Karcher G 4000 SH User Manual

G 4000 SH
English 2 Español 16 Français 33
9.139-177.0 01/06
HIGH PRESSURE WASHER OPERATOR MANUAL
Model Overview 3 Important Safety Instructions 4 Assembly Instructions 5 Operating Instructions 7 Using the Accessories 8 Working with Detergents 9 Taking a Break 10 Shutting Down & Clean-Up 10 Winterizing and Long-Term Storage 11 Maintenance Instructions 11 Cleaning Tips 12 Troubleshooting 14
Specifications
Operating pressure 4000 PSI
Water volume 3.6 GPM
Detergent suction 0.15 - 0.20 GPM
Engine 13.0 HP
Honda GX 390
Part No. 1.810-400.0
Serial no.
Safety Alert Symbols
DANGER
indicates “an imminently hazardous sit­uation which, if not avoided, will result in death or serious injury.
WARNING
indicates “a potentially hazardous situa­tion which, if not avoided, could result in death or injury.”
CAUTION
indicates “a potentially hazardous situa­tion which, if not avoided, may result in minor or moderate injury or in property damage incidents.”
Owner/User Responsibility
The owner and/or user must have an understanding of the manufacturer’s operating instructions and warnings be­fore using this pressure washer. Warning information should be empha­sized and understood. If the operator is not fluent in English, the manufacturer’s instructions and warnings shall be read to and discussed with the operator in the operator’s native language by the purchaser/owner, mak­ing sure that the operator comprehends its contents. Owner and/or user must study and maintain for future reference the manu­facturers’ instructions.
Kärcher Customer Support USA
Call: 1-800-537-4129 for help or visit our website:
www.karcher-usa.com/home
Please take a moment to register your pressure washer online at
www.karcher-usa.com/warranty
Kärcher Customer Service CDN
Call: 1-800-465-4980 for help or visit our website:
www.karcher-canada.com
Kärcher Customer Support Mexico
Call: 01-800-024-13-13 for help or visit our website: www.karcher.com.mx
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MODEL OVERVIEW
1 Handle 2 Trigger gun 3 Trigger gun safety lock 4 High pressure hose 5 Gas tank 6 Spray wand 7 Dipstick 8 Water inlet with garden hose con-
nector
9 High pressure outlet 10 Detergent suction tube with filter 11 Quick connect nozzles 12 Water inlet filter 13 Pressure and water volume regula-
tion
For engine details see engine manual.
English 3
IMPORTANT SAFETY INSTRUCTIONS
Read the operating instructions of
!
the engine manufacturer before start-up and follow the safety instruc­tions carefully.
WARNING
When using this product basic pre­cautions should always be followed, including the following:
! Read all the instructions before us-
ing the product.
! To reduce the risk of injury, close su-
pervision is necessary when a prod­uct is used near children.
! Know how to stop the product and
bleed pressures quickly. Be thor­oughly familiar with the controls.
! Stay alert – watch what you are doing. ! Do not operate the product when fa-
tigued or under the influence of alco­hol or drugs.
! Keep operating area clear of all per-
sons.
! Do not overreach or stand on unsta-
ble support. Keep good footing and balance at all times.
! Wear safety goggles. ! Follow the maintenance instructions
specified in the manual.
WARNING
Risk of Injection or Severe Injury to Persons – Keep Clear of Nozzle – Do Not Direct Discharge Stream At Persons. This machine is to be used only by qualified operators.
! High pressure jets can be dangerous
if misused. The jet must not be di­rected at persons, animals, electrical devices, or the unit itself.
! Do not spray electrical connections,
electrical outlets or fixtures.
WARNING
Risk Of Explosion – Do not spray flammable liquids.
! Do not use acids, alkaline, solvents,
or any flammable material in this product. These products can cause physical injuries to the operator and irreversible damage to the machine.
WARNING
Gun Kicks Back – Hold with both hands.
! The Trigger Gun Safety Lock pre-
vents the trigger from accidentally being engaged. This safety feature DOES NOT lock trigger in the ON position.
CAUTION
Risk of Asphyxiation – Use this prod­uct only in a well ventilated area.
! Operate and fuel machine in a well
ventilated area, free of devices fea­turing an open pilot or flame such as boilers, water heaters, etc.
CAUTION
Risk of Fire – Do not add fuel when the product is operating.
! Do not operate if fuel has been
spilled. Instead, move the machine to a different location and avoid cre­ating sparks.
! The machine has hot surfaces which
can cause burns. Operate the unit in a safe environment and away from children.
