JVC AV-32D104/AMA, AV-32D104/ARA, AV-32D104/AYA, AV-32D304/AMA, AV-32D304/ARA Service Manual

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SERVICE MANUAL

COLOR TELEVISION

AV-32D104/AYA, AV-32D104/ARA,

AV-32D104/AMA, AV-32D304/AYA,

AV-32D304/ARA, AV-32D304/AMA

BASIC CHASSIS

GE3

AV-32D104 AV-32D304 [RM-C1255G] [RM-C1253G]

TABLE OF CONTENTS

1 PRECAUTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 2 SPECIFIC SERVICE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 3 DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9 4 ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15 5 TROUBLE SHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-35

COPYRIGHT © 2003 VICTOR COMPANY OF JAPAN, LIMITED

No.52121

2003/5

SPECIFICATION

Items

Contents

 

 

 

AV-32D104

 

AV-32D304

 

 

 

 

 

 

 

Dimensions (W × H × D)

 

85.9 cm × 68.4 cm × 54.8 cm (33-7/8" ×

27" × 21-5/8")

 

 

 

 

 

Mass

 

52.0kg (114.4Ibs)

 

 

 

 

 

 

 

TV RF System

 

CCIR(M)

 

 

 

 

 

 

 

Color System

 

NTSC

 

 

 

 

 

 

 

Sound System

 

BTSC (Multi Channel Sound)

 

 

 

 

 

 

 

TV Receiving Channels

VHF LOW

02ch~06ch : 54MHz~88MHz

 

 

and Frequency

 

 

 

 

VHF HIGH

07ch~13ch : 174MHz~216MHz

 

 

 

 

 

 

 

 

 

 

 

UHF

14ch~69ch : 470MHz~806MHz

 

 

 

 

 

 

 

 

CATV

54MHz~804MHz

 

 

 

 

Low Band : 02~06, A-8 by 02~06&01

 

 

 

 

High Band : 07~13 by 07~13

 

 

 

 

Mid Band : A~I by 14~22

 

 

 

 

Super Band : J~W by 23~36

 

 

 

 

Hyper Band : W+1~W+28 by 37~64

 

 

 

 

Ultra Band : W+29~W+84 by 65~125

 

 

 

 

Sub Mid Band : A8, A4~A1 by 01, 96~99

TV / CATV Total Channel

180 Channels

 

 

 

 

 

 

 

Intermediate Frequency

Video IF Carrier

45.75 MHz

 

 

 

 

 

 

 

 

Sound IF Carrier

41.25 MHz (4.5MHz)

 

 

 

 

 

 

 

Color Sub Carrier

 

3.58 MHz

 

 

 

 

 

 

 

Power Input

 

AC120V , 60Hz

 

 

 

 

 

 

 

Power Consumption

 

128W

 

 

 

 

 

Picture Tube

 

Full square Visible size:80cm (32") measured diagonally, (W65.6 cm × H49.6 cm)

 

 

 

 

 

High Voltage

 

31kV ±1.3kV (at zero beam current)

 

 

 

 

 

Speaker

 

5cm × 12cm (2" × 4-3/4"), Oval type × 2

 

 

 

 

 

Audio Power Output

 

5W + 5W

 

 

 

 

Antenna Terminal (VHF / UHF)

75 Ω unbalanced coaxial, F-type connector

 

 

 

 

INPUT1 (Rear)

VIDEO

1V(p-p), negative sync, 75 Ω , RCA pin jack × 1

 

 

 

 

 

 

S-VIDEO

Mini DIN 4-pin × 1

 

 

 

 

Y : 1V(p-p), negative sync, 75 Ω

 

 

 

 

C : 0.286V(p-p), (burst signal), 75 Ω

 

 

 

 

 

 

AUDIO (L/MONO, R)

500mVrms(-4dBs), high impedance, RCA pin jack × 2

 

 

 

 

 

INPUT2 (Rear)

