Service
Manual
PORTABLE CD PLAYER
PCD-001
PCD-002
PCD-003
PCD-004
ORDER NO.
RRV1992
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Type |
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Model |
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Power Requirement |
Remarks |
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||||
PCD-001 |
PCD-002 |
PCD-003 |
PCD-004 |
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KUCXTL |
à |
à |
|
à |
à |
AC120V ADAPTOR or BATTERIES(Not included)(1.5VX2) |
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|
ZBXTL |
à |
à |
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à |
–– |
BATTERIES ( Two included) |
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|
|
NVXTL |
–– |
–– |
|
à |
–– |
AC230V ADAPTOR or BATTERIES (Two included) |
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|
NYXTL |
–– |
–– |
|
à |
–– |
AC230V ADAPTOR or BATTERIES (Two included) |
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CONTENTS
1. SAFETY INFORMATION .................................... |
2 |
7. GENERAL INFORMATION .............................. |
21 |
2. EXPLODED VIEWS AND PARTS LIST ............. |
4 |
7.1 PARTS IC ................................................... |
21 |
3. SCHEMATIC DIAGRAM ................................... |
10 |
7.2 DIAGNOSIS ................................................. |
28 |
4. PCB CONNECTION DIAGRAM ....................... |
16 |
7.2.1 DISASSEMBLY ....................................... |
28 |
5. PCB PARTS LIST ............................................. |
18 |
7.3 BLOCK DIAGRAM ....................................... |
29 |
6. ADJUSTMENT .................................................. |
19 |
8. PANEL FACILITIES AND SPECIFICATIONS |
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................................................................... |
30 |
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PIONEER ELECTRONIC CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan |
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PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. |
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PIONEER ELECTRONIC (EUROPE) N.V . Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium |
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PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 501 Orchard Road, #10-00 Wheelock Place, Singapore 238880 |
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C PIONEER ELECTRONIC CORPORATION |
1998 |
T – ZZR AUG. 1998 Printed in Japan |
PCD-001,PCD-002,PCD-003,PCD-004
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to
cause cancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 – Proposition 65
NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts must be of identical designation.
REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pièces de remplacement doivent avoir la même désignation.
(FOR USA MODEL ONLY)
1. SAFETY PRECAUTIONS
The following check should be performed for the continued protection of the customer and service technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground (water pipe, conduit, etc.) by connecting a leakage c u r r e n t t e s t e r s u c h a s S i m p s o n M o d e l 2 2 9 - 2 o r equivalent between the earth ground and all exposed metal parts of the appliance (input/output terminals, screwheads, metal overlays, control shaft, etc.). Plug the AC line cord of the appliance directly into a 120V AC 60 Hz outlet and turn the AC power switch on. Any current measured must not exceed 0.5 mA.
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Reading should |
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Leakage |
not be above |
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0.5 mA |
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current |
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Device |
tester |
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under |
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test |
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Test all |
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exposed metal |
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surfaces |
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Also test with |
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plug reversed |
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(Using AC adapter |
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Earth |
plug as required) |
|
ground |
AC Leakage Test
ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance have special safety related characteristics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this Service Manual.
Electrical components having such features are identified by marking with a on the schematics and on the parts list in this Service Manual.
The use of a substitute replacement component which does not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire, or other hazards.
Product Safety is continuously under review and new instructions are issued from time to time. For the latest information, always consult the current PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Service Manual may be obtained at a nominal charge from PIONEER.
2
PCD-001,PCD-002,PCD-003,PCD-004
1.2 SAFETY INFORMATION
IMPORTANT
THIS PIONNER APPARATUS CONTAINS LASER OF CLASS 1.
SERVICING OPERATION OF THE APPARATUS SHOULD BE DONE BY A SPECIALLY INSTRUCTED PERSON.
