Pioneer PCD-003 Service manual

0 (0)

Service

Manual

PORTABLE CD PLAYER

PCD-001

PCD-002

PCD-003

PCD-004

ORDER NO.

RRV1992

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

Type

 

 

Model

 

Power Requirement

Remarks

 

 

 

 

 

PCD-001

PCD-002

PCD-003

PCD-004

 

 

 

 

 

 

 

 

 

 

 

KUCXTL

à

à

 

à

à

AC120V ADAPTOR or BATTERIES(Not included)(1.5VX2)

 

 

 

 

 

 

 

 

 

ZBXTL

à

à

 

à

––

BATTERIES ( Two included)

 

 

 

 

 

 

 

 

 

NVXTL

––

––

 

à

––

AC230V ADAPTOR or BATTERIES (Two included)

 

 

 

 

 

 

 

 

 

NYXTL

––

––

 

à

––

AC230V ADAPTOR or BATTERIES (Two included)

 

 

 

 

 

 

 

 

 

CONTENTS

1. SAFETY INFORMATION ....................................

2

7. GENERAL INFORMATION ..............................

21

2. EXPLODED VIEWS AND PARTS LIST .............

4

7.1 PARTS IC ...................................................

21

3. SCHEMATIC DIAGRAM ...................................

10

7.2 DIAGNOSIS .................................................

28

4. PCB CONNECTION DIAGRAM .......................

16

7.2.1 DISASSEMBLY .......................................

28

5. PCB PARTS LIST .............................................

18

7.3 BLOCK DIAGRAM .......................................

29

6. ADJUSTMENT ..................................................

19

8. PANEL FACILITIES AND SPECIFICATIONS

 

 

 

...................................................................

30

 

 

PIONEER ELECTRONIC CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan

 

PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.

 

PIONEER ELECTRONIC (EUROPE) N.V . Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium

 

PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 501 Orchard Road, #10-00 Wheelock Place, Singapore 238880

 

C PIONEER ELECTRONIC CORPORATION

1998

T – ZZR AUG. 1998 Printed in Japan

PCD-001,PCD-002,PCD-003,PCD-004

1. SAFETY INFORMATION

This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual.

Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.

WARNING

This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to

cause cancer, birth defects or other reproductive harm.

Health & Safety Code Section 25249.6 – Proposition 65

NOTICE

(FOR CANADIAN MODEL ONLY)

Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts must be of identical designation.

REMARQUE

(POUR MODÈLE CANADIEN SEULEMENT)

Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pièces de remplacement doivent avoir la même désignation.

(FOR USA MODEL ONLY)

1. SAFETY PRECAUTIONS

The following check should be performed for the continued protection of the customer and service technician.

LEAKAGE CURRENT CHECK

Measure leakage current to a known earth ground (water pipe, conduit, etc.) by connecting a leakage c u r r e n t t e s t e r s u c h a s S i m p s o n M o d e l 2 2 9 - 2 o r equivalent between the earth ground and all exposed metal parts of the appliance (input/output terminals, screwheads, metal overlays, control shaft, etc.). Plug the AC line cord of the appliance directly into a 120V AC 60 Hz outlet and turn the AC power switch on. Any current measured must not exceed 0.5 mA.

 

 

Reading should

 

Leakage

not be above

 

0.5 mA

 

current

 

 

Device

tester

 

under

 

 

test

 

 

Test all

 

 

exposed metal

 

 

surfaces

 

 

Also test with

 

 

plug reversed

 

 

(Using AC adapter

 

Earth

plug as required)

 

ground

AC Leakage Test

ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER.

2. PRODUCT SAFETY NOTICE

Many electrical and mechanical parts in the appliance have special safety related characteristics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this Service Manual.

Electrical components having such features are identified by marking with a on the schematics and on the parts list in this Service Manual.

The use of a substitute replacement component which does not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire, or other hazards.

Product Safety is continuously under review and new instructions are issued from time to time. For the latest information, always consult the current PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Service Manual may be obtained at a nominal charge from PIONEER.

2

Pioneer PCD-003 Service manual

PCD-001,PCD-002,PCD-003,PCD-004

1.2 SAFETY INFORMATION

IMPORTANT

THIS PIONNER APPARATUS CONTAINS LASER OF CLASS 1.

SERVICING OPERATION OF THE APPARATUS SHOULD BE DONE BY A SPECIALLY INSTRUCTED PERSON.

