Pioneer AVIC-90DVD, AVIC-9DVD II Service Manual

PIONEER CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A. PIONEER EUROPE NV Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936
C PIONEER CORPORATION 2002
K-ZZY. MAY 2002 Printed in Japan
DVD NAVIGATION UNIT
AVIC-90DVD UC
Model No. Order No. Mech. Module Remarks CX-954 CRT2670 MS2 DVD Mech. Module:Circuit Description, Mech.Description, Disassembly
- This product has the unit part numbers as below.
Unit Part No. Description CPN1803 Main Assy (AVIC-90DVD/UC)
CPN1801 Main Assy (AVIC-9DVD/EW)
*) The unit part numbers listed above are not for the service components.
- Manufactured under license from Dolby Laboratories. "Dolby" and the double-D symbol are trade­marks of Dolby Laboratories.
- For your inspection, the following extention cords are supplied. Use them if necessary.
Part to use Part No. Main PCB (CN3251) <--> DVD Core Unit V (CN1701) GGD1284 Main PCB (CN3254) <--> CC Unit (CN302) GGD1264 Main PCB (CN3901) <--> Interface PCB (CN5004) GGD1171 Main PCB (CN552) <--> GPS Unit (CN461) GGD1265 CC Unit (CN2) <--> DVD Core Unit V (CN1401) GGD1268
For details, refer to "Important symbols for good services".
ORDER NO.
CRT2890
AVIC-9DVD EW
AVIC-90DVD/UC
2
AVIC-90DVD,9DVD
1. SAFETY INFORMATION
CAUTION
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.
W
ARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause cancer, birth defects or other reproductive harm. Health & Safety Code Section 25249.6 - Proposition 65
CONTENTS
1. SAFETY INFORMATION ............................................2
2. EXPLODED VIEWS AND PARTS LIST.......................6
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM...18
4. PCB CONNECTION DIAGRAM ................................94
5. ELECTRICAL PARTS LIST ......................................110
6. ADJUSTMENT........................................................128
7. GENERAL INFORMATION .....................................173
7.1 DIAGNOSIS ......................................................173
7.1.1 DISASSEMBLY .......................................173
7.1.2 CONNECTOR FUNCTION DESCRIPTION.....176
7.2 IC ......................................................................178
7.3 EXPLANATION.................................................190
7.3.1 CIRCUIT DESCRIPTIONS .......................190
7.3.2 OPERATIONAL FLOW CHART ...............191
7.4 CLEANING ........................................................192
8. OPERATIONS AND SPECIFICATIONS...................193
1. Safety Precautions for those who Service this Unit.
• Follow the adjustment steps (see pages 129 through 149)in the service manual when servicing this unit. When checking or adjusting the emitting power of the laser diode exercise caution in order to get safe, reliable results.
Caution:
1. During repair or tests, minimum distance of 13cm from the focus lens must be kept.
2. During repair or tests, do not view laser beam for 10 seconds or longer.
- AVIC-9DVD/EW
CAUTION
Danger of explosion if battery is incorrectly replaced. Replaced only with the same or equivalent type recommended by the manufacture. Discord used batteries according to the manufacture's instructions.
- AVIC-90DVD/UC
3
AVIC-90DVD,9DVD
2. The triangular label is attached to the mechanism unit frame.
On the bottom of the player.
CAUTION : VORSICHT : ADVARSEL : VARNING :
VARO! :
VISIBLE AND INVISIBLE LASER RADIATION WHEN OPEN. AVOID EXPOSURE TO BEAM.
SICHTBARE UND UNSICHTBARE LASERSTRAHLUNG, WENN ABDECKUNG GEÖFFNET NICHT DEM STRAHL AUSSETZEN!
SYNLIG OG USYNLIG LASERSTRÅLING VED ÅBNING UNDGÅ UDSÆTTELSE FOR STRÀLING.
SYNLIG OCH OSYNLIG LASERSTRÅLNING NÄR DENNA DEL ÄR ÖPPNAD BETRAKTA EJ STRÅLEN.
AVATTAESSA ALTISTUT NÄKYVÄ JA NÄKYMÄTTÖMÄLLE LASERSATEIL YLLE. ÄLÄ KATSO SÄTEESEN.
VRW1699
WARNING!
The AEL (accessible emission level )of the laser power output is less than CLASS 1 but the laser component is capable of emitting radiation exceeding the limit for CLASS 1. A specially instructed person should do servicing operation of the apparatus.
Laser diode characteristics
Wave length:
DVD:640~660nm CD:770~810nm
Maximum output:2.44mw(Emitting period :9sec.)
DVD:743mw(Emitting period : unlimited)
Additionla Laser Caution
Transistors Q1104 and Q1108 in PCB drive the laser diodes for DVD and CD respectively. When Q1104 or Q1108 is shorted between their terminals, the laser diodes for DVD or CD will radiate beam. If the top cover is removed with no disc loaded while such short-circuit is continued, the naked eyes may be exposed to the laser beam.
CLASS 1 LASER PRODUCT
4
AVIC-90DVD,9DVD
- DVD Player Service Precautions
1. Never adjust the LD VR in the pickup unit to protect the pickup from electrical damages.
2. For pickup unit(service)(CXX1530) handling, please refer to"Disassembly"(see page 173). During replacement, handling precautions shall be taken to prevent an electrostatic discharge(set the short switch of the pickup unit to the SHORT side).