! Do not touch hot surfaces or allow
accessories to contact hot surfaces.
! Do not allow the high pressure hose
to come into contact with the muffler guard.
! Do not leave the machine running
unattended.
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! Avoid tipping the machine on its
side.
SAVE THESE INSTRUCTIONS
WATER SUPPLY
(Cold Water Only)
CAUTION
When connecting the water inlet to the water supply mains, local regula­tions of your water company must be observed. In some areas the unit must not be connected directly to the public drinking water supply. This is to ensure that there is no feedback of chemicals into the water supply. Di­rect connection via a receiver tank or backflow preventer, for example, is permitted. Dirt in the feed water will damage the unit. To avoid this risk, we recom­mend fitting a water filter.
ASSEMBLY INSTRUCTIONS
" STEP 1:
Prior to initial startup, cut off tip of oil reservior cap on the pump.
! Garden hose must be at least 5/8
inch in diameter.
! Flow rate of water supply must not
fall below 4.0 GPM (gallons per minute).
! Flow rate can be determined by run-
ning the water for one minute into an empty 5-gallon container.
! The water supply temperature must
not exceed 104°F/40°C.
! Never use the pressure washer to
draw in water contaminated with sol­vents, e.g. paint thinners, gasoline, oil, etc.
! Always prevent debris from being
drawn into the unit by using a clean water source.
! Do not operate pressure washer
without the water turned on.
" STEP 3:
Attach the handle to the frame of the pressure washer. Align holes, insert bolts, and tighten with knobs.
" STEP 2:
Prior to initial startup, put engine oil (provided in bottle) in engine before starting the engine.
For engine details see engine manual.
English 5
"
STEP 4:
Mount the gun/hose storage handle.
" STEP 5:
Fasten the rubber grommets in the nozzle holder.
" STEP 6:
Place the quick connect nozzles in the nozzle holder.
" STEP 7:
Attach the wand to the spray gun.
" STEP 8:
Pull the spring-loaded collar of the wand back to insert your choice of quick connect nozzle.
" STEP 9:
Release the collar and push the noz­zle until the collar clicks.
WARNING
High pressure in nozzle area. Risk of injury caused by improperly locked nozzle.
! Make sure you hear a ‘click’ when in-
serting the nozzle tip into the wand.
! Pull the nozzle to make sure it is
seated properly before operating your unit.
" STEP 10:
Attach the high pressure hose to the spray gun.
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OPERATING INSTRUCTIONS
CAUTION
Do not run the engine with a high or low oil level as this can cause engine dam­age. If you have further questions regarding the engine, please refer to the engine manual included with the unit.
" STEP 1:
Check engine oil level. Oil level should be level with the bottom of the oil filler neck. Be sure the machine is level when checking the oil level. (Refer to the engine’s operating manual for sea­sonal grades.).
We recommend that the oil be changed after the first 5 hours of use, then once every 50 hours.
" STEP 2:
Fill gas tank with unleaded gasoline.
Do not use leaded gasoline.
" STEP 3:
Connect the high pressure hose to the unit’s high pressure outlet.
" STEP 4:
Connect garden hose to unit’s water inlet.
" STEP 5:
Connect garden hose to the cold wa­ter source and turn water on com­pletely.
Do not use hot water.
" STEP 6:
Unlock the trigger gun safety lock. Trigger the gun to eliminate trapped air, wait for a steady flow of water to emerge from the spray nozzle.
" STEP 7:
Initial Start:
Open fuel valve.
Set choke lever to the CLOSED po­sition.
Starting a Warm engine:
If the engine has run out of fuel, set choke lever to the CLOSED position after refueling. If the engine has not run out of fuel, leave the choke lever in the OPEN position.
" STEP 8:
Move the engine stop switch to the ON position.
For engine details see engine manual.
" STEP 9:
Pull the starter handle. If the engine fails to start after 3 pulls, squeeze the trigger gun to release pressure, and repeat step. After the engine warms up enough to run smoothly, move choke rod to OFF position.
" STEP 10:
Adjust working pressure and water volume by turning (continuously vari­able) the pressure- and water vol­ume regulation.
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USING THE ACCESSORIES
Quick connect nozzles
The color-coded quick connect nozzles provide a wide array of spray widths from 0° to 65° and are easily accessible when placed in the convenient rubber nozzle grommets.
0° spray angle = Red nozzle
For particularly stubborn accumulation of grime. Not recommended for soft materials like sidings, decks, painted surfaces, cars.
15° spray angle = yellow nozzle
For dirt accumulation over a surface.