LASER DIODE CHARACTERISTICS MAXIMUM OUTPUT POWER : 5 mw WAVELENGTH : 780-785 nm

H. P. SOUND LABEL NYXTL type Only

LABEL CHECK

COMPLIES WITH FDA RADIATION PERFORMANCE

STANDARDS,21 CER SUBCHAPTER J.

 

MANUFACTURED

ADT

FDA LABEL KUCXTL type Only FCC/FDA/DOC LABEL

KUCXTL type Only

WARNING LABEL

NYXTL and NVXTL

types

Bottom

BT CAUTION LABEL

Inside

Laser P.U.

SW

SW102 (DOOR Detect SWITCH)

*

BATTERY

CD AMP UNIT

Additional Laser Caution

1.Laser Interlock Mechanism

The position of the switch (SW102) for detecting the loading state is detected by the system microprocessor, and the design prevents laser diode oscillation except when both switch (SW102) is not on CLMP terminal side (CLMP signal is OFF or high level.).

Thus, interlock will no longer function if switch (SW102) is deliberatery shorted (low level).

The interlock also does not function in the test mode .

Laser diode oscillation will continue, if pin 36 of CXA1992A (IC102) on the CD AMP UNIT is connected to GND, or else the terminals of Q107 are shorted to each other(fault condition).

2.When the case is opened, close viewing of the objective lens with the naked eye will cause exposure to a Class 1 laser beam.

Refer to page 19.

3

PCD-001,PCD-002,PCD-003,PCD-004

2. EXPLOLDED VIEWS AND PARTS LIST

NOTES : Ö Parts marked by “ NSP ” are generally unavailable because they are not in our Master Spare Parts List.

ÖThe mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation.

ÖScrew adjacent to °mark on the product are used for disassembly.

2.1PACKING

KUCXTL type

13

12

Only

10

 

 

1

NYXTL, NVXTL

types Only

14

15

NYXTL type

Only

11

5

4

7

6

9

KUCXTL, ZBXTL

types Only

6

2

KUCXTL, ZBXTL

NYXTL, NVXTL

types Only

types Only

 

 

 

10

 

3

 

 

KUCXTL

8

type Only

8

5

2

3

1

7

16

(1) PACKING PARTS LIST

Mark

No.

Description

 

Part No.

Mark

 

No.

Description

 

 

Part No.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9

Information Sheet

See Contrast table(2)

NSP

1

Battery

See Contrast table(2)

 

 

2

Innerphone with remote

PZP1007

NSP

10

Guarantee Card

See Contrast table(2)

 

3

AC Adapter

See Contrast table(2)

 

11

BT CAUTION LABEL

2575855000

 

 

4

Blister Package

See Contrast table(2)

 

12

FDA LABEL

See Contrast table(2)

 

5

Blister Package C

See Contrast table(2)

 

13

FCC / FDA / DOC LABEL

See Contrast table(2)

 

6

Package board

See Contrast table(2)

 

14

WARNNING LABEL

See Contrast table(2)

 

7

Package Box

See Contrast table(2)

 

15

H.P. SOUND LABEL

See Contrast table(2)

 

8

Operating lnstructions

See Contrast table(2)

 

16

Spacer

See Contrast table(2)

(2) CONTRAST TABLE

7 for PCD-001 and PCD-002

PCD-001/KUCXTL, ZBXTL, PCD-002/KUCXTL and ZBXTL are constructed the same except for the following:

 

 

 

 

Part No.

 

 

Mark

 

 

 

 

 

Remarks

No.

Symbol and Description

PCD-001

PCD-002

 

 

 

KUCXTL

ZBXTL

KUCXTL

ZBXTL

 

 

 

 

 

 

 

 

 

NSP

1

Battery (LR6, AA)

Not used

AEX1007

Not used

AEX1007

 

 

3

AC Adapter

002753800113

Not used

002753800113

Not used

 

 

4

Blister Package

2575902001

2575902001

2575902001

2575902001

 

 

5

Blister Package C

2575904001

2575904001

2575904001

2575904001

 

 

6

Package Board

2575906004

2575906008

2575906004

2575906008

 

 

7

Package Box

2575916004

2575916007

2575916004

2575920107

 

 

 

 

 

 

 

 

 

4

PCD-001,PCD-002,PCD-003,PCD-004

 

 

 

 

Part No.

 

 

Mark

No.