3. During disassembly, be sure to turn the power off since an internal IC might be destroyed when a connector is plugged or unplugged.
4. Please adjusting the skew after changing the pickup unit(see page 132).
- High voltage is generated in the inverter when the power is supplied to the system. To avoid an electric shock, reconfirm that the power switch is set to OFF before starting operation.
- Check of installation direction when G-Sensor Unit was after repair.
Lock-screw
Lock-screw
Parallel
Parallel
Lever
Lever
Forward / Aft direction of vehicle
Forward / Aft direction of vehicle
Front
Front
[ Important symbols for good services ]
In this manual, the symbols shown-below indicate that adjustments, settings or cleaning should be made securely. When you find the procedures bearing any of the symbols, be sure to fulfill them:
2. Adjustments
To keep the original performances of the product, optimum adjustments or specification confirmation is indispensable. In accordance with the procedures or instructions described in this manual, adjustments should be performed.
3. Cleaning
For optical pickups, tape-deck heads, lenses and mirrors used in projection monitors, and other parts requiring cleaning, proper cleaning should be performed to restore their performances.
5. Lubricants, glues, and replacement parts
Appropriately applying grease or glue can maintain the product performances. But improper lubrication or applying glue may lead to failures or troubles in the product. By following the instructions in this manual, be sure to apply the prescribed grease or glue to proper portions by the appropriate amount.For replacement parts or tools, the prescribed ones should be used.
4. Shipping mode and shipping screws
To protect the product from damages or failures that may be caused during transit, the shipping mode should be set or the shipping screws should be installed before shipping out in accordance with this manual, if necessary.
1. Product safety
You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and should keep the safety during servicing by following the safety instructions described in this manual.
5
AVIC-90DVD,9DVD
6
AVIC-90DVD,9DVD
2. EXPLODED VIEWS AND PARTS LIST
2.1 PACKING (AVIC-90DVD/UC)
7
AVIC-90DVD,9DVD
1-1 Owner’s Manual CRB1798 1-2 Owner's Manual/PA/FRE CRB1783 1-3 Owner’s Manual CRB1796 1-4 Owner's Manual/PA/FRE CRB1797 1-5 Installation Manual CRD3650
1-6 Owner’s Manual CRD3661
* 1-8 Card ARY1048
1-9 Polyethylene Bag CEG1116
2 Cord Assy CDE7062 3 Accessory Assy CEA2913
4 Angle CNC5619
* 5 Polyethylene Bag E36-637
6 Cord Assy CDE7024 7 ••••• 8 Accessory Assy CEA2536
9 Polyethylene Bag CEG1011 10 Battery CEX1021 11 Connector CKX1049 12 Sheet CNM6370 13 Holder CNS5606
14 ••••• 15 Cord Clamper Assy CEA2776 16 ••••• 17 Screw Assy CEA2896 18 Screw BMZ50P060FZK
19 Screw CMZ50P060FMC
* 20 Polyethylene Sheet CNM4338
21 Sheet CZN5435 22 Polyethylene Bag CEG1173 23 Carton CHG4738
24 Sub Carton CHG4392 25 Contain Box CHL4738 26 Protector CHP2383 27 Protector CHP2384 28 Protector CHP2386
29 Protector CHP2387 30 Microphone Assy CPM1048 31 Remote Control Assy CXB9118 32 GPS Antenna Assy CXB9354 33 Water Proof Pad CZN5442
34 DVD-ROM CPJ1143 35 Screw Assy CEA2938 36 Screw(M6x16) CBA1295
* 37 Polyethylene Bag E36-613
Mark No. Description Part No. Mark No. Description Part No.
NOTE:
- Parts marked by “*” are generally unavailable because they are not in our Master Spare Parts List.
- Screws adjacent to
mark on the product are used for disassembly.
- For the applying amount of lubricants or glue, follow the instructions in this manual. ( In the case of no amount instructions, apply as you think it appropriate.)
Part No. Language CRD3661 English, French CRB1798 English CRB1783 French CRB1796 English CRB1797 French
- Owner's Manual
Part No. Language CRD3650 English, French
- Installation Manual
- PACKING (AVIC-90DVD/UC) SECTION PARTS LIST
8
AVIC-90DVD,9DVD
2.2 PACKING (AVIC-9DVD/EW)
9
AVIC-90DVD,9DVD
1-1 Installation Manual CRD3647 1-2
Owner's Manual/PEE/ENG CRB1776
1-3
Owner's Manual/PEE/SPE CRB1777
1-4
Owner's Manual/PEE/GER CRB1778
1-5
Owner's Manual/PEE/FRE CRB1779
1-6
Owner's Manual/PEE/ITA CRB1780
1-7
Owner's Manual/PEE/DUT CRB1781
1-8
Owner's Manual/PEE/ENG CRB1790
1-9
Owner's Manual/PEE/SPE CRB1791
1-10
Owner's Manual/PEE/GER CRB1792
1-11
Owner's Manual/PEE/FRE CRB1793
1-12
Owner's Manual/PEE/ITA CRB1794
1-13
Owner's Manual/PEE/DUT CRB1795
* 1-14 Warranty Card CRY1157
1-15 Passport CRY1013
* 1-16 Polyethylene Bag E36-634
2 Cord Assy CDE7062 3 Cord Assy CDE7024 4 Screw CBA1002 5 Handle CNC5395
6 Bush CNV3930
* 7 Polyethylene Bag E36-615
8 Accessory Assy CEA2536 9 Polyethylene Bag CEG1011
10 Battery CEX1021
11 Connector CKX1049 12 Sheet CNM6370 13 Holder CNS5606 14 Accessory Assy CEA3331 15 Cord Clamper Assy CEA2776
* 16 Polyethylene Bag CEG-158
17 Sheet CZN5435 18 Screw Assy CEA2896 19 Screw BMZ50P060FZK 20 Screw CMZ50P060FMC
* 21 Polyethylene Sheet CNM4338
22 Polyethylene Bag CEG-162 23 Carton CHG4736 24 Sub Carton CHG4392 25 Contain Box CHL4736
26 Protector CHP2383 27 Protector CHP2384 28 Protector CHP2386 29 Protector CHP2387 30 Microphone Assy CPM1048
31 Remote Control Assy CXB9118 32 GPS Antenna Assy CXB9354 33 Water Proof Pad CZN5442 34 Holder CNC8659 35 Panel CNS6552
36 Accessory Assy CEA3332 37 Polyethylene Bag CEG1042
Mark No. Description Part No. Mark No. Description Part No.
