Pioneer PD-F1007 Service Manual

0 (0)

ORDER NO.

RRV2001

FILE-TYPE CD PLAYER

PD-F1007

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

Type

Model

Power Requirement

Remarks

 

PD-F1007

 

 

 

 

 

 

 

KU

 

AC120V

 

 

 

 

 

CONTENTS

1. SAFETY INFORMATION ....................................

2

7. GENERAL INFORMATION ..............................

44

2. EXPLODED VIEWS AND PARTS LIST .............

3

7.1 PARTS .......................................................

44

3. SCHEMATIC DIAGRAM ...................................

10

7.1.1 IC .......................................................

44

4. PCB CONNECTION DIAGRAM .......................

22

7.1.2 DISPLAY ...........................................

47

5. PCB PARTS LIST .............................................

30

7.2 DIAGNOSIS ................................................

48

6. ADJUSTMENT ..................................................

34

7.2.1 DISASSEMBLY .................................

48

 

 

7.2.2 ERROR CCHECK DISPLAY .............

51

 

 

7.2.3 EXPLANATION OF DISC

 

 

 

DETECTION ......................................

52

 

 

7.3 BLOCK DIAGRAM ......................................

54

 

 

8. PANEL FACILITIES AND SPECIFICATIONS

 

 

 

.......................................................

55

PIONEER ELECTRONIC CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.

PIONEER ELECTRONIC (EUROPE) N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium

PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 501 Orchard Road, #10-00 Wheelock Place, Singapore 238880

PIONEER ELECTRONIC CORPORATION 1998

T–DZE AUG. 1998 Printed in Japan

PD-F1007

1. SAFETY INFORMATION

This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual.

Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.

WARNING

This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to

cause cancer, birth defects or other reproductive harm.

Health & Safety Code Section 25249.6 – Proposition 65

NOTICE

(FOR CANADIAN MODEL ONLY)

Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts must be of identical designation.

REMARQUE

(POUR MODÈLE CANADIEN SEULEMENT)

Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pièces de remplacement doivent avoir la même désignation.

(FOR USA MODEL ONLY)

1. SAFETY PRECAUTIONS

The following check should be performed for the continued protection of the customer and service technician.

LEAKAGE CURRENT CHECK

Measure leakage current to a known earth ground (water pipe, conduit, etc.) by connecting a leakage current tester such as Simpson Model 229 - 2 or equivalent between the earth ground and all exposed metal parts of the appliance (input/output terminals, screwheads, metal overlays, control shaft, etc.). Plug the AC line cord of the appliance directly into a 120V AC 60 Hz outlet and turn the AC power switch on. Any current measured must not exceed 0.5 mA.

 

Reading should

 

not be above

 

Leakage 0.5 mA

Device

current

tester

under

 

test

 

 

Test all exposed

 

metal surfaces

Also test with plug reversed

(Using AC adapter plug as required)

Earth ground

AC Leakage Test

ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER.

2. PRODUCT SAFETY NOTICE

Many electrical and mechanical parts in the appliance have special safety related characteristics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for voltage, wattage , etc. Replacement parts which have these special safety characteristics are identified in this Service Manual.

Electrical components having such features are identified by marking with a on the schematics and on the parts list in this Service Manual.

The use of a substitute replacement component which does not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire, or other hazards.

Product Safety is continuously under review and new instructions are issued from time to time. For the latest information, always consult the current PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Service Manual may be obtained at a nominal charge from PIONEER.

2

PD-F1007

2. EXPLODED VIEWS AND PARTS LIST

NOTES :

Parts marked by “ NSP ” are generally unavailable because they are not in our Master Spare Parts List.

 

The

mark found on some component parts indicates the importance of the safety factor of the part.

 

Therefore, when replacing, be sure to use parts of identical designation.

 

Screw adjacent to mark on the product are used for disassembly.

2.1 PACKING

7

9

5

 

8

11

2

10

4

12

6

1

PACKING PARTS LIST

Mark

No.

 

Description

Part No.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

Styrol Protector F

PHA1325

 

 

2

 

Styrol Protector R

PHA1326

 

 

3

 

Packing Case

PHG2316

 

 

4

 

Packing Sheet

RHC1023

 

 

5

 

Polyethylene Bag

Z21–038

 

 

 

(0.03 × 230 × 340)

 

 

 

 

 

6

 

Operating Instructions (English)

PRB1271

 

 

7

 

Remote Control Unit

PWW1139

 

 

 

 

(CD-PD094)

3

 

 

8

 

Battery Cover

 

 

 

AZA7204

NSP

9

 

Dry Cell Batteries (R6P, AA)

VEM–013

 

 

10

 

Control Cable (L=1 m)

PDE1247

 

 

11

 

Audio Cable (L=1 m)

PDE1248

NSP

12

 

Warranty Card

ARY7023

3

PD-F1007

8

2.2 EXTERIOR (1/2)

19

20

 

2

22

 

 

21

14

(1/2)

6

6

F

 

18

 

 

 

 

 

 

3

 

 

 

C

D

15

 

 

 

E

Refer to " 2.3 EXTERIOR (2/2)".

 

 

 

G

 

 

 

 

 

H

 

 

 

 

 

 

 

22

 

 

 

 

 

A

I

 

 

 

I

 

 

 

2

C D

E

 

 

 

 

 

 

 

 

 

 

F G

 

 

20

 

23

H

 

 

 

20

 

 

 

 

 

 

 

 

 

 

20

17

 

 

 

 

 

 

 

11 (1/2)

 

 

 

6

 

 

 

20

 

 

 

20

 

 

 

 

 

 

 

 

4

 

12

 

 

 

11 (2/2)

Hood Base Assy

20

16

A

 

10

 

20

20

10

 

B

20

 

20

20

 

Refer to " 2.5 FRONT PANEL

20

ASSY SECTION".