LASER DIODE CHARACTERISTICS MAXIMUM OUTPUT POWER : 5 mw WAVELENGTH : 780-785 nm
H. P. SOUND LABEL NYXTL type Only
LABEL CHECK
COMPLIES WITH FDA RADIATION PERFORMANCE
STANDARDS,21 CER SUBCHAPTER J. |
|
MANUFACTURED |
ADT |
FDA LABEL KUCXTL type Only FCC/FDA/DOC LABEL
KUCXTL type Only
WARNING LABEL
NYXTL and NVXTL
types
Bottom
BT CAUTION LABEL
Inside |
Laser P.U. |
SW |
SW102 (DOOR Detect SWITCH)
*
BATTERY
CD AMP UNIT
Additional Laser Caution
1.Laser Interlock Mechanism
The position of the switch (SW102) for detecting the loading state is detected by the system microprocessor, and the design prevents laser diode oscillation except when both switch (SW102) is not on CLMP terminal side (CLMP signal is OFF or high level.).
Thus, interlock will no longer function if switch (SW102) is deliberatery shorted (low level).
The interlock also does not function in the test mode .
Laser diode oscillation will continue, if pin 36 of CXA1992A (IC102) on the CD AMP UNIT is connected to GND, or else the terminals of Q107 are shorted to each other(fault condition).
2.When the case is opened, close viewing of the objective lens with the naked eye will cause exposure to a Class 1 laser beam.
Refer to page 19.
3
PCD-001,PCD-002,PCD-003,PCD-004
2. EXPLOLDED VIEWS AND PARTS LIST
NOTES : Ö Parts marked by “ NSP ” are generally unavailable because they are not in our Master Spare Parts List.
ÖThe mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation.
ÖScrew adjacent to °mark on the product are used for disassembly.
2.1PACKING
KUCXTL type
13 |
12 |
Only |
10 |
|
|
1
NYXTL, NVXTL
types Only
14
15
NYXTL type
Only
11
5
4
7
6
9
KUCXTL, ZBXTL
types Only
6
2 |
KUCXTL, ZBXTL |
NYXTL, NVXTL |
|
types Only |
types Only |
||
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|||
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10 |
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3 |
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KUCXTL |
8 |
type Only
8
5
2
3
1
7
16
(1) PACKING PARTS LIST
Mark |
No. |
Description |
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Part No. |
Mark |
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No. |
Description |
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Part No. |
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9 |
Information Sheet |
See Contrast table(2) |
||||
NSP |
1 |
Battery |
See Contrast table(2) |
|
||||||||||
|
2 |
Innerphone with remote |
PZP1007 |
NSP |
10 |
Guarantee Card |
See Contrast table(2) |
|||||||
|
3 |
AC Adapter |
See Contrast table(2) |
|
11 |
BT CAUTION LABEL |
2575855000 |
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||||||
|
4 |
Blister Package |
See Contrast table(2) |
|
12 |
FDA LABEL |
See Contrast table(2) |
|||||||
|
5 |
Blister Package C |
See Contrast table(2) |
|
13 |
FCC / FDA / DOC LABEL |
See Contrast table(2) |
|||||||
|
6 |
Package board |
See Contrast table(2) |
|
14 |
WARNNING LABEL |
See Contrast table(2) |
|||||||
|
7 |
Package Box |
See Contrast table(2) |
|
15 |
H.P. SOUND LABEL |
See Contrast table(2) |
|||||||
|
8 |
Operating lnstructions |
See Contrast table(2) |
|
16 |
Spacer |
See Contrast table(2) |
(2) CONTRAST TABLE
7 for PCD-001 and PCD-002
PCD-001/KUCXTL, ZBXTL, PCD-002/KUCXTL and ZBXTL are constructed the same except for the following:
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Part No. |
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Mark |
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Remarks |
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No. |
Symbol and Description |
PCD-001 |
PCD-002 |
||||
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KUCXTL |
ZBXTL |
KUCXTL |
ZBXTL |
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NSP |
1 |
Battery (LR6, AA) |
Not used |
AEX1007 |
Not used |
AEX1007 |
|
|
3 |
AC Adapter |
002753800113 |
Not used |
002753800113 |
Not used |
|
|
4 |
Blister Package |
2575902001 |
2575902001 |
2575902001 |
2575902001 |
|
|
5 |
Blister Package C |
2575904001 |
2575904001 |
2575904001 |
2575904001 |
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6 |
Package Board |
2575906004 |
2575906008 |
2575906004 |
2575906008 |
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7 |
Package Box |
2575916004 |