- PACKING (AVIC-9DVD—/EW) SECTION PARTS LIST
10
AVIC-90DVD,9DVD
Part No. Language CRB1776, CRB1790 English CRB1777, CRB1791 Spanish CRB1778, CRB1792 German CRB1779, CRB1793 French CRB1780, CRB1794 Italian CRB1781, CRB1795 Dutch
- Owner's Manual
Part No. Language CRD3647 English, Spanish, German, French, Italian, Dutch
- Installation Manual
As materials for on-site adjustment, the following items are contained in the package:
CRB1776, CRB1790 (Owner's manual in English) *A CRD3647 (Installation manual in English, Spanish, German, French, Italian and Dutch) *A CRB1777, CRB1791 (Owner's manual in Spanish) *B CRD3647 (Installation manual in English, Spanish, German, French, Italian and Dutch) *B CRB1778, CRB1792 (Owner's manual in German) *C CRD3647 (Installation manual in English, Spanish, German, French, Italian and Dutch) *C CRB1779, CRB1793 (Owner's manual in French) *D CRD3647 (Installation manual in English, Spanish, German, French, Italian and Dutch) *D CRB1780, CRB1794 (Owner's manual in Italian) *E CRD3647 (Installation manual in English, Spanish, German, French, Italian and Dutch) *E CRB1781, CRB1795 (Owner's manual in Dutch) *F CRD3647 (Installation manual in English, Spanish, German, French, Italian and Dutch) *F
When the products are shipped from our factory, the above manuals are not included. A pair of manuals (*A, *B, *C, *D, *E, or *F) will be attached to the product package on the site (PEE) according to the lan­guage used in the country or area to which the product is delivered.
11
AVIC-90DVD,9DVD
12
AVIC-90DVD,9DVD
2.3 EXTERIOR
AVIC-90DVD,9DVD
13
1 Screw BMZ20P025FMC 2 Screw BMZ26P040FMC 3 Screw(M2.6x4) CBA1013 4 Screw(M3x3) CBA1534 5 FFC CDE6529
6 FFC CDE6530 7 Chassis(UC MODEL) CNA2418
Chassis(EW MODEL) CNA2555 8 Case CNB2712 9 Bracket CNC9280
10 Bracket CNC9281 11 Shield CNC9643 12 Holder CNC9719 13 Holder CNC9720 14 Insulator CNM7186
15 Insulator CNM7597 16 Cushion CNM7442 17 Cushion CNM7459 18 Insulator CNM7460 19 Cushion CNM7461
20 Insulator CNM7506 21 PCB CNP6231 22 Cover CNV6912 23 CC Unit(UC MODEL) CWM8391
CC Unit(EW MODEL) CWM8390
24 Terminal(CN99) CKF1064 25 Terminal(CN100) CKF1064 26 Connector(CN2) CKS3930 27 Connector(CN901) CKS4070 28 Connector(CN302) CKS4429
29 Connector CKS4434 30 Shield CNC9267 31 Shield CNC9485 32 Sheet CNM7902 33 Insulator CNM7456
34 Insulator CNM7532 35 Screw IMS20P060FCR 36 Screw IMS26P030FMC 37 Main Unit(UC MODEL) CWM8484
Main Unit(EW MODEL) CWM8482
38 Cord Assy(CN555) CDE5955 39
Antenna Cable(CN551)(EW MODEL)CDH1304
40 Terminal(CN553) CKF1064 41 Terminal(CN554) CKF1064 42 Terminal(CN1803) CKF1064
43 Terminal(CN3258) CKF1064 44 Terminal(CN3259) CKF1064 45 Terminal(CN3903) CKF1064 46 Terminal(CN5006) CKF1064 47 Terminal(CN5007) CKF1064
48 Connector(CN1801) CKM1341 49 Jack(CN5005) CKN1035 50 Connector(CN1802) CKS3124 51 Connector(CN556) CKS3125 52 Connector(CN3251) CKS3751
53 Connector(CN5001) CKS3759 54 Connector(CN5004) CKS3991 55 Connector(CN552) CKS4065 56 Connector(CN3901) CKS4361 57 Connector(CN3254) CKS4430
58 Connector(CN3257) CKS4463 59 Connector(CN5002) CKS4473 60 Connector(CN660) CKS4518 61 Connector(CN2851) CKS4519 62 Holder CNC9270
63 Holder CNC9271 64 Holder CNC9272 65 Holder CNC9474 66 Holder CNC9475 67 Holder CNC9477
68 Shield(EW MODEL) CNC9533 69 Shield CNC9635 70 Insulator CNM7535 71 Holder CNV6763 72 Holder CNV6764
73 GPS Unit(UC MODEL) CWX2591
