OFF OFF OFF OFF OFF OFF OFF OFF

OFF = switch down Supplier Tekelec Airtronic GmbH Postfach 152 027 8000 München 15 Tel. 089/5164-0

8 Connecting I/O Devices in Practice 07.90

8.2.17 CAN NC recorder FD/FH

Floppy disk drive Cable order no.: 6FC9 344-2P

Device data

Interface V.24 Transmission rate 9600 baud Character format 1 start element

8 data bits 2 stop elements

Settings for CAN NC Recorder FD/FH

Baud rate = 2400 Data bit = 8 Stop element = 2 Parity = no Mode = R/CTS

– Parameter setting is selected by pressing the ”Change name” key. – Parameters are changed by pressing the ”Clear” key until the required value appears. – When the correct parameter setting appears, press ”Enter” key.

Supplier Hasow Systems Hans-Vogel-Str. 35 8510 Fürth Tel. 0911/79 80 15

8.2.18 GNT 7101 NC data carrier

Portable floppy disk drive 3,5” Cable order no.: 6FC9 344-2P

Device data

Interface V.24 Transmission rate 9600 baud Character format 1 start element

8 data bits 2 stop elements

Device settings

Parameter input

1. Code = ISO

2. Baud rate = 9600

3. Stop element = 2

4. Protocol = Mode

5. % Check = NO

6. EOB Code = CR LF

7. TV Check = NO

8. NUL-Code = NO Interface : DTE RS 232C/20 mA Operation is as described in the instruction manual accompanying the device.

8-14

SINUMERIK System 800, (PJ)

03.91 8 Connecting I/O Devices in Practice

8.2.19 GNT 4604 Tape reader / punch station

Cable order no.: 6FC9 344-1B Device data

Interface V.24 Transmission rate 4800 baud Character format 1 start element

8 data bits 2 stop elements

DIP switch setting in the device

Switch Position

1 OFF 2 OFF 3 OFF 4 OFF 5ON 6 OFF 7 OFF 8ON

Switch setting in the rear of the operator pa

Switch Position MODE LINE DC CODES OFF CONV OFF

SPEED HIGH Interface: DTE (Terminal) Operation is as described in the instruction manual accompanying the device. Supplier of the GNT device

GN Telematic GmbH Rosenkavalierplatz 18 8000 München 81 Tel. 089/926900-0

nel

8.2.20 SINUMERIK WS 800, NC workstation

Cable order no.: 6FC9 344-1B (V.24)

6FC9 344-1Q (TTY)

Device data

Interface V.24 or 20 mA current loop (TTY) Transmission rate 9600 baud Character format 1 start element

8 data bits 2 stop elements

Settings on the DF 20 interface board

Interface: SS2 V.24 No hardware setting TTY: Passive

X9 socket Jumpers 2-14 receiver

3-13 6-10 transmitter 7-9

8 Connecting I/O Devices in Practice 03.91

8.2.21 SINUMERIK WS 800 A, NC workstation

Device: PC (AT compatible) Cable order no.: 6FC9 344-4T Interface module: SPB 32 E Cable order no.: 6FC9 344-4H Interface module: DF 20 D

Device data

Interface V.24 Transmission rate 9600 baud Character format 1 start element

8 data bits

2 stop elements Setting data WS 800 A COM configuration NC interface COM. 9600 baud Windows COM configuration

Baud rate = 9600 Word length = 7 Parity = even Stop elements = 2 Handshake = no Interface = Com.

Operation is as described in the WS 800 A user's guide.

8.2.22 SIMATIC programmer PG 675/685/635

for data transfer TRANS-PG IN

Interface : Printer Cable order no.: 6FC9 344-1A Device data

Interface V.24 Transmission rate 9600 baud Character format 1 start element

8 data bits

2 stop elements Operating conditions The archiving of NC cycles and programs on floppy disk and the transmission to and from the

NC and development of programs can all be done via the PG. The PG is linked from its printer interface to a V.24 interface of the SINUMERIK.

Preconditions – Load the PG 675 with the CP/M-86 operating system – Load the PG 685 and the PG 635 with the PCP/M-86 operating system – Data is output from the NC to the PG by means of the ”Data transmission” floppy disk

program, file PG IN

– Programs are created on the PG using the Word Star WS or VEDIT floppy disk program.

8-16

SINUMERIK System 800, (PJ)

03.91 8 Connecting I/O Devices in Practice

8.2.23 PG 750 SIMATIC programmer

for data transfer TRANS-PC IN

Interface : COM 1 Cable order no.: 6FC9 344-4R Device data

Interface V.24 Transmission rate 9600 baud Character format 1 start element

8 data bits

2 stop elements Operating conditions The archiving of NC cycles and programs on floppy disk and the transmission to and from the

NC and development of programs can all be carried out using the PG. The PG is linked over the COM 1 interface to a V.24 interface of the SINUMERIK for the purposes of data transmission.

Preconditions – Load the PG 750 with the operating systems MS-DOS and PCP/M-86 – Data is output from the NC to the PG by means of the ”Data transmission” floppy disk

program, file PC IN

– Programs are created on the PG using an ASCII text editor of your choice e.g. VEDIT.

8.2.24 SINUMERIK System 800, RS 232 C, NC-NC link

Cable order no.: 6FC9 340-8W Device data Interface V.24

Transmission rate 9600 baud Character format 1 start element

8 data bits

2 stop elements Control of data transfer via the RTS and CTS lines. (Character-controller transmission via

Xon/Xoff possible.) Data Start must be given for both controls when transmitting and receiving. The order in which

they start is the immaterial. Start interval max. 60 sec.