25° spray angle = Green nozzle
For dirt accumulation over a large surface.
40° spray angle = White nozzle
For moderate dirt accumulation over a large surface.
65° spray angle = Black detergent nozzle
For operating with detergent or cleaning with negligible pressure.
WARNING
High pressure in nozzle area. Risk of injury caused by improperly locked nozzle.
! Make sure you hear a ‘click’ when in-
serting the nozzle tip into the wand.
! Pull the nozzle to make sure it is
seated properly before operating your unit. (See ASSEMBLY INSTRUCTIONS: Step 8 and Step 9)
WARNING
To avoid serious injury never point spray nozzle at yourself, other per­sons or animals.
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WORKING WITH DETERGENTS
Detergents can only be applied with the black detergent nozzle.
" STEP 1:
Install the black detergent nozzle for detergent application (will work at low pressure only).
" STEP 2:
Adjust the filter end of the detergent tube for light (- / 0.15 gpm), or maxi­mum (+ / 0.20 gpm)
" STEP 3:
Fill a container with Kärcher deter­gent. Place the filter end of detergent suction tube into the container.
" STEP 4:
With the engine running, pull trigger to operate unit.
Liquid detergent is drawn into the unit and mixed with water.
Apply detergent to work area. Do not allow detergent to dry on surface.
" STEP 5:
Always draw fresh water through the detergent suction tube when the cleaning job is done, to rinse/flush any remaining detergents from the injection system.
For best results see Cleaning Tips for specific information on how to clean different surfaces.
Detergents
CAUTION
This unit has been designed for use with cleaning detergents recommended by the manufacturer. The use of other clean­ing detergents may affect the operation of the machine and void the warranty.
Never use: – Bleach, Chlorine products and other
corrosive chemicals
– Liquids containing solvents (i.e.,
paint thinners, gasoline, oils) – Tri-sodium phosphate products – Ammonia products – Acid-based products These chemicals will harm the unit and
will damage the surface being cleaned.
Use of these items will void the war­ranty.
Always Use Kärcher Detergent for Best Results
Kärcher biodegradable detergents are specially formulated to protect the envi­ronment and your pressure washer. The special formula won’t clog the suction tube filter and will protect the internal parts of the pressure washer for a long­er life. For Kärcher Detergents, check your retailer or visit our website: www.karcher-usa.com/home
English 9
Kärcher detergents available in USA / Mexico:
– All Purpose & Vehicle Cleaner – Exterior House Cleaner – Deck & Patio Cleaner – Heavy Duty Degreaser
TAKING A BREAK ..five minutes or more
" STEP 1:
Move the engine stop switch to the OFF position.
For engine details see engine manual.
SHUTTING DOWN & CLEAN-UP
" STEP 1:
Remove detergent suction tube from container and insert into 1 gallon of fresh water.
Siphon water at low pressure for one minute.
Kärcher detergents available in Canada:
– Vehicle Wash – Pressure Wash – Deck & Fence Wash – Degreaser
" STEP 2:
Release trigger and engage gun safety lock.
" STEP 5:
Release trigger and engage gun safety lock.
" STEP 2:
Move the engine stop switch to the OFF position.
Close the fuel valve.
" STEP 3:
Turn off the water source.
" STEP 4:
Press trigger to release water pres­sure.
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" STEP 6:
Disconnect the garden hose from the water inlet on the unit.
" STEP 7:
Disconnect the high pressure hose from the high pressure outlet.
WINTERIZING AND LONG-TERM STORAGE
" 1: Disconnect all water connections. " 2: Turn on the machine for a few
seconds, until the water which had remained in the pump exits, turn off immediately.
" 3: Do not allow high pressure hose
to become kinked.
" 4: Store the machine and accesso-
ries in a room which does not reach freezing temperatures. DO NOT store near furnace or other sources
MAINTENANCE INSTRUCTIONS
Kärcher pump
Initial Use
All Kärcher pumps ship with oil already inside direct from the factory. There is no need to add oil.
Pump Inspection
You should routinely make a visual in­spection of the pressure washer’s pump. If you notice oil leaking around the pump seals, you should take the pressure washer to a Kärcher-Authorized Service Center for repair. (You can locate a ser­vice center in your area online at www.karcher-usa.com/service.)
Pump Maintenance
We recomend that the oil be changed after the first 100 hours of use, then once every 500 hours.
Recommended oil for pump:
Use only Karcher pump oil, order num­ber 6.288-050.0.
Oil Change for pump
Drain the pump oil when the pump is warm. Warm oil drains quickly and completely.
