Schneider Electric PDPM150G6F, PDPM150L6F, PDPM175G6H Operation
Power Distribution Unit
150/175 kVA
Operation
PDPM150G6F, PDPM150L6F, PDPM175G6H
12/2020
www.schneider-electric.com
Legal Information
The Schneider Electric brand and any trademarks of Schneider Electric SE and its subsidiaries referred to in this guide are the property of Schneider Electric SE or its subsidiaries. All other brands may be trademarks of their respective owners.
This guide and its content are protected under applicable copyright laws and furnished for informational use only. No part of this guide may be reproduced or transmitted in any form or by any means (electronic, mechanical, photocopying, recording, or otherwise), for any purpose, without the prior written permission of Schneider Electric.
Schneider Electric does not grant any right or license for commercial use of the guide or its content, except for a non-exclusive and personal license to consult it on an "as is" basis. Schneider Electric products and equipment should be installed, operated, serviced, and maintained only by qualified personnel.
As standards, specifications, and designs change from time to time, information contained in this guide may be subject to change without notice.
To the extent permitted by applicable law, no responsibility or liability is assumed by Schneider Electric and its subsidiaries for any errors or omissions in the informational content of this material or consequences arising out of or resulting from the use of the information contained herein.
150/175 kVA
Table of Contents |
|
Important Safety Instructions — SAVE THESE |
|
INSTRUCTIONS......................................................................................... |
7 |
Safety Precautions ..................................................................................... |
8 |
Commissioning.......................................................................................... |
10 |
Pre-Start Checklists.................................................................................. |
10 |
Initial Inspection Checklist ................................................................... |
10 |
Electrical Inspection Checklist.............................................................. |
10 |
User Interface Inspection Checklist ...................................................... |
10 |
Final Inspection Checklist.................................................................... |
10 |
Start-up Inspection Checklist ..................................................................... |
11 |
Operation ................................................................................................... |
13 |
Display Interface....................................................................................... |
13 |
Navigate the Display Interface ............................................................. |
13 |
Top Dynamic Display........................................................................... |
14 |
Main Menu Screen.............................................................................. |
14 |
Menu Tree.......................................................................................... |
15 |
Password Protection ........................................................................... |
15 |
Modules Submenu.................................................................................... |
16 |
View Module Status Information........................................................... |
16 |
View Power Distribution Module Information ......................................... |
17 |
View Circuit Status Information ............................................................ |
18 |
View or Reset Module Energy Usage ................................................... |
19 |
Configure Individual Load Name, Location, and Alarm |
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Thresholds ......................................................................................... |
20 |
Enable/Disable Alarm Thresholds for Individual Loads........................... |
20 |
Enable/Disable Module Breaker-Position Alarms................................... |
21 |
Reset Module Alarm Settings to Default................................................ |
21 |
Mass Configuration of Alarms .............................................................. |
22 |
Reset Module Cable Settings to Their Default Values ............................ |
23 |
Subfeeds Submenu .................................................................................. |
24 |
View General Subfeed Information....................................................... |
24 |
View Subfeed Operational Status and Configure Name/Location............ |
25 |
Configure Warning and Critical Alarm Thresholds for Subfeeds .............. |
26 |
Enable or Disable Alarm Thresholds and Alarms for Subfeed |
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Breakers ............................................................................................ |
27 |
Reset Subfeed Energy Usage.............................................................. |
28 |
Totals Submenu ....................................................................................... |
29 |
View Total Load Status........................................................................ |
29 |
Total Output Current by Phase ............................................................. |
29 |
View or Reset Total Energy Usage by Phase......................................... |
30 |
View Voltage and Frequency ............................................................... |
30 |
View Distribution Panel Settings........................................................... |
30 |
Configure Critical and Warning Alarm Thresholds for Total Output |
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Current .............................................................................................. |
31 |
Configure Critical and Warning Alarm Thresholds for Total Output |
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Voltage .............................................................................................. |
32 |
Configure the Nominal Frequency Range to Affect Alarm |
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Conditions.......................................................................................... |
32 |
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150/175 kVA
Environment Submenu ............................................................................. |
33 |
View the Status or Configure Input Contact Settings .............................. |
33 |
Configure Output Relay Settings .......................................................... |
34 |
Configure the Alarm Relay Map ........................................................... |
35 |
View and Configure the Subfeed Menu................................................. |
36 |
Alarms Submenu...................................................................................... |
37 |
View Alarms ....................................................................................... |
37 |
Log Submenu........................................................................................... |
39 |
View or Clear Log Items ...................................................................... |
39 |
