Panasonic SAPM-31-P, SAPM-31-PC Service manual

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ORDER NO. MD0412578C1 A6

Specification

n Amplifier Section

Power output

10% Total harmonic distortion

60 Hz - 3 kHz, both channels driven (Low channel)

3 kHz - 16 kHz, both channels driven (High channel)

Total Bi-Amp power Power output

10% Total harmonic distortion

1 kHz, both channels driven (Low channel)

8 kHz, both channels driven (High channel)

Total Bi-Amp power Output Impedance Headphone

n FM Tuner Section

Frequency range

Sensitivity

S/N 26 dB

Antenna terminal(s)

35 W per channel (6 Ω)

35 W per channel (6 Ω)

70 W per channel

40 W per channel (6 Ω)

40 W per channel (6 Ω)

80 W per channel

16 Ω - 32 Ω

87.5 MHz - 108.0 MHz

(100 kHz steps)

87.9 MHz - 107.9 MHz

(200 kHz steps)

1.02 µV (IHF)

1.00 µV

75 Ω (unbalanced)

CD Stereo System

SA-PM31P

SA-PM31PC

Colour

(S)... Silver Type

n AM Tuner Section

 

Frequency range

520 kHz - 1710 kHz (10 kHz

 

steps)

Sensitivity

 

S/N 20 dB (at 1000 kHz)

900 µV/m

n Cassette Deck Section

 

Track system

4 track, 2 channel

Heads

 

Record/playback

Solid permalloy head

Erasure

Double gap ferrite head

Motor

DC servo motor

Recording system

AC bias 100 kHz

Erasing system

AC erase 100 kHz

Tape speed

4.8 cm/s

Overall frequency response (+3 dB, -6 dB at DECK OUT)

NORMAL (TYPE I)

35 Hz - 14 kHz

S/N RATIO

42.64 dB (A weighted)

Wow and flutter

0.08% (WRMS)

Fast forward and rewind time

Approx. 120 seconds with C-60

 

cassette tape

n CD Section

Disc

© 2004 Matsushita Electric Industrial Co. Ltd.. All rights reserved. Unauthorized copying and distribution is a violation of law.

SA-PM31P / SA-PM31PC

 

 

CD, CD-R, CD-RW, MP3

8 cm/12 cm (3-3/20” / 4-

 

 

73/100”)

Sampling frequency

44.1 kHz

Decoding

16/20/24 bit linear

Beam source/wavelength

Semiconductor laser / 780 nm

Number of channels

Stereo

Frequency response

20 Hz - 20 kHz (+1dB, -2dB)

Wow and flutter

Below measurable limit

Digital filter

8 fs

D/A converter

MASH (1 bit DAC)

MP3

 

Bit rate

32 kbps - 320 kbps

Sampling frequency

32kHz, 44.1kHz, 48kHz

n General

 

Power supply

AC 120 V, 60 Hz

Power consumption

135 W

Dimensions (W x H x D)

175 x 254 x 390.7 mm

 

(6-89/100” x 10” x 15-19/50”)

Mass

5.44 kg (11.99 lbs.)

Power consumption in standby mode:

0.4 W

n System: SC-PM31P-S

Music Center: SA-PM31P-S

 

Speaker: SB-PM31P-SJ

n System: SC-PM31PC-S

Music Center: SA-PM31PC-S

 

Speaker: SB-PM31P-SJ

Notes:

 

1.Specifications are subject to change without notice. Mass and dimensions are approximate.

2.Total harmonic distortion is measured by the digital spectrum analyzer.

3.The labels “HIGH” and “LOW” on the rear of the speakers refer to High frequency and Low frequency.