GPS Unit(EW MODEL) CWX2590 74 Connector(CN461) CKS4280 75 Connector(CN504) CKS4432 76 Shield CNC9191
77 Holder CNC9252 78 Holder Unit CXB7069 79 Screw BPZ20P050FMC 80 Button(EJECT) CAC7005
* 81 Badge CAH1754
82 Earth Plate CNC9476 83 Grille Unit(UC MODEL) CXB9390
Grille Unit(EW MODEL) CXB8500 84 Button(PC-CARD) CAC7105 85 Door CAT2285
86 Spring CBH2258 87 Spring CBH2499 88 Holder CNV6794 89 Latch Unit CXB3967 90 Door Unit(UC MODEL) CXB7566
Door Unit(EW MODEL) CXB7277 91
DVD Mechanism Module(MS2)CXK6160
92 Fan Motor CXM1192 93 Washer YE20FUC
* 94 Battery CEX1068
95
Tuner Unit(FE551)(EW MODEL)CWE1622
96 Cord Assy CDE7062 97 Fuse(7.5A) CEK1135 98 Cap CNS1472 99 Resistor RS1/2PMF102J
100 Sheet CNM7595 101 Sheet CNM7670 102 Sheet CNM7671
- EXTERIOR SECTION PARTS LIST
Mark No. Description Part No.
Mark No. Description Part No.
14
AVIC-90DVD,9DVD
2.4 DVD MECHANISM MODULE
G
(A)
(Recess)
(B)
(All over)
(Recess)
(A)
(A)
(B)
(Claw only)
(B)
(B)
(Excluding the gear)
(B)
(Hole)
(A)
(A)
(The flunig under)
(A)
(Shaft)
(B)
(Two gears)
(Recess)
(B)
(A)
(All over)
(B)
(B)
(B)
(All over)
(A)
(Recess)
(B)
(B)
(All geras)
(A) : GEM1024 (B) : GEM1040
15
AVIC-90DVD,9DVD
Mark No. Description Part No.
Mark No. Description Part No.
- DVD MECHANISM MODULE SECTION PARTS LIST
1 DVD Core Unit CWX2727 2 Terminal(CN1703) CKF1065 3 Terminal(CN1705) CKF1065 4 Terminal(CN1706) CKF1065 5 Connector(CN1100) CKS3749
6 Connector(CN1701) CKS4052 7 Connector(CN1700) CKS4374 8 Connector(CN1300) CKS4507 9 Screw(M2x3) CBA1486
10 Screw CBA1535
11 Screw(M2x2.2) CBA1547 12 Screw(M2x2.2) CBA1548 13 Screw(M1.4x2) CBA1549 14 Damper CNV6927 15 Washer CBF1038
16 Spring CBH2394 17 Spring CBH2395 18 Spring CBH2396 19 Spring CBH2397 20 Spring CBH2622
21 Spring CBH2399 22 Spring CBH2400 23 Spring CBH2401 24 Spring CBH2402 25 Spring CBH2403
26 Spring CBH2404 27 Spring CBH2405 28 Spring CBH2406 29 Spring CBH2407 30 Spring CBH2408
31 Spring CBH2410 32 Spring CBH2411 33 Spring CBH2413 34 Spring CBH2414 35 Spring CBL1499
36 Spring CBL1500 37 Sheet CNM7590 38 Pickup Unit(Service)(DP4)CXX1530 39 Shaft CLA3878 40 Shaft CLA3879
41 Shaft CLA3881 42 Lever CNC8988 43 Bracket CNC8992 44 Arm CNC8994 45 Sheet CNM6883
46 Sheet CNM6884 47 PCB CNP5971 48 Ball CNR1189 49 Guide CNV6352 50 Guide CNV6353
51 Guide CNV6354 52 Guide CNV6355 53 Guide CNV6356 54 Clamper CNV6357 55 Arm CNV6358
56 Gear CNV6361 57 Gear CNV6362
58-61 •••••
62 Rack CNV6367 63 Damper CNV6368
64 Arm CNV6369 65 Arm CNV6370 66 Gear CNV6372 67 Holder CNV6374 68 Rack CNV6376
69 Arm CNV6377 70 Arm CNV6378 71 Arm CNV6379 72 Gear Unit CXB5959 73 Holder CNV6383
74 Guide CNV6384 75 Holder CNV6385 76 Lever Unit CXB5943 77 Holder Unit CXB5944
* 78 Holder Unit CXB5947
79 Frame Unit CXB5948 80 Frame Unit CXB5949 81 Arm Unit CXB5950 82 Arm Unit CXB5951 83 Arm Unit CXB5952
84 Chassis Unit CXB5953 85 Arm Unit CXB5954 86 Motor Unit(CRG) CXB5955 87 Screw Unit CXB5957 88 Roller Unit CXB5958
89 Washer CBF1060 90 Spring CBH2170 91 Roller CNV6068 92 Holder CNV6210 93 Washer YE20FUC
94 Motor Unit(LOAD) CXB5960 95 Motor Unit(SPDL) CXB6218 96 Washer YE15FUC 97 Screw IMS20P030FMC
* 98 Shaft CLA3877
* 99 Gear CNV6359 * 100 Collar CNV6382 * 101 Arm Unit CXB5945
102 Connector(CN1401) CKS4052 103 Washer CBF1087
104 Roller CNV6928 105 Shaft CLA4180 106 Shaft CLA4181
107,108 •••••
109 Screw (M2x3.5) CBA1560
110 Screw (M2x2.2) CBA1419
16
AVIC-90DVD,9DVD
2.5 REMOTE CONTROL ASSY
Mark No. Description Part No.