8 Connecting I/O Devices in Practice 03.91

8.2.25 Siemens T30 tape reader

8.2.25 SINUMERIK T30 tape reader

Fanuc, portable unit Cable order no.: 6FC9 340-8F Device data

Interface V.24 Character-controlled transmission via Xon/Xoff Transmission rate 4800 baud Character format 1 start element

8 data bits

2 stop elements Special operating conditions – The character at the place where the tape reader is located is not read on starting. – The reader cannot stop on precise characters. It therefore necessary, to be able to read in

a series of programs, to insert a leader of at least three feed holes between the end of program (M30*) and the beginning of the following program. (When programs are punched on paper tape by the NC a leader of 20 feed holes is automatically generated.)

– The comments (....) may not contain a % sign.

8.2.26 Siemens T10 and T20 tape reader

Fanuc Cable order no.: 6FC9 344-1C Special device, device code 02 Device data

Interface V.24 Character-controlled transmission Via Xon/Xoff Transmission rate 9600 Baud Character format 1 start element

Reading speed

Forwards to 250 (300) cps at 50 (60) Hz Backwards at 500 (600) cps at 50 (60) Hz using manual starting on the reader

Hex

8 data bits 1 parity bit (even parity) 2 stop elements

8-18

SINUMERIK System 800, (PJ)

03.91 8 Connecting I/O Devices in Practice

8.2.27 Siemens PD...PG programming workstation

Fanuc Cable order no.: 6FC9 340-8E

Device data

Interface V.24 Transmission rate 9600 baud Character format 1 start element

8 data bits 2 stop elements

Operating Conditions For information on how to operate the programming workstation with SINUMERIK, please con-

sult the relevant hardware information services of Siemens AG, Dept. DI V16, Nürnberg, Fed. Rep. of Germany.

8 Connecting I/O Devices in Practice 03.91

8.2.28 SIMATIC PG 670/675/685/635 programmer

for PLC programming

Interface: AG S5 Cable Order No.: 6FC9 340-8G Does not apply to SINUMERIK 850. The link with the PG 670/675/685/635 is made via the AS 511 interface module in the PLC. Special device, device code 04

Hex

Device data

Interface 20 mA current loop Transmission rate 9600 baud Character format 1 start element

8 data bits 1 parity bit (even parity)

2 stop elements Operating conditions To program a PLC the PG programmer is directly linked to a 20 mA current loop interface of

the SINUMERIK. The AS 511 interface module is not required.

• Interface numbers for the various controls:

- SINUMERIK 805 - Interface 1

- SINUMERIK 810 - Interface 1

- SINUMERIK 820 - Interface 1

- SINUMERIK 840 - Interface 1

- SINUMERIK 880 - Interface 3

When the link has been established, the interface must be activated using the following NC operator routines:

• Setting the interface

- ”Setting Data” softkey

- ”ETC” key

>

- ”Setting Bits” softkey

- Input of device code ”04

”, byte 1, into the appropriate setting byte of the interface

Hex

no.

- Input of the baud rate, standard ”07

”, byte 2, into the appropriate setting byte of the

Hex

interface no.

• Activation of the interface

- ”Recall” key

- ”Data In/Out” softkey

- Input of the interface no.

- ”Start” softkey

• Deselection of the interface, termination of transmission

- ”Stop” softkey

8-20

SINUMERIK System 800, (PJ)

03.91 8 Connecting I/O Devices in Practice

8.2.29 SIMATIC PG 750 programmer

for PLC programming

Interface: COM 1 Cable Order No.: 6FC9 344-4R Does not apply to SINUMERIK 850. Here the PG 750 is connected via the AS 511 link module

in the PLC. Special device, device code 04

Hex

Device data

Interface V.24 Transmission rate 9600 baud Character format 1 start element

8 data bits 1 parity bit (even parity)

2 stop elements Operating conditions The programmer is directly linked to the V.24 interface of the SINUMERIK for PLC

programming. The AS 511 interface module is not required.

• Interface numbers for the various controls:

- SINUMERIK 805 - Interface 1

- SINUMERIK 810 - Interface 1

- SINUMERIK 820 - Interface 1

- SINUMERIK 840 - Interface 1

- SINUMERIK 880 - Interface 3

When the link has been established, the interface must be activated using the following NC operator routines:

• Setting the interface

- ”Setting Data” softkey

- ”ETC” key

>

- ”Setting Bits” softkey

- Input device code ”04

”, byte 1, into the appropriate setting datum of the interface

Hex

no.

- Input of the baud rate, standard ”07

”, byte 2, into the appropriate setting byte of the

Hex

interface no.

• Activation of the interface

- ”Recall” key

- ”Data In/Out” softkey

- Input of the interface no.

- ”Start” softkey

• Deselection of the interface, termination of transmission

- ”Stop” softkey

8 Connecting I/O Devices in Practice 03.91

8.2.30 Siemens PG 615 programmer with PG 615 adapter and power supply unit

8.2.30 SIMATIC PG 615 programmer

with PG 615 adapter and power supply unit

Interface : AG Cable order no.: 6FC9 340-8H Does not apply to SINUMERIK 850. The PG 615 is linked using the AS 511 interface module

in the PLC. Special device, device code 04

Hex

Device data

Interface 20 mA current loop Transmission rate 9600 baud Character format 1 start element

8 data bits 1 parity bit (even parity)

2 stop elements Operating conditions To program a PLC the PG 615 is directly linked to a 20 mA current loop interface of the

SINUMERIK via its adapter and a cable. The AS 511 interface module is not required.

• Interface numbers for the various controls:

- SINUMERIK 805 - Interface 1

- SINUMERIK 810 - Interface 1

- SINUMERIK 820 - Interface 1

- SINUMERIK 840 - Interface 1

- SINUMERIK 880 - Interface 3

When the link has been established the interface is activated using the following NC operating routines:

• Setting the interface

- ”Setting data” softkey

- ”ETC” key

>

- ”Setting Bits” softkey

- Input of device code”04

”, byte 1, into the appropriate setting byte of the interface

Hex

no.

- Input of the baud rate standard ”07

”, byte 2, into the appropriate setting byte of

Hex

the interface no.