CONTENTS

 

 

Page

1

Safety Cautions

4

 

1.1. GENERAL GUIDELINES

4

2

Before Repair and Adjustment

5

3

Protection Circuitry

5

4

Handling the Lead-free Solder

5

 

4.1. About lead free solder (PbF)

5

5

Precaution of Laser Diode

6

6

Handling Precautions For Traverse Deck

7

7

Accessories

8

8

Operating Procedures

9

9

Assembling and Disassembling

11

 

9.1. Disassembly flow chart

11

 

9.2. Disassembly of Side Panel L & R

12

 

9.3. Disassembly of Top Cabinet Unit

12

 

9.4. Disassembly of Deck P.C.B. and Tape Eject P.C.B.

12

 

9.5. Disassembly of Front Panel Assembly

13

 

9.6. Disassembly of Main Control P.C.B., Function P.C.B. and

 

Power-In P.C.B.

14

 

9.7. Disassembly of Panel P.C.B.

14

 

9.8. Disassembly of Rear Panel

15

 

9.9. Disassembly of Main P.C.B.

15

 

9.10. Disassembly of Transformer P.C.B.

16

 

9.11. Disassembly of Tuner Pack

16

 

9.12. Disassembly of Power P.C.B

17

 

9.13. Disassembly of CR16 Mechanism

17

 

9.14. Replacement of CD Lid

18

 

9.15. Replacement of Cassette Lid

19

 

9.16. Replacement of the Power IC and Transistors.

20

 

Page

9.17. Procedure for Replacing Pinch Roller and Head Block

(Cassette Mechanism Unit)

21

9.18. Procedure for Replacing Motor, Capstan Belt A, Capstan

Belt B, and Winding Belt (Cassette Mechanism Unit)

21

9.19. Procedure for Replacing Parts on Mechanism PCB

23

9.20. Replacement of CD traverse deck

23

9.21. Replacement of optical pickup unit (CD mechanism)

25

9.22. Replacement of a traverse gear A and a traverse gear B

 

26

9.23. Procedure for removing CD loading mechanism

27

9.24. CR16 mechanism disassembly procedure

27

9.25. CR16 MECHANISM ASSEMBLY PROCEDURE

34

9.26. Disassembly of traverse mechanism

46

9.27. Handling of Cassette Tape jam

47

10 Service Positions

48

10.1. Checking procedure

48

10.2. Checking the major P.C.B.

48

11 Self-Diagnostic Display Function

49

11.1. Entering into Self-Diagnostic Mode

49

11.2. Clearing Self-Diagnostic Memory

51

11.3. Displaying Self-Diagnostic Results

51

11.4. Error Code Table

52

11.5. Cassette Mechanism Self-Diagnostic Mode

52

11.6. Changer Reliability Test Mode

53

11.7. Changer Operation Checking

53

11.8. CR16 Mechanism Ageing Mode

54

12 Procedure for Checking Operation of Individual Parts of

 

Cassette Mechanism Unit

55

12.1. Operation Check with Cassette Tape

55

2

 

 

 

 

 

SA-PM31P / SA-PM31PC

 

12.2. Operation Check without Cassette Tape

55

 

18.3. Main Control P.C.B. and Panel P.C.B.

89

13

Measurement And Adjustments

57

 

18.4. Power In P.C.B., Function P.C.B. and Deck Mechanism

 

13.1. Tuner/CD Sections

57

 

P.C.B.

90

 

13.2. Cassette Deck Section

57

 

18.5. Deck P.C.B. and Tape Eject P.C.B.

91

14

Voltage Measurement and Waveform Chart

59

 

18.6. CD Loading P.C.B.

92

 

14.1. Waveform

62

 

18.7. Power P.C.B.

93

15

Block Diagram

63

 

18.8. Transformer P.C.B.

94

 

15.1. CD Servo Block

63

19

Wiring Connection Diagram

95

 

15.2. Main Block

65

20

Illustration of IC , Transistors and Diodes

97

16

Notes of Schematic Diagram

70

21

Terminal Function of IC s

98

17

Schematic Diagram

71

 

21.1. IC702 (MN6627953HB) Servo processor/ Digital signal

 

 

17.1. CD Servo Circuit

71

 

processor/ Digital filter/ D/A converter

98

 

17.2. Main Circuit

73

 

21.2. IC703 (BA5948FPE2) IC 4CH DRIVE

98

 

17.3. Main Control Circuit, Panel Circuit, Power-In Circuit and

 

 