VIDEO

---------

 

1V(p-p), negative sync, 75 Ω , RCA pin

 

 

 

 

jack × 1

 

COMPONENT VIDEO

Y&Video : 1V(p-p), negative sync, 75 Ω

,

Y : 1V(p-p), negative sync, 75 Ω ,

 

 

RCA pin jack × 1

 

RCA pin jack × 1

 

 

Pb/Pr : 0.7V(p-p), 75 Ω , RCA pin jack ×

2

Pb/Pr : 0.7V(p-p), 75 Ω , RCA pin jack × 2

 

 

 

 

 

AUDIO (L / MONO, R)

500mVrms(-4dBs), high impedance, RCA pin jack × 2

 

 

 

INPUT3 (Front)

VIDEO

1V(p-p), negative sync, 75 Ω , RCA pin jack × 1

 

 

 

 

AUDIO (L / MONO, R)

500mV(rms)(-4dBs), high impedance, RCA pin jack × 2

 

 

 

 

AUDIO OUTPUT (L / R)

 

500mV(rms)(-4dBs)low Impedance, (400kHz when modulated 100%) ,

 

 

RCA pin jack × 2

 

 

AV COMPULINK lll

 

---------

 

3.5mm mini jack × 1

 

 

 

 

 

Remote Control Unit

 

RM-C1255G (AA/R6/UM-3 battery × 2)

 

RM-C1253G (AA/R6/UM-3 battery × 2)

 

 

 

 

 

Design & specifications are subject to change without notice.

1-2 (No.52121)

SECTION 1 PRECAUTION

1.1SAFETY PRECAUTIONS

(1)The design of this product contains special hardware, many circuits and components specially for safety purposes. For continued protection, no changes should be made to the original design unless authorized in writing by the manufacturer. Replacement parts must be identical to those used in the original circuits. Service should be performed by qualified personnel only.

(2)Alterations of the design or circuitry of the products should not be made. Any design alterations or additions will void the manufacturer's warranty and will further relieve the manufacturer of responsibility for personal injury or property damage resulting therefrom.

(3)Many electrical and mechanical parts in the products have special safety-related characteristics. These characteristics are often not evident from visual inspection nor can the protection afforded by them necessarily be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in the parts list of Service manual. Electrical components having such features are identified by shading on the schematics and by ( ) on the parts list in Service manual. The use of a substitute replacement which does not have the same safety characteristics as the recommended replacement part shown in the parts list of Service manual may cause shock, fire, or other hazards.

(4)Use isolation transformer when hot chassis.

The chassis and any sub-chassis contained in some products are connected to one side of the AC power line. An isolation transformer of adequate capacity should be inserted between the product and the AC power supply point while performing any service on some products when the HOT chassis is exposed.

(5)Don't short between the LIVE side ground and ISOLATED (NEUTRAL) side ground or EARTH side ground when repairing.

Some model's power circuit is partly different in the GND. The difference of the GND is shown by the LIVE : ( ) side GND, the ISOLATED (NEUTRAL) : ( ) side GND and EARTH : ( ) side GND.

Don't short between the LIVE side GND and ISOLATED (NEUTRAL) side GND or EARTH side GND and never measure the LIVE side GND and ISOLATED (NEUTRAL) side GND or EARTH side GND at the same time with a measuring apparatus (oscilloscope etc.). If above note will not be kept, a fuse or any parts will be broken.

(6)If any repair has been made to the chassis, it is recommended that the B1 setting should be checked or adjusted (See ADJUSTMENT OF B1 POWER SUPPLY).

(7)The high voltage applied to the picture tube must conform with that specified in Service manual. Excessive high voltage can cause an increase in X-Ray emission, arcing and possible component damage, therefore operation under excessive high voltage conditions should be kept to a minimum, or should be prevented. If severe arcing occurs, remove the AC power immediately and determine the cause by visual inspection (incorrect installation, cracked or melted high voltage harness, poor soldering, etc.). To maintain the proper minimum level of soft X-Ray emission, components in the high voltage circuitry including the picture tube must be the exact replacements or alternatives approved by the manufacturer of the complete product.