• Activation of the interface

- ”Recall” key

- ”Data In/Out” softkey

- Input of the interface no.

- ”Start” softkey

• Deselection of interface, termination of transmission

- ”Stop” softkey

SINUMERIK System 800, (PJ)

03.91 8 Connecting I/O Devices in Practice

8.3 Ordering data of the connecting cables

Device Cable, complete

Siemens PT 80 page printer (V.24) Length 5 m Length 10 m

Siemens PT 80 page printer (20 mA) Length 5 m Length 10 m

Siemens PT88 printer Length 5 m Length 10 m

SINUMERIK T40, T50 GNT tape reader without/with winder Length 5 m Length 10 m Length 18 m

SINUMERIK T60 GNT tape reader portable Length 5 m Length 10 m

Facit 4040, 4042 punch reader with PI 81 Length 5 m

Facit 4070 punch with MI 77 Length 5 m

Facit NC Walk Disk N1000, N1100 Length 5 m

Siemens DSG 3.5 floppy disk drive Length 5 m

Siemens DSG 2S floppy disk drive (V.24) Length 2 m Length 5 m Length 10 m Length 18 m

Sommer MDC 3 SNC terminal, Type 1, 2, 3, 5 Length 5 m

Tekelec FDS 300, FDS 500 floppy disk drive Tekelec CDS 1.58 magnetic tape cartridge drive Length 5 m

CAN NC Recorder FD/FH GNT 7101 NC data carrier Length 5 m

SINUMERIK WS 800 NC workstation (V.24) GNT 4604 reader/punch station Length 5 m Length 10 m Length 18 m

Max. possible length

30 m

Order no.

6FC9 340-8CB 6FC9 340-8CC

6FC9 340-8TB 6FC9 340-8TC

6FC9 340-8DB 6FC9 340-8DC

6FC9 340-8SB 6FC9 340-8SC 6FC9 340-8SE

6FC9 344-2CB 6FC9 344-2CC

6FC9 340-8VB

6FC9 340-8JB

6FC9 344-2MB

6FC9 344-2PB

6FM1 590-7BA00 6FM1 590-7BB00 6FM1 590-7BC00 6FM1 590-7BD00

6FC9 344-1CB

6FC9 344-2FB

6FC9 344-2PB

6FC9 344-1BB 6FC9 344-1BC 6FC9 344-1BE

8 Connecting I/O Devices in Practice 03.91

8.3 Ordering data of the connecting cables

Device Cable, complete

SINUMERIK WS 800 NC workstation (20 mA) Length 18 m Length 25 m

SINUMERIK WS 800 A NC workstation (V.24), DF 20 D Length 5 m Length 10 m Length 18 m

SINUMERIK WS 800 A NC workstation (V.24), SPB32E Length 5 m Length 10 m Length 18 m

SIMATIC PG 675, PG 685, PG 635 Printer interface (TRANS PG IN) Length 18 m

SIMATIC PG 750 COM 1 interface (TRANS PC IN and PLC programming) Length 5 m Length 10 m Length 18 m

SINUMERIK System 800, RS 232 C, NC-NC link Length 18 m Length 25 m

Max. possible length

100 m

30 m

Order no.

6FC9 344-1QE 6FC9 344-1QF

6FC9 344-4HB 6FC9 344-4HC 6FC9 344-4HE

6FC9 344-4TB 6FC9 344-4TC 6FC9 344-4TE

6FC9 344-1AE

6FC9 344-4RB 6FC9 344-4RC 6FC9 344-4RE

6FC9 340-8WE 6FC9 340-8WF

SINUMERIK T30 reader, Fanuc portable Length 5 m Length 10 m

SINUMERIK T10, T20 tape reader, Fanuc without/with winder Length 5 m

Siemens PD...PG programming workstation (Fanuc) Length 5 m Length 10 m

SIMATIC PG 670/675/685/635 AG interface S5 (PLC programming) Length 5 m Length 10 m

SIMATIC PG 615 programmer AG interface ( PLC programming) Length 5 m Length 10 m

SINUMERIK System 800, RS 232 C / RS 422 Conversion Length Special length according to order

30 m

6FC9 340-8FB 6FC9 340-8FC

30 m

6FC9 340-1CB

30 m

6FC9 340-8EB 6FC9 340-8EC

30 m

6FC9 340-8GB 6FC9 340-8GC

30 m

6FC9 340-8HB 6FC9 340-8HC

100 m

6FC9 344-2VZ

SINUMERIK System 800, (PJ)

07.90 8 Connecting I/O Devices in Practice

8.4 Device cable diagrams

The cable diagrams for the devices described in Section 8.2 and the cables listed in Section 8.3 are given in the same order on the following pages.

Cable name: Siemens PT 80 page printer (L22751 - A 80 - D442) Order no.: 6FC9 340-8C

SINUMERIK PCB slot : Operator panel PCB connector : Front connector

* R x D

* T x D

RTS

DTR

3

O

2

O

4

O

20

O

bk

bn

rd

og

ye

gn

bu

vio

PT 80, V 24

Cable connector

2

3

17

6

O

D1 (103)

D2 (104)

ARIM

M1 (107)

6

13

•

1

O

7

O

1

O

Connector

Position 1 below D - sub 25-way plug connection side casing with slide latch 6FC 9 341 - 2AA Designation: NC

Cable 8 x 2 x 0.18 shielded 3 pairs free 6FC9 343-0AA

DSR

MEXT

25

•

14

gr

wh

7

20

7

1

Connector

Position 1 below D - sub 25-way plug connection side post office casing with spacer 6FC 9 341 - 1ER Designation: PT 80

O

S1 (108)

E2 (102)

E1 (101)

o

13

25

o

14

1

8 Connecting I/O Devices in Practice 07.90

8.4 Device cable diagrams

Cable name : PT 80 page printer (L22751 - A 80 - D441) Order No. : 6FC9 340-8T

SINUMERIK PCB slot : Operator panel PCB connector : Front connector

24

0V (R)