 

21

22

13

B

1

22

5

20

20

14

(2/2)

20

20

9

7

23

4

PD-F1007

No. 14: Center Pole

Hood Base Assy Section

 

 

Cut

14 (2/2)

 

 

 

33

 

Cut

26

 

 

 

 

28

14 (1/2)

30

 

2

31

 

 

 

2

No. 11: Trans Cover

29

 

33

 

 

 

11(1/2)

 

27

 

11(2/2)

1

Cut

 

24

 

25

 

 

 

32

EXTERIOR (1/2) PARTS LIST

Mark

No.

 

Description

 

Part No.

 

 

 

 

 

 

 

 

 

1

 

MAIN BOARD ASSY

 

PWZ3822

 

 

 

 

 

 

2

 

POWER BOARD ASSY

 

PWZ3852

NSP

3

 

LED BOARD ASSY

 

PWZ3867

 

 

4

 

Strain Relief

 

CM–22C

 

 

5

 

AC Power Cord

 

VDG1057

 

 

6

 

Screw C

 

PBA1106

NSP

7

 

Under Base

 

PNA2421

 

 

8

 

Bonnet Case

 

PYY1255

 

 

9

 

Rear Base

 

PNA2424

 

 

10

 

Insulator

 

PNW2766

 

 

11

 

Trans Cover

 

PNW2802

 

 

12

 

Joint

 

PNW2805

 

 

13

 

Cord Clamper

 

RNH–184

 

 

14

 

Center Pole

 

PNW2792

 

 

15

 

CR Lens

 

PNW2816

 

 

16

 

POWER Button

 

PAC1884

 

 

17

 

Hood

 

PNW2793

 

 

18

 

65 Label

 

ORW1069

 

 

19

 

Caution Label

 

PRW1517

 

 

20

 

Screw

 

BBZ30P080FZK

 

 

21

 

Screw

 

FBT40P080FZK

 

 

22

 

Screw

 

IBZ30P080FMC

 

 

23

 

Binder

 

ZCA–SKB90BK

 

 

2

 

Ha Narl PN955R (for service)

 

GEM1016

Mark

 

No.

 

Description

 

Part No.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Hood Base Assy Section

 

 

 

 

 

NSP

24

 

DOOR MOTOR BOARD ASSY

 

PWZ3863

NSP

25

 

DOOR SW BOARD ASSY

 

PWZ3865

 

 

26

 

Belt

 

PEB1300

 

 

27

 

Motor Pulley

 

PNW1634

 

 

28

 

Gear

 

PNW2641

 

 

29

 

Hood Base

 

PNW2791

 

 

30

 

Gear M1

 

PNW2800

 

 

31

 

Gear Pulley

 

VNL1662

 

 

32

 

Slider Motor

 

VXM1033

 

 

33

 

Screw

 

IPZ20P080FMC

 

 

 

1

 

Froil 397 (for service)

 

GYA1001

 

 

 

2

 

Ha Narl PN955R (for service)

 

GEM1016

5

PD-F1007

2.3 EXTERIOR (2/2)

11

44

44

45

52

1

7

52

52

 

 

6

50

32

41

50

38

39

52

53

52

52

B

40

44 33

44

46

 

 

 

 

44

 

44

51

A

 

Refer to " 2.4 FLOAT BASE

 

ASSY SECTION".

 

 

9

 

 

 

 

 

10

 

 

 

 

21

 

 

 

 

52

35

 

31

 

8

 

 

 

 

 

 

 

 

36

 

 

52

 

 

 

 

 

 

 

 

 

2

 

 

 

 

 

43

20

 

 

 

 

 

 

 

 

5

 

 

 

 

 

 

19

 

 

15

 

32

 

 

 

 

42

C

32

 

 

 

1

2

 

52

 

32

 

 

1

B

 

 

 

 

 

 

1

 

A

 

 

 

 

 

 

32

 

 

1

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

C

 

32

37

28

 

 

 

 

1

 

 

 

 

 

1

 

 

 

 

 

47

 

 

 

1

 

 

 

 

32

 

34

 

 

30

6

52

27

23

25

12

24

26

2 [ Apply the Guide R (No. 27) also at the same position.]

14

22

Note) Tightening Torque: 2 kg·cm

b

 

51

 

 

17

29

 

9

 

 

10

b

49

 

 

 

16

13

4

a

 

 

 

 

48

 

 

a

 

 

1

18

 

 

31

43

3

PD-F1007

EXTERIOR (2/2) PARTS LIST

Mark

No.

 

Description

 

Part No.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NSP

1

 

SENSOR BOARD ASSY

 

PWZ3781

NSP

2

 

SELECT BOARD ASSY

 

PWZ3785

NSP

3

 

LOADING BOARD ASSY

 

PWZ3788

NSP

4

 

LOADING SW BOARD ASSY

 

PWZ3790

NSP

5

 

RADIATE BOARD ASSY

 

PWZ3791

NSP

6

 

RECEIVE BOARD ASSY

 

PWZ3792

 

 

7

 

VOLUME BOARD ASSY

 

PWZ3866

 

 

8

 

Clamp Spring

 

ABH7107

 

 

9

 

Loading Belt

 

AEB7029

 

 

10

 

Gear Pulley B

 

ANW7062

 

 

11

 

Roller B

 

ANW7075

 

 

12

 

Arm Spring

 

PBH1225

 

 

13

 

D Arm Spring

 

PBH1226

 

 

14

 

Sheet

 

PED1028

 

 

15

 

Clamper

 

PNW2743

 

 

16

 

Gear 1

 

PNW2819

 

 

17

 

Gear 2

 

PNW2820

 

 

18

 

Gear Holder

 

PNW2822

 

 

19

 

Slider Cam

 

