Panasonic SAPM-31-E, SAPM-31-EB, SAPM-31-EG Service manual

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ORDER NO. MD0501011C2

CD Stereo System

SA-PM31E

SA-PM31EB

SA-PM31EG

Colour

(S)... Silver Type

Specification

n Amplifier Section

 

Track system

4 track, 2 channel

RMS power output

 

Heads

 

10% Total harmonic distortion

 

Record/playback

Solid permalloy head

1 kHz, both channels driven

 

Erasure

Double gap ferrite head

(Low channel)

41 W per channel (6Ω)

Motor

DC servo motor

8 kHz, both channels driven

 

Recording system

AC bias 100 kHz

(High channel)

39 W per channel (6Ω)

Erasing system

AC erase 100 kHz

Total Bi-Amp power

80 W per channel

Tape speed

4.8 cm/s

Output Impedance

 

Overall frequency response (+3 dB, -6 dB at DECK OUT)

Headphone

16Ω - 32Ω

NORMAL

35 Hz - 14 kHz

 

 

S/N RATIO

42.64 dB (A weighted)

n FM Tuner Section

 

Wow and flutter

0.08% (WRMS)

Frequency range

87.50 MHz - 108.00 MHz

Fast forward and rewind time

Approx. 120 seconds with C-60

 

(50 kHz steps)

 

cassette tape

Sensitivity

1.02 µV (IHF)

S/N 26 dB

1.00 µV

Antenna terminal(s)

75Ω (unbalanced)

n AM Tuner Section

 

Frequency range

522 kHz - 1629 kHz (9 kHz

 

steps)

 

520 kHz - 1630 kHz (10 kHz

 

steps)

Sensitivity

 

S/N 20 dB (at 999 kHz)

900 µV/m

n Cassette Deck Section

 

n CD Section

 

Disc

 

CD, CD-R, CD-RW, MP3

8 cm/12 cm

Sampling frequency

44.1 kHz

Decoding

16/20/24 bit linear

Beam source/wavelength

Semiconductor laser / 780 nm

Number of channels

Stereo

Frequency response

20 Hz - 20 kHz (+1dB, -2dB)

Wow and flutter

Below measurable limit

Digital filter

8 fs

D/A converter

MASH (1 bit DAC)

© 2005 Matsushita Electric Industrial Co. Ltd.. All rights reserved. Unauthorized copying and distribution is a violation of law.

SA-PM31E / SA-PM31EB / SA-PM31EG

MP3

 

Bit rate

32 kbps - 320 kbps

Sampling frequency

32 kHz, 44.1 kHz, 48 kHz

n General

 

Power supply

AC 230 V, 50 Hz (E/EG)

 

AC 230 - 240 V, 50 Hz (EB)

Power consumption

130 W

Dimensions (W x H x D)

175 mm x 254 mm x 390.7

 

mm

Mass

5.63 kg

Power consumption in standby mode:

0.6 W

n System: SC-PM31E-S

Music Center: SA-PM31E-S

 

Front speaker: SB-PM31E-M

n System: SC-PM31EB-S

Music Center: SA-PM31EB-S

 

Front speaker: SB-PM31E-M

n System: SC-PM31EG-S

Music Center: SA-PM31EG-S

 

Front speaker: SB-PM31E-M

Notes:

 

1.Specifications are subject to change without notice. Mass and dimensions are approximate.

2.Total harmonic distortion is measured by the digital spectrum analyzer.

3.The labels “HIGH” and “LOW” on the rear of the speakers refer to High frequency and Low frequency.

CONTENTS

 

Page

 

Page

1

Safety Cautions

4

11.18. Procedure for Replacing Motor, Capstan Belt A, Capstan

 

1.1. GENERAL GUIDELINES

4

Belt B, and Winding Belt (Cassette Mechanism Unit)

23

2

Caution for AC Mains Lead

5

11.19. Procedure for Replacing Parts on Mechanism PCB

25

3

Before Repair and Adjustment

6

11.20. Replacement of CD traverse deck

25

4

Protection Circuitry

6

11.21. Replacement of optical pickup unit (CD mechanism)

27

5

Handling the Lead-free Solder

6

11.22. Replacement of a traverse gear A and a traverse gear B

 