TTY 3

TTY 4

R 20 mA

0V (T)

TTY 1

TTY 2

O

14

O

13

O

16

O

21

O

19

O

10

O

bk

bn

rd

PT 80, 20 mA

Cable connector

24

O

12

O

25

X3.2

X3.1

X3.4

O

T 20 mA

13

25

•

14

1

12

O

1

O

Connector

Position 1 below D - sub 25-way plug connection side casing with slide latch 6FC 9 341 - 2AA Designation: NC

Cable 3 x 2 x 0.18 shielded 1 pair free 6FC9 343-0AN

og

Connector

Position 1 below D - sub 25-way plug connection side post office casing with spacer 6FC 9 341 - 1ER Designation: PT 80

13

O

1

-X3.3

O

13

25

o

14

1

SINUMERIK System 800, (PJ)

07.90 8 Connecting I/O Devices in Practice

8.4 Device cable diagrams

Cable name : Siemens PT 88 page printer, V.24 Order no. : 6FC9 340-8D

SINUMERIK PCB slot : Operator panel PCB connector : Front connector

* R x D

* T x D

CTS

MEXT

3

O

2

O

5

O

7

O

1

O

bk

bn

rd

og

ye

gn

Cable 3 x 2 x 0.18 shielded 6FC9 343-0AN

25

PT 88, V.24

Connector

2

3

7

1

O

103

104

BUSY

102

O

Connector

13

25

•

14

•

1

Position 1 below D - sub 25-way plug connection side casing with slide latch 6FC 9 341 - 2AA Designation: NC

Connector

Position 1 below D - sub 25-way plug connection side post office casing 6FC 9 341 - 1ES Designation: PT 88

13

25

•

14

1

8 Connecting I/O Devices in Practice 07.90

8.4 Device cable diagrams

Cable name : SINUMERIK T40 and T50 tape reader Order no. : 6FC9 340-8S

SINUMERIK PCB slot : PCB connector :

RTS

MEXT

O

Tape reader

Connector

3

4

7

1

Cable 3 x 2 x 0.18 shielded 6FC9 343-0AN

bk

bn

rd

og

ye

vio

gn

2

TD* R x D

O

5

7

1

O

CTS

GND

PG

Connector

Position 1 below

13

25

•

14

D - sub

•

25-way plug

•

connection side

•

SINUMERIK casing

•

6FC9 341-2AB

•

Designation: NC

•

1

Connector code

coding pin no coding pin

Connector

Position 1 below D - sub 25-way plug connection side casing with slide latch 6FC 9 341 - 2AA Designation: PTR

1

14

•

25

13

SINUMERIK System 800, (PJ)

07.90 8 Connecting I/O Devices in Practice

8.4 Device cable diagrams

Cable name : SINUMERIK T60 tape reader Order no : 6FC9 344-2C

SINUMERIK PCB slot : PCB connector :

* R x D

* T x D

RTS

MEXT

O

Tape reader

Connector

3

2

4

7

1

Cable 3 x 2 x 0.18 shielded 6FC9 343-0AN

bk

bn

rd

og

ye

gn

2

O

TD

3

O

RD

5

CTS

O

7

SG

O

1

PG

O

Connector

13

25

•

14

Position 1 below

•

D - sub

•

25-way plug

•

connection side

•

casing with slide

•

latch

•

6FC 9 341 - 2AA

1

Designation: NC

Connector

Position 1 above D - sub 9-way socket connection side casing with slide latch 6FC 9 341 - 1FM Designation: PTR

1

6

o

9

5

8 Connecting I/O Devices in Practice 07.90

8.4 Device cable diagrams

Cable name : Sanyo Cassette M 2502 U - ZE 601 Order no. : -

SINUMERIK PCB slot : Operator panel PCB connector : Front connector

2

* T x D

* R x D

CTS

MEXT

O

3

O

5

O

7

O

M 2502 U

Connector

1

2

4

5

6

3

O O

O

R x D

T x D

DCD

CTS

RTS

Ground

Connector

13

25

•

14

•

1

Position 1 below D - sub 25-way plug connection side

Connector

Diode connector 6-way plug connection side

3 2 4 1 6 5

SINUMERIK System 800, (PJ)

07.90 8 Connecting I/O Devices in Practice

8.4 Device cable diagrams

Cable name : ASR 33 / 3WE teletype Order no. : -

SINUMERIK PCB slot : Operator panel PCB connector : Front connector

24

0V (R)

TTY 3

TTY 4

R 20 mA

0V (T)

TTY 1

TTY 2

O

14

O

13

O

16

O

21

O

19

O

10

O

Teletype

Terminals

–

+

–

3

4

6

T 20 mA

25

•

14

12

O

1

O

13

•

1

Connector

Position 1 below D - sub 25-way plug connection side casing with slide latch 6FC 9 341 - 2AA

+

7

M3 lugs

Made-up cable end Bared line ends 50 mm Core ends with M3 lug + terminal designation

8 Connecting I/O Devices in Practice 07.90

8.4 Device cable diagrams

Cable name : Facit 4040 and 4042/PI 81 punch/tape reader combination Order no. : 6FC9 340-8V

SINUMERIK PCB slot : Operator panel PCB connector : Front connector

3

* R x D

RTS

DSR

MEXT

* T x D

O

4

O

6

O

7

O

Cable 3 x 2 x 0.18 shielded 6FC9 343-0AN

2

O

bk

2

O

bn

rd

5

O

og

ye

20

O

gn

7

O

1

Connector

Position 1 above D - sub 25-way socket connection side post office casing without spacer 6FC 9 341 - 1ER Designation: Facit

bk

O

3

O

Facit 4040

Tape reader

Connector X1

T x DA

CTS A

DTR A

Ground

1

14

o

25

13

Punch,

Connector X2

R x DB

bn

25

•

14

CTS

O

Connector

13

•

Position 1 below

•

D - sub

•

25-way plug

•

connection side

•

casing with slide latch

•

6FC 9 341 - 2AA

•

Designation: NC

1

5

1

Cable 3 x 2 x 0.18 shielded 1 pair free 6FC9 343-0AN

rd

og

4

7

1

Connector

Position 1 above D - sub 25-way plug connection side post office casing 6FC 9 341 - 1ES Designation: Facit