PNW2823

 

 

20

 

Clamp Support

 

PNW2826

 

 

21

 

Clamp Holder

 

PNW2827

 

 

22

 

Drive Arm

 

PNW2829

 

 

23

 

Link

 

PNW2830

NSP

24

 

L Slider

 

PNW2831

NSP

25

 

L Arm

 

PNW2832

 

 

26

 

Guide L

 

PNW2833

 

 

27

 

Guide R

 

PNW2834

 

 

28

 

Link L

 

PNW2844

 

 

29

 

Drive Cam

 

PNW2873

 

 

30

 

Lock Plate

 

PNA2438

 

 

31

 

Motor Pulley

 

PNW1634

 

 

32

 

Roller

 

PNW2647

 

 

33

 

Disc Rack

 

PNW2790

 

 

34

 

Rack Base

 

PNW2835

 

 

35

 

ST Gear 0.6

 

PNW2836

 

 

36

 

ST Gear 1.0

 

PNW2837

 

 

37

 

Disc Divider

 

PNW2838

 

 

38

 

Guide Support L

 

PNW2839

 

 

39

 

Guide Support R

 

PNW2840

 

 

40

 

Disc Guard

 

PNW2841

 

 

41

 

Sensor Stay

 

PNW2842

 

 

42

 

Guide Roller

 

PNW2843

 

 

43

 

Slider Motor

 

VXM1033

 

 

44

 

Rack Label

 

PAM1770

 

 

45

 

S Label

 

PAM1771

 

 

46

 

+1 Label

 

PRW1507

 

 

47

 

Screw

 

BBZ30P080FZK

 

 

48

 

Screw

 

BMZ26P040FZK

 

 

49

 

Screw

 

BPZ26P060FMC

 

 

50

 

Screw

 

BPZ30P100FCU

 

 

51

 

Screw

 

IPZ20P080FMC

 

 

52

 

Screw

 

PPZ30P080FMC

 

 

53

 

Arm Assy

 

PXA1615

 

 

1

 

Froil 397 (for service)

 

GYA1001

 

 

2

 

Ha Narl PN955R (for service)

 

GEM1016

7

PD-F1007

2.4 FLOAT BASE ASSY SECTION

30

26

28

33

27

29

32

29

31

5

10

 

 

 

24

17

 

 

 

19

 

 

25

 

16

 

 

15

 

 

3

 

 

 

 

 

 

14

2

 

 

 

18

 

 

 

20

 

 

4

23

 

 

21

12

 

 

22

 

 

 

 

 

 

1

6

 

8

 

 

 

9

7

 

 

 

11

FLOAT BASE ASSY SECTION PARTS LIST

Mark

No.

 

Description

 

Part No.

 

 

 

 

 

 

 

 

 

1

 

Gear 1

 

PNW2052

 

 

 

 

 

 

2

 

Gear 2

 

PNW2053

 

 

3

 

Gear 3

 

PNW2054

 

 

4

 

Carriage Base

 

PNW2699

 

 

5

 

Pickup Assy - S

 

PEA1335

 

 

6

 

D.C. Motor Assy (SPINDLE)

 

PEA1235

 

 

7

 

Carriage DC Motor Assy

 

PEA1246

 

 

8

 

Pinion Gear

 

PNW2055

 

 

9

 

Carriage DC Motor/0.3W

 

PXM1027

 

 

10

 

Disc Table Assy

 

PEA1314

 

 

11

 

Mechanism Board Assy

 

PWX1192

 

 

12

 

Guide Bar

 

PLA1094

 

 

13

 

…………

 

 

 

 

14

 

Screw

 

JFZ17P025FZK

 

 

15

 

Screw

 

JFZ20P040FMC

 

 

16

 

Washer

 

WT12D032D025

 

 

17

 

Clamp Magnet

 

PMF1014

 

 

18

 

Yoke M

 

PNB1312

NSP

19

 

Disc Table

 

PNW2410

NSP

20

 

Float Angle

 

ANB7020

 

 

21

 

Gear Stopper

 

PNB1303

 

 

22

 

Screw

 

BPZ20P060FMC

 

 

23

 

Screw

 

BPZ26P100FMC

 

 

24

 

PU Rack Spring

 

ABH7077

 

 

25

 

Rack Holder

 

PNW2056

 

 

26

 

Float Base

 

PNW2828

 

 

27

 

Screw

 

ABA7009

 

 

28

 

Float Spring

 

ABH7049

 

 

29

 

Float Rubber

 

AEB7028

 

 

30

 

16P F·F·C/30V

 

PDD1185

NSP

31

 

Servo Mechanism Assy GM

 

PXA1591

 

 

32

 

Connector Assy (4P)

 

RDE1043

 

 

33

 

Sheet

 

PED1028

¦ How to Install the Disc Table

1 Use nipper or other tool to cut the three sections marked A in figure 1. Then remove the spacer

2While supporting the spindle motor shaft with the stopper, put spacer on top of the yoke M, and stick the disc table on top (takes about 9kg pressure). Detach the spacer.

1

 

2

(Pressure of about 9 kg)

 

 

 

 

Spacer

Spacer

Disc Table

 

 

 

 

 

6.9mm

 

Yoke M

 

A

Spacer Setting

0.9mm

Position

±0.05mm

A

Carriage Base

1.2mm

Spindle Motor

Float Base

Stopper

8

PD-F1007

2.5 FRONT PANEL ASSY SECTION

4

1

14

 

 

19

19

5

19

16

19

9

15

 

17

19

 

 

 

 

 

 

13

2

 

 

 

 

 

 

 

 

 

 

 

 

6

 

 

10

 

 

 

 

 

 

 

 

 

 

3

 

 

 

12

 

18

 

 

 

 

 

 

 

 

 

 

7

 

 

 

 

 

11

 

 

 

 

 

 

8

 

 

 

 

FRONT PANEL ASSY SECTION PARTS LIST

 

 

 

Mark

No.