- REMOTE CONTROL ASSY SECTION PARTS LIST
1 Remote Control Assy CXB9118 2 Cover CZN5432 3 Scroll Stick CZA5047 4 3D View Stick CZA5085
17
AVIC-90DVD,9DVD
18
AVIC-90DVD,9DVD
1
23
4
1234
D
C
B
A
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM
3.1 BLOCK DIAGRAM
1
19
1
19
1
19
1
19
IC 101
TC74LCX08FT
11
IC 112
TC7SH00FU
4
1
IC 114
TC7SH08FU
4
2
2
IRQPWR
R/w
cs^
CKE
84
96
105
CPU
IC 2
UPD705103GM-180
IC 102
TC7SH04FU
1
13
IC 4
TC7SZ08FU
4
IC 1
K4S281632D-TL1L
SDRAM
IC 3
M2V2840ATP-7L
SDRAM
3737
XCS_SRAM
SRAM_CSE
30 16
11
28
18
10
IC 803
TPS5102IDBT
Q803
Q805
CCONB
B.U
POWER AMP
SD3V
Q807
Q806
IC 802
LP3965ES-ADJ
2.5V REGULATOR
CCD2.5V
CCD3V
CN2
11
44
193
X2X1
56 57
X1
30.000MHz
24
2
4
Q804
CCD5V
1
13
47
78
PORT80/TI
G
CN1401
CC UNIT
E
19
AVIC-90DVD,9DVD
5
6
78
5
6
78
D
C
B
A
1
IC 908
TC74VHC541FT
IC 904
TC74VHCT541AFT
Q301
A
PC-CARD_I/F
6
XMS2RS
K0RST
9
12
4
2
IC 309
TC7SH08FU
7
2
IC 302
TC7WH08FU
62
IC 301
M51957BFP
CN302
CN3254
IC 304
PCM1725U
DAC
2
8
1
IC 305
PCM1801U
ADC
CN901
55
IC 901
TC74VHCT541AFT
IC 902
TC74VHCT541AFT
IC 903
TC74VHCT541AFT
IC 905
TC74LVX4245FS
IC 906
TC74LVX4245FS
2
2
2
SCARLET
IC 201
MB86291APFVS-G-DL
129
S
128
124
202 207
OSCOUT
CLK
X202
14.31818 MHz
Q201
CCD3V
SWDPC5CARD
Q901
CCD5V
Q903
CCD3V
Q902
IC 103
TC74LCX245FT
IC 104
TC74LCX245FT
IC 105
TC74LCX245FT
IC 113
M5M5V216ATP-70HI
IC 106
TC74LCX245FT
IC 107
TC74LCX541FT
IC 108
TC74LCX541FT
IC 109
TC74LCX541FT
1
19
1
19
1
19
1
19
BUS BUFFER
BUS BUFFER
BUS BUFFER
FLASHROM
FLASHROM
SRAM
BUS BUFFER
BUS BUFFER
BUS BUFFER
BUS BUFFER
CCD3V
SOURCEON
CPUWDT
IRQPWR CTOSYS
REM_IN
PBSNS
ANTON GUIDEON VIDEOSW
CHGON HYOKA0 MONION
ADC_GCNT0 ADC_GCNT1
CTOGPS
DACOUTR
ADC_GCNT2
GPSTOC
10
14 16 17 19 21 22 23
4 24 36 44 52 53 28 50 54
29
43
46
17 18 51 52
FSC
OVER
ONSEIMIC
FSC
OVER
EXTAL0
XTAL0
16 18
X2
33.000MHz
EXTAL1
XTAL1
58 60
X3
33.8688MHz
ASIC
IC 5
PD6336B
(1/2)
CCD3V
X4
48.000MHz
ADC_GCNT2 ADC_GCNT1 ADC_GCNT0
CPUWDT
ILM
PBSNS
ANTON
GUIDEON
MONION CTOSYS
VIDEOSW
LPFSW
REM_IN
SOURCEON
CTOGPS GPSTOC
USB_CLK
65 142 143 127 148 126 125 124
45
27
82
50
14
96
29
30
10
11
44
XCS_SRAM
SRAM_CSE
193
PC_XPWR
6
63
3
CCONB
5
11
CCON
5
129
ONSEIMUTE
68
ONSEIMUTE
59
20
ILM
46
ILM
IC 907
TC74LVX4245FS
25
PCLED
CDSW
26
CDSW
47
ASIC
IC 5
PD6336B
(2/2)
DAC_DATA
ADC_DATA
2
60
ADNOISE
AOUTR
AOUTG
AOUTB
152
147
143
38
39
40
OUTRED
OUTGREEN
OUTBLUE
IC 111
PD6404B
(UC MODEL)
PD6402B
(EW MODEL)
IC 110
PD6403B
(UC MODEL)
PD6401B
(EW MODEL)
TH153
CCX1056
PALMCTS
THERMISTOR
5
GRAPHIC DISPLAY CONTROLLER
20
AVIC-90DVD,9DVD
1
23
4
1234
D
C
B
A
TUNER UNIT