5.1. About lead free solder (PbF)

6

 

28

6

Precaution of Laser Diode

7

11.23. Procedure for removing CD loading mechanism

29

7

Handling Precautions For Traverse Deck

8

11.24. CR16 mechanism disassembly procedure

29

8

Accessories

9

11.25. CR16 MECHANISM ASSEMBLY PROCEDURE

36

9

Operating Procedures

10

11.26. Disassembly of traverse mechanism

48

10

Information on Disc and MP3

12

11.27. Handling of Cassette Tape jam

49

11

Assembling and Disassembling

13

12 Service Positions

50

 

11.1. Disassembly flow chart

13

12.1. Checking procedure

50

 

11.2. Disassembly of Side Panel L & R

14

12.2. Checking the major P.C.B.

50

 

11.3. Disassembly of Top Cabinet Unit

14

13 Self-Diagnostic Display Function

51

 

11.4. Disassembly of Deck P.C.B. and Tape Eject P.C.B.

14

13.1. Entering into Self-Diagnostic Mode

51

 

11.5. Disassembly of Front Panel Unit

15

13.2. Clearing Self-Diagnostic Memory

52

 

11.6. Disassembly of Main Control P.C.B., Function P.C.B. and

13.3. Displaying Self-Diagnostic Results

53

 

Power-In P.C.B.

16

13.4. Error Code Table

53

 

11.7. Disassembly of Panel P.C.B.

16

13.5. Cassette Mechanism Self-Diagnostic Mode

54

 

11.8. Disassembly of Rear Cabinet

17

13.6. Changer Reliability Test Mode

54

 

11.9. Disassembly of Main P.C.B.

17

13.7. Changer Operation Checking

55

 

11.10. Disassembly of Transformer P.C.B.

18

13.8. CR16 Mechanism Ageing Mode

55

 

11.11. Disassembly of Tuner Pack

18

14 Procedure for Checking Operation of Individual Parts of

 

 

11.12. Disassembly of Power P.C.B

19

Cassette Mechanism Unit

56

 

11.13. Disassembly of CR16 Mechanism

19

14.1. Operation Check with Cassette Tape

56

 

11.14. Replacement of CD Lid

20

14.2. Operation Check without Cassette Tape

56

 

11.15. Replacement of Cassette Lid

21

15 Measurement And Adjustments

58

 

11.16. Replacement of the Power IC and Transistors.

22

15.1. Tuner/CD Sections

58

 

11.17. Procedure for Replacing Pinch Roller and Head Block

 

15.2. Cassette Deck Section

58

 

(Cassette Mechanism Unit)

23

16 Voltage Measurement and Waveform Chart

60

2

SA-PM31E / SA-PM31EB / SA-PM31EG

16.1. Waveform

63

 

20.5. Deck P.C.B. and Tape Eject P.C.B.

92

17 Block Diagram

64

 

20.6. CD Loading P.C.B.

93

17.1. CD Servo Block

64

 

20.7. Power P.C.B.

94

17.2. Main Block

66

 

20.8. Transformer P.C.B.

95

18 Notes of Schematic Diagram

71

21

Wiring Connection Diagram

96

19 Schematic Diagram

72

22

Illustration of IC , Transistors and Diodes

98

19.1. CD Servo Circuit

72

23

Terminal Function of IC s

99

19.2. Main Circuit

74

 

23.1. IC702 (MN6627953HB) Servo processor/ Digital signal

 

19.3. Main Control Circuit, Panel Circuit, Power-In Circuit and

 

 

processor/ Digital filter/ D/A converter

99

Function Circuit

78

 

23.2. IC703 (BA5948FPE2) IC 4CH DRIVE

99

19.4. Deck Circuit, Deck Mechanism Circuit and Tape Eject

 

 

23.3. IC302 (C2CBJG000574) MICRO PROCESSOR

100

Circuit

80

24

Troubleshooting Flowchart (CD Section Circuit)

102

19.5. Power Circuit

82

25

Parts Location and Replacement Parts List

104

19.6. Transformer Circuit

85

 

25.1. Deck Mechanism

105

19.7. CD Loading Circuit

86

 

25.2. CD Loading Mechanism

107

20 Printed Circuit Board

87

 

25.3. Cabinet

112

20.1. CD Servo P.C.B.

87

 

25.4. Electrical Part List

116

20.2. Main P.C.B.

88

 

25.5. Packaging Materials & Accessories Parts List

124

20.3. Main Control P.C.B. and Panel P.C.B.

90

 

25.6. Packaging

124

20.4. Power In P.C.B., Function P.C.B. and Deck Mechanism

 

 

 

 

P.C.B.