Description

Part No.

Mark No.

Description

Part No.

 

1

DISPLAY BOARD ASSY

PWZ3839

11

Enter Spring

PBH1228

NSP

2

FUNCTION BOARD ASY

PWZ3847

12

Jog Sheet

PEC1042

NSP

3

HEADPHONE BOARD ASSY

PWZ3860

13

FC Cover

PNM1323

 

4

16P F·F·C/30V

PDD1189

14

PCB Cover

PNM1324

 

5

MODE Button

PAC1880

15

LED Lens

PNW2019

 

6

PLAY Button

PAC1881

16

Operation Panel

PNW2794

 

7

Jog Dial

PAC1882

17

Sensor Lens

PNW2804

 

8

ENTER Button

PAC1883

18

Rotary Knob

RAC1903

 

9

Name Plate

PAM1776

19

Screw

PPZ30P100FMC

 

10

Display Window

PAM1782

 

 

 

9

 

1

 

2

 

3

 

4

 

 

 

 

 

 

PD-F1007

3. SCHEMATIC DIAGRAM

Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST".

A

 

 

 

 

 

 

 

 

Large size

 

 

 

A-a

 

 

A-b

 

 

 

 

 

 

 

SCH diagram

 

 

 

A-c

 

A-d

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A-a A-b

Guide page

B

Detailed page

A-a A-b

3.1MECHANISM BOARD, DOOR MOTOR BOARD, DOOR SW BOARD, LED BOARD and PICKUP ASSEMBLIES

SERVO MECHANISM ASSY (PXA1591)

SPINDLE

MOTOR

ASSY

PEA1235

SIGNAL ROUTE

CARRIADGE

(F)

: FOCUS SERVO LOOP

MOTOR

 

(T)

: TRACKING SERVO LOOP

ASSY

 

(C)

: CARRIAGE SERVO LOOP

(S)

: SPINDLE DRIVE

PEA1246

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C

DOOR SW

B

DOOR MOTOR

 

 

 

BOARD ASSY

 

BOARD ASSY

 

 

 

 

 

 

 

(PWZ3865)

 

(PWZ3863)

C

K

CN205

DOOR MOTOR

VXM1033

D LED BOARD ASSY (PWZ3867)

K

CN208

D

K

CN207

A MECHANISM BOARD ASSY (PWX1192)

PICKUP ASSY (PEA1335)

K

CN202

(T)

(T)

(F)

(F)

10

 

1

 

2

 

3

 

4

 

 

 

 

 

 

 

 

 

 

 

 

1

 

2

 

3

 

4

 

 

 

 

 

 

PD-F1007

3.2LOADING SW, LOADING BOARD, SENSOR BOARD, RECIEVE BOARD, RADIATE BOARD and SELECT BOARD ASSEMBLIES

A

F LOADINGBOARD

ASSY (PWZ3788)

E LOADING SW ASSY (PWZ3790)

REAF SW

VSK1011

G SENSOR BOARD

 

ASSY

 

(PWZ3781)

1.5k

 

100k

100k

 

150

D20PDY0310E

J605

 

K

 

 

 

CN203

 

 

LOADING MOTOR

 

B

VXM1033

 

 

 

P

VOLUME BOARD ASSY

 

 

 

(PWZ3866)

H

RECIEVE

22k

 

 

 

 

BOARD

VR601

 

ASSY

 

 

 

CN605

CN604

 

(PWZ3792)

 

 

52147–0310 ×2 J604

 

 

D20PDY0315E

I RADIATEBOARD

ASSY (PWZ3791)

C

K

CN204

SELECT MOTOR

VXM1033

J SELECTBOARD

ASSY (PWZ3785)

D

11

 

1

 

2

 

3

 

4

 

 

 

 

 

 

 

 

 

 

 

Pioneer PD-F1007 Service Manual

 

1

 

2

 

3

 

4

 

 

 

 

 

 

PD-F1007

3.3 MAIN BOARD ASSY

K-a

CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE,

REPLACE ONLY WITH SAME TYPE NO. ICP-N10, MFD BY

ROHM CO., FOR IC35 AND IC36.

A

 

 

 

 

 

 

 

 

 

 

 

MAIN

 

 

 

2 23

 

 

 

 

 

K BOARD

 

 

 

 

 

 

 

 

 

 

3

4

 

 

 

 

 

ASSY

 

 

 

 

 

 

 

(PWZ3822)

1.8V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

-0.7V

 

(S)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(S)

 

 

 

 

 

 

 

 

 

 

1.8V

(S)

 

33

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7

 

 

 

 

 

 

 

 

5

 

 

 

 

 

 

 

 

 

 

 

1.6V

 

 

 

 

 

 

 

 

 

 

(F)

53

 

 

 

A

 

 

(F)

 

 

 

 

 

 

 

0V

 

 

 

 

 

 

CN610

 

 

 

1.6V

 

 

 

 

 

 

 

 

6

 

 

 

 

 

 

 

 

 

 

1.6V

 

 

 

 

 

 

 

 

 

 

(T)

 

 

 

 

 

 

 

(T)

 

 

 

 

 

 

 

 

 

0V

 

 

 

 

 

 

B

 

 

 

1.6V

 

 

 

 

 

 

 

 

 

 

18

 

 

 

 

 

(F)

 

 

 

 

 

 

ASSY

 

(F)

8

 

 

19

16

 

 

 

(F)

1.7V

 

 

 

 

 

(F)

 

 

 

 

 

 

PICUPto

 

 

0.2V

 

 

 

 

 

 

 

 

 

 

(C)

 

(T)

(T)

(F) (F) (F) (F)

 

 

(T)

