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Handbook
Handbook
OPTIFLUX 1000
OPTIFLUX 1000
OPTIFLUX 1000OPTIFLUX 1000
HandbookHandbook
Electromagnetic flow sensor in sandwich design
The documentation is only complete when used in combination with the relevant
documentation for the signal converter.
© KROHNE 07/2017 - 4000846304 - HB OPTIFLUX 1000 R04 en
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:
IMPRINT
:::::::::::::::::::::::::::::::::::::::
All rights reserved. It is prohibited to reproduce this documentation, or any part thereof, without
the prior written authorisation of KROHNE Messtechnik GmbH.
Subject to change without notice.
Copyright 2017 by
KROHNE Messtechnik GmbH - Ludwig-Krohne-Str. 5 - 47058 Duisburg (Germany)
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OPTIFLUX 1000
CONTENTS
1 Safety instructions 5
1.1 Intended use ..................................................................................................................... 5
1.2 Certification ...................................................................................................................... 5
1.3 Safety instructions from the manufacturer ..................................................................... 6
1.3.1 Copyright and data protection ................................................................................................ 6
1.3.2 Disclaimer............................................................................................................................... 6
1.3.3 Product liability and warranty ................................................................................................ 7
1.3.4 Information concerning the documentation........................................................................... 7
1.3.5 Warnings and symbols used................................................................................................... 8
1.4 Safety instructions for the operator................................................................................. 8
2 Device description 9
2.1 Scope of delivery............................................................................................................... 9
2.2 Device description .......................................................................................................... 10
2.3 Nameplate (example) ..................................................................................................... 11
3 Installation 12
3.1 General notes on installation ......................................................................................... 12
3.2 Storage ........................................................................................................................... 12
3.3 Transport ........................................................................................................................ 12
3.4 Pre-installation requirements ....................................................................................... 13
3.5 General requirements.................................................................................................... 13
3.5.1 Vibration ................................................................................................................................ 13
3.5.2 Magnetic field........................................................................................................................ 13
3.6 Installation conditions ....................................................................................................14
3.6.1 Inlet and outlet...................................................................................................................... 14
3.6.2 Bends in 2 or 3 dimensions................................................................................................... 14
3.6.3 T-section ............................................................................................................................... 15
3.6.4 Bends .................................................................................................................................... 15
3.6.5 Open feed or discharge......................................................................................................... 16
3.6.6 Flange deviation.................................................................................................................... 16
3.6.7 Pump ..................................................................................................................................... 16
3.6.8 Control valve ......................................................................................................................... 17
3.6.9 Air venting and vacuum forces ............................................................................................. 17
3.6.10 Mounting position................................................................................................................ 18
3.7 Mounting......................................................................................................................... 18
3.7.1 Torques and pressures......................................................................................................... 18
4 Electrical connections 20
4.1 Safety instructions.......................................................................................................... 20
4.2 Grounding ....................................................................................................................... 20
4.3 Virtual reference for IFC 300.......................................................................................... 22
4.4 Connection diagrams ..................................................................................................... 22
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CONTENTS
OPTIFLUX 1000
5 Service 23
5.1 Spare parts availability...................................................................................................23
5.2 Availability of services .................................................................................................... 23
5.3 Returning the device to the manufacturer..................................................................... 23
5.3.1 General information.............................................................................................................. 23
5.3.2 Form (for copying) to accompany a returned device............................................................ 24
5.4 Disposal .......................................................................................................................... 24
6 Technical data 25
6.1 Measuring principle........................................................................................................25
6.2 Technical data................................................................................................................. 26
6.3 Measuring accuracy ....................................................................................................... 30
6.4 Dimensions and weights ................................................................................................ 31
7 Notes 34
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OPTIFLUX 1000
1.1 Intended use
CAUTION!
Responsibility for the use of the measuring devices with regard to suitability, intended use and
corrosion resistance of the used materials against the measured fluid lies solely with the
operator.
INFORMATION!
The manufacturer is not liable for any damage resulting from improper use or use for other than
the intended purpose.
This electromagnetic flowmeter is designed exclusively to measure the flow of electrically
conductive, liquid media.
WARNING!
If the device is not used according to the operating conditions (refer to chapter Technical data),
the intended protection could be affected.
SAFETY INSTRUCTIONS
1
1.2 Certification
CE marking
The manufacturer certifies successful testing of the product by applying the CE marking.
This device fulfils the statutory requirements of the relevant EU directives.
For full information of the EU directives and standards and the approved certifications, please
refer to the CE declaration or the website of the manufacturer.