91

 

 

 

3

SA-PM31E / SA-PM31EB / SA-PM31EG

1 Safety Cautions

1.1.GENERAL GUIDELINES

1.When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit.

2.After servicing, ensure that all the protective devices such as insulation barriers, insulation papers shields are properly installed.

3.After servicing, check for leakage current checks to prevent from being exposed to shock hazards.

1.1.1.LEAKAGE CURRENT COLD CHECK

1.Unplug the AC cord and connect a jumper between the two prongs on the plug.

2.Using an ohmmeter measure the resistance value, between the jumpered AC plug and each exposed metallic cabinet part on the equipment such as screwheads, connectors, control shafts, etc. When the exposed metallic part has a return path to the chassis, the reading should be between 1MΩ and 5.2Ω.

When the exposed metal does not have a return path to the chassis, the reading must be .

Fig. 1

1.1.2.LEAKAGE CURRENT HOT CHECK (See Figure 1.)

1.Plug the AC cord directly into the AC outlet. Do not use an isolation transformer for this check.

2.Connect a 1.5kΩ, 10 watts resistor, in parallel with a 0.15µF capacitors, between each exposed metallic part on the set and a good earth ground such as a water pipe, as shown in Figure 1.

3.Use an AC voltmeter, with 1000 ohms/volt or more sensitivity, to measure the potential across the resistor.

4.Check each exposed metallic part, and measure the voltage at each point.

5.Reverse the AC plug in the AC outlet and repeat each of the above measurements.

6.The potential at any point should not exceed 0.75 volts RMS. A leakage current tester (Simpson Model 229 or equivalent) may be used to make the hot checks, leakage current must not exceed 1/2 milliamp. Should the measurement is outside of the limits specified, there is a possibility of a shock hazard, and the equipment should be repaired and re-checked before it is returned to the customer.

4

SA-PM31E / SA-PM31EB / SA-PM31EG

2 Caution for AC Mains Lead

5

SA-PM31E / SA-PM31EB / SA-PM31EG

3 Before Repair and Adjustment

Disconnect AC power, discharge Power Supply Capacitors C506, C507, C508, C600, C601, C602, C620 through a 10Ω, 1W resistor to ground.

DO NOT SHORT-CIRCUIT DIRECTLY (with a screwdriver blade, for instance), as this may destroy solid state devices. After repairs are completed, restore power gradually using a variac, to avoid overcurrent.

·Current consumption at AC 230V, 50 Hz in NO SIGNAL mode (volume min) should be ~300 mA (E/EG).

·Current consumption at AC 230-240V, 50 Hz in NO SIGNAL mode (volume min) should be ~300 mA (EB).

4 Protection Circuitry

The protection circuitry may have operated if either of the following conditions are noticed:

·No sound is heard when the power is turned on.

·Sound stops during a performance.

The function of this circuitry is to prevent circuitry damage if, for example, the positive and negative speaker connection wires are "shorted", or if speaker systems with an impedance less than the indicated rated impedance of the amplifier are used.

If this occurs, follow the procedure outlines below:

1.Turn off the power.

2.Determine the cause of the problem and correct it.

3.Turn on the power once again after one minute. Note:

When the protection circuitry functions, the unit will not operate unless the power is first turned off and then on again.

5 Handling the Lead-free Solder

5.1.About lead free solder (PbF)

Distinction of PbF P.C.B.:

P.C.B.s (manufactured) using lead free solder will have a PbF stamp on the P.C.B.

Caution:

·Pb free solder has a higher melting point than standard solder; Typically the melting point is 50 - 70°F (30 - 40°C) higher. Please use a high temperature soldering iron. In case of soldering iron with temperature control, please set it to 700 ± 20°F (370 ± 10°C).

