Pilz PNOZ s3 Data Sheet

E-STOP relays, safety gate monitors

InputInput

A1 A2 S21 S22

=

Power

Reset/

Start

S34

S11 S12

=

Y32

K1

K2

13

23

24

14

Interface

expansion

unit

Up to PL e of EN ISO 13849-1

PNOZ s3

Gertebild

][Bildunterschrift_NOT_Sch.tuer_Licht

Safety relay for monitoring E-STOP
pushbuttons, safety gates and light
beam devices

Approvals

PNOZ s3





Unit features

Gertemerkmale

 Positive-guided relay outputs:

– 2 safety contacts (N/O), instanta-

neous

 1 semiconductor output
 Connection options for:

– E-STOP pushbutton
– Safety gate limit switch
– Reset button
– Light barriers
– PSEN

 A connector can be used to con-

nect 1 PNOZsigma contact ex­pander module

 Operating modes can be set via ro-

tary switch

 LED indicator for:

– Supply voltage
– Input status, channel 1
– Input status, channel 2
– Switch status channel 1/2
– Reset circuit
– Error

 Plug-in connection terminals (either

spring-loaded terminal or screw
terminal)

Unit description

Bestimmung/Gertebeschreibung NOT-AUS, Schutzt, Lichtschr_PNOZ

The safety relay meets the require­ments of EN 60947-5-1, EN 60204-1
and VDE 0113-1 and may be used in
applications with

 E-STOP pushbuttons
 Safety gates
 Light beam devices

Safety features

][Sicherheitseigenscha ften Schaltgerät_allgem einer Teil

The relay meets the following safety
requirements:

 The circuit is redundant with built-in

self-monitoring.

 The safety function remains effec-

tive in the case of a component fail­ure.

 The correct opening and closing of

the safety function relays is tested
automatically in each on-off cycle.

Sicherheitseigenschaften Zusatz - Sicherung DC_PNOZ

 The unit has an electronic fuse.

Zulassungen

Block diagram



Blockschaltbild

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

1001969-EN-04-2011-09

E-STOP relays, safety gate monitors

POWER

Input

Output safe

Reset/Start

t1 t2

t1

t2

t2

t1

t1 t2

1 2

ab

3

Out semi

t1

t2

t2

t1

ab

t4

t2

t2

ab

t1

t1

t3

4

t3

R

lmax

Rl / km

I

max

=

Up to PL e of EN ISO 13849-1

PNOZ s3

Function description

][Funktionen_ein_zweikan alig_ohne Quer

 Single-channel operation: no re-

dundancy in the input circuit, earth
faults in the reset circuit and input
circuit are detected.

 Dual-channel operation without de-

tection of shorts across contacts:
redundant input circuit, detects
– earth faults in the reset and input

circuit,

– short circuits in the input circuit

and, with a monitored reset, in
the reset circuit too.

][Funktionen_zweikanalig_mit Quer

 Dual-channel operation with detec-

tion of shorts across contacts: re­dundant input circuit, detects
– earth faults in the reset and input

circuit,

Timing diagram

– short circuits in the input circuit

and, with a monitored reset, in
the reset circuit too,

– shorts between contacts in the

input circuit.

][Funktionen_auto_manu_Start

 Automatic reset: Unit is active once

the input circuit has been closed.

 Manual reset: Unit is active once

the input circuit is closed and then
the reset circuit is closed.

][Funktionen_berStart_fall_Flanke

 Monitored reset with falling edge:

Unit is active once
– the input circuit is closed and

then the reset circuit is closed
and opened again.

– the reset circuit is closed and

then opened again once the in­put circuit is closed.

][Funktionen_berStart_steig_Flanke

][Zeitdiagramm_PNOZs_auto_manu_ueber1_ueber2_Semi

 Monitored reset with rising edge:

Unit is active once the input circuit
is closed and once the reset circuit
is closed after the waiting period
has elapsed (see technical details).

][Funktionen_Start_Anlauftest

 Reset with start-up test: The unit

checks whether safety gates that
are closed are opened and then
closed again when supply voltage
is applied.

][Funktionen_Kontaktvervielfachung_PNOZsigma

 Increase in the number of available

instantaneous safety contacts by
connecting contact expander mod­ules or external contactors/relays;
A connector can be used to con­nect 1 PNOZsigma contact ex­pander module.

Key

 Power: Supply voltage
 Reset/Start: Reset circuit S12-S34
 Input: Input circuits S11-S12,S 21-

S22

 Output safe: Safety contacts 13-14,

23-24

 Out semi: Semiconductor

outputY32

 : Automatic reset
 : Manual reset
 : Monitored reset with rising edge
 : Monitored reset with falling edge
 a: Input circuit closes before reset

circuit

 b: Reset circuit closes before input

circuit

Wiring

][Verdrahtung_Si_unverz

Please note:

 Information given in the “Technical

details” must be followed.