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SAFETY INSTRUCTIONS
1.3 Safety instructions from the manufacturer
1.3.1 Copyright and data protection
The contents of this document have been created with great care. Nevertheless, we provide no
guarantee that the contents are correct, complete or up-to-date.
The contents and works in this document are subject to copyright. Contributions from third
parties are identified as such. Reproduction, processing, dissemination and any type of use
beyond what is permitted under copyright requires written authorisation from the respective
author and/or the manufacturer.
The manufacturer tries always to observe the copyrights of others, and to draw on works created
in-house or works in the public domain.
The collection of personal data (such as names, street addresses or e-mail addresses) in the
manufacturer's documents is always on a voluntary basis whenever possible. Whenever
feasible, it is always possible to make use of the offerings and services without providing any
personal data.
OPTIFLUX 1000
We draw your attention to the fact that data transmission over the Internet (e.g. when
communicating by e-mail) may involve gaps in security. It is not possible to protect such data
completely against access by third parties.
We hereby expressly prohibit the use of the contact data published as part of our duty to publish
an imprint for the purpose of sending us any advertising or informational materials that we have
not expressly requested.
1.3.2 Disclaimer
The manufacturer will not be liable for any damage of any kind by using its product, including,
but not limited to direct, indirect or incidental and consequential damages.
This disclaimer does not apply in case the manufacturer has acted on purpose or with gross
negligence. In the event any applicable law does not allow such limitations on implied warranties
or the exclusion of limitation of certain damages, you may, if such law applies to you, not be
subject to some or all of the above disclaimer, exclusions or limitations.
Any product purchased from the manufacturer is warranted in accordance with the relevant
product documentation and our Terms and Conditions of Sale.
The manufacturer reserves the right to alter the content of its documents, including this
disclaimer in any way, at any time, for any reason, without prior notification, and will not be liable
in any way for possible consequences of such changes.
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OPTIFLUX 1000
1.3.3 Product liability and warranty
The operator shall bear responsibility for the suitability of the device for the specific purpose.
The manufacturer accepts no liability for the consequences of misuse by the operator. Improper
installation or operation of the devices (systems) will cause the warranty to be void. The
respective "Standard Terms and Conditions" which form the basis for the sales contract shall
also apply.
1.3.4 Information concerning the documentation
To prevent any injury to the user or damage to the device it is essential that you read the
information in this document and observe applicable national standards, safety requirements
and accident prevention regulations.
If this document is not in your native language and if you have any problems understanding the
text, we advise you to contact your local office for assistance. The manufacturer can not accept
responsibility for any damage or injury caused by misunderstanding of the information in this
document.
This document is provided to help you establish operating conditions, which will permit safe and
efficient use of this device. Special considerations and precautions are also described in the
document, which appear in the form of icons as shown below.
SAFETY INSTRUCTIONS
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SAFETY INSTRUCTIONS
1.3.5 Warnings and symbols used
Safety warnings are indicated by the following symbols.
DANGER!
This information refers to the immediate danger when working with electricity.
DANGER!
This warning refers to the immediate danger of burns caused by heat or hot surfaces.
DANGER!
These warnings must be observed without fail. Even partial disregard of this warning can lead to
serious health problems and even death. There is also the risk of seriously damaging the device
or parts of the operator's plant.
WARNING!
Disregarding this safety warning, even if only in part, poses the risk of serious health problems.
There is also the risk of damaging the device or parts of the operator's plant.
OPTIFLUX 1000
CAUTION!
Disregarding these instructions can result in damage to the device or to parts of the operator's
plant.
INFORMATION!
These instructions contain important information for the handling of the device.
LEGAL NOTICE!
This note contains information on statutory directives and standards.
• HANDLING
HANDLING
HANDLINGHANDLING
This symbol designates all instructions for actions to be carried out by the operator in the
specified sequence.
i
RESULT
RESULT
RESULTRESULT
This symbol refers to all important consequences of the previous actions.
1.4 Safety instructions for the operator
WARNING!
In general, devices from the manufacturer may only be installed, commissioned, operated and
maintained by properly trained and authorized personnel.
This document is provided to help you establish operating conditions, which will permit safe and
efficient use of this device.
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OPTIFLUX 1000
2.1 Scope of delivery
INFORMATION!
Do a check of the packing list to make sure that you have all the elements given in the order.
INFORMATION!
Inspect the packaging carefully for damages or signs of rough handling. Report damage to the
carrier and to the local office of the manufacturer.
INFORMATION!