·Pb free solder will tend to splash when heated too high (about 1100°F/600°C).

·When soldering or unsoldering, please completely remove all of the solder on the pins or solder area, and be sure to heat the soldering points with the Pb free solder until it melts enough.

6

SA-PM31E / SA-PM31EB / SA-PM31EG

6 Precaution of Laser Diode

Caution :

This product utilizes a laser diode with the unit turned "ON", invisible laser radiation is emitted from the pick up lens. Wavelength : 780 nm

Maximum output radiation power from pick up : 100 µW/VDE

Laser radiation from pick up unit is safety level, but be sure the followings:

1.Do not disassemble the optical pick up unit, since radiation from exposed laser diode is dangerous.

2.Do not adjust the variable resistor on the pick up unit. It was already adjusted.

3.Do not look at the focus lens using optical instruments.

4.Recommend not to look at pick up lens for a long time.

ACHTUNG :

Dieses Produkt enthält eine Laserdiode. Im eingeschalteten Zustand wird unsichtbare Laserstrahlung von der Lasereinheit abgestrahlt.

Wellenlänge : 780nm

Maximale Strahlungsleistung der Lasereinheit :100µW/VDE

Die Strahlung an der Lasereinheit ist ungefährlich, wenn folgende Punkte beachtet werden:

1.Die Lasereinheit nicht zerlegen, da die Strahlung an der freigelegten Laserdiode gefährlich ist.

2.Den werkseitig justierten Einstellregler der Lasereinhit nicht verstellen.

3.Nicht mit optischen Instrumenten in die Fokussierlinse blicken.

4.Nicht über längere Zeit in die Fokussierlinse blicken.

ADVARSEL :

I dette a apparat anvendes laser.

CAUTION!

THIS PRODUCT UTILIZES A LASER.

USE OF CONTROLS OR ADJUSTMENTS OR PERFORMANCE OF PROCEDURES OTHER THAN THOSE SPECIFIED HEREIN MAY RESULT IN HAZARDOUS RADIATION EXPOSURE.

n Use of Caution Labels

7

SA-PM31E / SA-PM31EB / SA-PM31EG

7 Handling Precautions For Traverse Deck

The laser diode in the traverse deck (optical pickup) may break down due to potential difference caused by static electricity of clothes or human body.

So, be careful of electrostatic breakdown during repair of the traverse deck (optical pickup).

l Handling of CD traverse deck (optical pickup)

1.Do not subject the traverse deck (optical pickup) to static electricity as it is extremely sensitive to electrical shock.

2.The short land between the No.4 (LD) and No.5 (GND) pins on the flexible board (FFC) is shorted with a solder build-up to prevent damage to the laser diode (Fig 1).

3.Take care not to apply excessive stress to the flexible board (FPC board).

4.Do not turn the variable resistor (laser power adjustment). It has already been adjusted.

Fig 2

Caution when Replacing the Optical Pickup :

The traverse has a short point shorted with solder to protect the laser diode against electrostatics breakdown. Be sure to remove the solder from the short point before making connections.

Fig 1

l Grounding for electrostatic breakdown prevention

1.Human body grounding (Fig 2)

Use the anti-static wrist strap to discharge the static electricity from your body.

2.Work table grounding (Fig 2)

Put a conductive material (sheet) or steel sheet on the area where the traverse deck (optical pickup) is placed, and ground the sheet.

Caution :

The static electricity of your clothes will not be grounded through the wrist strap. So, take care not to let your clothes touch the traverse deck (optical pickup).

8

SA-PM31E / SA-PM31EB / SA-PM31EG

8 Accessories

Note : Refer to Packaging Materials & Accessories for the part number.

AC cord (EB)

AC cord (E/EG)

FM antenna

AM loop antenna

Antenna plug adaptor

Remote control

9

SA-PM31E / SA-PM31EB / SA-PM31EG

9 Operating Procedures

10

SA-PM31E / SA-PM31EB / SA-PM31EG

11

SA-PM31E / SA-PM31EB / SA-PM31EG

10 Information on Disc and MP3

12

SA-PM31E / SA-PM31EB / SA-PM31EG

11 Assembling and Disassembling

“ATTENTION SERVICER”

Some chassis components may be have sharp edges. Be careful when disassembly and servicing.