O

RTS B

Ground

1

•

13

14

•

25

SINUMERIK System 800, (PJ)

07.90 8 Connecting I/O Devices in Practice

8.4 Device cable diagrams

Cable name : Facit 4070/MI 77 punch Order no. : 6FC9 340-8J

SINUMERIK PCB slot : Operator panel PCB connector : Front connector

2

* T x D

DSR

MEXT

O

6

O

7

O

1

O

Cable 3 x 2 x 0.18 shielded 6FC9 343-0AN

bk

bn

rd

og

ye

gn

25

14

15

O

Facit 4070

Connector

RD

DTR

SG

Connector

13

25

•

14

•

1

Position 1 below D - sub 25-way plug connection side casing with slide latch 6FC 9 341 - 2AA Designation: NC

Connector

Position 1 above D - sub 25-way plug connection side casing with slide latch 6FC 9 341 - 2AA Designation: Facit

1

14

•

25

13

8 Connecting I/O Devices in Practice 07.90

8.4 Device cable diagrams

Cable name : Facit 4030 tape reader Order no. : -

SINUMERIK PCB slot : PCB connector :

* R x D

RTS

DSR

MEXT

O

Facit 4030

Tape reader

Connector

20

2

Data Out

O

5

Data

O

Request

Operable

O

7

1

O

Ground

PG

3

4

6

7

Connector

Position 1 below

13

25

•

14

1

D - sub 25-way plug connection side SINUMERIK casing 6FC9 341-2AB Designation: NC

Connector code

coding pin no coding pin

Connector

Position 1 above D - sub 25-way plug connection side post office casing 6FC 9 341 - 1ES Designation: Facit

1

14

•

25

13

SINUMERIK System 800, (PJ)

07.90 8 Connecting I/O Devices in Practice

8.4 Device cable diagrams

Cable name : Facit NC Walk Disk N1000, N1100 Order No. : 6FC9344 - 2M

SINUMERIK PCB slot : Operator panel PCB connector : Front connector

3

* R x D

* T x D

RTS

CTS

O

2

O

4

O

5

O

bk

bn

rd

og

ye

gn

bu

vt

19

Facit N1000

Walk Disk

(V.24)

2

T x D

O

3

R x D

O

5

O

CTS

Ready

DSR

MEXT

25

•

14

13

•

1

6

O

7

O

1

O

Connector

Position 1 below D - sub 25-way plug connection side casing with slide latch 6FC 9 341 - 2AA Designation: NC

Cable 8 x 2 x 0.18 shielded 3 pairs free 6FC9 343-0AA

gr

wh

7

Connector

Position 1 below D - sub 25-way plug connection side post office casing

6FC 9 341 - 1ES Designation: Facit

20

DTR

O

7

1

O

Sig. Gnd

O

13

25

•

14

1

8 Connecting I/O Devices in Practice 03.91

8.4 Device cable diagrams

Cable name : Siemens DSG 3.5 floppy disk drive

GNT 7101 NC data carrier CAN NC recorder FD/FH

Order no. : 6FC9 344-2P

SINUMERIK PCB slot : Operator panel PCB connector : Front connector

2

* T x D R x D

* R x D

MEXT

RTS

CTS

O

3

O

7

O

4

O

5

O

1

O

Cable 3 x 2 x 0.18 shielded 6FC9 343-0AN

bk

bn

rd

or

og

ye

bl

gn

Floppy disk drive

Connector

3

O

2

7

5

4

6

20

O

T x D

SG

CTS

RTS

DSR

DTR

1

FG

O

Connector

13

25

•

14

•

1

Position 1 below D - sub 25-way plug connection side casing with slide latch 6FC 9 341 - 2AA Designation: NC

Connector

Position 1 below D - sub 25-way plug connection side post office casing

6FC 9 341 - 1ES Designation: CAN

13

25

•

14

1

SINUMERIK System 800, (PJ)

03.91 8 Connecting I/O Devices in Practice

8.4 Device cable diagrams

Cable name: DSG-2S (V.24) floppy disk drive Order no.: 6FM1 590-7B 00

SINUMERIK PCB slot : Operator panel PCB connector : Front connector

T x D

R x D

RTS

CTS

MEXT

2

O

3

O

4

O

5

O

7

O

bk

bn

rd

og

ye

gn

bu

DSG-2S

2

R x D

O

3

8

7

vt

5

O

T x D

CTS

RTS

Signal Ground

1

O

Connector

13

25

•

14

•

1

Position 1 below D - sub 25-way plug connection side casing with slide latch 6FC9 341-2AA Designation: NC

Cable 8 x 2 x 0.18 shielded 4 pairs free 6FC9 343-0AA

Connector

Position 1 above D - sub 9-way plug connection side SBM 383 casing

6FC9 341-2AE Designation:DSG-2S

1

Chassis

O

1

6

o

9

5

8 Connecting I/O Devices in Practice 07.90

8.4 Device cable diagrams

Cable name: Sommer terminal MDC - 3 SNC (panel-mounting cartridge tape unit)

SINUMERIK - T10 and T20 tape reader

Order no.: 6FC9 344-1C

SINUMERIK PCB slot : PCB connector :

* R x D

* T x D

CTS

RTS

O

Cartridge tape unit/tape reader

Connector

3

2

5

4

bk

bn

rd

og

ye

gn

bu

vt

2

3

4

5

O

T x D (103)

* R x D (104)

RTS (105)

