Rockwell Automation 1766-L32xxx Installation Instructions

Installation Instructions
MicroLogix 1400 Programmable Controllers
Catalog Number(s) 1766-L32AWA, 1766-L32AWAA, 1766-L32BWA, 1766-L32BWAA, 1766-L32BXB, 1766-L32BXBA
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Installation Instructions
MicroLogix 1400 Programmable Controllers
Catalog Number(s) 1766-L32AWA, 1766-L32AWAA, 1766-L32BWA, 1766-L32BWAA, 1766-L32BXB, 1766-L32BXBA
Topic Page
Important User Information 4
Additional Resources 7
Overview 8
Controller Description 9
Hazardous Location Considerations 11
Mount the Controller 13
Connect 1762 I/O Expansion Modules 18
Wire the Controller 19
Specifications 28
4 MicroLogix 1400 Programmable Controllers

Important User Information

Solid state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (Publication SGI-1.1 available from your local Rockwell Automation sales office or online at
http://literature.rockwellautomation.com
equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable. In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment. The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams. No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual. Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited. Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
) describes some important differences between solid state
WARNING
IMPORTANT
ATTENTION
SHOCK HAZARD
BURN HAZARD
Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.
Identifies information that is critical for successful application and understanding of the product.
Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard and recognize the consequences.
Labels may be on or inside the equipment (for example, drive or motor) to alert people that dangerous voltage may be present.
Labels may be on or inside the equipment (for example, drive or motor) to alert people that surfaces may reach dangerous temperatures.
Publication 1766-IN001C-EN-P - October 2009
Environment and Enclosure
MicroLogix 1400 Programmable Controllers 5
ATTENTION
This equipment is intended for use in a Pollution Degree 2 industrial environment, in overvoltage Category II applications (as defined in IEC publication 60664-1), at altitudes up to 2000 meters (6562 ft) without derating.
This equipment is considered Group 1, Class A industrial equipment according to IEC/CISPR Publication 11. Without appropriate precautions, there may be potential difficulties ensuring electromagnetic compatibility in other environments due to conducted as well as radiated disturbance.
This equipment is supplied as open-type equipment. It must be mounted within an enclosure that is suitably designed for those specific environmental conditions that will be present and appropriately designed to prevent personal injury resulting from accessibility to live parts. The enclosure must have suitable flame-retardant properties to prevent or minimize the spread of flame, complying with a flame spread rating of 5VA, V2, V1, V0 (or equivalent) if non-metallic. The interior of the enclosure must be accessible only by the use of a tool. Subsequent sections of this publication may contain additional information regarding specific enclosure type ratings that are required to comply with certain product safety certifications.
Preventing Electrostatic Discharge
ATTENTION
This equipment is sensitive to electrostatic discharge, which can cause internal damage and affect normal operation. Follow these guidelines when you handle this equipment:
Touch a grounded object to discharge potential static.
Wear an approved grounding wriststrap.
Do not touch connectors or pins on component boards.
Do not touch circuit components inside the equipment.
Use a static-safe workstation, if available.
Store the equipment in appropriate static-safe packaging when not in use.
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6 MicroLogix 1400 Programmable Controllers

North American Hazardous Location Approval

The following modules are North American Hazardous Location approved: 1766-L32AWA, 1766-L32AWAA, 1766-L32BWA, 1766-L32BWAA, 1766-L32BXB, 1766-L32BXBA
The following information applies when operating this equipment in hazardous locations:
Products marked "CL I, DIV 2, GP A, B, C, D" are suitable for use in Class I Division 2 Groups A, B, C, D, Hazardous Locations and nonhazardous locations only. Each product is supplied with markings on the rating nameplate indicating the hazardous location temperature code. When combining products within a system, the most adverse temperature code (lowest "T" number) may be used to help determine the overall temperature code of the system. Combinations of equipment in your system are subject to investigation by the local Authority Having Jurisdiction at the time of installation.
WARNING
EXPLOSION HAZARD
•Do not disconnect while the circuit is live or unless the area is known to be free of ignitible concentrations.
•Do not disconnect connections to this equipment unless power has been removed or the area is known to be nonhazardous. Secure any external connections that mate to this equipment by using screws, sliding latches, threaded connectors, or other means provided with this product.
• Substitution of components may impair suitability for Class I, Division 2.
• Do not remove or replace lamps, fuses or plug-in modules (as applicable) unless power has been disconnected or the area is known to be free of ignitible concentrations of flammable gases or vapors.
Informations sur l’utilisation de cet équipement en environnements dangereux:
Les produits marqués "CL I, DIV 2, GP A, B, C, D" ne conviennent qu’à une utilisation en environnements de Classe I Division 2 Groupes A, B, C, D dangereux et non dangereux. Chaque produit est livré avec des marquages sur sa plaque d’identification qui indiquent le code de température pour les environnements dangereux. Lorsque plusieurs produits sont combinés dans un système, le code de température le plus défavorable (code de température le plus faible) peut être utilisé pour déterminer le code de température global du système. Les combinaisons d’équipements dans le système sont sujettes à inspection par les autorités locales qualifiées au moment de l’installation.
AVERTISSEMENT
RISQUE D’EXPLOSION
•Couper le courant ou s’assurer que l’environnement est classé non dangereux avant de débrancher l'équipement.
•Couper le courant ou s'assurer que l’environnement est classé non dangereux avant de débrancher les connecteurs. Fixer tous les connecteurs externes reliés à cet équipement à l'aide de vis, loquets coulissants, connecteurs filetés ou autres moyens fournis avec ce produit.
•La substitution de composants peut rendre cet équipement inadapté à une utilisation en environnement de Classe I, Division 2.
•S’assurer que l’environnement est classé non dangereux avant de changer les piles.
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MicroLogix 1400 Programmable Controllers 7