SD
13
3
23
IC 571
S-81250SGUP
AD5V
SD
S-METER
AU8V
Q551
8VDD
73
SL
SD
28
3
1
PLIO2
12
IC 3001
TC7S66F
10
CN556
CN3254
CN302
CN552
22
CN555
3 3
21
CTOGPS
SPEED
REVSNS
RQ
16
GYRO OUT
11
3
GSNS
12
20
GPSTOC
19
POUT
15
G-SENSOR
MODON
28 29
CN3254
CTOGPS GPSTOC
FSC
MONION
43
44
38 39 40 46
AOUTRED AOUTGREEN AOUTBLUE OVER
20
21
23
ILM
PBSNS
GUIDEON
22
ANTON
1,2
IC
TC7S
35V
1,2 4
IC 3004
TC7SZ08FU
24
IC 3002
TC7SET08F
15
IC 665
NJM2904M
SPEED SENSOR
76
IC 631
S-8423AFS
BU3V(SRAM)
6
10
23 22 21
234
IC 3005
CXA1645M
4
IC
TC7S
53V
1,2
IC
TC7S
35V
4
IC
TC7S
BUF
4
17
CTOSYS
16
IRQPWR
14
CPUWDT
1,2
IC
TC7S
35V
1,2
IC
TC7S
35V
19
REM_IN
26
CDSW
25
PCLED
RQ
Q3001
CN3251
MAIN PCB
BUP3V
AD5V
ROUT GOUT BOUT
GY 572
CSX1052
31
GYRO SENSOR
GY 573
CSX1042
G-SENSOR PCB
Q3857
Q3858
Q3859
AU8V
12
76
IC 3851
NJM3404AM
AUDIO LPF GAIN CONTROL (0dB to -13dB)
Q3853 Q3852 Q3851
PROGGAIN2
PROGGAIN1
PROGGAIN0
ADNOISE
ADONSEI
59
60
54
53
52
LPFSW
24
ONSEIMUTE
68
HYOKA
36
CCON
11
CCON
34
VIDEOOUT
28
VIDEOSW
4
Audio Rchout
12
XAMUTE
22
TMODE
20
DISC SET
24
EJSNS
21
Audio Lchout
15
7
IC 3951
NJM4558M
51
IC 3953
NJM4558M
DACOUT LPF
17
2
IC 3006
NJM2246M
37
IC 3007
NJM2244M
75 DRIVER
IC 3752
TC74HC4053AFT
VOICE CON /
TEL SW. LPF SW.
2
15
4
13 12
11
114214
IC 3902 (1/2) NJM3414AM
GUIDE AMP
761
IC 3601 (1/2) NJM3404AM
MIC AMP
13
IC 3601 (2/2) NJM3404AM
MIC HPF
IC 3952
TC7S66FU
GUIDE MUTE SW
VOL CONT.
Q3901
Q3905
Q3907
VDD5V
VDD5
Q669
Q673
C
CN302
31
IC 3602
NJM2904M
1/2VCC (AU2.5)
AU25
CCD5
57
IC 3902 (2/2) NJM3414AM
AU5V
AU5V
AU8V
A
PALMCTS
5
35
IC
TC7S
IC 608
TC7W32FU
1,2
4
IC 3753
TC7SET08FU
DACOUTR
50
5
12
K0RST
XRST
9
XRESET
16
CN1701
CN461
CN504
22 21
CTOGPS
SPEED
REVSNS
RQ
8
9
133
132
16
20
1
4
1
6
7
1
4
17
19
22
110
130
131
120
140
143
5
2
X401
IC 502 PD6362B(UC) PD6361B(EW)
FLASH ROM
IC 503
M5M5V216ATP-70HI
DRAM
CRCK
PIN0
PIN1
BOWWOWB
RESETB
IF
Q441
IC 461
ADC12H034CIMSA
RXD0
GPSTOC
7
19
TXD0
SPEED
PSWOUT
17
15
ADIO2
PIN2 PIN3
IC 401
UPC2749T
F401
CTF1548
IC 402
UPB1006GS
IC 441
NJM2100V
IC 501
PD3390A DRAGON
RESET
IC 504
MAX6364PUT29
BUP3V
128
129
X502
20.00MHz
16.368MHz
XAUXIN
XAUXOUT
102
103
X501
32.768kHz
XRTCIN
XRTCOUT
3
2
12
11
GSNSIN
GYROIN
GPS UNIT
GPS
ANTENNA
A F
D
3V BATTERY
3
VIDEO SELECTOR
20
1
1
2
53V
CPU
13
3
13
3
PLIO2
RDS ANT.
1
2
CN551
EW MODEL ONLY
DETIN
2
IC 532
LC72720YVS
RDS DECODER
X532
15
16
4.332MHz
EW MODEL ONLY
E
G
E
21
AVIC-90DVD,9DVD
5
6
78
5
6
78
D
C
B
A
61
IC 662
TPD1018F
ANT DRIVER
B.U
SYSTEM
CONTROLLER
IC 601
PE5228A
1,2 4
FROMCC
8
63 62
IC 602
TC7SET08FU
31
IC 1951
M5237ML
35V REG.