 

1.7V

 

 

 

 

 

 

 

(T)

 

 

 

0V

 

 

 

 

 

 

0V

 

(L)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(L)

 

(L)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0V

 

 

 

 

 

 

 

 

 

 

(SEL)

 

 

 

 

 

 

 

 

 

(SEL)

 

 

 

 

 

F

 

(SEL)

 

(F)

 

 

 

 

 

J651

 

 

 

 

 

 

 

 

 

 

 

 

 

 

23

 

 

 

SIGNAL ROUTE

 

 

 

 

 

 

 

C

 

: AUDIO SIGNAL

 

 

 

 

 

 

 

 

: EFM SIGNAL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(F)

: FOCUS SERVO LOOP

 

 

 

(T)

 

 

 

 

 

 

 

 

 

 

 

 

 

(T)

: TRACKING SERVO LOOP

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(C)

: CARRIAGE SERVO LOOP

 

 

 

0V

 

 

 

 

 

 

 

 

 

 

 

 

(S)

: SPINDLE DRIVE

 

0V

 

(D)

 

 

 

 

 

 

 

(C)

 

 

 

 

(L)

: LOADING DRIVE

 

(D)

 

(D)

 

 

 

 

(D)

 

 

 

 

 

 

 

: DOOR DRIVE

 

 

 

 

 

 

 

 

(SEL)

 

 

 

 

 

 

 

 

: SELECT DRIVE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0V

 

2SD2144S

 

 

J

J601

 

B

 

D

J631

 

 

 

 

D

 

 

J1601

 

12

O J11

L J701

 

 

 

1

 

2

 

3

 

4

 

 

 

 

 

 

 

 

 

 

 

 

5

 

6

 

7

 

8

 

 

 

 

 

 

PD-F1007

 

 

K-b

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IC301(CXD2529Q) :PLAY MODE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PIN No.

1

2

3 - 4

7

8

9

10

11

12

13

14

16

17

23

24

25

 

 

Voltage(V)

5

0

0

4.7

1.2-1.3 1.2-1.4

4.4

5

4.7

4.7

0.05

5

4.7

5

5

0

A

 

PIN No.

26

27

38

39

40

41

42

43

44

45

46

47

48

50-55

56

57

 

Voltage(V)

5

2.6-2.7

2.5

3.1

2.5

0

3.1

5

2.5

0.9

2.5

2.5

5

2.5

0

5

 

 

PIN No.

61

71

75

78

79

82

83

84-86

87

88

89-90 91-92 93-95

96

97

100

 

 

Voltage(V)

5

2.5

0

0

5

0

5

2.5

0

5

2.5

0

2.5

5

0

5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

N

10

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

J501

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

D

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

13

5

6

 

 

 

 

 

 

 

 

7

 

 

 

 

 

 

 

8

 

 

14

 

 

 

 

1

a-K

 

 

 

 

 

 

 

 

 

2

3

4

D

 

C

 

B

 

A

 

 

 

CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE,

REPLACE ONLY WITH SAME TYPE NO. ICP-N10, MFD BY

ROHM CO., FOR IC35 AND IC36.

 

 

MAIN

 

 

2 23

 

 

 

K BOARD

 

 

 

 

 

 

3

4

 

 

 

 

ASSY

 

 

 

 

 

(PWZ3822)

1.8V

 

 

 

 

 

 

 

 

 

 

 

 

 

-0.7V

 

(S)

 

 

 

 

 

(S)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1.8V

(S)

 

33

 

 

 

 

 

 

 

 

 

 

 

7

 

 

 

 

 

 

5

 

 

 

 

 

 

 

 

1.6V

 

 

 

 

 

 

 

 

(F)

53

 

 

 

 

 

(F)

 

 

 

 

 

 

 

 

 

 

A

 

 

0V

 

 

 

 

 

 

 

 

 

 

 

CN610

 

 

1.6V

 

 

 

 

 

 

6

 

 

 

 

 

 

 

 

1.6V

 

 

 

 

 

 

 

 

(T)

 

 

 

 

 

 

(T)

 

 

 

 

 

 

 

0V

 

 

 

 

 

 

 

1.6V

 

 

 

 

 

(F)

 

 

 

18

 

 

 

 

 

 

 

 

 

ASSY

(F)

 

 

 

 

 

 

(F)

8

1.7V

 

19

16

 

(F)

0.2V

 

 

to PICUP

 

 

 

 

 

 

 

 

 

(C)

 

 

 

(T)

 

1.7V

 

 

(T) (T)

(F) (F) (F) (F)

 

 

 

 

 

 

 

 

(T)

 

 

0V

 

 

 

 

0V

 

(L)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(L)

 

(L)

 

 

 

 

 

 

 

 

 

 

 

 

 

0V

 

 

 

 

 

 

 

 

(SEL)

 

 

 

 

 

 

 

(SEL)

 

 

 

 

F

(SEL)

 

(F)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

J651

 

 

 

 

 

1 F1007-PD

K-a K-b

2

3

4

F

J651

5

SIGNAL ROUTE

: AUDIO SIGNAL : EFM SIGNAL

 

(F)

: FOCUS SERVO LOOP

 

 

 

 

(T)

 

: TRACKING SERVO LOOP

 

 

 

 

(C)

: CARRIAGE SERVO LOOP

 

 

 

 

(S)

: SPINDLE DRIVE

 

 

 

 

(L)

: LOADING DRIVE

 

(D)

 

: DOOR DRIVE

 

(SEL)

 

: SELECT DRIVE

 

 

 

6

J

J601

 

 

B

7

J631

D

J1601

a-K

8

15

(SEL)

(SEL)

(SEL)

(F)

 

23

(T)

0V

0V

(D)

(C)

(D)

(D)

 

0V

2SD2144S

O J11

L J701

 

5

6

7

K-a K-b

8 F1007-PD

 

D

 

C

 

B

 

A

 

 

 

 

 

 

 

 

16

 

 

 

 

1

b-K

 

 

 

 

 

 

 

 

 

2

D

 

C

 

B

 

A

 

 

 

IC301(CXD2529Q) :PLAY MODE

 

PIN No.