Additional Resources

Resource Description
MicroLogix 1400 Programmable Controllers User Manual 1766-UM001
MicroLogix 1400 Instruction Set Reference Manual 1766-RM001
Installation Instructions 1762-INxxx Information on installing and using 1762 expansion I/O
Industrial Automation Wiring and Grounding Guidelines 1770-4.1
If you would like a manual, you can:
download a free electronic version from the internet:
http://literature.rockwellautomation.com
purchase a printed manual by contacting your local Allen-Bradley distributor or Rockwell Automation representative
A more detailed description of how to install and use your MicroLogix 1400 programmable controller and expansion I/O system.
A reference manual that contains data and function files, instruction set, and troubleshooting information for MicroLogix 1400.
modules.
More information on proper wiring and grounding techniques.
Publication 1766-IN001C-EN-P - October 2009
8 MicroLogix 1400 Programmable Controllers

Overview

MicroLogix 1400 controllers are suitable for use in an industrial environment when installed in accordance with these instructions. Specifically, this equipment is intended for use in clean,
dry environments (Pollution degree 2
Category II
(2)
(IEC 60664-1)
(3)
an isolating transformer.
Install your controller using these installation instructions.
Debris strip
(1)
) and with circuits not exceeding Over Voltage
. AC powered products must be connected to the secondary of
44513
ATTENTION
Do not remove the protective debris strip until after the controller and all other equipment in the panel near the controller are mounted and wiring is complete. Once wiring is complete, remove protective debris strip. Failure to remove strip before operating can cause overheating.
ATTENTION
Electrostatic discharge can damage semiconductor devices inside the controller. Do not touch the connector pins or other sensitive areas.
(1)
Pollution Degree 2 is an environment where, normally, only non-conductive pollution occurs except that occasionally a temporary conductivity caused by condensation shall be expected.
(2)
Over Voltage Category II is the load level section of the electrical distribution system. At this level transient voltages are controlled and do not exceed the impulse voltage capability of the product's insulation.
(3)
Pollution Degree 2 and Over Voltage Category II are International Electrotechnical commissions (IEC) designations.
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MicroLogix 1400 Programmable Controllers 9