2575916007 |
2575916004 |
2575920107 |
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4
PCD-001,PCD-002,PCD-003,PCD-004
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Part No. |
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Mark |
No. |
Symbol and Description |
PCD-001 |
PCD-002 |
Remarks |
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KUCXTL |
ZBXTL |
KUCXTL |
ZBXTL |
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8 |
Operating lnstructions |
2975920104 |
Not used |
2975920104 |
Not used |
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(English/ French) |
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8 |
Operating lnstructions |
Not used |
2575920106 |
Not used |
2575920106 |
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(English/ Chinese) |
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9 |
Information Sheet |
2575851015 |
2575851026 |
2575851036 |
2575851027 |
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NSP |
10 |
Guarantee Card |
2575925001 |
Not used |
2575925001 |
Not used |
|
NSP |
12 |
FDA Label |
2519859000 |
Not used |
2519859000 |
Not used |
|
NSP |
13 |
FCC / FDA / DOC Label |
2575960000 |
Not used |
2575960000 |
Not used |
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16 |
Spacer |
Not used |
Not used |
Not used |
Not used |
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7 for PCD-003
PCD-003/KUCXTL, NVXTL, NYXTL and ZBXTL are constructed the same except for the following:
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Part No. |
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Mark |
No. |
Symbol and Description |
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PCD-003 |
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Remarks |
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KUCXTL |
NVXTL |
NYXTL |
ZBXTL |
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NSP |
1 |
Battery (LR6, AA) |
Not used |
Not used |
Not used |
AEX1007 |
|
|
1 |
Battery (KR, AA) |
Not used |
008620700303 |
008620700303 |
Not used |
|
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3 |
AC Adapter |
002753800113 |
002754000113 |
002753900113 |
Not used |
|
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4 |
Blister Package |
2575902001 |
Not used |
Not used |
2575902001 |
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4 |
Blister Front |
Not used |
2575940000 |
2575940000 |
Not uesd |
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5 |
Blister Package C |
2575904001 |
Not used |
Not used |
2575904001 |
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5 |
Blister Rear |
Not used |
2575941000 |
2575941000 |
Not used |
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6 |
Package Board |
2575906005 |
Not used |
Not used |
2575906008 |
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6 |
Package Board B |
Not used |
2575905001 |
2575905001 |
Not used |
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7 |
Package Box |
2575916005 |
Not used |
Not used |
2575916007 |
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7 |
Package Box B |
Not used |
2575917001 |
2575917001 |
Not used |
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8 |
Operating lnstructions |
2575920104 |
Not used |
Not used |
Not used |
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(English/ French) |
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8 |
Operating lnstructions |
Not used |
2575920105 |
2575920105 |
Not used |
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(English/ French/ German/ ltalian/ |
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Dutch/ Swedish/ Spanish/ Portuguese) |
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8 |
Operating lnstructions |
Not used |
Not used |
Not used |
2575920106 |
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(English/ Chinese) |
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9 |
Information Sheet |
2575851037 |
2575851018 |
2575851018 |
2575851028 |
|
NSP |
10 |
Guarantee Card |
2575925001 |
2575925002 |
2575925002 |
Not used |
|
NSP |
12 |
FDA Label |
2519859000 |
Not used |
Not used |
Not used |
|
NSP |
13 |
FCC / FDA / DOC Label |
2575960000 |
Not used |
Not used |
Not used |
|
|
14 |
WARNNING Label |