1

2

3 - 4

7

8

9

10

11

12

13

14

16

17

23

24

25

 

Voltage(V)

5

0

0

4.7

1.2-1.3 1.2-1.4

4.4

5

4.7

4.7

0.05

5

4.7

5

5

0

 

PIN No.

26

27

38

39

40

41

42

43

44

45

46

47

48

50-55

56

57

 

Voltage(V)

5

2.6-2.7

2.5

3.1

2.5

0

3.1

5

2.5

0.9

2.5

2.5

5

2.5

0

5

 

PIN No.

61

71

75

78

79

82

83

84-86

87

88

89-90 91-92 93-95

96

97

100

 

Voltage(V)

5

2.5

0

0

5

0

5

2.5

0

5

2.5

0

2.5

5

0

5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

N

J501

10

1 F1007-PD

K-a K-b

2

3

3

4

4

 

5

 

6

 

7

 

8

 

 

 

 

 

 

PD-F1007

K-a K-b

A

 

 

 

 

B

 

 

 

 

C

 

 

 

 

D

 

 

 

K-b

17

 

 

 

 

5

6

7

 

8

PD-F1007

Waveforms

1 50T-JUMP: After switching to the pause mode, press

Note: The encircled numbers denote measuring point in the schematic diagram.

the manual search key.

2 FOCUS-IN: Press the play key without loading a disc.

2

TP1-Pin 1: PLAY MODE (RF)

4' TP1-Pin 2: 50T - JUMP (*1) MODE

6' IC202-Pin 4: 50T - JUMP (*1) MODE

 

500mV/div 500nsec/div

 

(TRER)

 

(TRDR)

 

 

 

200mV/div 1msec/div

 

500mV/div 1msec/div

 

– VC

 

– VC

 

– GND

 

 

 

 

 

2

TP1-Pin 1: TRACK SEARCH MODE

5

IC202-Pin 3: FOCUS-IN (*2) MODE

7

IC203-Pin 3: PLAY MODE (SPDR)

 

(RF)

 

(FODR)

 

1V/div 50msec/div

 

500 mV/div 200 μsec/div

 

1V/div 200msec/div

 

 

 

– VC

 

– GND

 

– GND

 

 

 

 

 

3

TP1-Pin 6: PLAY MODE (FOER)

5

IC202-Pin 3: PLAY MODE (FODR)

7

IC203-Pin 3: TRACK SEARCH MODE

 

100mV/div 10msec/div

 

1V/div 1msec/div

 

(SPDR)

 

 

 

 

 

2V/div 50msec/div

 

– VC

 

– GND

 

– GND

 

 

 

 

4

TP1-Pin 2: PLAY MODE (TRER)

6

IC202-Pin 4: PLAY MODE (TRDR)

8

IC202-Pin 9: PLAY MODE (CADR)

 

200mV/div 1msec/div

 

500mV/div 1msec/div

 

0.2V/div 2sec/div

 

– VC

 

– GND

 

– GND

18

 

 

 

 

 

 

 

 

 

 

PD-F1007

8

IC202-Pin 9: TRACK SEARCH MODE

16

IC301-Pin 54 : PLAY MODE (1kHz)

 

 

 

(CADR)

 

(BCK)

 

 

 

2V/div 200msec/div

 

2V/div 500nsec/div

 

 

 

– GND

 

– GND

 

 

 

 

18

IC301-Pin 50 : PLAY MODE (1kHz)

33

IC301-Pin 27 : PLAY MODE (MDP)

 

 

 

(LRCK)

 

2V/div 2 μsec/div

 

 

 

2V/div 10 μsec/div

 

 

 

 

 

– GND

 

– GND

10

IC301-Pin 86 : PLAY MODE (1kHz)

19

IC301-Pin 52 : PLAY MODE (1kHz)

53 IC301-Pin 38 : PLAY MODE

(LOUT 1)

 

1V/div 200msec/div

 

(PCMD)

 

(PCO)

 

 

2V/div 500nsec/div

 

2V/div 10 μsec/div

 

 

 

 

 

 

 

– GND

 

– GND

 

 

 

 

 

 

– GND

 

 

 

 

 

 

23

TRACK SEARCH MODE

 

 

 

 

 

Upper : TP1-Pin 1 (RF) 1V/div

 

 

 

 

 

Lower : IC151-Pin 23 (C.OUT)

 

 

 

 

 

2V/div 50 μsec/div

 

 

 

 

 

– GND

 

 

 

 

 

– GND

 

 

 

 

 

 

 

19

 

1

 

2

 

3

 

4

 

 

 

 

 

 

PD-F1007

3.4DISPLAY BOARD, FUNCTION BOARD, HEADPHONE BOARD and POWER BOARD ASSEMBLIES

A

 

 

DISPLAY BOARD ASSY

 

 

S701

: MODE

 

 

S702

: CLEAR

 

 

S703

: PROGRAM

 

K CN351

S704

: RANDOM

 

S705 : TIME/CHARA

L

DISPLAY BOARD ASSY

S706

: POWER

S707 : SINGLE LOADER ACCESS

(PWZ3839)

S708 : SINGLE LOADER PLAY

B

C

D

20

 

1

 

2

 

3

 

4

 

 

 

 

 

 

 

 

 

 

 

 

5

 

6

 

7

 

8

 

 

 

 

 

 

PD-F1007

O POWER BOARD ASSY (PWZ3852)