Controller Description

1
256 7
1
44514
Left side view Top view
Description
1 Comm port 2 - 9-pin D-Shell RS-232C connector
2 Memory module (refer to MicroLogix 1400 Memory Module Installation Instructions, publication
1766-IN010
for instructions on installing the memory module).
3 User 24V (for 1766-L32BWA and 1766-L32BWAA only)
4 Input terminal block
5 LCD Display Keypad (ESC, OK, Up, Down, Left, Right)
6 Battery compartment
7 1762 expansion bus connector
8 Battery connector
9 Output terminal block
10 LCD Display
11 Indicator LED panel
12 Comm port 1 - RJ45 connector
13 Comm port 0 - 8-pin mini DIN RS-232C/RS-485 connector
43
ESC
OK
9101113 12
44515
8
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10 MicroLogix 1400 Programmable Controllers
Controller Input and Output Description
Catalog Number
1766-L32BWA
Description
Input Power
User Power
24V DC
100/240V AC
1766-L32AWA
None
1766-L32BXB 24 V DC
1766-L32BWAA
24V DC
100/240V AC
1766-L32AWAA
None
1766-L32BXBA 24V DC
(1)
Isolated RS-232/RS-485 combo port. Same as ML1100 Comm 0
(2)
Non-isolated RS-232. Standard D-sub connector
Embedded Discrete I/O
12 Fast 24V DC Inputs 8 Normal 24V DC Inputs 12 Relay Outputs
20 120V AC Inputs 12 Relay Outputs
12 Fast 24V DC Inputs 8 Normal 24V DC Inputs 6 Relay Outputs 3 Fast DC Outputs 3 Normal DC Outputs
12 Fast 24V DC Inputs 8 Normal 24V DC Inputs 12 Relay Outputs
20 120V AC Inputs 12 Relay Outputs
12 Fast 24V DC Inputs 8 Normal 24V DC Inputs 6 Relay Outputs 3 Fast DC Outputs 3 Normal DC Outputs
Embedded Analog I/O
None
4 Voltage Inputs 2 Voltage Outputs
Comm. Ports
1 RS232/RS485 1 Ethernet/IP
(2)
1 RS232
(1)
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MicroLogix 1400 Programmable Controllers 11
Hazardous Location Considerations
This equipment is suitable for use in Class I, Division 2, Groups A, B, C, D or non-hazardous locations only. The following WARNING statement applies to use in hazardous locations.
WARNING
EXPLOSION HAZARD
Substitution of components may impair suitability for Class I, Division 2.
Do not replace components or disconnect equipment unless power has been switched
off.
Do not connect or disconnect components unless power has been switched off.
This product must be installed in an enclosure. All cables connected to the product
must remain in the enclosure or be protected by conduit or other means.
All wiring must comply with N.E.C. article 501-10(b) and/or in accordance with Section 18-1J2 of the Canadian Electrical Code, and in accordance with the authority having jurisdiction.
Use only the following communication cables in Class I, Division 2 hazardous locations.
Environment Classification Communication Cables
Class I, Division 2 Hazardous Environment 1761-CBL-AC00 Series C or later
1761-CBL-AM00 Series C or later
1761-CBL-AP00 Series C or later
1761-CBL-PM02 Series C or later
1761-CBL-HM02 Series C or later
2707-NC9 Series C or later
1763-NC01 Series A or later
1747-CP3 Series
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12 MicroLogix 1400 Programmable Controllers
Environnements dangereux
Cet équipement est conçu pour une utilisation en environnements dangereux de Classe I, Division 2, Groupes A, B, C, D ou non dangereux. La mise en garde suivante s’applique à utilisation en environnements dangereux.
WARNING
DANGER D’EXPLOSION
La substitution de composants peut rendre cet équipement impropre à une utilisation en environnement de Classe I, Division 2.
Ne pas remplacer de composants ou déconnecter l’équipement sans s’être assuré que l’alimentation est coupée.
Ne pas connecter ou déconnecter des composants sans s’être assuré que l’alimentation est coupée.
Ce produit doit être installé dans une armoire. Tous les câbles connectés à l’appareil doivent rester dans l’armoire ou être protégés par une goulotte ou tout autre moyen.
L’ensemble du câblage doit être conforme à la réglementation en vigueur dans les pays où l’appareil est installé.
Utilisez uniquement les câbles de communication suivants dans les environnements dangereux de Classe I, Division 2.
Classification des environnements Câbles de communication
Environnement dangereux de Classe I, Division 2 1761-CBL-AC00 série C ou ultérieure
1761-CBL-AM00 série C ou ultérieure
1761-CBL-AP00 série C ou ultérieure
1761-CBL-PM02 série C ou ultérieure
1761-CBL-HM02 série C ou ultérieure
2707-NC9 série C ou ultérieure
1763-NC01 série A ou ultérieure
série 1747-CP3
ATTENTION
UNSUPPORTED CONNECTION
Do not connect the Comm0 port on the MicroLogix 1400 controller to another MicroLogix family controller such as MicroLogix 1000, MicroLogix 1200, or MicroLogix 1500 using a 1761-CBL-AM00 (8-pin mini-DIN to 8-pin mini-DIN) cable or equivalent. This type of connection will cause damage to the RS-232/485 communication port (Channel 0) of the MicroLogix 1400 and/or the controller itself. Communication pins used for RS-485 communications are alternately used for 24V power on the other MicroLogix controllers.
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MicroLogix 1400 Programmable Controllers 13

Mount the Controller

General Considerations
Most applications require installation in an industrial enclosure to reduce the effects of electrical interference and environmental exposure. Locate your controller as far as possible from power lines, load lines, and other sources of electrical noise such as hard-contact switches, relays, and ac motor drives. For more information on proper grounding guidelines, see the Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1
ATTENTION
Mount the controller horizontally only. Vertical mounting is not supported due to thermal considerations.
.
ATTENTION
WARNING
WARNING
Be careful of metal chips when drilling mounting holes for your controller or other equipment within the enclosure or panel. Drilled fragments that fall into the controller could cause damage. Do not drill holes above a mounted controller if the protective debris strips have been removed.
Do not place the MicroLogix 1400 Programmable Controller in direct sunlight. Prolonged exposure to direct sunlight could degrade the LCD display.
The local programming terminal port is intended for temporary use only and must not be connected or disconnected unless the area is assured to be nonhazardous.
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14 MicroLogix 1400 Programmable Controllers
Mounting Dimensions
C
A
B
44516
1766-L32BWA, 1766-L32AWA, 1766-L32BXB, 1766-L32BWAA, 1766-L32AWAA, 1766-L32BXBA
Dimension Height
A 90 mm (3.5 in.)
B 180 mm (7.087 in.)
C 87 mm (3.43 in.)
Controller Spacing
The controller mounts horizontally, with the expansion I/O extending to the right of the controller. Allow 50 mm (2 in.) of space on all but the right side for adequate ventilation, as shown below.
Top
ESC
Side
OK
Publication 1766-IN001C-EN-P - October 2009
Bottom
44517
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