" 1: Place a suitable container below
the pump to catch the used oil.
of heat as it may dry out the pump
seals.
CAUTION
Failure to follow the above directions will result in damage to the pump as­sembly and accessories. Kärcher also recommends the regular practice of using a pump protector like “Kärcher Pump Guard” to help during storage in the winter months.
" 2: Remove the oil fill cap, the oil
drain plug and washer.
" 3: Allow the used oil to drain com-
pletely, then reinstall the drain plug
and washer. Tighten the drain plug
securely.
Please dispose of used oil in a man-
ner that is compatible with the envi-
ronment. We suggest you take used
oil in a sealed container to your local
recycling center. Do not throw it in a
trash or pour it on the ground or
down a drain.
" 4: With the pump in a level position,
fill in 0.350 liters (11.84 Fl.oz) of rec-
ommended oil. Do not overfill.
Notice: Running the pump with a low
oil level can cause pump damage.
" 5: Reinstall the oil fill cap securely.
Engine
Carry out maintenance tasks for the en­gine according to the specifications pro­vided in the operating instructions provided by engine manufacturer.
English 11
CLEANING TIPS
Deck Cleaning
(with or without detergent). Pre-rinse
deck and surrounding area with fresh water. If using Kärcher Deck Wash, ap­ply to surface at low pressure. For best results, limit your work area to smaller sections of approximately 25 square feet. Allow Deck Wash to remain on sur­face 1-3 minutes. Do not allow deter­gent to dry on surface. Rinse at high pressure in a long sweeping motion keeping the spray nozzle approximately 3-6 inches from the cleaning surface. Always clean from top to bottom and from left to right. When moving on to a new section of the cleaning surface, be sure to overlap the previous section to eliminate stop marks and ensure a more even cleaning result.
CAUTION
Do not use Dirtblaster spray nozzle on wood surface as it may cause damage.
sweeping motion keeping the spray nozzle approximately 6 inches from the cleaning surface.
CAUTION
Do not use Dirtblaster spray nozzle on siding as it may cause damage.
Cement Patios, Brick and Stone
(with or without detergent). Pre-rinse
cleaning surface with fresh water. If us­ing Kärcher Pressure Wash or Degreas­er, apply to surface at low pressure. For best results, limit your work area to smaller sections of approximately 25 square feet. Allow Pressure Wash or Degreaser to remain on surface 1-3 minutes. Do not allow detergent to dry on surface. Rinse at high pressure in a sweeping motion keeping the spray nozzle approximately 3-6 inches from the cleaning surface. Always clean from top to bottom and from left to right. For removing extremely stubborn stains, use the Dirtblaster Nozzle.
House Siding
(with or without detergent). Pre-rinse
cleaning surface with fresh water. If us­ing Kärcher Pressure Wash, apply to surface at low pressure (for best results, limit your work area to sections of ap­proximately 6 feet and always apply de­tergent from bottom to top). Allow Pressure Wash to remain on surface 1­3 minutes. Do not allow detergent to dry on surface, if surface appears to be dry­ing, simply wet down surface with fresh water. If needed, use special wash brush attachment (not included) to re­move stubborn dirt. Rinse at high pres­sure from top to bottom in an even
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Cars, Boats & Motorcycles
(with or without detergent). Pre-rinse
vehicle with fresh water. If using Kärch­er Touchless Vehicle Wash, apply to surface at low pressure. For best re­sults, clean one side of vehicle at a time and always apply detergent from bottom to top, do not allow detergent to dry on surface. If needed, use special wash brush attachment (not included) to re­move stubborn dirt. Rinse at high pres­sure in a sweeping motion keeping the spray nozzle approximately 6-8 inches from the cleaning surface (distance should increase when rinsing pin-strip­ing or other sensitive surfaces). Always
clean from top to bottom and from left to right. For best results, wipe surface dry with a chamois or soft dry cloth.
CAUTION
Do not use Dirtblaster spray nozzle on vehicles as it may cause damage.
sults, clean from top to bottom and from left to right.
CAUTION
Do not use Dirtblaster spray nozzle
on patio or lawn furniture as it may
cause damage.
Barbecue Grills, Outdoor Power
Equipment & Gardening Tools
(with or without detergent). Pre-rinse
cleaning surface with fresh water. If us­ing Kärcher Pressure Wash or Degreas­er, apply detergent at low pressure. Allow Pressure Wash to remain on sur­face 1-3 minutes. Do not allow deter­gent to dry on surface. Rinse at high pressure keeping the spray nozzle ap­proximately 3-6 inches from the clean­ing surface. For removing extremely stubborn dirt, it may be necessary to move the spray nozzle even closer to the surface for greater dirt cutting ac­tion.