The remote version will arrive in two cartons. One carton contains the converter and one carton
contains the sensor.
DEVICE DESCRIPTION
2
7
Figure 2-1: Scope of delivery
1 Ordered flowmeter
2 Product documentation
3 Factory calibration report
4 CD-ROM with product documentation in available languages
5 Mounting material (rubber sleeves). Optional; studs and bolts.
6 Signal cable (remote versions only)
7 Grounding rings (optional)
INFORMATION!
Assembly materials and tools are not part of the delivery. Use the assembly materials and tools
in compliance with the applicable occupational health and safety directives.
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DEVICE DESCRIPTION
2.2 Device description
Electromagnetic flowmeters are designed exclusively to measure the flow and conductivity of
electrically conductive, liquid media.
Your measuring device is supplied ready for operation. The factory settings for the operating
data have been made in accordance with your order specifications.
The following versions are available:
• Compact version (the signal converter is mounted directly on the measuring sensor)
• Remote version (a measuring sensor with a connection box and a separate signal converter)
OPTIFLUX 1000
10
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Figure 2-2: Device versions
1 Remote version (DN1...40)
2 Remote version (DN50...150)
3 Compact version with IFC 300 signal converter
4 Compact version with IFC 100 (0°) signal converter
5 Compact version with IFC 100 (45°) signal converter
6 Compact version with IFC 100 SS (10°) signal converter
7 Compact version with IFC 050 (10°) signal converter
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OPTIFLUX 1000
2.3 Nameplate (example)
INFORMATION!
Check the device nameplate to ensure that the device is delivered according to your order.
Additional information (a.o correct supply voltage), can be found in the documentation of the
signal converter.
Figure 2-3: Example of nameplate
1 Name and address of the manufacturer
2 Type designation of the flowmeter and CE sign with number(s) of notified body / bodies
3 Calibration data
4 PED data
DEVICE DESCRIPTION
2
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INSTALLATION
3.1 General notes on installation
INFORMATION!
Inspect the packaging carefully for damages or signs of rough handling. Report damage to the
carrier and to the local office of the manufacturer.
INFORMATION!
Do a check of the packing list to make sure that you have all the elements given in the order.
INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.
3.2 Storage
• Store the device in a dry and dust-free location.
• Avoid lasting direct exposure to the sun.
• Store the device in its original packaging.
• Storage temperature: -50...+70°C / -58...+158°F
OPTIFLUX 1000
3.3 Transport
Signal converter
• No special requirements.
Compact version
• Do not lift the device by the signal converter housing.
• Do not use lifting chains.
• To transport the device, use lifting straps.
12
Figure 3-1: Transport
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OPTIFLUX 1000
3.4 Pre-installation requirements
Make sure that you have all necessary tools available:
• Allen key (4 mm)
• Small screwdriver
• Wrench for cable glands
• Wrench for wall mounting bracket (remote version only)
• Torque wrench for installing flowmeter in pipeline
3.5 General requirements
INFORMATION!
The following precautions must be taken to ensure reliable installation.
•
Make sure that there is adequate space to the sides.
•
Protect the signal converter from direct sunlight and install a sun shade if necessary.
•
Signal converters installed in control cabinets require adequate cooling, e.g. by fan or heat
exchanger.
•
Do not expose the signal converter to intense vibration. The flowmeters are tested for a
vibration level in accordance with IEC 68-2-64.
INSTALLATION
3
3.5.1 Vibration
Figure 3-2: Avoid vibrations
3.5.2 Magnetic field
Figure 3-3: Avoid magnetic fields
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INSTALLATION
3.6 Installation conditions
3.6.1 Inlet and outlet
Use straight inlet and outlet pipe sections to prevent flow distortion or swirl, caused by bends
and T- sections
Figure 3-4: Recommended inlet and outlet section
1 Refer to chapter "Bends in 2 or 3 dimensions"
2 t 2 DN
OPTIFLUX 1000
3.6.2 Bends in 2 or 3 dimensions
Figure 3-5: Inlet when using 2 and/or 3 dimensional bends upstream of the flowmeter
Inlet length: using bends in 2 dimensions: t DN; when having bends in 3 dimensions: t DN
INFORMATION!
2 Dimensional bends occur in a vertical plane only, while 3 Dimensional bends occur in both
vertical and
and horizontal plane.
andand
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3.6.3 T-section
Figure 3-6: Distance behind a T-section
1 t 10 DN
3.6.4 Bends
INSTALLATION
3
Figure 3-7: Installation in bending pipes
Figure 3-8: Installation in bending pipes
CAUTION!
Avoid draining or partial filling of the flow sensor
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INSTALLATION
3.6.5 Open feed or discharge
Figure 3-9: Installation in front of an open discharge
3.6.6 Flange deviation
CAUTION!
Max. permissible deviation of pipe flange faces:
- L
L
max
d 0.5 mm / 0.02"
min
OPTIFLUX 1000
3.6.7 Pump
Figure 3-10: Flange deviation
1 L
max
2 L
min
Figure 3-11: Installation behind a pump
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OPTIFLUX 1000
3.6.8 Control valve
Figure 3-12: Installation in front of a control valve
3.6.9 Air venting and vacuum forces
INSTALLATION
3
Figure 3-13: Air venting
1 t 5 m / 17 ft
2 Air ventilation point
Figure 3-14: Vacuum
1 t 5 m / 17 ft
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INSTALLATION
3.6.10 Mounting position
Figure 3-15: Mounting position
3.7 Mounting
CAUTION!
Please take care to use the proper gasket to prevent damaging the liner of the flowmeter. In
general, the use of spiral wound gaskets is not advised, as it could severely damage the liner of
the flowmeter.
OPTIFLUX 1000
3.7.1 Torques and pressures
The maximum pressure and torques values for the flowmeter are theoretical and calculated for
optimum conditions and use with carbon steel flanges.
Figure 3-16: Tightening of bolts
Tightening of bolts
• Always tighten the bolts uniformly and in diagonally opposite sequence.
• Do not exceed the maximum torque value.
• Step 1: Apply approx. 50% of max. torque given in table.
• Step 2: Apply approx. 80% of max. torque given in table.
• Step 3: Apply 100% of max. torque given in table.
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OPTIFLUX 1000
EN 1092-1
INSTALLATION
3
Nominal size
DN [mm]
10 15 1 PN 16/40 d16 4 x M12 16
15 15 PN 16/40 d16 4 x M12 16
25 25 PN 16/40 d16 4 x M12 16
40 40 PN 16/40 d16 4 x M16 25
50 50 PN 16/40 d16 4 x M16 45
80 80 PN 16/40 d16 4 x M16 25
100 100 PN 16 d16 8 x M16 33
100 100 PN 40 d16 8 x M20 33
150 150 PN 16 d16 8 x M20 82
150 150 PN 40 d16 8 x M24 82
1 For DN10 and 15 sizes use DN15 counter (pipe) flanges.
2 The specified torque values are dependent on variables (temperature, bolt material, gasket material, lu-
bricants, etc.) which are not within the control of the manufacturer. Therefore the values should be regarded as indicative only.
Counter flanges Maximum
Flange size
DN [mm]
Flange class
[lb]
operating
pressure
[bar]
Bolts Max. torque
[Nm]
2
ASME B16.5
Nominal size
DN [inch]
3/8" 1/2" 1 150/300 lb 230 4 x 1/2" 11.6
1/2" 1/2" 150/300 lb 230 4 x 1/2" 11.6
1" 1" 150/300 lb 230 4 x 1/2" 10.8
1 1/2" 1 1/2" 150/300 lb 230 4 x 1/2" 18.1
2" 2" 150/300 lb 230 4 x 5/8" 32.5
3" 3" 150 lb 230 4 x 5/8" 40.5
3" 3" 300 lb 230 8 x 5/8" 20.5
4" 4" 150/300 lb 230 8 x 5/8" 26
6" 6" 150 lb 230 8 x 3/4" 72.3
6" 6" 300 lb 230 12 x 3/4" 47.7
1 For DN3/8" and 1/2" use DN1/2" counter (pipe) flanges.
2 The specified torque values are dependent on variables (temperature, bolt material, gasket material, lu-
bricants, etc.) which are not within the control of the manufacturer. Therefore the values should be regarded as indicative only.
Counter flanges Max. operating
Flange size
DN [inch]
Flange class
[lb]
pressure
[psig]
Bolts Max. torque
[lbs.ft]
2
CAUTION!
•
Pressures are applicable at 20°C / 68°F.
•
For higher temperatures, the pressure ratings are as per ASME B16.5.
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ELECTRICAL CONNECTIONS
4.1 Safety instructions
DANGER!
All work on the electrical connections may only be carried out with the power disconnected. Take
note of the voltage data on the nameplate!
DANGER!
Observe the national regulations for electrical installations!
WARNING!
Observe without fail the local occupational health and safety regulations. Any work done on the
electrical components of the measuring device may only be carried out by properly trained
specialists.
INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.
OPTIFLUX 1000
4.2 Grounding
DANGER!
The device must be grounded in accordance with regulations in order to protect personnel
against electric shocks.
Figure 4-1: Grounding
1 Metal pipelines, not internally coated. Grounding without grounding rings!
2 Metal pipelines with internal coating and non-conductive pipelines. Grounding with grounding rings!
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OPTIFLUX 1000
Figure 4-2: Build-in grouding rings for DN10-15 / 3/8 -½ "
INFORMATION!
For diameter DN10 / 3/8" and DN15 / 1/2", grounding rings are integrated as standard in the flow
sensor construction.
Grounding rings
ELECTRICAL CONNECTIONS
4
Figure 4-3: Grounding ring number 1
Grounding ring number 1 (optional for DN25...150 / 1...6"):
Grounding ring number 1 (optional for DN25...150 / 1...6"): Thickness: 3 mm / 0.1"
Grounding ring number 1 (optional for DN25...150 / 1...6"):Grounding ring number 1 (optional for DN25...150 / 1...6"):
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ELECTRICAL CONNECTIONS
4.3 Virtual reference for IFC 300
The virtual reference option on the IFC 300 flow converter provides complete isolation of the
measurement circuit.
Benefits of virtual reference:
• Grounding rings or grounding electrodes can be omitted.
• Safety increases by reducing the number of potential leakage points.
• The installation of the flowmeters is much easier.
OPTIFLUX 1000
Figure 4-4: Virtual reference
Minimum requirements:
• Size: t DN10
• Electrical conductivity: t 200 μS/cm
• Electrode cable: max. 50 m / 164 ft, type DS
4.4 Connection diagrams
INFORMATION!
For the connection diagrams, please refer to the documentation of the applicable converter.
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OPTIFLUX 1000
5.1 Spare parts availability
The manufacturer adheres to the basic principle that functionally adequate spare parts for each
device or each important accessory part will be kept available for a period of 3 years after
delivery of the last production run for the device.
This regulation only applies to spare parts which are subject to wear and tear under normal
operating conditions.
5.2 Availability of services
The manufacturer offers a range of services to support the customer after expiration of the
warranty. These include repair, maintenance, technical support and training.
INFORMATION!
For more precise information, please contact your local sales office.
5.3 Returning the device to the manufacturer
SERVICE
5
5.3.1 General information
This device has been carefully manufactured and tested. If installed and operated in accordance
with these operating instructions, it will rarely present any problems.
WARNING!
Should you nevertheless need to return a device for inspection or repair, please pay strict
attention to the following points:
•
Due to statutory regulations on environmental protection and safeguarding the health and
safety of the personnel, the manufacturer may only handle, test and repair returned devices
that have been in contact with products without risk to personnel and environment.
•
This means that the manufacturer can only service this device if it is accompanied by the
following certificate (see next section) confirming that the device is safe to handle.
WARNING!
If the device has been operated with toxic, caustic, radioactive, flammable or water-endangering
products, you are kindly requested:
•
to check and ensure, if necessary by rinsing or neutralising, that all cavities are free from
such dangerous substances,
•
to enclose a certificate with the device confirming that it is safe to handle and stating the
product used.
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SERVICE
5.3.2 Form (for copying) to accompany a returned device
CAUTION!
To avoid any risk for our service personnel, this form has to be accessible from outside of the
packaging with the returned device.
Company: Address:
Department: Name:
Tel. no.: Fax no. and/or Email address:
Manufacturer's order no. or serial no.:
The device has been operated with the following medium:
This medium is: radioactive
water-hazardous
toxic
caustic
flammable
We checked that all cavities in the device are free from such substances.
We have flushed out and neutralized all cavities in the device.
OPTIFLUX 1000
We hereby confirm that there is no risk to persons or the environment through any residual media contained in the
device when it is returned.
Date: Signature:
Stamp:
5.4 Disposal
LEGAL NOTICE!
Disposal must be carried out in accordance with legislation applicable in your country.
Separate collection of WEEE (Waste Electrical and Electronic Equipment) in the European Union:
Separate collection of WEEE (Waste Electrical and Electronic Equipment) in the European Union:
Separate collection of WEEE (Waste Electrical and Electronic Equipment) in the European Union:Separate collection of WEEE (Waste Electrical and Electronic Equipment) in the European Union:
According to the directive 2012/19/EU, the monitoring and control instruments marked with the
WEEE symbol and reaching their end-of-life must not be disposed of with other waste
The user must dispose of the WEEE to a designated collection point for the recycling of WEEE or
send them back to our local organisation or authorised representative.
must not be disposed of with other waste.
must not be disposed of with other wastemust not be disposed of with other waste
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OPTIFLUX 1000
6.1 Measuring principle
An electrically conductive fluid flows inside an electrically insulated pipe through a magnetic
field. This magnetic field is generated by a current, flowing through a pair of field coils.
Inside of the fluid, a voltage U is generated:
U = v * k * B * D
U = v * k * B * D
U = v * k * B * DU = v * k * B * D
in which:
v = mean flow velocity
k = factor correcting for geometry
B = magnetic field strength
D = inner diameter of flowmeter
The signal voltage U is picked off by electrodes and is proportional to the mean flow velocity v
and thus the flow rate Q. A signal converter is used to amplify the signal voltage, filter it and
convert it into signals for totalizing, recording and output processing.
TECHNICAL DATA
6
Figure 6-1: Measuring principle
1 Field coils
2 Magnetic field
3 Electrodes
4 Induced voltage (proportional to flow velocity)
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TECHNICAL DATA
6.2 Technical data
INFORMATION!
•
The following data is provided for general applications. If you require data that is more
relevant to your specific application, please contact us or your local sales office.
•
Additional information (certificates, special tools, software,...) and complete product
documentation can be downloaded free of charge from the website (Downloadcenter).
Measuring system
Measuring principle Faraday's law of induction
Application range Electrically conductive fluids
Measured value
Measured value
Measured valueMeasured value
Primary measured value Flow velocity
Secondary measured value Volume flow
Design
Features Sandwich design
OPTIFLUX 1000
PFA liner and Hastelloy® electrodes
Light weight and compact
Modular construction The measurement system consists of a flow sensor and a signal converter.
Compact version With signal converter IFC 050: OPTIFLUX 1050 C
Remote version In wall (W) mount version with signal converter IFC 050: OPTIFLUX 1050 W
Nominal diameter DN10...150 / 3/8...6"
It is available as compact and as separate version. Additional information
can be found in the documentation of the signal converter.
With signal converter IFC 100: OPTIFLUX 1100 C
With signal converter IFC 300: OPTIFLUX 1300 C
In wall (W) mount version with signal converter IFC 100: OPTIFLUX 1100 W
In field (F), wall (W) or rack ( R) mount version with signal converter IFC
OPTIFLUX 1300 F, W or R
Measuring accuracy
Maximum measuring error
Repeatability ±0.1% of MV, minimum 1 mm/s
Calibration 2 point calibration by direct volume comparison
IFC 050: down to 0.5% of the measured value sPPV
IFC 100: down to 0.4% of the measured value ± 1 mm/s
IFC 300: down to 0.3% of the measured value ± 2 mm/s
The maximum measuring error depends on the installation conditions.
For detailed information refer to
Optional:
Optional: special calibration on request.
Optional:Optional:
Measuring accuracy
on page 30.
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OPTIFLUX 1000
Operating conditions
Temperature
Temperature
TemperatureTemperature
Process temperature -25...+120°C / -13...+248°F
Ambient temperature -25…+65°C / -13…+149°F
Protect electronics against self-heating at ambient temperatures above +55°C / +131°F
Storage temperature -50…+70°C / -58…+158°F
Measuring range
Measuring range -12...+12 m/s / -40...+40 ft/s
Measuring rangeMeasuring range
Pressure
Pressure
PressurePressure
Ambient pressure Atmospheric
Operating pressure Up to 16 bar / 230 psi
Vacuum load 0 mbar / psi absolute
Pressure loss Negligible
Pressure ranges for
secondary containment
Chemical properties
Chemical properties
Chemical propertiesChemical properties
Physical condition Electrically conductive liquids
Electrical conductivity Standard: t 5 PS/cm
Permissible gas content
(volume)
Permissible solid content
(volume)
TECHNICAL DATA
Pressure resistant up to 40 bar / 580 psi
Burst pressure up to approx. 160 bar / 2320 psi
Demineralised water: t 20 PS/cm
IFC 050: d 3%
IFC 100: d 3%
IFC 300: d 5%
IFC 050: d 10%
IFC 100: d 10%
IFC 300: d 70%
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Installation conditions
Installation Assure that the flow sensor is always fully filled.
For detailed information refer to
Flow direction Forward and reverse
Arrow on flow sensor indicates positive flow direction.
Inlet run t 5 DN
Outlet run t 2 DN
Dimensions and weights For detailed information refer to
Installation
Dimensions and weights
on page 12.
on page 31.
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TECHNICAL DATA
Materials
Flow sensor housing DN10...40 / 3/8...½": malleable iron (GTW-S-38-12)
Measuring tube Austenitic stainless steel
Liner PFA
Protective coating On exterior of the meter: housing, signal converter (compact version)
Connection box Only for remote versions
Measuring electrodes
Grounding rings Standard: for DN10...15 (integrated in flow sensor construction)
Mounting material DN40...150 / 1½...6"
OPTIFLUX 1000
DN50...150 / 2...6": sheet steel
and/or connection box (field version)
Standard coating
Standard: die-cast aluminium
Option: stainless steel
Hastelloy® C
Optional: for DN25...150
Stainless steel 316L (1.4404)
Grounding rings can be omitted with virtual reference option for the signal
converter IFC 300.
Standard: rubber centering sleeves
Option: galvanised steel or stainless steel stud bolts and nuts
Process connections
Process connections
Process connectionsProcess connections
Counter flanges
EN 1092-1 DN10...80: PN16 or PN40
ASME 3/8...6": 150 lb / RF
JIS DN10...100: JIS 20K [d 16 bar] / DN150: JIS 10K [d 10 bar]
DN100...150: PN16 (standard), PN40 on request
3/8...4": 300 lb / RF
Electrical connections
For full detail refer to the relevant documentation of the signal converter.
Signal cable (for remote systems only)
Type A (DS) In combination with the signal converter IFC 050, IFC 100 and IFC 300
Type B (BTS) Only in combination with the signal converter IFC 300
I/O For full details of I/O options, including data streams and protocols, see
In combination with the signal converter IFC 050, IFC 100 and IFC 300
In combination with the signal converter IFC 050, IFC 100 and IFC 300In combination with the signal converter IFC 050, IFC 100 and IFC 300
Standard cable, double shielded.
Max. length: 600 m / 1968 ft
(depends on electrical conductivity and flow sensor).
Only in combination with the signal converter IFC 300
Only in combination with the signal converter IFC 300Only in combination with the signal converter IFC 300
Optional cable, triple shielded.
Max. length: 600 m / 1968 ft
(depends on electrical conductivity and flow sensor).
technical datasheet of the relevant signal converter.
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OPTIFLUX 1000
Approvals and certifications
CE
CE
CECE
This device fulfils the statutory requirements of the EC directives. The manufacturer certifies successful
testing of the product by applying the CE mark.
Hazardous areas
Hazardous areas
Hazardous areasHazardous areas
FM In combination with signal converter IFC 300C & F
CSA In combination with signal converter IFC 300C & F
cCSAus OL Valid for signal converter IFC 100C/W and IFC 300C/F/W
Other approvals and standards
Other approvals and standards
Other approvals and standardsOther approvals and standards
Custody transfer Only in combination with signal converter IFC 300
Protection category acc. to
IEC 529 / EN 60529
Shock test IEC 68-2-27
Vibration test IEC 60068-2-24
TECHNICAL DATA
For full information of the EU directive & standards and the approved
certifications; please refer to the CE declaration or the website of the
manufacturer.
In combination with signal converter IFC 300C & F
In combination with signal converter IFC 300C & FIn combination with signal converter IFC 300C & F
Class I, Div. 2, Groups A, B, C and D
Class II, Div. 2, Groups F and G
Class III, Div. 2
In combination with signal converter IFC 300C & F
In combination with signal converter IFC 300C & FIn combination with signal converter IFC 300C & F
Class I, Div. 2, Groups A, B, C and D
Class II, Div. 2, Groups F and G
Cold water
Cold water
Cold waterCold water
MID Annex MI-001 type examination certificate
Liquids other than water
Liquids other than water
Liquids other than waterLiquids other than water
MID Annex MI-005 type examination certificate
Standard: IP66/67 (NEMA 4/4X/6)
IP 67/69 with IFC 100 SS (Stainless steel) converter
30 g for 18 ms
f = 20-2000 Hz, rms = 4.5 g, t = 30 min
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TECHNICAL DATA
6.3 Measuring accuracy
Every electromagnetic flowmeter is calibrated by direct volume comparison. The wet calibration
validates the performance of the flowmeter under reference conditions against accuracy limits.
The accuracy limits of electromagnetic flowmeters are typically the result of the combined effect
of linearity, zero point stability and calibration uncertainty.
Reference conditions
• Medium: water
• Temperature: +5...35°C / +41...95°F
• Operating pressure: 0.1...5 barg / 1.5...72.5 psig
• Inlet section: t 5 DN
• Outlet section: t 2 DN
OPTIFLUX 1000
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Figure 6-2: Flow velocity vs. accuracy
X [m/s]: flow velocity
Y [%]: deviation from the actual measured value (mv)
Accuracy
Flow sensor diameter Signal converter type Accuracy Curve
DN10...150 / 3/8...6" IFC 050 0.5% of mv + 1 mm/s 3
DN10...150 / 3/8...6" IFC 100 0.4% of mv + 1 mm/s 2
DN10...150 / 3/8...6" IFC 300 0.3% of mv + 2 mm/s 1
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OPTIFLUX 1000
6.4 Dimensions and weights
Remote version:
Remote version:
Remote version:Remote version:
DN10...40 / 3/8...1½
Remote version:
Remote version:
Remote version:Remote version:
DN50...150"/ 2...6"
TECHNICAL DATA
a = 88 mm / 3.5"
b = 139 mm / 5.5"
c = 106 mm / 4.2"
Total height = H + a
a = 88 mm / 3.5"
b = 139 mm / 5.5"
c = 106 mm / 4.2"
Total height = H + a
1
1
6
Compact version with
Compact version with
Compact version with Compact version with
IFC 300
IFC 300
IFC 300IFC 300
Compact version with
Compact version with
Compact version with Compact version with
IFC 100 (0
IFC 100 (0°))))
IFC 100 (0IFC 100 (0
a = 155 mm / 6.1"
b = 230 mm / 9.1"
c = 260 mm / 10.2"
Total height = H + a
a = 82 mm / 3.2"
b = 161 mm / 6.3"
c = 257 mm / 10.1"
Total height = H + a
1
1
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TECHNICAL DATA
Compact version with
Compact version with
Compact version with Compact version with
IFC 100 (45
IFC 100 (45°))))
IFC 100 (45IFC 100 (45
Compact stainless steel
Compact stainless steel
Compact stainless steel Compact stainless steel
version with IFC 100 (10
version with IFC 100 (10°))))
version with IFC 100 (10version with IFC 100 (10
Compact version with
Compact version with
Compact version with Compact version with
IFC 050 (10
IFC 050 (10°))))
IFC 050 (10IFC 050 (10
OPTIFLUX 1000
a = 186 mm / 7.3"
b = 161 mm / 6.3"
c = 184 mm / 2.7"
Total height = H + a
a = 100 mm / 4"
b = 187 mm / 7.36"
c = 270 mm / 10.63"
Total height = H + a
a = 101 mm / 3.98"
b = 157 mm / 6.18"
c = 260 mm / 10.24"
Total height = H + a
1
1
1
1 The value may vary depending on the used cable glands.
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OPTIFLUX 1000
INFORMATION!
•
•
•
•
EN 1092-1
10 68 137 47 1.7
15 68 137 47 1.7
25 54 147 66 1.7
40 78 162 82 2.6
50 100 151 101 4.2
80 150 180 130 5.7
100 200 207 156 10.5
150 200 271 219 15.0
TECHNICAL DATA
6
All data given in the following tables are based on standard versions of the flow sensor only.
Especially for smaller nominal sizes of the flow sensor, the signal converter can be bigger
than the flow sensor.
Note that for other pressure ratings than mentioned, the dimensions may be different.
For full information on signal converter dimensions see relevant documentation.
Nominal size Dimensions [mm] Approx. weight
[kg]
DN L H W
ASME B16.5
Nominal size Dimensions [inch] Approx. weight
ASME L H W
3/8" 2.68 5.39 1.85 3.7
½" 2.68 5.39 1.85 3.7
1" 2.13 5.79 2.6 3.7
1½" 3.07 6.38 3.23 5.7
2" 3.94 5.94 3.98 9.3
3" 5.91 7.08 5.12 12.6
4" 7.87 8.15 6.14 23.1
6" 7.87 10.67 8.62 33.1
[lb]
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NOTES
OPTIFLUX 1000
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OPTIFLUX 1000
NOTES
7
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KROHNE – Process instrumentation and measurement solutions
•
Flow
•
Level
•
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•
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•
Process Analysis
•
Services
Head Office KROHNE Messtechnik GmbH
Ludwig-Krohne-Str. 5
47058 Duisburg (Germany)
Tel.: +49 203 301 0
Fax: +49 203 301 10389
[email protected]
© KROHNE 07/2017 - 4000846304 - HB OPTIFLUX 1000 R04 en - Subject to change without notice.
The current list of all KROHNE contacts and addresses can be found at:
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