21.3. IC302 (C2CBJG000574) MICRO PROCESSOR

99

 

Function Circuit

77

22

Troubleshooting Flowchart (CD Section Circuit)

101

 

17.4. Deck Circuit, Deck Mechanism Circuit and Tape Eject

 

23

Parts Location and Replacement Parts List

103

 

Circuit

79

 

23.1. Deck Mechanism

104

 

17.5. Power Circuit

81

 

23.2. CD Loading Mechanism

106

 

17.6. Transformer Circuit

84

 

23.3. Cabinet

111

 

17.7. CD Loading Circuit

85

 

23.4. Electrical Part List

114

18

Printed Circuit Board

86

 

23.5. Packaging Materials & Accessories Parts List

122

 

18.1. CD Servo P.C.B.

86

 

23.6. Packaging

122

 

18.2. Main P.C.B.

87

 

 

 

 

3

SA-PM31P / SA-PM31PC

1 Safety Cautions

1.1.GENERAL GUIDELINES

1.When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit.

2.After servicing, ensure that all the protective devices such as insulation barriers, insulation papers shields are properly installed.

3.After servicing, check for leakage current checks to prevent from being exposed to shock hazards.

(This “Safety Precaution” is applied only in U.S.A.)

1.Before servicing, unplug the power cord to prevent an electric shock.

2.When replacing parts, use only manufacturer’s recommended components for safety.

3.Check the condition of the power cord. Replace if wear or damage is evident.

4.After servicing, be sure to restore the lead dress, insulation barriers, insulation papers, shields, etc.

5.Before returning the serviced equipment to the customer, be sure to make the following insulation resistance test to prevent the customer from being exposed to a shock hazard.

1.1.1.LEAKAGE CURRENT COLD CHECK

1.Unplug the AC cord and connect a jumper between the two prongs on the plug.

2.Using an ohmmeter measure the resistance value, between the jumpered AC plug and each exposed metallic cabinet part on the equipment such as screwheads, connectors, control shafts, etc. When the exposed metallic part has a return path to the chassis, the reading should be between 1MΩ and 5.2Ω.

When the exposed metal does not have a return path to the chassis, the reading must be .

Fig. 1

1.1.2.LEAKAGE CURRENT HOT CHECK (See Figure 1.)

1.Plug the AC cord directly into the AC outlet. Do not use an isolation transformer for this check.

2.Connect a 1.5kΩ, 10 watts resistor, in parallel with a 0.15µF capacitors, between each exposed metallic part on the set and a good earth ground such as a water pipe, as shown in Figure 1.

3.Use an AC voltmeter, with 1000 ohms/volt or more sensitivity, to measure the potential across the resistor.

4.Check each exposed metallic part, and measure the voltage at each point.

5.Reverse the AC plug in the AC outlet and repeat each of the above measurements.

6.The potential at any point should not exceed 0.75 volts RMS. A leakage current tester (Simpson Model 229 or equivalent) may be used to make the hot checks, leakage current must not exceed 1/2 milliamp. Should the measurement is outside of the limits specified, there is a possibility of a shock hazard, and the equipment should be repaired and re-checked before it is returned to the customer.

1.1.3.CAUTION FOR FUSE REPLACEMENT

4

SA-PM31P / SA-PM31PC

2 Before Repair and Adjustment

Disconnect AC power, discharge Power Supply Capacitors C506, C507, C508, C600, C601, C602, C620 through a 10Ω, 1W resistor to ground.

DO NOT SHORT-CIRCUIT DIRECTLY (with a screwdriver blade, for instance), as this may destroy solid state devices. After repairs are completed, restore power gradually using a variac, to avoid overcurrent.

· Current consumption at AC 120V, 60 Hz in NO SIGNAL mode (volume min) should be ~300 mA.

3 Protection Circuitry

The protection circuitry may have operated if either of the following conditions are noticed:

·No sound is heard when the power is turned on.

·Sound stops during a performance.

The function of this circuitry is to prevent circuitry damage if, for example, the positive and negative speaker connection wires are "shorted", or if speaker systems with an impedance less than the indicated rated impedance of the amplifier are used.