Symbol and Description

PCD-001

PCD-002

Remarks

 

 

 

KUCXTL

ZBXTL

KUCXTL

ZBXTL

 

 

 

 

 

 

 

 

 

 

8

Operating lnstructions

2975920104

Not used

2975920104

Not used

 

 

 

(English/ French)

 

 

 

 

 

 

8

Operating lnstructions

Not used

2575920106

Not used

2575920106

 

 

 

(English/ Chinese)

 

 

 

 

 

 

9

Information Sheet

2575851015

2575851026

2575851036

2575851027

 

NSP

10

Guarantee Card

2575925001

Not used

2575925001

Not used

 

NSP

12

FDA Label

2519859000

Not used

2519859000

Not used

 

NSP

13

FCC / FDA / DOC Label

2575960000

Not used

2575960000

Not used

 

 

16

Spacer

Not used

Not used

Not used

Not used

 

 

 

 

 

 

 

 

 

7 for PCD-003

PCD-003/KUCXTL, NVXTL, NYXTL and ZBXTL are constructed the same except for the following:

 

 

 

 

Part No.

 

 

 

 

 

 

 

 

 

 

Mark

No.

Symbol and Description

 

PCD-003

 

Remarks

 

 

 

 

 

 

 

 

 

 

 

KUCXTL

NVXTL

NYXTL

ZBXTL

 

 

 

 

 

 

 

 

 

NSP

1

Battery (LR6, AA)

Not used

Not used

Not used

AEX1007

 

 

1

Battery (KR, AA)

Not used

008620700303

008620700303

Not used

 

 

3

AC Adapter

002753800113

002754000113

002753900113

Not used

 

 

4

Blister Package

2575902001

Not used

Not used

2575902001

 

 

4

Blister Front

Not used

2575940000

2575940000

Not uesd

 

 

5

Blister Package C

2575904001

Not used

Not used

2575904001

 

 

5

Blister Rear

Not used

2575941000

2575941000

Not used

 

 

6

Package Board

2575906005

Not used

Not used

2575906008

 

 

6

Package Board B

Not used

2575905001

2575905001

Not used

 

 

7

Package Box

2575916005

Not used

Not used

2575916007

 

 

7

Package Box B

Not used

2575917001

2575917001

Not used

 

 

8

Operating lnstructions

2575920104

Not used

Not used

Not used

 

 

 

(English/ French)

 

 

 

 

 

 

8

Operating lnstructions

Not used

2575920105

2575920105

Not used

 

 

 

(English/ French/ German/ ltalian/

 

 

 

 

 

 

 

Dutch/ Swedish/ Spanish/ Portuguese)

 

 

 

 

 

 

8

Operating lnstructions

Not used

Not used

Not used

2575920106

 

 

 

(English/ Chinese)

 

 

 

 

 

 

9

Information Sheet

2575851037

2575851018

2575851018

2575851028

 

NSP

10

Guarantee Card

2575925001

2575925002

2575925002

Not used

 

NSP

12

FDA Label

2519859000

Not used

Not used

Not used

 

NSP

13

FCC / FDA / DOC Label

2575960000

Not used

Not used

Not used

 

 

14

WARNNING Label

Not used

2575225000

2575225000

Not used

 

 

15

H.P. SOUND Label

Not used

Not used

2575849000

Not used

 

 

16

Spacer C

Not used

Not used

2575932000

Not used

 

 

16

Spacer D

Not used

2575933000

Not used

Not used

 

7 for PCD-004

PCD-001/KUCXTL and PCD-004/KUCXTL are constructed the same except for the following:

Mark

No.

Symbol and Description

 

Part No.

Remarks

 

 

 

PCD-001/KUCXTL

PCD-004/KUCXTL

 

 

 

 

 

 

 

 

 

 

 

 

9

Information Sheet

2575851015

 

2575851038

 

 

 

 

 

 

 

 

5

PCD-001,PCD-002,PCD-003,PCD-004

2.2 EXTERIOR

17

22

30

 

 

 

20

21

 

 

 

 

 

 

8

 

 

 

29

 

2

 

4

 

 

 

 

 

 

 

 

 

 

4

 

2

28

 

 

32

 

 

14

 

 

 

 

 

11

 

 

10

 

 

 

 

 

 

21

 

 

 

 

 

 

 

 

13

2

 

 

 

 

 

34

 

 

 

1

33

15

 

 

 

 

 

 

2

 

2

 

 

 

 

 

 

31

2

 

 

 

 

 

 

9

 

38

 

37

 

 

 

 

39

 

 

12

36

9

7

 

 

23

 

 

6

 

27

 

 

5

 

26

3

 

16

35

3

3

24

25

18

19

6

PCD-001,PCD-002,PCD-003,PCD-004

(1) EXTRIOR PARTS LIST

Mark No.