(8)Do not check high voltage by drawing an arc. Use a high voltage meter or a high voltage probe with a VTVM. Discharge the picture tube before attempting meter connection, by connecting a clip lead

to the ground frame and connecting the other end of the lead through a 10k2W resistor to the anode button.

(9)When service is required, observe the original lead dress. Extra precaution should be given to assure correct lead dress in the high voltage circuit area. Where a short circuit has occurred, those components that indicate evidence of overheating should be replaced. Always use the manufacturer's replacement components.

(10)Isolation Check (Safety for Electrical Shock Hazard)

After re-assembling the product, always perform an isolation check on the exposed metal parts of the cabinet (antenna terminals, video/audio input and output terminals, Control knobs, metal cabinet, screw heads, earphone jack, control shafts, etc.) to be sure the product is safe to operate without danger of electrical shock.

a)Dielectric Strength Test

The isolation between the AC primary circuit and all metal parts exposed to the user, particularly any exposed metal part having a return path to the chassis should withstand a voltage of 3000V AC (r.m.s.) for a period of one second. (. . . . Withstand a voltage of 1100V AC (r.m.s.) to an appliance rated up to 120V, and 3000V AC (r.m.s.) to an appliance rated 200V or more, for a period of one second.)

This method of test requires a test equipment not generally found in the service trade.

b)Leakage Current Check

Plug the AC line cord directly into the AC outlet (do not use a line isolation transformer during this check.). Using a "Leakage Current Tester", measure the leakage current from each exposed metal part of the cabinet, particularly any exposed metal part having a return path to the chassis, to a known good earth ground (water pipe, etc.). Any leakage current must not exceed 0.5mA AC (r.m.s.).

However, in tropical area, this must not exceed 0.2mA AC (r.m.s.).

Alternate Check Method

Plug the AC line cord directly into the AC outlet (do not use a line isolation transformer during this check.). Use an AC voltmeter having 1000Ω per volt or more sensitivity in the following manner. Connect a 1500Ω 10W resistor paralleled by a 0.15µF AC-type capacitor between an exposed metal part and a known good earth ground (water pipe, etc.). Measure the AC voltage across the resistor with the AC voltmeter. Move the resistor connection to each exposed metal part, particularly any exposed metal part having a return path to the chassis, and measure the AC voltage across the resistor. Now, reverse the plug in the AC outlet and repeat each measurement. Any voltage measured must not exceed 0.75V AC (r.m.s.). This corresponds to 0.5mA AC (r.m.s.).

However, in tropical area, this must not exceed 0.3V AC (r.m.s.). This corresponds to 0.2mA AC (r.m.s.).

AC VOLTMETER (HAVING 1000/V,

OR MORE SENSITIVITY)

0.15 F AC-TYPE

 

 

 

PLACE THIS PROBE

1500

10W

ON EACH EXPOSED

METAL PART

 

 

GOOD EARTH GROUND

(11)High voltage hold down circuit check.

After repair of the high voltage hold down circuit, this circuit shall be checked to operate correctly.See item "How to check the high voltage hold down circuit".

This mark shows a fast operating fuse, the letters indicated below show the rating.

A V

POWER CORD REPLACEMENT WARNING.

Connecting the white line side of power cord to "WHT" character side.

PWB

White line side

PW

WHT

(No.52121)1-3

SECTION 2

SPECIFIC SERVICE INSTRUCTIONS

2.1FEATURES

Title CLOSED CAPTION broadcast of C1~C4 and T1~T4 formula is receivable.

The voice multiplex function of the MTS system is built in.

By the 3-line digital comb filter, the refreshed image can be seen.

Expression of a favorite screen can be chosen by the VIDEO STATUS function.