11
5
2
10 12
47
IC 661
PAJ002A
18 19 17
IC 1850
TPS5103IDB
KEY
MATRIX
RESET
BUFF
RGB SENSE
2 3
5 6
IC 610
TC7W126FU
42
10
10
IC 606
TC7S14FU
1,2 4
IC 607
TC7SET08FU
4 1,2
IC 604
TC7SH08FU
53V REG.
1,2 4
IC 603
TC7SET08FU
35V REG.
4 1,2
IC 605
TC7SH08FU
BUFFER
42
IRQPOW
32
CPUWDT
53
REMIN
61
CCON
X2
X1
31
TVON
41
RGBMUTE
27
1,2 4
IC 612
TC7SET08FU
35V REG.
1,2 4
IC 613
TC7SET08FU
35V REG.
TESTMODE
50
DISC
65
Q636
VDD5V
DVD6V
DVD8V
Q661
asens bsens
60
reset
5 12 11
VOL
TOEX
FROMEX
BUP
VSW5V
Q635
VDD5V
Q1852
BUP
18 19 17
IC 1851
TPS5103IDB
Q1853
BUP
A
Q1803
B.U
Q1804
FAN MOTOR
2
11
10
ILM
PKB
GUIDE ON
REV
SOUND ON
ACC
PULSE
13
9
4
14
ANT ON
12
BUP
15
MONI ON
BEACON
3
1
CN660
CN1801
CN1802
2 1
CN3257
MONON
22
HRXN HTXN
24 25
GUIDEON
21
REM-IN
18
TVON
20
YS
RED
GREEN
BLUE
CSYNC
8 1 2 3 4
CDSW
2
GLED
6
RLED
CDSW
GLED RLED
KRST
EJT
5
KRST
4
EJECT
3
CN2851
5
1 2
3
4
GUIDE+ GUIDE-
13 14
Lch
10
DVDVBS
6
Rch
11
GRILLE PCB
INTERFACE PCB
BUP
AU8V
Q1953
Q1952Q1951
GND
+BATTERY
PARKING BRAKE
+
MUTE
CAR SPEED SIGNAL INPUT
ILL
REVERSE-GEAR SIGNAL INPUT
ACC
EJECT SW
RESET SW
CARD SW
Q2851
Q2852
CN5004CN3901
MIC
SPEAKER
EXTENSION
CN5001
CN5002
CN5005
18
19
17 16
GUIDE­GUIRTN+ GUIRTN-
GUIDE+
30
MICIN
MICIN
EXSP+
EXSP-
RETSP+
RETSP-
HYOKA
VCE VCE
4
HYOKA
GUIRTN-
GUIRTN+
GUIDE-
HYOKA VCUE
GUIDE+
IC 5001
UPD4723GS
RS232C DRIVER
SP POWER AMP
9
6
7
VCUE
8
13
12
14 15
1
27 24 23
VCUE
B
Q1841
Q1842
Q667
ILM SENSE
PARKING
SENSE
REVERSE
SENSE
Q665
Q668
Q664
Q671
61
IC 663
TPD1018F
MOTOR DRIVER
Q672
Q670
Q1805
Q1806
AU8V
B.U
B.U
GPSBU
2
3
4
5 8
7
IC 3926
TDA7052A
IC 3927
NJM2904M
C
Q662
B.U
70
69
X601
12.58MHz
D
D
Q3151
B
61
IC 3901
NJM2068MD
AUDIO Lch LPF+AMP
Q3903
61
IC 3903
NJM2068MD
AUDIO Rch LPF+AMP
Q3902
Q3904
VDD5V
Q3906
ACCPW
24
Q675
6
1
Q1802
IC 1801
NJM2903V
IC 609
TC7SH04FU
Q5001
29
RSTOUT
B
C
CONNECTION BOX
53V REG.
22
AVIC-90DVD,9DVD
1
23
4
1234
D
C
B
A
30
11
12
28
DVD CORE UNIT V
Q1104
Q1108
Q1105
Q1107
Q1102
65LD
78LD
241
4
VSHF
Q1109
LCDSG1
Q1110
LCDSG2
Q1111
LCDSG3
CN1100
CN1300
LPC01 RFENV
LPC02
57
IC 1101
NJM2904M
IC 1704
TC74VCX08FT
IC 1701
M5M5V216ATP-70HI
IC1702
PD6396B
FEP
IC 1100
AN8702FH
ODC
IC 1400
MNZS25BDAUB
ADSC
IC 1200
MN677061ZYUB
59
XWR
100
MCK33
10
12
11
13
8
11
30
124 99 110
33
5
2
3
3
CPU
IC 1700
PE5324C(1/2)
62 63 78 90
X1700
5MHz
X2ENV
CLKOUT
94
23
36
33
117
6
17
1
2
3
11
116
86
107
59
104
242
1
4
2
2
1
1
1
97
718379
96
CD/DVD
X2 X1
XWR
BUSISO
XRES
XCSSRAM
FSSW
VCONTA
VCONTB
XUWR
TILT1
TILT2
TILT3
AVREF
ADENA
DSCSNS
Q1700
S1301
S1303
S1304
S1302
IC 1705
TC7SH04FU
IC 1706
TC7SH32FU
IC 1509
TC74VCX74FT
IC 1401
TC74LCX245FT
IC 1404
TC74LCX244FT
IC 1503
TC74VCX74FT
IC 1504
TC74VCX04FT
SRAM
FLASH MEMORY
IC 1500
MSM56V16160F8TKFM
SDRAM
IC 1403
TC74LCX244FT
IC 1405
TC7SH04FU
IC 1506
SM8703AV
IC 1501
MSM56V16160F8TKFM
SDRAM
IC 1802
BA033SFP