Not used |
2575225000 |
2575225000 |
Not used |
|
|
15 |
H.P. SOUND Label |
Not used |
Not used |
2575849000 |
Not used |
|
|
16 |
Spacer C |
Not used |
Not used |
2575932000 |
Not used |
|
|
16 |
Spacer D |
Not used |
2575933000 |
Not used |
Not used |
|
7 for PCD-004
PCD-001/KUCXTL and PCD-004/KUCXTL are constructed the same except for the following:
Mark |
No. |
Symbol and Description |
|
Part No. |
Remarks |
||
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|
|||||
PCD-001/KUCXTL |
PCD-004/KUCXTL |
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9 |
Information Sheet |
2575851015 |
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2575851038 |
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5
PCD-001,PCD-002,PCD-003,PCD-004
2.2 EXTERIOR
17
22
30
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20 |
21 |
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8 |
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29 |
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2 |
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4 |
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4 |
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2 |
28 |
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32 |
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14 |
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11 |
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10 |
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21 |
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13 |
2 |
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34 |
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1 |
33 |
15 |
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2 |
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2 |
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31 |
2 |
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9 |
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38 |
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37 |
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39 |
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12 |
36 |
9 |
7 |
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23 |
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6 |
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27 |
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5 |
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26 |
3 |
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16 |
35
3
3
24
25
18
19
6
PCD-001,PCD-002,PCD-003,PCD-004
(1) EXTRIOR PARTS LIST
Mark No. |
Description |
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Part No. |
Mark |
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No. |
Description |
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Part No. |
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1 |
Screw |
0974354408 |
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21 |
Ring Ornament |
See Contrast table(2) |
||||||||
2 |
Screw |
0977020053 |
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22 |
Hinge Cover |
See Contrast table(2) |
||||||||
3 |
Screw |
0977020103 |
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23 |
LCD Window |
2575815002 |
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|||||||
4 |
Rubber Cushion |
2528300000 |
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24 |
Battery Cover |
See Contrast table(2) |
||||||||
5 |
Battery Terminal A1 |
2569184100 |
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25 |
Rear Label |
See Contrast table(2) |
||||||||
6 |
Battery Terminal A2 |
2569185100 |
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26 |
Tact Knob R |
See Contrast table(2) |
||||||||
7 |
Cushion 2 |
2569868000 |
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27 |
Tact Knob L |
See Contrast table(2) |
||||||||
8 |
Plate Spring |
2575180000 |
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28 |
Detection Knob |
See Contrast table(2) |
||||||||
9 |
Shaft |
2575201000 |
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29 |
Open Knob |
See Contrast table(2) |
||||||||
10 |
Lock Lever |
2575270000 |
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30 |
CD MECHA UNIT |
2597050000 |
|
|||||||
11 |