If this occurs, follow the procedure outlines below:

1.Turn off the power.

2.Determine the cause of the problem and correct it.

3.Turn on the power once again after one minute. Note:

When the protection circuitry functions, the unit will not operate unless the power is first turned off and then on again.

4 Handling the Lead-free Solder

4.1.About lead free solder (PbF)

Distinction of PbF P.C.B.:

P.C.B.s (manufactured) using lead free solder will have a PbF stamp on the P.C.B.

Caution:

·Pb free solder has a higher melting point than standard solder; Typically the melting point is 50 - 70°F (30 - 40°C) higher. Please use a high temperature soldering iron. In case of soldering iron with temperature control, please set it to 700 ± 20°F (370 ± 10°C).

·Pb free solder will tend to splash when heated too high (about 1100°F/600°C).

·When soldering or unsoldering, please completely remove all of the solder on the pins or solder area, and be sure to heat the soldering points with the Pb free solder until it melts enough.

5

SA-PM31P / SA-PM31PC

5 Precaution of Laser Diode

CAUTION:

This unit utilizes a class 1 laser.

Invisible laser radiation is emitted from the optical pickup lens.

When the unit is turned on:

1.Do not look directly into the pick up lens.

2.Do not use optical instruments to look at the pick up lens.

3.Do not adjust the preset variable resistor on the pickup lens.

4.Do not disassemble the optical pick up unit.

5.If the optical pick up is replaced, use the manufacturer’s specified replacement pick up only.

6.Use of control or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.

CAUTION!

THIS PRODUCT UTILIZES A LASER.

USE OF CONTROLS OR ADJUSTMENTS OR PERFORMANCE OF PROCEDURES OTHER THAN THOSE SPECIFIED HEREIN MAY RESULT IN HAZARDOUS RADIATION EXPOSURE.

n Use of caution label (Except for U.S.A.)

6

SA-PM31P / SA-PM31PC

6 Handling Precautions For Traverse Deck

The laser diode in the traverse deck (optical pickup) may break down due to potential difference caused by static electricity of clothes or human body.

So, be careful of electrostatic breakdown during repair of the traverse deck (optical pickup).

l Handling of CD traverse deck (optical pickup)

1.Do not subject the traverse deck (optical pickup) to static electricity as it is extremely sensitive to electrical shock.

2.The short land between the No.4 (LD) and No.5 (GND) pins on the flexible board (FFC) is shorted with a solder build-up to prevent damage to the laser diode (Fig 1).

3.Take care not to apply excessive stress to the flexible board (FPC board).

4.Do not turn the variable resistor (laser power adjustment). It has already been adjusted.

Fig 1

l Grounding for electrostatic breakdown prevention

1.Human body grounding (Fig 2)

Use the anti-static wrist strap to discharge the static electricity from your body.

2.Work table grounding (Fig 2)

Put a conductive material (sheet) or steel sheet on the area where the traverse deck (optical pickup) is placed, and ground the sheet.

Caution :

The static electricity of your clothes will not be grounded through the wrist strap. So, take care not to let your clothes touch the traverse deck (optical pickup).

Fig 2

Caution when Replacing the Optical Pickup :

The traverse has a short point shorted with solder to protect the laser diode against electrostatics breakdown. Be sure to remove the solder from the short point before making connections.

7

SA-PM31P / SA-PM31PC

7 Accessories

Note : Refer to Packaging Materials & Accessories for the part number.

AC power cord

FM indoor antenna

AM loop antenna

Remote control

8

SA-PM31P / SA-PM31PC

8 Operating Procedures

9

SA-PM31P / SA-PM31PC

10

SA-PM31P / SA-PM31PC

9 Assembling and Disassembling

“ATTENTION SERVICER”

Some chassis components may be have sharp edges. Be careful when disassembling and servicing.

1.This section describes procedures for checking the operation of the major printed circuit boards and replacing the main components.

2.For reassembly after operation checks or replacement, reverse the respective procedures. Special reassembly procedures are described only when required.

3.Select items from the following index when checks or replacement are required.