CTS (106)

DTR

MEXT

25

•

14

20

gr

O

7

wh

7

O

Cable 8 x 2 x 0.18 shielded 3 pairs free 6FC9 343-0AA

Connector

13

•

1

Position 1 below D - sub 25-way plug connection side SINUMERIK casing 6FC9 341-2AB Designation: NC

Connector code

coding pin no coding pin

Connector

Position 1 above D - sub 25-way plug connection side SINUMERIK casing 6FC 9 341 - 1ED Designation: PTR

Connector code

coding pin no coding pin

6

7

O

DSR (107)

SG

14

o

1

o

o o

25

13

SINUMERIK System 800, (PJ)

07.90 8 Connecting I/O Devices in Practice

8.4 Device cable diagrams

Cable name : Tekelec FDS 300, FDS 500 floppy disk drive

Tekelec CDS 1.58 magnetic tape cartridge drive

Order no. : 6FC9 344-2F

SINUMERIK PCB slot : Operator panel PCB connector : Front connector

* T x D

* R x D

RTS

CTS

MEXT

2

O

3

O

4

O

5

O

7

O

Cartridge tape unit

Connector

20

3

RD

O

2

5

7

O

TD

CTS

DTR

SG

bk

bn

rd

og

ye

gn

bu

vt

1

O

Connector

13

25

•

14

•

1

Position 1 below D - sub 25-way plug connection side casing with slide latch 6FC 9 341 - 2AA Designation: NC

Cable 8 x 2 x 0.18 shielded 4 pairs free 6FC9 343-0AA

Connector

Position 1 below D - sub 25-way plug connection side post office casing

6FC 9 341 - 1ES Designation: CDS

1

PG

O

13

25

•

14

1

8 Connecting I/O Devices in Practice 03.91

8.4 Device cable diagrams

Cable name : SINUMERIK WS 800 workstation (V.24)

GNT 4604 tape reader/punch station

Order no. : 6FC9 344-1B

SINUMERIK PCB slot : Operator panel PCB connector : Front connector

3

* R x D

* T x D

CTS

RTS

O

2

O

5

O

4

O

bk

bn

rd

og

ye

gn

bu

vio

vt

Interface SS2

2

O

3

O

4

O

5

O

WS 800

DF 20

D1

D2

S2

M2

DTR

DSR

MEXT

20

gr

O

wh

6

wh-bk

O

7

wh-bn

O

1

O

Connector

13

25

•

14

•

1

Position 1 below D - sub 25-way plug connection side casing with slide latch 6FC 9 341 - 2AA Designation: NC

Cable 8 x 2 x 0.18 shielded 2 pairs free 6FC9 343-0AA

Connector

Position 1 below D - sub 25-way socket connection side post office casing

6FC 9 341 - 1ER Designation: PJP

20

6

M1

O

S1.2

O

7

E2

O

1

O

13

25

o

14

1

SINUMERIK System 800, (PJ)

07.90 8 Connecting I/O Devices in Practice

8.4 Device cable diagrams

Cable name : SINUMERIK WS 800 workstation (20 mA) Order no. : 6FC9 344-1Q

SINUMERIK PCB slot : Operator panel PCB connector : Front connector

0V

(R)

-

24

O

14

O

13

O

R

0V

20 mA +

(T)

-

O

16

21

19

O

10

O

bk

bn

WS 800

DF 20

Interface SS2, TTY passive

21

O

18

O

rd

10

O

S –

S+

E –

20 mA

T

+

12

O

1

O

Connector

13

25

•

14

•

1

Position 1 below D - sub 25-way plug connection side casing with slide latch 6FC 9 341 - 2AA Designation: NC

og

Cable 3 x 2 x 0.18 shielded 1 pair free 6FC9 343-0AN

Connector

Position 1 below D - sub 25-way socket connection side post office casing

6FC 9 341 - 1ER Designation: PJP - TTY

9

O

1

O

o

E +

13

25

o

14

1

8 Connecting I/O Devices in Practice 07.90

8.4 Device cable diagrams

Cable name : SINUMERIK WS800 A workstation (V.24) Order no. : 6FC9 344-4H

SINUMERIK PCB slot : Operator panel PCB connector : Front connector

* R x D

* T x D

CTS

RTS

3

O

2

O

5

O

4

O

bk

bn

rd

og

ye

gn

bu

vt

WS800 A DF20 D Interface

3

2

7

8

* T x D

* R x D

RTS

CTS

DTR

DSR

MEXT

13

25

•

14

1

20

O

6

O

7

O

1

O

Connector

Position 1 below D - sub 25-way plug connection side casing with slide latch 6FC9 341-2AA Designation: NC

Cable 8 x 2 x 0,18 shielded 2 pairs free 6FC9 343-0AA

gr

wh

7

wh-bk

wh-bn

6

4

5

Connector

Position 1 below D - sub 9-way plug connection side SBM 383 casing 6FC9 341-2AF

Designation: PC

DSR

DTR

GND

1

CD

5

9

•

6

1

SINUMERIK System 800, (PJ)

03.91 8 Connecting I/O devices in practice

8.4 Device cable diagrams

Cable name : SINUMERIK WS800 A programming workstation (V.24)

SIMATIC PG 750 (COM 2) PC (AT compatible)

Order no. : 6FC9 344-4T

SINUMERIK PCB slot : Operator panel PCB connector : Front connector

* R x D

* T x D

CTS

RTS

3

O

2

O

5

O

4

O

bk

bn

rd

og

ye

gn

bu

vt

WS800 A SPB 32E Interface

3

2

7

8

* T x D

* R x D

RTS

CTS

DTR

DSR

MEXT

13

25

•

14

1

20

O

6

O

7

O

1

O

Connector

Position 1 below D - sub 25-way plug connection side casing with slide latch 6FC9 341-2AA Designation: NC

gr

wh

wh-bk

wh-bn

Cable 8 x 2 x 0.18 shielded 6FC9 343-0AA

6

4

5

Connector

Position 1 below D - sub 9-way socket connection side SBM 383 casing 6FC9 341-2AE Designation: PC