LCD Holder |
2575271000 |
|
|
31 |
CD AMP UNIT |
See Contrast table(2) |
||||||||
12 |
Terminal Holder |
2575272000 |
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32 |
CD SW UNIT |
2575005000 |
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|||||||
13 |
Open Spring |
2575401000 |
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33 |
Plate Up |
See Contrast table(2) |
||||||||
14 |
Com Spring |
2575402000 |
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34 |
Com Spring Up |
2575403000 |
|
|||||||
15 |
Case |
See Contrast table(2) |
|
35 |
BT Caution Label |
2575855000 |
|
||||||||
16 |
Case B |
See Contrast table(2) |
NSP |
36 |
Double Face |
2570880000 |
|
||||||||
17 |
CD Door |
See Contrast table(2) |
|
37 |
Hold Plate |
2575181000 |
|
||||||||
18 |
Ring U |
See Contrast table(2) |
|
38 |
Insulation Sheet 2 |
2569886000 |
|
||||||||
19 |
Ring B |
See Contrast table(2) |
|
39 |
Heat Sink |
2569133000 |
|
||||||||
20 |
Ring Front |
See Contrast table(2) |
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|
|
(2) CONTRAST TABLE
7 for PCD-001 and PCD-002
PCD-001/KUCXTL, ZBXTL, PCD-002/KUCXTL and ZBXTL are constructed the same except for the following:
|
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|
|
Part No. |
|
|
|
|
|
|
|
|
|
||
Mark |
No. |
Symbol and Description |
PCD-001 |
PCD-002 |
Remarks |
||
|
|
|
KUCXTL |
ZBXTL |
KUCXTL |
ZBXTL |
|
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15 |
Case |
2575801001 |
2575801001 |
2575801002 |
2575801002 |
|
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16 |
Case B |
2575803001 |
2575803001 |
2575803002 |
2575803002 |
|
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17 |
CD Door |
2575805007 |
2575805007 |
2575805002 |
2575805002 |
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18 |
Ring U |
2575807001 |
2575807001 |
2575807002 |
2575807002 |
|
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19 |
Ring B |
2575808001 |
2575808001 |
2575808002 |
2575808002 |
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20 |
Ring Front |
2575811001 |
2575811001 |
2575811002 |
2575811002 |
|
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21 |
Ring Ornament |
2575812001 |
2575812001 |
2575812002 |
2575812002 |
|
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22 |
Hinge Cover |
2575813001 |
2575813001 |
2575813002 |
2575813002 |
|
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24 |
Battery Cover |
2575816001 |
2575816001 |
2575816002 |
2575816002 |
|
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25 |
Rear Label |
2575850014 |
2575850025 |
2575850035 |
2575850026 |
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|
26 |
Tact Knob R |
2575860001 |
2575860001 |
2575860002 |
2575860002 |
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27 |
Tact Knob L |
2575861001 |
2575861001 |
2575861002 |
2575861002 |
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|
28 |
Detection Knob |
2575865001 |
2575865001 |
2575865008 |
2575865008 |
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|
29 |
Open Knob |
2575866001 |
2575866001 |
2575866002 |
2575866002 |
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|
31 |
CD AMP UNIT |
2575002000 |
2575004000 |
2575002000 |
2575004000 |
|
|
33 |
Plate up |
2575273001 |
2575273001 |
2575273008 |
2575273008 |
|
7
PCD-001,PCD-002,PCD-003,PCD-004
7 for PCD-003
PCD-003/KUCXTL, NVXTL, NYXTL and ZBXTL are constructed the same except for the following:
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Part No. |
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Mark |
No. |
Symbol and Description |
|
PCD-003 |
|
Remarks |
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KUCXTL |
NVXTL |
NYXTL |
ZBXTL |
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15 |
Case |
2575801003 |
2575801003 |
2575801003 |
2575801003 |
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|
16 |
Case B |
2575803003 |
2575803003 |
2575803003 |
2575803003 |
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|
17 |
CD Door |
2575805003 |
2575805003 |
2575805003 |
2575805003 |
|
|
18 |
Ring U |
2575807003 |
2575807003 |
2575807003 |
2575807003 |
|
|
19 |
Ring B |
2575808003 |
2575808003 |
2575808003 |
2575808003 |
|
|
20 |
Ring Front |
2575811003 |