CAUTION
Do not use Dirtblaster spray nozzle on cloth, plastic or other sensitive surfaces as it may cause damage.
Patio & Lawn Furniture
(with or without detergent). Pre-rinse
furniture and surrounding area with fresh water. If using Pressure Wash, ap­ply to surface at low pressure. Allow Pressure Wash to remain on surface 1­3 minutes. Do not allow detergent to dry on surface. If needed use special Wash Brush Attachment (not included) to re­move stubborn dirt. Rinse at high pres­sure in a sweeping motion keeping the spray nozzle approximately 3-6 inches from the cleaning surface. For best re-
Recommendations
! Before cleaning any surface an in-
conspicuous area should be cleaned
to test spray pattern and distance for
maximum cleaning results.
! If painted surfaces are peeling or
chipping, use extreme caution as
pressure washer may remove the
loose paint from the surface.
! When using on surfaces which might
come in contact with food, flush sur-
faces with plenty of drinking water.
! For additional cleaning tips, visit our
website at www.karcher-usa.com/
home
Optional Accessories
Optional accessories are available to further enhance your cleaning capabili­ties. Please check our website www.karcher-usa.com/home for pricing and up-to-date information.
English 13
TROUBLESHOOTING
CAUTION
Remove the spark plug cable to prevent accidental ignition of the engine before making any repair.
Symptom Cause Solution
Engine will not start
Unit does not reach high pressure.
Output pressure varies high and low.
No gasoline Fill gas tank Choke is not in the correct
position. Water pressure built up in the
machine.
For additional engine problems refer to the engine manual.
Diameter of garden hose is too small.
Water supply is restricted. Check garden hose for kinks,
Not enough inlet water supply. Turn water on full force.
Water inlet filter is clogged. Remove filter and rinse out in
Black detergent nozzle is attached.
Not enough inlet water supply. Turn water on full force.
Pump is sucking air. Check that hoses and fittings
Water inlet filter is clogged. Remove filter and rinse out in
Spray nozzle is obstructed. Blow out or remove debris
Calcified gun, hose or spray wand.
Slide choke lever out to closed position.
Squeeze the trigger to release the pressure.
Replace with a 5/8 inch or larger garden hose.
leaks and blockage.
Check garden hose for kinks, leaks or blockage.
warm water. Remove black detergent
nozzle and attach high pressure nozzle
Check garden hose for kinks, leaks or blockage.
are air tight. Turn off machine and purge pump by squeez­ing trigger gun until a steady flow of water emerges through the nozzle.
warm water.
with a fine needle. Run distilled vinegar through detergent suction tube.
14 English
Symptom Cause Solution
No detergent. Detergent suction tube not prop-
Check connection. erly connected to the machine. Detergent is too thick. Dilute detergent, for best re-
sults use Kärcher detergent. Filter on detergent suction tube
is clogged. Detergent filter valve is at lowest
setting. Damaged or clogged detergent suction tube. A high pressure nozzle is attached.
Run warm water through filter
to remove debris.
Set detergent filter valve to a
higher setting.
Remove obstruction or re-
place detergent suction tube.
Replace with black detergent
nozzle. Spray nozzle is obstructed. Blow out or remove debris
with fine needle.
Garden hose connection leaks.
Spray wand leaks.
Loose fittings. Tighten fittings. Missing/worn rubber washer. Insert new washer. Spray wand not properly
attached.
Turn the swivel nut of the gun
clockwise until connection is
tight. Broken o-ring or plastic insert. Call Customer Support
Pump is noisy. Pump is sucking air. Check that hoses and fittings
are air tight. Turn off machine
and purge pump by squeez-
ing trigger gun until a steady
flow of water emerges
through the nozzle.
Water leaks from pump (up to 10 drops per minute is permissible).
Loose fittings. Tighten fittings. Water seals are damaged or
Call Customer Support worn.
Thermal protection device is activated.
Thermal protection device will
auto reset. Do not run pump
for more than 5 minutes with-
out spraying.
Oil Drip. Oil seals are damaged or worn. Call Customer Support
If you encounter any additional difficul­ties not listed, please call for help or visit our website.
USA: 1-800-537-4129 www.karcher-usa.com/home Canada: 1-800-465-4980 www.karcher-canada.com Mexico: 01-800-024-13-13 www.karcher.com.mx
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