R

 Outputs 13-14, 23-24 are safety

contacts.

 To prevent contact welding, a fuse

should be connected before the
output contacts (see technical de­tails).

 Calculation of the max. cable runs

in the input circuit:

l

max

Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

 Use copper wire that can withstand

 Sufficient fuse protection must be

= max. overall cable resist-

lmax

ance (see technical details)

/km = cable resistance/km

R

l

60/75 °C.

provided on all output contacts with
capacitive and inductive loads.

: Switch-on delay

 t

1

: Delay-on de-energisation

 t

2

: Waiting period

 t

3

: Waiting period reset circuit was

 t

4

closed

1001969-EN-04-2011-09Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany

-2

E-STOP relays, safety gate monitors

A1

L+

A2

L-

S1

S11

S22

S12

S1

S11

S12
S22

S1

S22

S21

S12

S11

S1

S22

S11
S12

S1

S2

S11

S12
S22

S1

S2

S12

S11

S22

S21

S12
S22

24 V DC

A2

GND

Up to PL e of EN ISO 13849-1

PNOZ s3

Preparing for operation

Betriebsbereitschaft herstellen PNOZs

 Supply voltage

Supply voltage AC DC

 Input circuit

Input circuit Single-channel Dual-channel
E-STOP

without detection of shorts across con­tacts

E-STOP
with detection of shorts across contacts

Safety gate
without detection of shorts across con­tacts

Safety gate
with detection of shorts across contacts

Light beam device or safety switch with
detection of shorts across contacts via
ESPE

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

1001969-EN-04-2011-09

E-STOP relays, safety gate monitors

S12

S34

K5

K6

K5

L1
N

K6

S12

13 (23)

S34

14 (24)

S12

S34

S3

K5

K6

K5

L1

K6

S12
S34

S3

N

13 (23)
14 (24)

Y32

PLC Input

*

Up to PL e of EN ISO 13849-1

PNOZ s3

 Reset circuit/feedback loop

Reset circuit/feedback loop Reset circuit Feedback circuit
Automatic reset

Manual/monitored reset

 Semiconductor output

*Connect together the 0V connections on all the external power supplies

 Key

S1/S2 E-STOP/safety gate switch

S3 Reset button

Switch operated

Gate open

Gate closed

Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

1001969-EN-04-2011-09Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany

-4

E-STOP relays, safety gate monitors

120 (4.72")

* 100 (3,94")

98 (3.86")

17,5

(0.69")

Up to PL e of EN ISO 13849-1

PNOZ s3

Terminal configuration

Klemmenbelegung

Installation

][Montage_PNOZsigma

Install base unit without contact ex­pander module:

 Ensure that the plug terminator is

inserted at the side of the unit.

Connect base unit and PNOZsigma
contact expander module:

 Remove the plug terminator at the

side of the base unit and at the con­tact expander module.

 Connect the base unit and the con-

tact expander module to the sup­plied connector before mounting
the units to the DIN rail.

Installation in control cabinet

 The safety relay should be installed

in a control cabinet with a protec­tion type of at least IP54.

 Use the notch on the rear of the unit

to attach it to a DIN rail (35 mm).

 When installed vertically: Secure

the unit by using a fixing element
(e.g. retaining brakket or end angle).

 Push the unit upwards or down-

wards before lifting it from the DIN
rail.

Dimensions

Abmessungen

*with spring-loaded terminals

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

1001969-EN-04-2011-09

E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1

PNOZ s3

Notice

][WICHTIG_PDB_al t

This data sheet is only intended for use
during configuration. For installation
and operation, please refer to the op­erating instructions supplied with the
unit.

Service life graph

Lebensdauerkurve_Rela is_Text vor Kurv e

The service life graphs indicate the
number of cycles from which failures
due to wear must be expected. The
wear is mainly caused by the electrical
load; the mechanical load is negligible.

Lebensdauerkurve_Relais_Text nach Kurve_SIF Bsp

Example

 Inductive load: 0,2 A
 Utilisation category: AC15
 Contact service life: 2,000,000 cy-

cles
Provided the application requires few­er than 2,000,000 cycles, the PFH val­ue (see technical details) can be used
in the calculation.

To increase the service life, sufficient
spark suppression must be provided
on all output contacts. With capacitive
loads, any power surges that occur
must be noted. With contactors, use
freewheel diodes for spark suppres­sion.