2575811003 |
2575811003 |
2575811003 |
|
|
21 |
Ring Ornament |
2575812003 |
2575812003 |
2575812003 |
2575812003 |
|
|
22 |
Hinge Cover |
2575813003 |
2575813003 |
2575813003 |
2575813003 |
|
|
24 |
Battery Cover |
2575816003 |
2575816003 |
2575816003 |
2575816003 |
|
|
25 |
Rear Label |
2575850036 |
2575850021 |
2575850017 |
2575850027 |
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|
26 |
Tact Knob R |
2575860003 |
2575860003 |
2575860003 |
2575860003 |
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27 |
Tact Knob L |
2575861003 |
2575861003 |
2575861003 |
2575861003 |
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|
28 |
Detection Knob |
2575865002 |
2575865002 |
2575865002 |
2575865002 |
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|
29 |
Open Knob |
2575866003 |
2575866003 |
2575866003 |
2575866003 |
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|
31 |
CD AMP UNIT |
2575002000 |
2575004000 |
2575003000 |
2575004000 |
|
|
33 |
Plate Up |
2575273002 |
2575273002 |
2575273002 |
2575273002 |
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|
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|
7 for PCD-004
PCD-001/KUCXTL and PCD-004/KUCXTL are constructed the same except for the following:
Mark |
No. |
Symbol and Description |
Part No. |
|
Remarks |
||
|
|
|
|||||
PCD-001/KUCXTL |
PCD-004/KUCXTL |
||||||
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||||
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|
15 |
Case |
2575801001 |
|
2575801004 |
|
|
|
16 |
Case B |
2575803001 |
|
2575803004 |
|
|
|
17 |
CD Door |
2575805007 |
|
2575805004 |
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|
|
18 |
Ring U |
2575807001 |
|
2575807004 |
|
|
|
19 |
Ring B |
2575808001 |
|
2575808004 |
|
|
|
20 |
Ring Front |
2575811001 |
|
2575811004 |
|
|
|
21 |
Ring Ornament |
2575812001 |
|
2575812004 |
|
|
|
22 |
Hinge Cover |
2575813001 |
|
2575813004 |
|
|
|
24 |
Battery Cover |
2575816001 |
|
2575816004 |
|
|
|
25 |
Rear Label |
2575850014 |
|
2575850037 |
|
|
|
26 |
Tact Knob R |
2575860001 |
|
2575860004 |
|
|
|
27 |
Tact Knob L |
2575861001 |
|
2575861004 |
|
|
|
28 |
Detection Knob |
2575865001 |
|
2575865009 |
|
|
|
29 |
Open Knob |
2575866001 |
|
2575866004 |
|
|
|
31 |
CD AMP UNIT |
2575002000 |
|
2575002000 |
|
|
|
33 |
Plate Up |
2575273001 |
|
2575273009 |
|
|
|
|
|
|
|
|
|
8
PCD-001,PCD-002,PCD-003,PCD-004
2.3 CD MECHANISM UNIT SECTION
|
6 |
14 |
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3 |
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2 |
12 |
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|
11 |
|
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15 |
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1 |
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22 |
13 |
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||
|
16 |
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7 |
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17 |
4 |
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19 |
8 |
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5 |
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21 |
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|
CD MECHANISM UNIT PARTS LIST |
||||||
|
|
|
Mark No. |
Description |
|
|
Part No. |
||
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|||
9 |
|
1 |
Laser P.U, SPU3090 |
002001500001 |
|||||
|
2 |
Micro SW |
0036819000 |
||||||
|
|
3 |
Vinyl Wire |
0968606110 |
|||||
|
|
4 |
Screw |
0974354405 |
|||||
|
|
5 |
Screw |
0974354508 |
|||||
20 |
|
6 |
Screw |
0974354708 |
|||||
|
7 |
Screw |
0974665404 |
||||||
|
18 |
8 |
Screw |
0974754403 |
|||||
|
|
9 |
Screw |
0974755403 |
|||||
|
|
10 |
CD Drive Motor |
2595604100 |
|||||
|
|
11 |
Thread Motor |
2597601100 |
|||||
|
|
12 |
PU Plate |
2597120000 |
|||||
|
|
13 |
FPC Supporter |
2597130000 |
|||||
|
|
14 |
Screw (2X1.85) |
2597140000 |
|||||
|
|
15 |
Thrust Spring |
2597181100 |
|||||
10 |
|
16 |
PU Spring |
2597182000 |
|||||
|
|
||||||||
|
|
17 |
Lead Screw |
2597201000 |
|||||
|
|
18 |
Mecha Chassis |
2597250000 |
|||||
|
|
19 |
Gear A |
2597256000 |
|||||
|
|
20 |
Gear B |
2597257000 |
|||||
|
|
21 |
LS Holder |
2597258000 |
|||||
|
|
22 |
PU Holder |
2597266000 |
9