Admin Submenu....................................................................................... |
40 |
Configure the Network Address Settings............................................... |
40 |
Upgrade Metering Board Firmware....................................................... |
40 |
Change the Password......................................................................... |
41 |
Change Display Interface Settings ....................................................... |
41 |
Change the Date and Time on the Display Interface .............................. |
42 |
Configure Device ID Settings ............................................................... |
42 |
View System Component Information................................................... |
42 |
Set the Configuration to Factory Defaults.............................................. |
43 |
Help Submenu ......................................................................................... |
43 |
Use the Help Feature .......................................................................... |
43 |
Modbus Configuration.............................................................................. |
44 |
Configure Modbus Through the Display Interface........................................ |
44 |
Modbus TCP Configuration.................................................................. |
44 |
Modbus Serial Configuration................................................................ |
44 |
Modbus Cable Connection ........................................................................ |
45 |
Network Management Configuration ..................................................... |
46 |
Overview ................................................................................................. |
46 |
Initial Setup ........................................................................................ |
46 |
Device IP Configuration Wizard............................................................ |
46 |
Supported Web Browsers.................................................................... |
47 |
Network Management Features ........................................................... |
47 |
Log On .................................................................................................... |
47 |
URL Address Formats......................................................................... |
47 |
Security ................................................................................................... |
48 |
Access Priority for Logging On............................................................. |
48 |
User Accounts .................................................................................... |
48 |
Watchdog Features .................................................................................. |
48 |
Network Interface Watchdog Mechanism.............................................. |
48 |
Resetting the Network Timer................................................................ |
48 |
Recover from a Lost Password .................................................................. |
49 |
Maintenance.............................................................................................. |
50 |
Parts Replacement ................................................................................... |
50 |
Determine if you Need a Replacement Part........................................... |
50 |
Return Parts....................................................................................... |
50 |
Power Distribution Modules....................................................................... |
51 |
Component Identification..................................................................... |
51 |
Module Circuit Breaker Operation ........................................................ |
52 |
Install a Power Distribution Module....................................................... |
53 |
Remove a Power Distribution Module................................................... |
59 |
Troubleshooting ........................................................................................ |
60 |
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990-4599F |
150/175 kVA
LEDs on Power Distribution Modules ......................................................... |
60 |
Status and Alarm Messages...................................................................... |
60 |
990-4599F |
5 |
Important Safety Instructions — SAVE THESE |
|
INSTRUCTIONS |
150/175 kVA |
Important Safety Instructions — SAVE THESE
INSTRUCTIONS
Read these instructions carefully and look at the equipment to become familiar with it before trying to install, operate, service or maintain it. The following safety messages may appear throughout this manual or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure.
The addition of this symbol to a “Danger” or “Warning” safety message indicates that an electrical hazard exists which will result in personal injury if the instructions are not followed.
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages with this symbol to avoid possible injury or death.
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.
Failure to follow these instructions will result in death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
Failure to follow these instructions can result in injury or equipment damage.
NOTICE
NOTICE is used to address practices not related to physical injury. The safety alert symbol shall not be used with this type of safety message.
Failure to follow these instructions can result in equipment damage.
Please Note
Electrical equipment should only be installed, operated, serviced, and maintained by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material.
A qualified person is one who has skills and knowledge related to the construction, installation, and operation of electrical equipment and has received safety training to recognize and avoid the hazards involved.
990-4599F |
7 |
|
Important Safety Instructions — SAVE THESE |
150/175 kVA |
INSTRUCTIONS |
Safety Precautions
This manual contains important instructions that must be followed during installation, operation, and maintenance of the PDU. For safety reasons, only trained users are allowed to operate the display interface and replace the Power Distribution Modules (PDMs).
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Electrical equipment must be installed, operated, serviced, and maintained only by qualified personnel.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
To remove a Power Distribution Module:
•Turn off all power supplying the equipment and perform appropriate lockout/ tagout procedures before installing or removing the Power Distribution Module.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
•The PDU must be installed in accordance with the National Electrical Code or the Canadian Electrical Code and all applicable local codes
•Service access areas are locked with a Red Key. The Red Keys must remain under the control of qualified service personnel.
•Wear appropriate personal protection equipment (PPE) when performing maintenance on this PDU.
Failure to follow these instructions will result in death or serious injury.
WARNING
UNEXPECTED BEHAVIOR OF APPLICATION
Only trained users should operate the display and replace the Power
Distribution Modules.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
CAUTION
UNPROTECTED OUTPUTS
Apply circuit protection to all outputs.