DSR

DTR

GND

1

CD

5

9

o

6

1

8 Connecting I/O devices in practice 03.91

8.4 Device cable diagrams

Cable name : SIMATIC PG 675/PG 685/PG 635 (TRANS-PG IN) Order no. : 6FC9 344-1A

SINUMERIK PCB slot : Operator panel PCB connector : Front connector

3

* R x D

* T x D

CTS

RTS

O

2

O

5

O

4

O

bk

bn

rd

og

ye

vio

gn

bu

vt

11

O

5

O

13

O

9

O

PG 675

Connector

Printer (V.24)

T x D

R x D

RTS

CTS

MEXT

13

25

•

14

1

7

O

1

O

Connector

Position 1 below D - sub 25-way plug connection side casing with slide latch 6FC 9 341 - 2AA Designation: NC

gr

wh

Cable 8 x 2 x 0.18 shielded 3 pairs free 6FC9 343-0AA

2

3

4

17

25

Connector

Position 1 below D - sub 25-way plug connection side post office casing

6FC 9 341 - 1ES Designation: PG D

O

O O

O

0V

9600 BAUD

K4

K3

K2

13

25

•

14

1

SINUMERIK System 800, (PJ)

03.91 8 Connecting I/O devices in practice

8.4 Device cable diagrams

Cable name: SIMATIC PG 750 (TRANS PC IN and PLC programming)

PC (AT compatible)

Order no.: 6FC9 344-4R

SINUMERIK PCB slot : Operator panel PCB connector : Front connector

3

* R x D

2

* T x D

5

CTS

4

RTS

bk

bn

rd

og

ye

gn

bu

vt

PG 750 COM 1Connector

2

* T x D (103)

3

* R x D (104)

4

RTS (105)

5

CTS (106)

DTR

DSR

MEXT

13

25

•

14

1

20

6

7

Cable 8 x 2 x 0.18 shielded 2 pairs free

Connector

position 1 below, D - sub, 25-way plug connection side casing with slide latch 6FC9 341-2AA Designation: NC

6FC9 343-0AA

gr

wh

wh-bk

wh-bn

Connector

position 1 below, D - sub, 25-way plug connection side post office casing 6FC9 341-1ES Designation: PC

6

20

DSR (107)

DTR (108.2)

7

MEXT

13

25

•

14

1

8 Connecting I/O devices in practice 07.90

8.4 Device cable diagrams

Cable name : SINUMERIK System 800, RS 232C, NC-NC link

2nd/3rd operator panel, RS 232 C keyboard interface

Order no. : 6FC9 340-8W

SINUMERIK PCB slot : 6FX 1120-4BB PCB connector : X 131

6FX 1143-3BA : PCB slot X 111 : PCB

* R x D

* T x D

CTS

RTS

DTR

O

3

2

5

4

20

bk

bn

rd

og

ye

gn

bu

vio

vt

gr

wh

2

* T x D

O

(103)

3

* R x D

O

(104)

4

5

6

O

RTS (105)

CTS (106)

DSR (107)

20

DTR

O

(108.2)

7

MEXT

O

13

25

•

14

1

DSR

MEXT

13

25

•

14

1

6

wh- bk

O

7

wh-bn

O

Cable 8 x 2 x 0.18 shielded

Connector

Position 1 below D - sub 25-way plug connection side SINUMERIK casing 6FC9 341-2AB Designation: NC 1

2 pairs free 6FC9 343-0AA

Connector code

coding pin no coding pin

Connector

Position 1 below D - sub 25-way plug connection side SINUMERIK casing 6FC9 341-2AB Designation: NC 2

SINUMERIK System 800, (PJ)

07.90 8 Connecting I/O devices in practice

8.4 Device cable diagrams

Cable name : SINUMERIK - T30 tape reader (portable) Order no. : 6FC9 340-8F

SINUMERIK PCB slot : Operator panel PCB connector : Front connector

3

* R x D

* T x D

RTS

DTR

O

2

O

4

O

20

O

bk

bn

rd

og

ye

gn

bu

vt

Tape reader

Cable connector

3

SD

O

2

RD

O

4

CS

O

20

O

DR

DSR

MEXT

13

25

•

14

1

6

O

7

O

1

O

Connector

Position 1 below D - sub 25-way plug connection side casing with slide latch 6FC 9 341 - 2AA Designation: NC

gr

wh

7

Cable 8 x 2 x 0.18 shielded 3 pairs free 6FC9 343-0AA

6

7

1

Connector

Position 1 below D - sub 25-way socket connection side post office casing with spacer 6FC 9 341 - 1ER Designation: PTR

O

RDY

SG

G

o

13

25

o

14

1

8 Connecting I/O devices in practice 07.90

8.4 Device cable diagrams

Cable name : Siemens programming workstation PD...PG Order no. : 6FC9 340-8E

SINUMERIK PCB slot : Operator panel PCB connector : Front connector

3

* R x D

* T x D

CTS

RTS

O

2

O

5

O

4

O

bk

bn

rd

og

ye

gn

bu

vio

vt

2

O

3

O

4

O

5

O

PD . . . PG

Connector

SD

RD

RS

CS

DTR

DSR

MEXT

13

25

•

14

1

20

6

DR

O

8

CD

O

ER

O

7

SG

O

1

G

O

13

25

•

14

1

20

gr

O

h

6

wh-bk

O

7

wh-bn

O

1

O

Connector

Position 1 below D - sub 25-way plug connection side casing with slide latch 6FC 9 341 - 2AA Designation: NC

Cable 8 x 2 x 0.18 shielded 2 pairs free 6FC9 343-0AA

Connector

Position 1 below D - sub 25-way plug connection side post office casing

6FC 9 341 - 1ES Designation: PD

SINUMERIK System 800, (PJ)