Warning:

This product uses a laser diode. Refer to “Precaution of Laser Diode”.

9.1.Disassembly flow chart

The following chart is the procedure for disassembling the casing and inside parts for internal inspection when carrying out the servicing.

To assemble the unit, reverse the steps shown in the chart below.

11

SA-PM31P / SA-PM31PC

9.2.Disassembly of Side Panel L & R

Step 1 : Remove 1 screw.

Step 2 : Lift up the top Cabinet as arrow shown (be careful of the catches).

Step 1 : Remove 5 screws. Step 2 : Remove 1 screw.

Step 3 : Remove the side panel as arrow shown (Be careful of the catches).

Step 4 : Remove 5 screws. Step 5 : Remove 1 screw.

Step 6 : Remove the side panel as arrow shown (Be careful of the catches).

9.3.Disassembly of Top Cabinet Unit

· Follow the (Step 1) - (Step 6) of Item 9.2.

Step 3 : Place the top cabinet as shown and detach the connector CN1305.

9.4.Disassembly of Deck P.C.B. and Tape Eject P.C.B.

·Follow the (Step 1) - (Step 6) of Item 9.2.

·Follow the (Step 1) - (Step 3) of Item 9.3.

12

SA-PM31P / SA-PM31PC

Step 1 : Remove 1 screw.

Step 2 : Release the clutch.

Step 3 : Remove 4 screws.

Step 4 : Push the lever as arrow shown to open the cassette lid and remove the Deck Mechanism Unit.

9.5.Disassembly of Front Panel Assembly

·Follow the (Step 1) - (Step 6) of Item 9.2.

·Follow the (Step 1) - (Step 3) of Item 9.3.

Step 1 : Detach the connector CN308.

Step 2 : Detach the connector CN505.

13

SA-PM31P / SA-PM31PC

Step 2 : Release 2 clutches and remove both Function P.C.B. and Power-In P.C.B.

· Disassembly of Main Control P.C.B.

Step 3 : Release 2 catches and remove the front panel as

Step 3 : Remove 2 screws to remove the shield plate.

Step 4 : Remove 2 screws and flip the Main Control P.C.B. as

arrows shown.

arrow shown.

Step 4 : Release the catch at the bottom cabinet as shown.

 

9.6.Disassembly of Main Control P.C.B., Function P.C.B. and Power-In P.C.B.

·Follow the (Step 1) - (Step 6) of Item 9.2.

·Follow the (Step 1) - (Step 3) of Item 9.3.

·Follow the (Step 1) - (Step 4) of Item 9.5.

·Disassembly of Function P.C.B. and Power-In P.C.B.

Step 5 : Detach the connector CN603A.

9.7. Disassembly of Panel P.C.B.

· Follow the (Step 1) - (Step 6) of Item 9.2.

· Follow the (Step 1) - (Step 3) of Item 9.3.

· Follow the (Step 1) - (Step 4) of Item 9.5.

· Follow the (Step 1) - (Step 5) of Item 9.6.

Step 1 : Remove 5 screws.

14

SA-PM31P / SA-PM31PC

Step 1 : Remove the volume knob.

Step 2 : Remove 7 screws.

Step 3 : Release 3 clutches and remove the Panel P.C.B. as arrow shown.

9.8.Disassembly of Rear Panel

·Follow the (Step 1) - (Step 6) of Item 9.2.

·Follow the (Step 1) - (Step 3) of Item 9.3.

Step 1 : Detach the connector CN303.

Step 2 : Remove 9 screws.

Step 3: Remove the rear panel as arrows shown (Be careful of the catches).

9.9.Disassembly of Main P.C.B.

·Follow the (Step 1) - (Step 6) of Item 9.2.

·Follow the (Step 1) - (Step 3) of Item 9.3.

·Follow the (Step 1) - (Step 3) of Item 9.8.

15

SA-PM31P / SA-PM31PC

Step 1 : Detach the connectors CN308, CN305 and CN306 .

Step 2 : Detach the connectors CN304 (pull the catch as arrow shown), CN301 and CN302 and pull out the Main P.C.B as arrow shown.