1.This section describes procedures for checking the operation of the major printed circuit boards and replacing the main components.

2.For reassembly after operation checks or replacement, reverse the respective procedures. Special reassembly procedures are described only when required.

3.Select items from the following index when checks or replacement are required.

Warning:

This product uses a laser diode. Refer to “Precaution of Laser Diode”.

ACHTUNG:

Die Lasereinheit nicht zerlegen.

Die Lasereinheit darf nur gegen eine vom Hertsteller spezifizierte Einheit ausgetauscht werden.

11.1. Disassembly flow chart

The following chart is the procedure for disassembling the casing and inside parts for internal inspection when carrying out the servicing.

To assemble the unit, reverse the steps shown in the chart below.

13

SA-PM31E / SA-PM31EB / SA-PM31EG

11.2.Disassembly of Side Panel L & R

Step 1 : Remove 5 screws. Step 2 : Remove 1 screw.

Step 3 : Remove the side panel as arrow shown (Be careful of the catches).

Step 4 : Remove 5 screws. Step 5 : Remove 1 screw.

Step 6 : Remove the side panel as arrow shown (Be careful of the catches).

11.3.Disassembly of Top Cabinet Unit

· Follow the (Step 1) - (Step 6) of Item 11.2.

Step 1 : Remove 1 screw.

Step 2 : Lift up the top cabinet as arrow shown (Be careful of the catches).

Step 3 : Place the top cabinet as shown and detach connector CN1305.

11.4.Disassembly of Deck P.C.B. and Tape Eject P.C.B.

·Follow the (Step 1) - (Step 6) of Item 11.2.

·Follow the (Step 1) - (Step 3) of Item 11.3.

14

SA-PM31E / SA-PM31EB / SA-PM31EG

Step 1 : Remove 1 screw.

Step 2 : Release the clutch.

Step 3 : Remove 4 screws.

Step 4 : Push the lever as arrow shown to open the cassette lid and remove the Deck Mechanism Unit.

11.5.Disassembly of Front Panel Unit

·Follow the (Step 1) - (Step 6) of Item 11.2.

·Follow the (Step 1) - (Step 3) of Item 11.3.

Step 1 : Detach the connector CN308.

Step 2 : Detach the connector CN505.

15

SA-PM31E / SA-PM31EB / SA-PM31EG

Step 3 : Release 2 catches.

Step 4 : Release the catch at the bottom cabinet and remove the front panel unit as arrows shown.

Step 2 : Release 2 clutches and remove both Function P.C.B. and Power-In P.C.B.

· Disassembly of Main Control P.C.B.

Step 3 : Remove 2 screws to remove the shield plate.

Step 4 : Remove 2 screws and flip the Main Control P.C.B. as arrow shown.

11.6.Disassembly of Main Control P.C.B., Function P.C.B. and Power-In P.C.B.

·Follow the (Step 1) - (Step 6) of Item 11.2.

·Follow the (Step 1) - (Step 3) of Item 11.3.

·Follow the (Step 1) - (Step 4) of Item 11.5.

·Disassembly of Function P.C.B. and Power-In P.C.B.

Step 5 : Detach the connector CN603A.

11.7. Disassembly of Panel P.C.B.

· Follow the (Step 1) - (Step 6) of Item 11.2.

· Follow the (Step 1) - (Step 3) of Item 11.3.

· Follow the (Step 1) - (Step 4) of Item 11.5.

· Follow the (Step 1) - (Step 5) of Item 11.6.

Step 1 : Remove 5 screws.

16

SA-PM31E / SA-PM31EB / SA-PM31EG

Step 1 : Remove the volume knob.

Step 2 : Remove 7 screws.

Step 3 : Release 3 clutches and remove the Panel P.C.B. as arrow shown.

11.8. Disassembly of Rear Cabinet

·Follow the (Step 1) - (Step 6) of Item 11.2.

·Follow the (Step 1) - (Step 3) of Item 11.3.

Step 1 : Detach the connector CN303.

Step 2 : Remove 9 screws.

Step 3: Remove the rear cabinet as arrows shown (Be careful of the catches).