Failure to follow these instructions can result in injury or equipment damage.
Regulatory Agency Approval
This equipment has been tested and found to comply with the limits for a class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can
8 |
990-4599F |
Important Safety Instructions — SAVE THESE |
|
INSTRUCTIONS |
150/175 kVA |
radiate radio frequency energy and, if not installed and used in accordance with the installation guide, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference, in which case the user will be required to correct the interference at his own expense.
990-4599F |
9 |
150/175 kVA |
Commissioning |
Commissioning
Pre-Start Checklists
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
•Procedures in this section should only be performed by qualified personnel.
•Equipment must be properly de-energized and locked-out prior to performing service.
Failure to follow these instructions will result in death or serious injury.
After installation, verify that all components are working properly and that the equipment is ready to begin operation.
Initial Inspection Checklist
Ensure the:
•Installation procedure is complete according to the installation manual.
•Equipment shows no signs of damage.
•Clearance around the equipment is in accordance with local and national codes and regulations as well as the installation manual.
•Equipment is leveled and joined to the adjacent racks as specified in the installation manual.
Electrical Inspection Checklist
Ensure the:
•Incoming voltages match the phase and voltage listing on the nameplate.
•Electrical wiring complies with local and national codes and regulations.
•Equipment is properly grounded.
•All field electrical connections are tight.
•Circuit breakers are correct.
User Interface Inspection Checklist
Ensure the:
•The building management system is connected correctly.
•The network port is connected correctly and an IP address has been assigned to the equipment.
Final Inspection Checklist
Ensure the:
•System is clean and free from debris.
•Packaging materials are disposed off properly.
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990-4599F |
Commissioning |
150/175 kVA |
Start-up Inspection Checklist
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
•Procedures in this section should only be performed by qualified personnel.
•Wear appropriate personal protective equipment (PPE) when checking hazardous voltages.
Failure to follow these instructions will result in death or serious injury.
•Verify that the PDU is in Total Power OFF mode.
◦The following circuit breakers are all set to OFF.
–UIB - Unit Input Breaker
–MOB - Main Output Breaker
–UOB1 - Unit Output Breaker 1
–UOB2 - Unit Output Breaker 2
◦All modules are OFF.
•Power up the PDU:
◦Make sure the circuit breaker for the Fan tray is set to ON.
◦Set the following circuit breakers to ON.
–UIB - Unit Input Breaker
–MOB - Main Output Breaker
◦If your system uses subfeeds, set the following circuit breakers to ON.
–UOB1 - Unit Output Breaker 1
–UOB2 - Unit Output Breaker 2
◦Set all modules that will be used to ON.
•Verify that the display interface is working properly.
•Verify through the display interface that the PDU sees the correct number of power modules.
•Using a phase rotation meter, verify phase rotation.
•Resolve any unexpected alarms.
•Configure the date and time through the display interface.
•Review the Event Log. Check for abnormalities in the log. Resolve any abnormalities in the log. Clear the Event Log when you are finished.
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150/175 kVA Commissioning
Circuit Breaker Identification
FRONT REAR
<![if ! IE]><![endif]>pdx0928a
INTERNAL PANELS REMOVED FOR CLARITY
Item |
Description |
1 |
UIB - Unit Input Breaker |
2 |
MOB - Main Output Breaker |
3 |
Fan Tray Circuit Breaker |
4 |
Module Circuit Breaker |
5 |
UOB1 - Unit Output Breaker 1 |
6 |
UOB2 - Unit Output Breaker 2 |
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Operation |
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Operation
Display Interface
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Green = no alarms are present. |
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Check Log LED |
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Green = a new event has been added to the |
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log. |
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Warning LED |
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Yellow = there are one or more active |
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warning alarms in the system. |
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Critical LED |
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Red = there are one or more active critical |
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alarms in the system. |
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LCD Screen |
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Displays alarms, status data, instructional |
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help, and configuration items. |
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UP and DOWN keys |
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Used to scroll through menu items. |
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ENTER |
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Press to display new screens, open menu |
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items, and finalize selections. |
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? - HELP |
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Press to open content-sensitive help. |
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ESC |
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Press to return to the previous screen. |
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Navigate the Display Interface
1.Selector arrow. Press the UP or DOWN arrow key 4 to move the selector arrow to a menu option or setting. Press the ENTER key to view the selected screen or modify the setting.
2.Continue arrows. Indicate that additional screens are available on a menu or status screen. Press the UP or DOWN arrow key to view the additional items.