Description

 

 

Part No.

Mark

 

No.

Description

 

 

Part No.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

Screw

0974354408

 

 

21

Ring Ornament

See Contrast table(2)

2

Screw

0977020053

 

 

22

Hinge Cover

See Contrast table(2)

3

Screw

0977020103

 

 

23

LCD Window

2575815002

 

4

Rubber Cushion

2528300000

 

 

24

Battery Cover

See Contrast table(2)

5

Battery Terminal A1

2569184100

 

 

25

Rear Label

See Contrast table(2)

6

Battery Terminal A2

2569185100

 

 

26

Tact Knob R

See Contrast table(2)

7

Cushion 2

2569868000

 

 

27

Tact Knob L

See Contrast table(2)

8

Plate Spring

2575180000

 

 

28

Detection Knob

See Contrast table(2)

9

Shaft

2575201000

 

 

29

Open Knob

See Contrast table(2)

10

Lock Lever

2575270000

 

 

30

CD MECHA UNIT

2597050000

 

11

LCD Holder

2575271000

 

 

31

CD AMP UNIT

See Contrast table(2)

12

Terminal Holder

2575272000

 

 

32

CD SW UNIT

2575005000

 

13

Open Spring

2575401000

 

 

33

Plate Up

See Contrast table(2)

14

Com Spring

2575402000

 

 

34

Com Spring Up

2575403000

 

15

Case

See Contrast table(2)

 

35

BT Caution Label

2575855000

 

16

Case B

See Contrast table(2)

NSP

36

Double Face

2570880000

 

17

CD Door

See Contrast table(2)

 

37

Hold Plate

2575181000

 

18

Ring U

See Contrast table(2)

 

38

Insulation Sheet 2

2569886000

 

19

Ring B

See Contrast table(2)

 

39

Heat Sink

2569133000

 

20

Ring Front

See Contrast table(2)

 

 

 

 

 

 

 

 

(2) CONTRAST TABLE

7 for PCD-001 and PCD-002

PCD-001/KUCXTL, ZBXTL, PCD-002/KUCXTL and ZBXTL are constructed the same except for the following:

 

 

 

 

Part No.

 

 

 

 

 

 

 

 

Mark

No.

Symbol and Description

PCD-001

PCD-002

Remarks

 

 

 

KUCXTL

ZBXTL

KUCXTL

ZBXTL

 

 

 

 

 

 

 

 

 

 

15

Case

2575801001

2575801001

2575801002

2575801002

 

 

16

Case B

2575803001

2575803001

2575803002

2575803002

 

 

17

CD Door

2575805007

2575805007

2575805002

2575805002

 

 

18

Ring U

2575807001

2575807001

2575807002

2575807002

 

 

19

Ring B

2575808001

2575808001

2575808002

2575808002

 

 

20

Ring Front

2575811001

2575811001

2575811002

2575811002

 

 

21

Ring Ornament

2575812001

2575812001

2575812002

2575812002

 

 

22

Hinge Cover

2575813001

2575813001

2575813002

2575813002

 

 

24

Battery Cover

2575816001

2575816001

2575816002

2575816002

 

 

25

Rear Label

2575850014

2575850025

2575850035

2575850026

 

 

26

Tact Knob R

2575860001

2575860001

2575860002

2575860002

 

 

27

Tact Knob L

2575861001

2575861001

2575861002

2575861002

 

 

28

Detection Knob

2575865001

2575865001

2575865008

2575865008

 

 

29

Open Knob

2575866001

2575866001

2575866002

2575866002

 

 

31

CD AMP UNIT

2575002000

2575004000

2575002000

2575004000

 

 

33

Plate up

2575273001

2575273001

2575273008

2575273008

 

7

PCD-001,PCD-002,PCD-003,PCD-004

7 for PCD-003

PCD-003/KUCXTL, NVXTL, NYXTL and ZBXTL are constructed the same except for the following:

 

 

 

 

Part No.

 

 

 

 

 

 

 

 

 

 

Mark

No.