11.9. Disassembly of Main P.C.B.

·Follow the (Step 1) - (Step 6) of Item 11.2.

·Follow the (Step 1) - (Step 3) of Item 11.3.

·Follow the (Step 1) - (Step 3) of Item 11.8.

17

SA-PM31E / SA-PM31EB / SA-PM31EG

Step 1 : Detach connectors CN308, CN305 and CN306 .

Step 2 : Detach the connectors CN304 (pull the catch as arrow shown), CN301 and CN302 and pull out the Main P.C.B as arrow shown.

11.10.Disassembly of Transformer P.C.B.

·Follow the (Step 1) - (Step 6) of Item 11.2.

·Follow the (Step 1) - (Step 3) of Item 11.3.

·Follow the (Step 1) - (Step 3) of Item 11.8.

Step 1 : Detach the connectors CN505 and CN506.

Step 2 : Remove 4 screws and pull out the Transformer P.C.B. as arrow shown.

11.11. Disassembly of Tuner Pack

·Follow the (Step 1) - (Step 6) of Item 11.2.

·Follow the (Step 1) - (Step 3) of Item 11.3.

·Follow the (Step 1) - (Step 3) of Item 11.8.

18

Step 1 : Detach the connector CN101 and remove the tuner pack as arrow shown.

11.12. Disassembly of Power P.C.B

·Follow the (Step 1) - (Step 6) of Item 11.2.

·Follow the (Step 1) - (Step 3) of Item 11.3.

·Follow the (Step 1) - (Step 4) of Item 11.5.

·Follow the (Step 1) - (Step 3) of Item 11.8.

·Follow the (Step 1) - (Step 2) of Item 11.9.

·Follow the (Step 1) - (Step 2) of Item 11.10.

Step 1 : Remove 4 screws.

Step 2 : Remove the Power P.C.B. as arrow shown (be careful of the catch).

11.13.Disassembly of CR16 Mechanism

·Follow the (Step 1) - (Step 6) of Item 11.2.

·Follow the (Step 1) - (Step 3) of Item 11.3.

·Follow the (Step 1) - (Step 4) of Item 11.5.

SA-PM31E / SA-PM31EB / SA-PM31EG

Step 1 : Remove 2 screws.

Step 2 : Detach the connectors CN305 and CN306.

Step 3 : Remove the tape which used to secure the FFC connectors.

19

SA-PM31E / SA-PM31EB / SA-PM31EG

Step 4 : Release the catches and remove the middle block as arrow shown.

Step 5 : Remove 2 screws and remove the CD Mechanism Unit from the bottom chassis.

Step 1 : Remove 2 screws and the 2 CD lid supports.

Step 2 : Push the spring as arrow shown.

11.14. Replacement of CD Lid

·Follow the (Step 1) - (Step 6) of Item 11.2.

·Follow the (Step 1) - (Step 3) of Item 11.3.

·Follow the (Step 1) - (Step 4) of Item 11.5.

20

Step 3 : Remove the CD lid as arrow shown.

11.15. Replacement of Cassette Lid

·Follow the (Step 1) - (Step 6) of Item 11.2.

·Follow the (Step 1) - (Step 3) of Item 11.3.

·Follow the (Step 1) - (Step 4) of Item 11.4.

Step 1 : Remove 1 screw and the damper gear.

Step 2 : Remove the cassette open spring as arrows shown in order.

SA-PM31E / SA-PM31EB / SA-PM31EG

Step 3 : Pull both sides’ cassette holders to the direction of the arrows shown.

Step 4 : Remove the cassette lid as arrow shown.

21

SA-PM31E / SA-PM31EB / SA-PM31EG

11.16. Replacement of the Power IC and Transistors.

·Follow the (Step 1) - (Step 6) of Item 11.2.

·Follow the (Step 1) - (Step 3) of Item 11.3.

·Follow the (Step 1) - (Step 3) of Item 11.8.

·Follow the (Step 1) - (Step 2) of Item 11.9.

·Follow the (Step 1) - (Step 2) of Item 11.10.

·Follow the (Step 1) - (Step 2) of Item 11.12.

Step 1 : Remove 2 screws.

Step 2 : Remove 2 screws.