3.Input arrows. Input arrows next to a selected setting indicate that the setting can be modified by pressing the UP or DOWN arrow key. Press the ENTER key to save the change or the ESC key to cancel.
4.Press the UP or DOWN arrow key to:
a.navigate the selector arrow through the menu prompts
b.change the target item
c.edit a text string. Press the UP or DOWN arrow key to change the character in the text string.
Press ENTER to confirm and advance to the next character.
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Operation |
Top Dynamic Display
When the system is running, the display interface will automatically scroll through a series of screens showing general information about the PDU and any active alarms on the system.
You can press the UP or DOWN arrow keys to manually scroll through these screens.
Press ENTER at any time to go to the main menu screen.
If the display interface is inactive for the duration of a user-configured time-out setting, it will return to the top dynamic display.
Overview Screens (No active alarms)
No Active Alarms
System Date/Time: 28-May-2012 10:37:01
Out |
Amps |
kW |
kVA |
L1: |
0.0 |
0.00 |
00.0 |
L2: |
0.0 |
0.00 |
00.0 |
L3: |
0.0 |
0.00 |
00.0 |
Output Voltage
L1: 00V L1-2: 0V
L2: 00V L2-3: 0V
L3: 00V L3-1: 0V
Overview Screen Alarm Shown
Active Alarms: 1 of 15 Communication Lost With Metering Board [1.6]
Main Menu Screen
The main menu screen is the top-level screen on the display interface. The main menu contains eight submenus that allow you to monitor and configure specific aspects of the system.
Modules |
Alarms |
Subfeeds |
Log |
Totals |
Admin |
Environment |
Help |
NOTE: Pressing the UP arrow key when the first item in the main menu is selected will result in the cursor moving to the last item on the screen, and vice versa.
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Menu Tree
Main Menu
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Modules |
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Subfeeds |
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Totals |
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Environment |
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Module View |
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Status & Config |
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Total Load Status |
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Input Contacts |
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Load/Energy Meter |
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Factory |
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Total Load by Phase |
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Output Relays |
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Circuit Config |
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Total Energy Usage |
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Alarm Relay Map |
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Output Alarms Cfg |
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Volt-Meter |
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Alarms |
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Log |
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Admin |
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Help |
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All Active Alarms |
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New Logged Items |
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Network Setup |
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Active by Severity |
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Entire Log |
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Local Interface |
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Active by Type |
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Clear Log |
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Date/Time |
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Device ID |
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Manufacturer Data |
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Factory Defaults |
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Firmware Upgrade |
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Password Protection
<![endif]>pdx0501a
Certain screens can be configured to require a predefined password in order to allow the user access to those screens. Pressing the ENTER key after selecting a protected screen will result in the user being prompted for the password.
Passwords are case sensitive and can be up to eight characters in length. Use the UP or DOWN arrow keys to scroll to different letters in the alphabet. Upper case characters are shown first and then lower case characters. Press the ENTER key to make a character selection. After you make your selection, the cursor will automatically move to the location of the next character. At the end of the string, select the underline (“_”) character and press ENTER.
Your system administrator may configure some screens to be passwordprotected. The input password will expire after a period of inactivity also configured by the administrator.
Enter password: |
Incorrect |
Password: |
Press any |
key to |
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***** |
Try again... |
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990-4599F |
15 |
150/175 kVA |
Operation |
Modules Submenu
View Module Status Information
1.From the main menu screen, select Modules > Module View
2.Press ENTER at the Module number. Scroll through the module list to the specific module and press ENTER.
3.To view more information about the module, select Circuit Details and press ENTER.
Module:↕00 of 00
Status: Critical
→Circuit Details About This Module
4.For 3-cable modules, select the relevant cable and press ENTER.
Module 00: |
Cable 0: |
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>Cable 1: |
Normal |
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→>Cable |
2: |
Critical |
>Cable |
3: |
Normal |
5.Scroll through the three status screens to view power level, amperage, and alarm status of the selected module. Note the warning alarm on L2 in the example below. An alarm status of High! Low! Min! or Max! indicates a reading above or below the threshold level.
Module 00, |
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Cable 0: |
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Name |
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(Name) |
Critical |
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Circuit |
↓ |
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Power: 00.0 kW |
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Mod 00, |
Breakers: |
↑ |
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L1: |
Closed |
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L2: |
Open |
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↓ |
L3: |
Closed |
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Mod 00, |
Cable 0: |
↑ |
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L1: |
0.0A |
0.0% |
High! |
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L2: |
0.0A |
0.0% |
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L3: |
Closed |
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16 |
990-4599F |
Operation |
150/175 kVA |
View Power Distribution Module Information
1.From the main menu screen, select Modules > Module View and press ENTER.