A

K

CN11

LIVE

NEUTRAL

To AC POWER CORD

B

N HEADPHONE BOARD ASSY (PWZ3860)

K

CN401

C

M FUNCTION(PWZ3847) BOARD ASSY

FUNCTION BOARD ASSY

S751–S760 : DIRECT CUSTOM (1–10)

S761 : Track/Manual search (reverse direction)

S762 : Track/Manual search (forward direction)

S763 : TITLE/DISPLAY

S764 : TITLE/SEARCH

S765 : OPEN/CLOSE

S766 : UNLOAD

S767 : Play/Pause

S768 : Stop

S769 : ENTER

S770 : TITLE/INPUT

S771 : Jog dial

D

21

 

5

 

6

 

7

 

8

 

 

 

 

 

 

 

 

 

 

 

 

1

 

2

 

3

 

4

 

 

 

 

 

 

PD-F1007

4. PCB CONNECTION DIAGRAM

A4.1 MECHANISM BOARD, DOOR MOTOR BOARD, DOOR SW BOARD and LED BOARD ASSEMBLIES

SIDE A

NOTE FOR PCB DIAGRAMS:

A MECHANISM BOARD ASSY

 

1.Part numbers in PCB diagrams match those in the schematic diagrams.

2. A comparison between the main parts of PCB and schematic

 

 

CARRIAGE

diagrams is shown below.

 

 

 

 

 

 

MOTOR

 

 

 

 

 

 

 

Symbol in PCB

Symbol in Schematic

Part Name

SPINDLE

INSIDE

M

Diagrams

Diagrams

 

 

 

MOTOR

 

 

 

 

 

 

 

B C E

B

C

E

 

M

 

 

 

 

 

 

 

B C E

 

 

 

 

Transistor

 

 

 

 

 

 

 

 

 

 

(PNP1239-C)

 

 

 

 

 

 

 

 

 

B

C

E

B

C

E

K CN207

B

 

 

 

 

 

Transistor

 

B C E

 

 

 

 

with resistor

 

 

 

 

 

 

 

 

 

D

G

S

D

G

S

B DOOR MOTOR BOARD ASSY

 

 

 

 

 

 

Field effect

 

 

D G S

 

 

 

 

transistor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Resistor array

 

 

 

 

 

 

 

3-terminal

(PNP1451-C)

 

 

 

 

 

 

 

 

 

 

 

 

 

regulator

 

 

3. The parts mounted on this PCB include all necessary parts

K CN205

 

 

C

for several destination.

 

 

 

 

 

C DOOR SW BOARD ASSY

For further information for respective destinations, be sure

 

to check with the schematic diagram.

 

 

 

 

 

4. Viewpoint of PCB diagrams

 

 

 

 

 

 

Capacitor

 

 

 

(PNP1451-C)

Connector

SIDE A

K CN208

P.C.Board

Chip Part

SIDE B

 

 

 

 

D

LED BOARD ASSY

 

 

 

 

D

(PNP1451-C)

22

 

1

 

2

 

3

 

4

 

 

 

 

 

 

 

 

 

 

 

 

1

 

2

 

3

 

4

 

 

 

 

 

 

PD-F1007

4.2 LOADING SW, LOADING BOARD, SENSOR BOARD, RECIEVE BOARD, RADIATE

BOARD, SELECT BOARD and VOLUME BOARD ASSEMBLIES

A

F LOADING BOARD ASSY

 

SIDE A

K

E

LOADING SW ASSY

 

 

CN203

 

 

(PNP1452-B)

(PNP1452-B)

I RADIATE BOARD ASSY

P VOLUME

BOARD ASSY

(PNP1452-B)

G SENSOR BOARD ASSY

H RECIEVE

BOARD ASSY

(PNP1451-C)

(PNP1452-B)

(PNP1452-B)

B

C

J SELECT BOARD ASSY

K

CN204

D

(PNP1452-B)

23

 

1

 

2

 

3

 

4

 

 

 

 

 

 

 

 

 

 

 

 

1

 

2

 

3

 

4

 

 

 

 

 

 

PD-F1007

4.3 MAIN BOARD ASSY

A

K MAIN BOARD ASSY

SIDE A

 

 

 

IC23

 

 

 

 

 

 

 

IC35 IC31

IC202

IC21

 

 

 

IC25

Q351

IC36 IC32

IC201

IC203

IC34

Q391

Q151

 

 

 

 

 

 

VR152

VR153

 

 

 

 

 

 

VR156

 

 

 

 

 

 

 

VR151

 

 

 

 

 

 

 

VR155

 

 

 

 

 

 

 

VR154

 

B

 

 

 

 

 

 

 

O

 

 

 

 

 

 

 

J11

 

 

 

 

 

 

 

C

 

 

 

 

 

 

 

L

 

 

 

 

 

 

 

CN701

 

 

 

 

 

 

 

D

 

 

 

 

 

 

 

 

 

 

A CN610

 

 

24

J J601

 

 

 

 

To PICKUP ASSY

 

 

 

 

 

 

 

1

2

 

 

3

 

 

4

 

5

 

6

 

7

 

8

 

 

 

 

PD-F1007

SIDE A

 

 

 

Q404

 

 

Q151

Q414

Q413

Q424

Q403

Q423

VR153

N HEADPHONE BOARD ASSY

(PNP1451-C)

 

(PNP1450-A)

D J1601

B J631

F J651

 

25

A

B

C

D

 

5

 

6

 

7

 

8

 

 

 

 

 

 

 

 

 

 

 

 

1

 

2

 

3

 

4

 

 

 

 

 

 

PD-F1007

A

K MAIN BOARD ASSY

SIDE B

 

IC406

 

 

 

 

 

IC408

 

 

 

 

Q470

IC407

 

 

 

 

IC405

 

 

 

 

Q471

IC401

Q426

 

