SEW Eurodrive MOVITRAC LTE, MOVITRAC LTP User Manual

Drive Electronics \ Drive Automation \ System Integration \ Services

Operating Instructions

MOVITRAC

®

LTE-B / LTP

Accessories

Edition 07/2009 16667611 / EN

SEW-EURODRIVE—Driving the world

1 Important Notes................................................................................................. 4

Phone: [phone] - Fax: [phone] - Web: www.clrwtr.com - Email: [e-mail]

1.1 How to use the operating instructions....................................................... 4

1.2 Structure of the safety notes ..................................................................... 4

1.3 Right to claim under limited warranty........................................................ 5

1.4 Exclusion of liability................................................................................... 5

1.5 Copyright notice........................................................................................ 5

1.6 Waste disposal.......................................................................................... 6

2 Safety Notes ................................... ... .... .......................................... .................. 7

2.1 Preliminary information ............................................................................. 7

2.2 General ..................................................................................................... 7

2.3 Target group ................................. ... ... ... .......................................... ......... 8

2.4 Designated use......................................................................................... 8

2.5 Transport................................................................................................... 9

2.6 Installation / assembly............................ .... ......................................... ......9

2.7 Electrical connection ............................................................................... 10

2.8 Safe disconnection.................................................................................. 10

2.9 Startup / operation .................................................................................. 10

2.10 Operation and serv icing ................................................................... ... .... 11

3 Braking Resistors............................................................................................ 12

3.1 Flat design braking resistors ................................................................... 12

4 RFI Line Filters ................................................................................................ 15

4.1 EMC emissions....................................................................................... 15

4.2 Technical data......................................................................................... 16

4.3 Dimensions ............................................................................................. 17

4.4 Easy startup........................................................... ................................. 18

5 Line Chokes..................................................................................................... 19

5.1 Technical data......................................................................................... 20

5.2 Dimensions ............................................................................................. 21

6 Output Chokes................................ ... .... .......................................... ................ 23

6.1 Technical Data........................................................................................ 24

6.2 Dimensions ............................................................................................. 25

7 Index................................................................................................................. 26

Operating Instructions – MOVITRAC® LTE-B / LTP Accessories

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Important Notes

How to use the operating instructions

1 Important Notes

Operating Instructions

1.1 How to use the operating instructions

The operating instructions are an integral part of the product and contain important
information on operation and service. The operating instructions are written for all
employees who assemble, install, startup, and service this product.

The operating instructions must be accessible and legible. Make sure that persons
responsible for the system and its operation, as well as persons who work independently
on the unit, have read through the operating instructions carefully and understood them.
Consult SEW-EURODRIVE if you have any questions or if you require further informa­tion.

1.2 Structure of the safety notes

The safety notes in these operating instructions are structured as follows:

Symbol SIGNAL WORD

Nature and source of danger.

Possible consequence(s) if the safety notes are disregarded.

• Measure(s) to prevent the danger.

Symbol Signal Word Meaning Consequences if

disregarded

Example:

General hazard

Specific hazard,

e.g. electric shock

DANGER Imminent danger Severe or fatal injuries

WARNING Possible dangerous situation Severe or fatal injuries

CAUTION Possible dangerous situation Minor injuries

NOTICE Possible damage to property Damage to the drive system or its environ-

ment

TIP Useful information or tip.

Simplifies the handling of the
drive system.

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Operating Instructions – MOVITRAC® LTE-B / LTP Accessories

Right to claim under limited warranty

Phone: [phone] - Fax: [phone] - Web: www.clrwtr.com - Email: [e-mail]

Unless the information in the operating instructions is adhered to, it will be impossible to
ensure:

• Trouble-free operation

• Fulfilment of any rights to claim under guarantee

Consequently, read the operating instructions before you start working with the
product!

1.3 Right to claim under limited warranty

Adhering to the operating instructions is a prerequisite for fault-free operation and the
fulfillment of any right to claim under warranty. Read the operating instructions before
you start working with the unit.

Make sure that the operating instructions are available to persons responsible for the
system and its operation as well as to persons who work independently on the unit. You
must also ensure that the documentation is legible.

Important Notes

1

1.4 Exclusion of liability

You must comply with the information contained in these operating instructions to
ensure safe operation of the MOVITRAC
acteristics and performance requirements. SEW-EURODRIVE does not assume liability
for injury to persons or damage to equipment or property resulting from non-observance
of these operating instructions. In such cases, any liability for defects is excluded.