03.91 8 Connecting I/O devices in practice

8.4 Device cable diagrams

Cable name : SIMATIC PG 670/PG 675/PG 685/PG 635 (PLC programming) Order no. : 6FC9 340-8G

SINUMERIK PCB slot : Operator panel PCB connector : Front connector

14

TTY 3

TTY 4

TTY 1

O

13

O

19

O

bk

bn

PG 670/PG 675

PG 685/PG 635/750

Connector: AG S5

2

3

O

M (=0 V)

O

4

17

O

9600 BAUD

O

23

– 20 m A / T

O

12

O

10

O

22

O

rd

21

O

* T x D

T x D

+20 mA / T

– 20 mA / R

TTY 2

20

24

8

* R x D

O

6

O

R x D +20 mA / R

O

10

1

gr

Cable 3 x 2 x 0.18 shielded 1 pair free 6FC9 343-0AN

O

25

O

Connector

1

14

•

1

•

13

Position 1 below D - sub 25-way plug connection side casing with slide latch 6FC 9 341 - 2AA Designation: NC

Connector

Position 1 below D - sub 25-way plug connection side casing with slide latch 6FC 9 341 - 2AA Designation: PG AG

13

25

•

14

1

8 Connecting I/O devices in practice 03.91

8.4 Device cable diagrams

Cable name : SIMATIC PG 615 (PLC programming) Order no. : 6FC9 340-8H

SINUMERIK PCB slot : Operator panel PCB connector : Front connector

14

TTY 3

TTY 4

TTY 1

TTY 2

O

13

O

19

O

10

O

1

O

Cable 3x 2 x 0.18 shielded 1 pair free 6FC9 343-0AN

bk

bn

PG 615 - Adapter

Connector: AG

2

REC –

O

9

rd

gr

7

6

1

O

REC +

TR –

TR +

O

Connector

13

25

•

14

•

1

Position 1 below D - sub 25-way plug connection side casing with slide latch 6FC 9 341 - 2AA Designation: NC

Connector

Position 1 above D - sub 25-way socket connection side casing with slide latch 6FC 9 341 - 1FK Designation: PG

15

1

9

o

8

SINUMERIK System 800, (PJ)

07.90 8 Connecting I/O devices in practice

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aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa

aaa

a

aaa

a

aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa

aaa

a

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a

aaaaaaa a

a

aaaaaaaaaaaaaaa a

a

aaa

a

aaa aaa aaa

8.4 Device cable diagrams

Cable name : SINUMERIK System 800, RS 232 C / RS 422 converter Order no. : 6FC9 344-2V

SINUMERIK 800 PCB slot : PCB connector :

18

+5V

0V

*RxD

RxC

CTS

DSR

*TxD

TxC

RTS

DTR

25 24 21 7

3

17

5

6

2

15

4

20

1

+5V

0V

11 17

16 10

15 9

5 4

6 12

3 2

8 14

7 13

1

aaaaaaa

bk

aaaaaaa aaaaaaa aaaaaaa

bn

aaaaaaa aaaaaaa aaaaaaa aaaaaaa aaaaaaa

rd

aaaaaaa aaaaaaa aaaaaaa

og

aaaaaaa aaaaaaa aaaaaaa aaaaaaa

ye

aaaaaaa aaaaaaa aaaaaaa aaaaaaa

gn

aaaaaaa aaaaaaa aaaaaaa aaaaaaa

bu

aaaaaaa aaaaaaa aaaaaaa aaaaaaa

vt

aaaaaaa aaaaaaa aaaaaaa aaaaaaa

gr

aaaaaaa aaaaaaa aaaaaaa aaaaaaa

wh

aaaaaaa aaaaaaa aaaaaaa aaaaaaa

wh-bk

aaaaaaa aaaaaaa aaaaaaa

wh-bn

aaaaaaa aaaaaaa aaaaaaa aaaaaaa aaaaaaa

wh-rd

aaaaaaa aaaaaaa aaaaaaa

wh-og

aaaaaaa aaaaaaa aaaaaaa aaaaaaa aaaaaaa

wh-ye

aaaaaaa aaaaaaa aaaaaaa

wh-gn

aaaaaaa

6 12

3 2

8 14

7 13

11 17

16 10

15 9

5 4

1

SINUMERIK 800 PCB slot : PCB connector :

a

18

a

2

15

4

20

3

17

5

6

1

25 24 21 7

a

* TxD

a

TxC

a

RTS

a

DTR

a

* RxD

a

RxC

a

CTS

a

DSR

a

+5V

0V

+5V

0V

a

aaaaaaaaaaaaa

Cable

aaaaaaaaaaaaa aaaaaaaaaaaaa

8 x 2 x 0.18

aaaaaaaaaaaaa aaaaaaaaaaaaa aaaaaaaaaaaaa

shielded

aaaaaaaaaaaaa aaaaaaaaaaaaa aaaaaaaaaaaaa

17

a a a

16 15 14 13 12

6FC9 343-0AA

X2

Connector

with Adapter Position 1 below D - sub 25-way plug connection side SINUMERIK casing 6FC9 341-1HB Designation: NC 2

Connector code

Coding pin no coding pin

13

25

•

14

1

Connector

13

25

•

14

1

with Adapter Position 1 below

aaaaa aaaaa aaaaa

D - sub

aaaaa aaaaa aaaaa

25-way plug

aaaaa aaaaa

connection side

aaaaa aaaaa aaaaa

SINUMERIK casing

aaaaa aaaaa

6FC9 341-1HB

aaaaa aaaaa aaaaa

Designation: NC 1

aaaaa aaaaa aaaaa aaaaa

Connector code

aaaaa aaaaa

Coding pin no coding pin

a a

11 10

5

9

4

8

3

7

2

6

1

Solder tag connection in adapter

END OF SECTION

siemens 800 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual