KROHNE OPTISONIC 6300 Specifications

Technical Datasheet
Technical Datasheet
OPTISONIC 6300
OPTISONIC 6300
OPTISONIC 6300OPTISONIC 6300
Technical DatasheetTechnical Datasheet
Ultrasonic clamp-on flowmeter
Robust industrial clamp-on construction
Immediate start-up
All in one concept
CONTENTS
OPTISONIC 6300
1 Product features 3
1.1 Clamp-on technology ....................................................................................................... 3
1.2 Variants............................................................................................................................. 5
1.3 Measuring principle.......................................................................................................... 8
2 Technical data 9
2.1 Technical data................................................................................................................... 9
2.2 Dimensions and weights ................................................................................................ 17
2.2.1 Clamp-on sensor and cable box ........................................................................................... 17
2.2.2 Housing ................................................................................................................................. 19
2.2.3 Mounting plate, field housing ............................................................................................... 20
2.2.4 Mounting plate, wall-mounted housing ............................................................................... 20
3 Installation 21
3.1 Intended use ................................................................................................................... 21
3.2 Environmental requirements......................................................................................... 21
3.3 Installation requirements signal converter................................................................... 21
3.4 Installation requirements sensor .................................................................................. 21
3.4.1 Inlet, outlet and recommended mounting area ................................................................... 22
3.4.2 Long horizontal pipes ........................................................................................................... 22
3.4.3 Open feed or discharge......................................................................................................... 23
3.4.4 Down going pipeline over 5 m /16 ft length.......................................................................... 23
3.4.5 Position of control valve........................................................................................................ 23
3.4.6 Position of pump ................................................................................................................... 24
4 Electrical connections 25
4.1 Signal cable and power supply signal converter ........................................................... 25
4.2 Inputs and outputs, overview ......................................................................................... 27
4.2.1 Fixed, non-alterable input/output versions.......................................................................... 27
4.2.2 Alterable input/output versions............................................................................................ 29
5 Application form 30
2
www.krohne.com 07/2009 - 4000255303 - TD OPTISONIC 6300 R05 en
OPTISONIC 6300
1.1 Clamp-on technology
The OPTISONIC 6300
OPTISONIC 6300 stands for continuity and long term reliability. Flow measurement can be
OPTISONIC 6300OPTISONIC 6300 done anywhere and start-up is immediate. The new OPTISONIC 6300 liquids with its robust industrial construction and regreasing concept provides a revolutionary solution for easy handling. It can be fitted on the outside of piping to measure the flow rate of liquids. The clamp-on flowmeter is a combination of one up to two OPTISONIC 6000 clamp-on sensor(s) and one UFC 300 ultrasonic signal converter. The overall functionality of the clamp-on flowmeter is the continuous measurement of actual volume flow, mass flow, flow speed, velocity of sound, gain, SNR and diagnosis value.
PRODUCT FEATURES 1
OPTISONIC 6300 clamp-on flowmeter for
OPTISONIC 6300OPTISONIC 6300
www.krohne.com07/2009 - 4000255303 - TD OPTISONIC 6300 R05 en
3
1 PRODUCT FEATURES
Highlights
Minimised uncertainty
Optimised reliability
Minimal maintenance
Efficient regreasing concept
Easy sensor mounting
Installation wizard
All in one system
Industries
Chemicals
Petrochemicals
Power plants
Water
Oil & Gas
Semi-conductor
Food & Beverages
Pharmaceuticals
OPTISONIC 6300
Applications
Chemical addition
General process control
Cooling water circuits
Broad range of refined hydrocarbons
Potable water
De-ionized and demineralized water
Sanitary flow rate measurements
Purified water
4
www.krohne.com 07/2009 - 4000255303 - TD OPTISONIC 6300 R05 en
OPTISONIC 6300
1.2 Variants
The OPTISONIC 6300
OPTISONIC 6300 is an ultrasonic clamp-on flowmeter that can be fitted on the outside of
OPTISONIC 6300OPTISONIC 6300 piping to measure the flowrate of liquids. The flowmeters consists of a combination of one or two clamp-on sensor(s) and one ultrasonic signal converter: OPTISONIC 6000 + UFC 300 = OPTISONIC 6300
OPTISONIC 6000 + UFC 300 = OPTISONIC 6300
OPTISONIC 6000 + UFC 300 = OPTISONIC 6300OPTISONIC 6000 + UFC 300 = OPTISONIC 6300
Different versions and some general examples
PRODUCT FEATURES 1
Small version (aluminum, including cover)
chemical addition applications
cooling circuits
Medium version (aluminum, including cover)
purified water applications
hydrocarbons
Large version (aluminum, including cover)
all water applications
especially for large pipe sizes
www.krohne.com07/2009 - 4000255303 - TD OPTISONIC 6300 R05 en
5
1 PRODUCT FEATURES
OPTISONIC 6300
Optional stainless steel sensor (small / medium)
for corrosive environments
off-shore
nuclear power plants
Optional eXtended Temperature sensor (XT, small / medium)
refineries
chemical plants
energy applications
food and beverage
6
www.krohne.com 07/2009 - 4000255303 - TD OPTISONIC 6300 R05 en
OPTISONIC 6300
UFC 300 ultrasonic signal converter
PRODUCT FEATURES 1
UFC 300 W
wall mounted
Polyamide-polycarbonate housing
non-Ex
IP65
UFC 300 F
field version
die-cast aluminum or stainless steel housing
(non-)Ex
IP66/67
www.krohne.com07/2009 - 4000255303 - TD OPTISONIC 6300 R05 en
7
1 PRODUCT FEATURES
1.3 Measuring principle
Like canoes crossing a river, acoustic signals are transmitted and received along a diagonal
measuring path.
A sound wave going downstream with the flow travels faster than a sound wave going
upstream against the flow.
The difference in transit time is directly proportional to the mean flow velocity of the medium.
OPTISONIC 6300
Figure 1-1: Measuring principle
1 Transducer A 2 Transducer B 3 Flow velocity 4 Transit time from transducer A to B 5 Transit time from transducer B to A
8
www.krohne.com 07/2009 - 4000255303 - TD OPTISONIC 6300 R05 en
OPTISONIC 6300
2.1 Technical data
The following data is provided for general applications. If you require data that is more relevant to your specific application, please contact us or your local representative.
Additional information (certificates, special tools, software,...) and complete product documentation can be downloaded free of charge from the website (Downloadcenter).
Measuring system
Measuring principle Ultrasonic transit time
Application range Flow measurement of liquids
Measured value
Measured value
Measured valueMeasured value
Primary measured value Transit time
Secondary measured value Volume flow, mass flow, flow speed, flow direction, speed of sound,
Design
Signal converter
Signal converter
Signal converterSignal converter
Wall-mounted housing (W) ­remote version
Field housing (F) - remote version
Measuring sensor
Measuring sensor
Measuring sensorMeasuring sensor
Standard Small, medium or large version in aluminum
Optional Small / medium stainless steel version
Diameter ranges
Diameter ranges
Diameter rangesDiameter ranges Small DN15...100 / ½…4"
Medium DN50...400 / 216" Large DN200...4000 / 8160"
Options
Options
OptionsOptions
Inputs / outputs
Counters 2 internal counters with a max. of 8 counter places (e.g. for counting
Self diagnostics Integrated verification, diagnosis functions: flowmeter, process,
TECHNICAL DATA 2
gain, signal to noise ratio, diagnosis value, reliability of flow measurement, quality of acoustic signal
The measurement system consists of a measuring sensor and a signal converter. It is only available as separate version.
UFC 300 W (general purpose)
UFC 300 F (Option: Ex version)
Small / medium XT (eXtended Temperature).
Outer diameter must be at least 20 mm / 0.79".
Outer diameter must be smaller than 4300 mm / 169.29".
Current (incl. HART®), pulse, frequency and/or status output, limit switch and/or control input (depending on the I/O version)
volume and/or mass units)
measured value, empty pipe detection, bargraph
www.krohne.com07/2009 - 4000255303 - TD OPTISONIC 6300 R05 en
9
2 TECHNICAL DATA
Display and user interface
Display and user interface
Display and user interfaceDisplay and user interface
Graphic display LC display, backlit white
Operator input elements 4 optical keys for operator control of the signal converter without
Remote control
Display functions
Display functions
Display functionsDisplay functions
Menu Programming of parameters at 2 measured value pages, 1 status
Language of display texts English, French, German
Units Metric, British and US units selectable from list / free unit
OPTISONIC 6300
Size: 128x64 pixels, corresponds to 59x31 mm = 2.32"x1.22" Display turnable in 90° steps
The readability of the display could be reduced at ambient temperatures below -25°C / -13°F.
opening the housing.
Option: Infrared interface (GDC)
PACTware® including Device Type Manager (DTM)
All DTM's and drivers are available at the internet homepage of the manufacturer.
page, 1 graphic page (measured values and descriptions adjustable as required)
Measuring accuracy
Reference conditions Medium: water
Temperature: 20°C / 68°F
Straight inlet section: 10 DN
Maximum measuring error ±1% of the measured value
Repeatability <±0.2%
for DN50 mm / 2" and v > 0.5 m/s / 1.5 ft/s ±3% of the measured value
for DN<50 mm / 2" and v > 0.5 m/s / 1.5 ft/s
Operating conditions
Temperature
Temperature
TemperatureTemperature Process temperature Standard version: -40...+120°C / -40...+248°F
XT version: -40...+200°C / -40...+392°F
Ambient temperature Sensor: -40...+70°C / -40...+158°F
Signal converter: -40…+60°C / -40…+140°F (ambient temperature 55°C / 131°F and higher: protect electronics against self-heating, because an increase in the electronics temperature in 10°C/50°F steps leads to a corresponding reduction of the electronics' service life by a factor of two).
Storage temperature -50+70°C / -58+158°F
Pipe specifications
Pipe specifications
Pipe specificationsPipe specifications
Material Metal, plastic, ceramic, asbestos cement, internal / external coated
Pipewall thickness < 200 mm / 7.87"
Liner thickness < 20 mm / 0.79"
pipes (coatings and liners fully bonded to pipe wall)
10
www.krohne.com 07/2009 - 4000255303 - TD OPTISONIC 6300 R05 en
Loading...
+ 22 hidden pages