2.Press ENTER at the Module number. Scroll through the module list to the specific module and press ENTER.
3.Select About This Module and press ENTER.
Module:↕00 of 00
Status: Normal
Circuit Details
→About This Module
4.The selected module is shown in this submenu.
Module: 00
Module Mfg Info a
Cable Details b
Breaker Ratings c
Select to view either: a. Module Mfg Info
Module 00 Info:
Model: xxxxxxxxxx
S/N: xxxxxxxxxxxx
Mfg Date: dd/mm/yyyy
b. Cable Details
Mod 00, Cable: 0 of 0
Length: 0.0ft (0.0m)
Connector: IEC309-3W
Voltages 400V
c. Breaker Ratings
Mod 00, Cable: ↕0 of 0
Breaker Ratings:
L1:0.0A L2:0.0A L3:0.0A
990-4599F |
17 |
150/175 kVA |
Operation |
View Circuit Status Information
The Load/Energy screens are used for status information on a circuit level and the data is grouped by output cable. Scroll through the list to the specific circuit. The circuit names are stated for identification.
1.From the main menu screen, select Modules > Load/Energy Meter
2.Select from the Circuit Loading submenu:
Circuit Loading
→Current & Power a Percent Loading b Energy Usage kWh c
a.Current & Power
Mod 00 Cable: 0 of 0
Circuit Name
L1:0A L2:0A L3:0A
Total Power: 0.00kW
b. Percent Loading
Mod 00, Cable: 0 of 0
L1: 0.0A 0.0%
L2: 0.0A 0.0%
L3: 0.0A 0.0%
c. Energy Usage (kWh)
Mod 00 Cable: 0 of 0
Circuit Name
Energy: 0000000.0 kWh
Reset: mm/dd/yyyy
18 |
990-4599F |
Operation 150/175 kVA
View or Reset Module Energy Usage
1. |
From the main menu screen, select Modules > Load/Energy Meter > |
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Energy Usage (kWh) |
. |
2. |
Press ENTER at the Module number. Scroll through the module list to the |
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specific module and press ENTER. |
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3. |
To reset energy usage, select Reset and press ENTER. |
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Mod 00 Cable: 0 of 0
Circuit (Name)
Energy: 0000000.0 kWh
→Reset: mm/dd/yyyy
4.Select the scope of the reset: only the selected cable or module, or all modules in the PDU.
Select kWh to Reset:
→Mod: 00 Cable: 0 All of Module 00 All System Modules
5.Select YES, Reset kWh Now to authorize the reset, or NO. ABORT to abort.
Confirm kWh Reset < type of reset > NO. ABORT
→YES, Reset kWh Now
6.The screen confirms that the reset has been completed. Press any key to continue.
kWh Reset Complete
Press any key ...
990-4599F |
19 |
150/175 kVA |
Operation |
Configure Individual Load Name, Location, and Alarm Thresholds
1. From the main menu screen, select Modules > Circuit Config > Individual Load Cfg .
2. Scroll to the desired module and cable and press ENTER.
Mod: 00 Cable: 0 of 0
<Circuit Name >
→Name/Location a Alarm Configuration b
a.Move the selector arrow to Name/Location and press ENTER. Specify the name and location.
→M 00 Cable: 0 of 0
Circuit Name
Location
Zone 0. Row 0. Rack 0
b.Select Alarm Configuration and press ENTER.
From the next screen, select Warning Thresholds or Critical Thresholds Press ENTER. Scroll to the desired High and Low threshold. Enabled or Disabled the Alarm for each. Press ENTER.
M 00 Cable: 0 of 0
Alarms: Enabled
→Alarm Thresholds Reset to Defaults
M 00 Cable: 0 of 0
→Warning Thresholds Critical Thresholds Position Alarms
M 00 Cable: 0 of 0
Warning Thresholds
→High: 000% (00.0A) Alarm: Enabled
Enable/Disable Alarm Thresholds for Individual Loads
1.From the main menu screen, select Modules > Circuit Config > Individual
Load Cfg > Module # > Alarm Configuration > Alarm Thresholds
2.Select Alarms and press ENTER. The input arrow will be activated and you can use the UP or DOWN arrow key to select Enabled or Disabled Press ENTER when finished to save the setting.
M 00 Cable: 0 of 0
→Alarms:↕Enabled/Disabled Alarm Thresholds
Reset to Defaults
20 |
990-4599F |
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