Step 3 : Unsolder the Power IC500.

Step 4 : Unsolder the Transistors Q501 and Q502.

22

SA-PM31E / SA-PM31EB / SA-PM31EG

11.17.Procedure for Replacing Pinch Roller and Head Block (Cassette Mechanism Unit)

·Follow the (Step 1) - (Step 6) of Item 11.2.

·Follow the (Step 1) - (Step 3) of Item 11.3.

·Follow the (Step 1) - (Step 4) of Item 11.4.

11.18.Procedure for Replacing Motor, Capstan Belt A, Capstan Belt B, and Winding Belt (Cassette Mechanism Unit)

·Follow the (Step 1) - (Step 6) of Item 11.2.

·Follow the (Step 1) - (Step 3) of Item 11.3.

·Follow the (Step 1) - (Step 4) of Item 11.4.

·Follow the (Step 1) - (Step 4) of Item 11.17.

23

SA-PM31E / SA-PM31EB / SA-PM31EG

24

SA-PM31E / SA-PM31EB / SA-PM31EG

11.19. Procedure for Replacing Parts on Mechanism PCB

·Follow the (Step 1) - (Step 6) of Item 11.2.

·Follow the (Step 1) - (Step 3) of Item 11.3.

·Follow the (Step 1) - (Step 4) of Item 11.4.

·Follow the (Step 1) - (Step 5) of Item 11.17.

11.20. Replacement of CD traverse deck

· Follow the (Step 1) - (Step 6) of Item 11.2.

25

SA-PM31E / SA-PM31EB / SA-PM31EG

·Follow the (Step 1) - (Step 3) of Item 11.3.

·Follow the (Step 1) - (Step 4) of Item 11.5.

·Follow the (Step 1) - (Step 5) of Item 11.13.

26

SA-PM31E / SA-PM31EB / SA-PM31EG

11.21. Replacement of optical pickup unit (CD mechanism)

·Follow the (Step 1) - (Step 6) of Item 11.2.

·Follow the (Step 1) - (Step 3) of Item 11.3.

·Follow the (Step 1) - (Step 4) of Item 11.5.

·Follow the (Step 1) - (Step 5) of Item 11.13.

·Follow the (Step 1) - (Step 2) of Item 11.20.

27

Panasonic SAPM-31-E, SAPM-31-EB, SAPM-31-EG Service manual

SA-PM31E / SA-PM31EB / SA-PM31EG

11.22. Replacement of a traverse gear A and a traverse gear B

·Follow the (Step 1) - (Step 6) of Item 11.2.

·Follow the (Step 1) - (Step 3) of Item 11.3.

·Follow the (Step 1) - (Step 4) of Item 11.5.

28

SA-PM31E / SA-PM31EB / SA-PM31EG

·Follow the (Step 1) - (Step 5) of Item 11.13.

·Follow the (Step 1) - (Step 2) of Item 11.20.

·Follow the (Step 1) - (Step 12) of Item 11.21.

11.23. Procedure for removing CD loading mechanism

1.Turn off by pressing power SW in the body.

2.Unplug AC power cord after the indication of [GOOD-BYE], then disassemble the body.

3.Disassemble the body, and take out CD loading mechanism.

4.Perform disassembly according to the following procedure for disassembly.

11.24. CR16 mechanism disassembly procedure

11.24.1. Gear for servicing information

·This unit has a gear which used for checking items (open/close of disc tray, up/down operation of traverse unit by manually) when servicing. (For gear information, that is described on the items for disassembly procedures.)

·For preparation of gear (for servicing), perform the procedures as follows.

·In case of re-servicing the same set, the “ gear for servicing”

may be took off because it had been used. So, the “gear for servicing” must be stored.

1.Remove the gear attached to top cover of CD loading mechanism.

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SA-PM31E / SA-PM31EB / SA-PM31EG

2. Insert the hexgonal wrench (2.5mm) into the gear.

11.24.2. Replacement for the disc tray

·Follow the (Step 1) - (Step 6) of Item 11.2.

·Follow the (Step 1) - (Step 3) of Item 11.3.

·Follow the (Step 1) - (Step 4) of Item 11.5.

·Follow the (Step 1) - (Step 5) of Item 11.13.

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