9.10.Disassembly of Transformer P.C.B.

·Follow the (Step 1) - (Step 6) of Item 9.2.

·Follow the (Step 1) - (Step 3) of Item 9.3.

·Follow the (Step 1) - (Step 3) of Item 9.8.

Step 1 : Detach the connectors CN505 and CN506.

Step 2 : Remove 4 screws and pull out the Transformer P.C.B. as arrow shown.

9.11. Disassembly of Tuner Pack

·Follow the (Step 1) - (Step 6) of Item 9.2.

·Follow the (Step 1) - (Step 3) of Item 9.3.

·Follow the (Step 1) - (Step 3) of Item 9.8.

16

Step 1 : Detach the connector CN101 and remove the tuner pack as arrow shown.

9.12. Disassembly of Power P.C.B

·Follow the (Step 1) - (Step 6) of Item 9.2.

·Follow the (Step 1) - (Step 3) of Item 9.3.

·Follow the (Step 1) - (Step 4) of Item 9.5.

·Follow the (Step 1) - (Step 3) of Item 9.8.

·Follow the (Step 1) - (Step 2) of Item 9.9.

·Follow the (Step 1) - (Step 2) of Item 9.10.

Step 1 : Remove 4 screws.

Step 2 : Remove the Power P.C.B. as arrow shown (be careful of the catch).

9.13.Disassembly of CR16 Mechanism

·Follow the (Step 1) - (Step 6) of Item 9.2.

·Follow the (Step 1) - (Step 3) of Item 9.3.

·Follow the (Step 1) - (Step 4) of Item 9.5.

SA-PM31P / SA-PM31PC

Step 1 : Remove 2 screws.

Step 2 : Detach the connectors CN305 and CN306.

Step 3 : Remove the tape which used to secure the FFC connectors.

17

SA-PM31P / SA-PM31PC

Step 4 : Release the catches and remove the middle block as arrow shown.

Step 5 : Remove 2 screws and remove the CD Mechanism Unit from the bottom chassis.

Step 1 : Remove 2 screws and the 2 CD lid supports.

Step 2 : Push the spring as arrow shown.

9.14. Replacement of CD Lid

·Follow the (Step 1) - (Step 6) of Item 9.2.

·Follow the (Step 1) - (Step 3) of Item 9.3.

·Follow the (Step 1) - (Step 4) of Item 9.5.

18

Step 3 : Remove the CD lid as arrow shown.

9.15. Replacement of Cassette Lid

·Follow the (Step 1) - (Step 6) of Item 9.2.

·Follow the (Step 1) - (Step 3) of Item 9.3.

·Follow the (Step 1) - (Step 4) of Item 9.4.

Step 1 : Remove 1 screw and the damper gear.

Step 2 : Remove the cassette open spring as arrows shown in order.

SA-PM31P / SA-PM31PC

Step 3 : Pull both sides’ cassette holders to the direction of the arrows shown.

Step 4 : Remove the cassette lid as arrow shown.

19

SA-PM31P / SA-PM31PC

9.16. Replacement of the Power IC and Transistors.

·Follow the (Step 1) - (Step 6) of Item 9.2.

·Follow the (Step 1) - (Step 3) of Item 9.3.

·Follow the (Step 1) - (Step 3) of Item 9.8.

·Follow the (Step 1) - (Step 2) of Item 9.9.

·Follow the (Step 1) - (Step 2) of Item 9.10.

·Follow the (Step 1) - (Step 2) of Item 9.12.

Step 1 : Remove 2 screws.

Step 2 : Remove 2 screws.

Step 3 : Unsolder the Power IC500.

Step 4 : Unsolder the Transistors Q501 and Q502.

20

SA-PM31P / SA-PM31PC

9.17.Procedure for Replacing Pinch Roller and Head Block (Cassette Mechanism Unit)

·Follow the (Step 1) - (Step 6) of Item 9.2.

·Follow the (Step 1) - (Step 3) of Item 9.3.

·Follow the (Step 1) - (Step 4) of Item 9.4.