1.5 Copyright notice

© 2008 – SEW-EURODRIVE. All rights reserved.

Any reproduction, modification, distribution or unintended use, in whole or in part, is
prohibited.

®

LT and to achieve the specified product char-

Operating Instructions – MOVITRAC® LTE-B / LTP Accessories

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Phone: [phone] - Fax: [phone] - Web: www.clrwtr.com - Email: [e-mail]

1.6 Waste disposal

Important Notes

Waste disposal

Please dispose of the following parts in accordance with the current regulations:

• Electronics scrap (printed-circuit boards)

• Plastic (housing)

• Sheet metal

• Copper

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Operating Instructions – MOVITRAC® LTE-B / LTP Accessories

2 Safety Notes

Phone: [phone] - Fax: [phone] - Web: www.clrwtr.com - Email: [e-mail]

The following basic safety notes must be read carefully to prevent injury to persons and
damage to property. The operator must ensure that the basic safety notes are read and
observed. Make sure that persons responsible for the plant and its operation, as well as
persons who work independently on the unit, have read through the operating instruc­tions carefully and understood them.

If you are unclear about any of the information in this documentation, or if you require
further information, please contact SEW-EURODRIVE.

2.1 Preliminary information

The following safety notes predominantly refer to the use of frequency inverters and their
accessories. Additionally, when using drives with motors or gearmotors, observe the
corresponding safety notes in the respective operating instructions.

Please also observe the supplementary safety notes in the individual sections of this
document.

Safety Notes

Preliminary information

2

2.2 General

DANGER

During operation, frequency inverters and their accessories can have live, bare parts
according to their degree of protection.

Severe or fatal injuries.

• All work related to transportation, storage, setup/mounting, connection, startup,
maintenance and repair may only be carried out by qualified personnel, in strict
observation of:

– The relevant detailed operating instructions
– The warning and safety signs on the motor/gearmotor and electronic compo-

nents

– All other project planning documents, operating instructions and wiring

diagrams related to the drive
– The specific regulations and requirements for the system
– The national/regional regulations governing safety and the prevention of

accidents

• Never install damaged products.

• Immediately report any damages to the shipping company.

Removing covers without authorization, improper use as well as incorrect installation or
operation may result in severe injuries to persons or damage to property.

Operating Instructions – MOVITRAC® LTE-B / LTP Accessories

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2.3 Target group

Safety Notes

Target group

Any mechanical work may only be performed by adequately qualified personnel. Quali­fied personnel in this context are persons who are familiar with the setup, mechanical
installation, trouble shooting and maintenance for this product. Further, they are quali­fied as follows:

• Training in mechanical engineering, e.g. as a mechanic or mechatronics technician
(final examinations must have been passed).

• They are familiar with these operating instructions.

Any electronic work may only be performed by adequately qualified electricians. Quali­fied electricians in this context are persons who are familiar with the electronic installa­tion, startup, trouble shooting and maintenance for this product. Further, they are qual­ified as follows:

• Training in electrical engineering, e.g. as an electrician or mechatronics technician
(final examinations must have been passed).

• They are familiar with these operating instructions.

All work in further areas of transportation, storage, operation and waste disposal may be
carried out only by persons who are trained appropriately.

2.4 Designated use

Frequency inverters and their accessories are components for controlling asynchronous
AC motors. Frequency inverters are components intended for installation in electrical
systems or machines. Never connect capacitive loads. Operation with capacitive loads
results in over voltages and may destroy the unit.

The following standards apply, if the frequency inverters are marketed in the EU/EFTA:

• In case of installation in machines, startup of the drive inverters (meaning the start of
proper use) is prohibited until it is determined that the machine meets the require­ments stipulated in the EC Directive 98/37/EC (machine directive); observe
EN 60204.

• Startup (i.e. the start of designated use) is only permitted under observance of the
EMC (2004/108/EC) directive.

• The frequency inverters comply with the requirements of the Low Voltage Directive
2006/95/EC. The harmonized standards of the EN 61800-5-1/DIN VDE T105 series
in connection with EN 60439-1/VDE 0660 part 500 and EN 60146/VDE 0558 are
applied to these frequency inverters.

Observe the technical data and the connection requirements specified on the nameplate
and the operating instructions.

2.4.1 Safety functions

Frequency inverters from SEW-EURODRIVE must not perform any safety functions un­less the inverters are subordinate to other safety systems.

Use higher-level safety systems to ensure protection of equipment and personnel.

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Operating Instructions – MOVITRAC® LTE-B / LTP Accessories