IC 1804
BA00BC0WFP
2
IC 1803
BA18BC0WFP
XBWR
VGOUT
CLK27
EXTCK
HCLK
19
1712
222423
24
31
10
11
2
1
CLOCK GEN
VCONTB
VIDEO OUT
Rch OUT
Lch OUT
AMUTE
VCONTA
Q1600
Q1601
F1600
IC 1601
AK4380VT
Q1602
CN1700
CN1401
CN1701
VCC33
AV CHIP
IC 1502
MN677532JAUB
IC 1300
BA5985FM
VCC
VD63
2
1
IC 1801
BA05SFP
VD63
27
6
7
8
PICKUP
UNIT
(SERVICE)
(DP4)
A,B1-4,C,RF+,RF-
M
SPINDLE
MOTOR
M
CARRIAGE
MOTOR
M
LOADING
MOTOR
FOP,FOM,TOP,TOM
EC,CONT
COP,COM
DRIVER BLOCK
9
LOM
10
LOP
CLAMP SW
12cm detect SW
8cm
detect
SW
L/E ON/OFF SW
GBAL,
TBAL,
FBAL
Q1603
EXTCK,SRCKAV,
AOUT0,LRCKAV
A0-17,D0-15
CTS,DTR,RXPC,TXPC,VPP,SICOMN,
SOCOMN,SCKCOMN
1
VCC334VCC184VCC27
4
28
221512
TMODE
20
EJSNS
21
DISCSET
24
XRESET
16
CCON
34
CPU
IC 1700
PE5324C(2/2)
105
DISCSET
74
EJECTSENS
25
TMODE
59
XRESET
G
E
A
CN2
CN3251
23
AVIC-90DVD,9DVD
24
AVIC-90DVD,9DVD
1
23
4
1
234
D
C
B
A
3.2 OVERALL CONNECTION DIAGRAM
Note: When ordering service parts, be sure to refer to “EXPLODED VIEWS AND PARTS LIST” or “ELECTRICAL PARTS
LIST”.
MAIN ASSY
DVD MECHANISM MODULE
(MS2)
MAIN UNIT
CC UNIT
GRILLE ASSY
A
1/5
A
2/5
A
3/5
A
4/5
A
5/5
MAIN PCB(GPS)
MAIN PCB(SYSCOM)
MAIN PCB(P/S)
MAIN PCB(VIDEO•CC CO
MAIN PCB(AUDIO)
E
1/6
E
2/6
E
3/6
E
4/6
E
5/6
CC UNIT(CPU,ASIC,SDRAM)
CC UNIT(ROM,SRAM,BUS-BUFFER)
CC UNIT(GRAPHIC)
CC UNIT(PC CARD)
CC UNIT(DSP,I/F CONNECTOR)
CC UNIT(CC POWER SUPPLY)
E
6/6
C
GRILLE PCB
B
INT
D
G-SENSOR PCB
G
1/2
G
2/2
DVD CORE UNIT V(FRONT END) DVD CORE UNIT V(BACK END)
25
AVIC-90DVD,9DVD
5
6
78
5
6
78
D
C
B
A
INTERFACE PCB
F
GPS UNIT
CXB9354
TUNER UNIT
(EW MODEL ONLY)
(UC MODEL ONLY)
A
MAIN PCB(GPS)
1/5
5V Re
Decimal points for resistor and capacitor fixed values are expressed as :
2.2 2R2
0.022 R022
The > mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation.
Symbol indicates a resistor. No differentiation is made between chip resistors and discrete resistors.
NOTE :
Symbol indicates a capacitor. No differentiation is made between chip capacitors and discrete capacitors.
EW MODEL ONLY
MAIN UNIT Consists of MAIN PCB INTERFACE PCB GRILLE PCB G-SENSOR PCB
3.3 MAIN PCB 1/5 (GPS)
26
AVIC-90DVD,9DVD
1
23
4
1
234
D
C
B
A
A
1/5
GYRO SENSOR
F
CN461
A
3/5
A
4/5
A
2/5
5V Regulator
D
CN556
27
AVIC-90DVD,9DVD
5
6
78
5
6
78
D
C
B
A
A
1/5
28
AVIC-90DVD,9DVD
1
23
4
1
234
D
C
B
A
3.4 MAIN PCB 2/5 (SYSCOM)(GUIDE PAGE)
A-a A-b
A-a
A-b
A-b
A-a
Large size
SCH diagram
Guide page
Detailed page
A
5/5
A
1/5
A
4/5
*1
*1
*1 R605(UC MODEL ONLY) R606(EW MODEL ONLY)
A
2/5
A-a
2/5
29
AVIC-90DVD,9DVD
5
6
78
5
6
78
D
C
B
A
DETOUCHSNS
DETOUCHSNS
DETOUCHSNS
A
4/5
C
CN2851
A
MAIN PCB(SYSCOM)
2/5
A
5/5
A
3/5
A
4/5
MAIN UNIT Consists of MAIN PCB INTERFACE PCB GRILLE PCB G-SENSOR PCB
A-b
2/5
A
2/5
A
1/5
A
4/5
30
AVIC-90DVD,9DVD
1
23
4
1
234
D
C
B
A
A-a
A-b
1
3
2
A-a
2/5
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