9.18.Procedure for Replacing Motor, Capstan Belt A, Capstan Belt B, and Winding Belt (Cassette Mechanism Unit)

·Follow the (Step 1) - (Step 6) of Item 9.2.

·Follow the (Step 1) - (Step 3) of Item 9.3.

·Follow the (Step 1) - (Step 4) of Item 9.4.

·Follow the (Step 1) - (Step 5) of Item 9.17.

21

SA-PM31P / SA-PM31PC

22

SA-PM31P / SA-PM31PC

9.19. Procedure for Replacing Parts on Mechanism PCB

·Follow the (Step 1) - (Step 6) of Item 9.2.

·Follow the (Step 1) - (Step 3) of Item 9.3.

·Follow the (Step 1) - (Step 4) of Item 9.4.

·Follow the (Step 1) - (Step 5) of Item 9.17.

9.20. Replacement of CD traverse deck

· Follow the (Step 1) - (Step 6) of Item 9.2.

23

SA-PM31P / SA-PM31PC

·Follow the (Step 1) - (Step 3) of Item 9.3.

·Follow the (Step 1) - (Step 4) of Item 9.5.

·Follow the (Step 1) - (Step 5) of Item 9.13.

24

SA-PM31P / SA-PM31PC

9.21. Replacement of optical pickup unit (CD mechanism)

·Follow the (Step 1) - (Step 6) of Item 9.2.

·Follow the (Step 1) - (Step 3) of Item 9.3.

·Follow the (Step 1) - (Step 4) of Item 9.5.

·Follow the (Step 1) - (Step 5) of Item 9.13.

·Follow the (Step 1) - (Step 2) of Item 9.20.

25

Panasonic SAPM-31-P, SAPM-31-PC Service manual

SA-PM31P / SA-PM31PC

9.22. Replacement of a traverse gear A and a traverse gear B

·Follow the (Step 1) - (Step 6) of Item 9.2.

·Follow the (Step 1) - (Step 3) of Item 9.3.

·Follow the (Step 1) - (Step 4) of Item 9.5.

26

SA-PM31P / SA-PM31PC

·Follow the (Step 1) - (Step 5) of Item 9.13.

·Follow the (Step 1) - (Step 2) of Item 9.20.

·Follow the (Step 1) - (Step 12) of Item 9.21.

9.23. Procedure for removing CD loading mechanism

1.Turn off by pressing power SW in the body.

2.Unplug AC power cord after the indication of [GOOD-BYE], then disassemble the body.

3.Disassemble the body, and take out CD loading mechanism.

4.Perform disassembly according to the following procedure for disassembly.

9.24. CR16 mechanism disassembly procedure

9.24.1. Gear for servicing information

·This unit has a gear which used for checking items (open/close of disc tray, up/down operation of traverse unit by manually) when servicing. (For gear information, that is described on the items for disassembly procedures.)

·For preparation of gear (for servicing), perform the procedures as follows.

·In case of re-servicing the same set, the “ gear for servicing”

may be took off because it had been used. So, the “gear for servicing” must be stored.

1.Remove the gear attached to top cover of CD loading mechanism.

27

SA-PM31P / SA-PM31PC

2. Insert the hexgonal wrench (2.5mm) into the gear.

9.24.2. Replacement for the disc tray

·Follow the (Step 1) - (Step 6) of Item 9.2.

·Follow the (Step 1) - (Step 3) of Item 9.3.

·Follow the (Step 1) - (Step 4) of Item 9.5.

·Follow the (Step 1) - (Step 5) of Item 9.13.

28

SA-PM31P / SA-PM31PC

29

SA-PM31P / SA-PM31PC

9.24.3. Replacement for the traverse deck

· Follow the (Step 1) - (Step 6)

of Item 9.2.

· Follow the (Step 1)

- (Step 3)

of Item 9.3.

· Follow the (Step 1)

- (Step 4)

of Item 9.5.

· Follow the (Step

1)

- (Step

5)

of Item 9.13.

· Follow the (Step

1) - (Step

10) of item 9.24.2.

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