A program can be enjoyed with a powerful sound by the HYPER SURROUND function.

Since the V-chip is built in, it can choose, view and listen to a healthy program.

The RETURN + function is built-in.

A quick favorite program can be looked for by the HYPER-SCAN function.

Since the component signal input terminal is equipped, it reappears direct without deteriorating the signal from DVD.

By the THEATER PRO function, a reality to which it is viewing and listening in the movie theater can be tasted. (AV-32D304 only)

By the COMPULINK III function, operation interlocked with the DVD deck can be performed from remote control. (AV-32D304 only)

2.2HOW TO IDENTIFY MODELS

How to recognize from the appearance of the model concerned is written below.

Please distinguish from several contents currently printed on the rating label.

MODEL NAME

AV-32D104 or AV-32D304

***********

DISTINGUISH NAME

AYA , ARA or AMA

1-4 (No.52121)

2.3MAIN DIFFERENCE LIST

Item

AV-32D104/AYA

AV-32D104/ARA

AV-32D104/AMA

AV-32D304/AYA

AV-32D304/ARA

AV-32D304/AMA

 

 

 

 

 

 

 

THEATER PRO BUTTON

 

NON

 

 

YES

 

 

 

 

 

 

 

 

WHITE BLANCE

 

NON

 

 

YES

 

(COLOR TEMP.)

 

 

 

 

 

 

GAME BUTTON

 

YES

 

 

NON

 

 

 

 

 

 

 

 

BBE SYSTEM

 

NON

 

 

YES

 

 

 

 

 

 

VIDEO-IN

NON (comnon use to Component-Y)

 

YES

 

(INPUT-2:REAR-TERMINAL)

 

 

 

 

 

 

 

 

 

 

 

 

 

AV COMPULINK lll

 

NON

 

 

YES

 

 

 

 

 

 

 

 

REMOTE CONTROL UNIT

 

RM-C1255G

 

 

RM-C1253G

 

 

 

 

 

 

 

 

ILLUMINATION

 

NON

 

 

YES

 

(REMOTE CONTROL UNIT)

 

 

 

 

 

 

 

 

 

 

 

 

 

MAIN PWB ASS'Y

SGE-1505A-M2

SGE-1509A-M2

SGE-1501A-M2

SGE-1507A-M2

SGE-1511A-M2

SGE-1503A-M2

 

 

 

 

 

 

 

CRT SOCKET PWB ASS'Y

SGE-3503A-M2

SGE-3505A-M2

SGE-3501A-M2

SGE-3503A-M2

SGE-3505A-M2

SGE-3501A-M2

 

 

 

 

 

 

 

AV SELECT PWB ASS'Y

SGE-5501A-M2

SGE-5502A-M2

 

 

 

 

 

 

 

FRONT CABINET ASS'Y

LC10641-006A-A

LC10641-005C-A

 

 

 

 

 

 

 

TERMINAL BOARD

LC20899-006A-A

LC20899-004A-A

 

 

 

 

 

 

 

PICTURE TUBE (ITC)

A80AKB50X04

A80AEJ15X01

A80JUA061X06

A80AKB50X04

A80AEJ15X01

A80JUA061X15

 

 

 

 

 

 

 

2.4FUNCTIONS

FRONT PANEL CONTROLS

 

 

 

 

 

6

 

 

 

 

 

 

 

 

 

MENU

- CHANNEL +

- VOLUME +

POWER

ON TIMER

 

INPUT3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OPERATE

 

 

 

 

 

VIDEO

L/MONO-AUDIO-R

 

 

 

 

 

 

 

 

1

2

3

 

4

5

7

8

 

9

10

 

1

INPUT 3 : VIDEO

 

 

 

 

 

 

 

2

INPUT 3 : AUDIO L/MONO

 

 

6

CHANNEL (-/+) BUTTON

 

3

INPUT 3 : AUDIO R

 

 