Lebensdauerkurve

Technical details PNOZsigma

Technical details

Electrical data

Supply voltage
Supply voltage U
Voltage tolerance -15 %/+10 %
Power consumption at U
Residual ripple DC 20 %
Voltage and current at
Input circuit DC: 24.0 V 50.0 mA
Reset circuit DC: 24.0 V 50.0 mA
Feedback loop DC: 24.0 V 50.0 mA
Number of output contacts
Safety contacts (S) instantaneous: 2

Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

DC 24 V

B

DC 2.5 W

B

1001969-EN-04-2011-09Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany

-6

E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1

PNOZ s3

Electrical data

Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V I

Safety contacts: DC1 at 24 V I

Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V I
Safety contacts: DC13 at 24 V (6 cycles/min) I
Conventional thermal current 6.0 A
Contact material AgCuNi + 0.2 µm Au
External contact fuse protection (I
Blow-out fuse, quick
Safety contacts: 10 A
Blow-out fuse, slow
Safety contacts: 6 A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 6 A
Semiconductor outputs (short circuit proof) 24.0 V DC, 20 mA
Max. overall cable resistance R
input circuits, reset circuits
single-channel at U
dual-channel without detect. of shorts across contacts at U
dual-channel with detect. of shorts across contacts at U
Min. input resistance when switching on 110 Ohm

Safety-related characteristic data

PL in accordance with EN ISO 13849-1: 2006 PL e (Cat. 4)
Category in accordance with EN 954-1 Cat. 4
SIL CL in accordance with EN IEC 62061 SIL CL 3
PFH in accordance with EN IEC 62061 2.31E-09
SIL in accordance with IEC 61511 SIL 3
PFD in accordance with IEC 61511 2.03E-06
T

[year] in accordance with EN ISO 13849-1: 2006 20

M

Times

Switch-on delay
with automatic reset typ. 170 ms
with automatic reset max. 300 ms
with automatic reset after power on typ. 350 ms
with automatic reset after power on max. 600 ms
with manual reset typ. 40 ms
on monitored reset with rising edge typ. 35 ms
on monitored reset with rising edge max. 50 ms
on monitored reset with falling edge typ. 55 ms
on monitored reset with falling edge max. 70 ms
Delay-on de-energisation
with E-STOP typ. 10 ms
with E-STOP max. 20 ms
with power failure typ. 40 ms
with power failure max. 60 ms
Recovery time at max. switching frequency 1/s
after E-STOP 100 ms
after power failure 100 ms
Waiting period with a monitored reset
with rising edge 120 ms
with falling edge 250 ms
Min. start pulse duration with a monitored reset
with rising edge 30 ms
with falling edge 100 ms

DC 30 Ohm

B

= 1 kA) to EN 60947-5-1

K

lmax

DC 60 Ohm

B

DC 30 Ohm

B

: 0.01 A , I

min

: 1500 VA

P

max

: 0.01 A , I

min

P

: 150 W

max

: 5.0 A

max

: 5.0 A

max

max

max

: 6.0 A

: 6.0 A

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

1001969-EN-04-2011-09

E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1

PNOZ s3

Times

Simultaneity, channel 1 and 2 ∞
Supply interruption before de-energisation 20 ms

Environmental data

EMC EN 60947-5-1, EN 61000-6-2, EN 61000-6-4
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III / II
Rated insulation voltage 250 V
Rated impulse withstand voltage 4.00 kV
Ambient temperature -10 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20

Mechanical data

Housing material
Housing PC
Front PC
Cross section of external conductors with screw terminals
1 core flexible 0.25 - 2.50 mm² , 24 - 12 AWG No. 750103
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.25 - 1.00 mm² , 24 - 16 AWG No. 750103
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm² , 24 - 16 AWG No. 750103
Torque setting with screw terminals 0.50 Nm No. 750103
Cross section of external conductors with spring-loaded termi­nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2 No. 751103
Stripping length 9 mm No. 751103
Dimensions
Height 102.0 mm No. 751103

Width 17.5 mm
Depth 120.0 mm
Weight 140 g

Technische Daten_Satz No .

No. stands for order number.

0.20 - 2.50 mm² , 24 - 12 AWG No. 751103

96.0 mm No. 750103

Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB

It is essential to consider the relay's
service life graphs. The relay outputs'
safety-related characteristic data is
only valid if the values in the service life
graphs are met.

The PFH value depends on the switch­ing frequency and the load on the relay
output.
If the service life graphs are not acces­sible, the stated PFH value can be

used irrespective of the switching fre­quency and the load, as the PFH value
already considers the relay's B10d val­ue as well as the failure rates of the
other components.

Si_Kennzahlen_Erläute rung_1

All the units used within a safety function must be considered when calculating the safety characteristic data.

Si_Kennzahlen_Erläuterung_2

INFORMATION

A safety function's SIL/PL values are
not identical to the SIL/PL values of
the units that are used and may be dif­ferent. We recommend that you use

Technische Daten_Satz Normen

the PAScal software tool to calculate
the safety function's SIL/PL values.

1001969-EN-04-2011-09Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany

Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

-8

E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1

PNOZ s3

The standards current on 2006-04 apply.

Bestelldaten

Order reference

Type Features Terminals Order no.

PNOZ s3 24 VDC With screw terminals 750 103
PNOZ s3 C 24 VDC With spring-loaded terminals 751 103

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

1001969-EN-04-2011-09