Symbol and Description

 

PCD-003

 

Remarks

 

 

 

 

 

 

 

 

 

 

 

KUCXTL

NVXTL

NYXTL

ZBXTL

 

 

 

 

 

 

 

 

 

 

15

Case

2575801003

2575801003

2575801003

2575801003

 

 

16

Case B

2575803003

2575803003

2575803003

2575803003

 

 

17

CD Door

2575805003

2575805003

2575805003

2575805003

 

 

18

Ring U

2575807003

2575807003

2575807003

2575807003

 

 

19

Ring B

2575808003

2575808003

2575808003

2575808003

 

 

20

Ring Front

2575811003

2575811003

2575811003

2575811003

 

 

21

Ring Ornament

2575812003

2575812003

2575812003

2575812003

 

 

22

Hinge Cover

2575813003

2575813003

2575813003

2575813003

 

 

24

Battery Cover

2575816003

2575816003

2575816003

2575816003

 

 

25

Rear Label

2575850036

2575850021

2575850017

2575850027

 

 

26

Tact Knob R

2575860003

2575860003

2575860003

2575860003

 

 

27

Tact Knob L

2575861003

2575861003

2575861003

2575861003

 

 

28

Detection Knob

2575865002

2575865002

2575865002

2575865002

 

 

29

Open Knob

2575866003

2575866003

2575866003

2575866003

 

 

31

CD AMP UNIT

2575002000

2575004000

2575003000

2575004000

 

 

33

Plate Up

2575273002

2575273002

2575273002

2575273002

 

 

 

 

 

 

 

 

 

7 for PCD-004

PCD-001/KUCXTL and PCD-004/KUCXTL are constructed the same except for the following:

Mark

No.

Symbol and Description

Part No.

 

Remarks

 

 

 

PCD-001/KUCXTL

PCD-004/KUCXTL

 

 

 

 

 

 

 

 

 

 

 

 

15

Case

2575801001

 

2575801004

 

 

16

Case B

2575803001

 

2575803004

 

 

17

CD Door

2575805007

 

2575805004

 

 

18

Ring U

2575807001

 

2575807004

 

 

19

Ring B

2575808001

 

2575808004

 

 

20

Ring Front

2575811001

 

2575811004

 

 

21

Ring Ornament

2575812001

 

2575812004

 

 

22

Hinge Cover

2575813001

 

2575813004

 

 

24

Battery Cover

2575816001

 

2575816004

 

 

25

Rear Label

2575850014

 

2575850037

 

 

26

Tact Knob R

2575860001

 

2575860004

 

 

27

Tact Knob L

2575861001

 

2575861004

 

 

28

Detection Knob

2575865001

 

2575865009

 

 

29

Open Knob

2575866001

 

2575866004

 

 

31

CD AMP UNIT

2575002000

 

2575002000

 

 

33

Plate Up

2575273001

 

2575273009

 

 

 

 

 

 

 

 

8

PCD-001,PCD-002,PCD-003,PCD-004

2.3 CD MECHANISM UNIT SECTION

 

6

14

 

 

 

 

 

 

3

 

 

 

 

 

 

 

 

 

 

2

12

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

11

 

 

 

 

 

 

 

 

 

 

15

 

 

 

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

22

13

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16

 

 

 

 

 

 

 

 

 

 

7

 

 

 

 

 

 

17

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

19

8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5

 

 

 

 

 

 

 

 

 

21

 

 

 

 

 

 

 

 

 

 

CD MECHANISM UNIT PARTS LIST

 

 

 

Mark No.

Description

 

 

Part No.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9

 

1

Laser P.U, SPU3090

002001500001

 

2

Micro SW

0036819000

 

 

3

Vinyl Wire

0968606110

 

 

4

Screw

0974354405

 

 

5

Screw

0974354508

20

 

6

Screw

0974354708

 

7

Screw

0974665404

 

18

8

Screw

0974754403

 

 

9

Screw

0974755403

 

 

10

CD Drive Motor

2595604100

 

 

11

Thread Motor

2597601100

 

 

12

PU Plate

2597120000

 

 

13

FPC Supporter

2597130000

 

 

14

Screw (2X1.85)

2597140000

 

 

15

Thrust Spring

2597181100

10

 

16

PU Spring

2597182000

 

 

 

 

17

Lead Screw

2597201000

 

 

18

Mecha Chassis

2597250000

 

 

19

Gear A

2597256000

 

 

20

Gear B

2597257000

 

 

21

LS Holder

2597258000

 

 

22

PU Holder

2597266000

9

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