 

 

Q451

IC341

Q425 Q405 Q415

IC301

Q152

I

B

C

D

(PNP1450-A)

26

 

1

 

2

 

3

 

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5

 

 

6

7

8

 

 

 

 

 

 

 

 

PD-F1007

 

 

 

 

 

 

 

 

A

 

 

 

 

 

 

 

 

SIDE B

 

 

 

 

 

 

Q382

 

 

 

 

 

 

 

 

Q363

 

 

 

 

 

 

 

 

Q381

IC352

 

IC301

Q152

IC331

IC151

Q406

Q416

Q362

IC351

 

 

 

 

 

 

 

 

 

B

 

 

 

 

 

 

 

 

C

 

 

 

 

 

 

 

 

D

 

 

 

 

 

 

 

 

27

 

 

 

5

 

 

6

7

8

 

1

 

2

 

3

 

4

 

 

 

 

 

 

PD-F1007

4.4 DISPLAY BOARD and FUNCTION BOARD ASSEMBLIES

 

L DISPLAY BOARD ASSY

SIDE A

A

 

K

 

CN351

 

B

 

(PNP1451-C)

 

M FUNCTION BOARD ASSY

 

C

 

D

(PNP1451-C)

28

 

1

 

2

 

3

 

4

 

 

 

 

 

 

 

 

 

 

 

 

1

 

2

 

3

 

4

 

 

 

 

 

 

PD-F1007

4.5 POWER BOARD ASSY

A

O

POWER BOARD ASSY

SIDE A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

K

B

CN11

LIVE

CORD

POWERACTo

NEUTRAL

 

 

C

(PNP1451-C)

 

D

29

 

1

 

2

 

3

 

4

 

 

 

 

 

 

 

 

 

 

 

PD-F1007

5. PCB PARTS LIST

NOTES: Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.

The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation.

When ordering resistors, first convert resistance values into code form as shown in the following examples.

Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5%,

and K=10%).

 

 

 

 

 

 

560

 

56 x 101

 

561

RD1/4PU 5

6

1 J

 

 

47k

 

47 x 103

 

473

RD1/4PU 4

7

3 J

 

 

0.5

 

R50

 

 

RN2H R 5 0 K

 

 

 

1

 

1R0

 

 

RS1P 1 R 0 K

 

 

 

 

 

Ex.2 When there are 3 effective digits (such as in high precision metal film resistors).

 

 

5.62k

 

562 x 101

 

5621

RN1/4PC 5 6 2 1 F

 

 

Mark No. Description Part No.

LIST OF PCB ASSEMBLIES

NSP MOTHER BOARD ASSY

PWM2252

 

 

 

 

MAIN BOARD ASSY

PWZ3822

 

 

 

 

NSP

MECHANISM BOARD ASSY

PWX1572

NSP

 

 

 

SENSOR BOARD ASSY

PWZ3781

 

 

 

NSP

 

 

 

SELECT BOARD ASSY

PWZ3785

 

 

 

NSP

 

 

 

LOADING BOARD ASSY

PWZ3788

 

 

 

NSP

 

 

 

LOADING SW BOARD ASSY

PWZ3790

 

 

 

NSP

 

 

 

RADIATE BOARD ASSY

PWZ3791

 

 

 

NSP

 

 

 

RECIEVE BOARD ASSY

PWZ3792

 

 

 

NSP SUB BOARD ASSY

PWX1576

 

 

 

 

DISPLAY BOARD ASSY

PWZ3839

 

 

 

 

NSP

 

 

 

FUNCTION BOARD ASSY

PWZ3847

 

 

 

 

 

 

 

POWER BOARD ASSY

PWZ3852

 

 

 

 

NSP

 

 

 

HEADPHONE BOARD ASSY

PWZ3860

 

 

 

NSP

 

 

 

DOOR MOTOR BOARD ASSY

PWZ3863

 

 

 

NSP

 

 

 

DOOR SW BOARD ASSY

PWZ3865

 

 

 

 

 

 

 

VOLUME BOARD ASSY

PWZ3866

 

 

 

 

NSP

 

 

 

LED BOARD ASSY

PWZ3867

 

 

 

NSP

SERVO MECHANISM ASSY GM

PXA1591

 

 

 

 

MECHANISM BOARD ASSY

PWX1192

 

 

 

 

MECHANISM BOARD ASSY

SWITCHES AND RELAYS

S610 DSG1016

OTHERS

CN610 MT CONNECTOR 173979-4

SENSOR BOARD ASSY

SEMICONDUCTORS

Q604

2SC1740S

Q601, Q602

DTC124ES

D601, D602

GP1S58V

RESISTORS

All Resistors

RD1/4PU

J

Mark No. Description Part No.

OTHERS

 

CABLE HOLDER

51048-0300

 

CABLE HOLDER

51048-0700

J603

3P JUMPER WIRE

D20PDD0310E

J602

7P JUMPER WIRE

D20PDD0725E

J605

3P JUMPER WIRE

D20PDY0310E

SELECT BOARD ASSY

OTHERS

 

CABLE HOLDER

51048-0700

 

CABLE HOLDER

51048-0900

J601

9P JUMPER WIRE

D20PDY0930G

LOARDING BOARD ASSY

OTHERS

 

CABLE HOLDER

51048-0300

 

CABLE HOLDER

51048-0500

J652

3P JUMPER WIRE

D20PDD0310E

J651

5P JUMPER WIRE

D20PDY0530E

LOARDING SW BOARD ASSY

OTHERS

CABLE HOLDER

51048-0300

REAF SWITCH

VSK1011

RADIATE BOARD ASSY

 

SEMICONDUCTORS

 

D611

GL381J

OTHERS

 

CABLE HOLDER

51048-0300

L.E.D. HOLDER

RNK1795

30

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