7

VOLUME (-/+) BUTTON

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8

POWER SW BUTTON

 

4

MENU (

) BUTTON

 

 

9

ON TIMER / POWER INDICATOR

 

 

 

 

 

 

 

 

5

OPERATE (

/

) BUTTON

 

 

10

REMOTE CONTROL SENSOR

 

 

 

 

 

 

 

(No.52121)1-5

REAR TERMINAL

 

 

 

 

 

 

 

 

 

AV-32D104

 

 

 

 

 

 

 

A

INPUT 1 TERMINAL

 

 

 

 

 

 

 

1

 

S-VIDEO

 

 

3

2

1

A

B

2

 

VIDEO

 

 

 

 

 

 

 

 

 

AUDIO

VIDEO

S-VIDEO

 

 

3

 

AUDIO-L/MONO

 

 

 

 

 

 

 

R

L/MONO

OVER

 

 

 

4

 

AUDIO-R

4

 

 

 

INPUT 1

 

 

 

 

 

 

 

 

 

 

 

 

7

 

 

 

INPUT 2

 

 

 

 

 

 

 

 

 

 

 

B

 

 

 

 

 

 

COMPONENT

 

 

INPUT 2 TERMINAL

6

 

 

 

VIDEO-IN

 

 

 

 

 

 

 

 

 

 

 

6

 

AUDIO-L/MONO

 

 

 

 

Y

 

75

 

 

R

L

 

 

 

 

 

 

 

VIDEO

 

(VHF / UHF)

 

 

 

 

 

 

 

 

7

 

AUDIO-R

 

 

 

 

 

 

 

 

 

AUDIO OUT

 

PB

 

 

 

 

 

 

 

 

 

 

 

8

 

COMPONENT-Y / VIDEO-IN

 

 

 

 

 

 

 

 

 

 

 

 

PR

 

 

9

COMPONENT-PB

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10 COMPONENT-PR

C

12

11

 

9

 

14

 

 

 

 

 

 

8

10

 

 

C AUDIO OUTPUT TERMINAL (Fixed)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

11

AUDIO-L

 

 

 

 

 

 

 

12

AUDIO-R

 

 

 

 

 

 

 

14 ANTENNA TERMINAL

 

 

 

 

 

 

 

 

 

758*( 7*(

 

 

 

 

 

 

 

 

 

AV-32D304

 

 

 

 

 

A

INPUT 1 TERMINAL

 

 

 

 

 

1

S-VIDEO

4

3

2

1

A B

2

VIDEO

 

 

 

 

 

3

AUDIO-L/MONO

AUDIO

VIDEO

S-VIDEO

 

 

 

R

L/MONO

OVER

 

 

4

AUDIO-R

 

 

 

INPUT 1

 

 

 

 

 

 

 

5

 

 

 

 

 

 

7

 

 

INPUT 2

 

 

 

 

 

 

 

B

INPUT 2 TERMINAL

6

 

 

COMPONENT

 

5

VIDEO

 

 

 

 

R

L

 

Y

75

 

 

 

 

(VHF / UHF)

6

AUDIO-L/MONO

 

 

 

 

 

 

 

 

 

AUDIO OUT

 

PB

 

7

AUDIO-R

 

 

 

 

 

 

 

 

 

AV CONPULINK

 

PR

 

8

COMPONENT-Y

 

 

 

 

 

9 COMPONENT-PB

C 12

11

13

9

14

10 COMPONENT-PR

 

 

8

10

 

 

 

C AUDIO OUTPUT TERMINAL (Fixed)

11 AUDIO-L

12 AUDIO-R

13 COMPULINK TERMINAL

14 ANTENNA TERMINAL

758*( 7*(

1-6 (No.52121)

JVC AV-32D104/AMA, AV-32D104/ARA, AV-32D104/AYA, AV-32D304/AMA, AV-32D304/ARA Service Manual

REMOTE CONTROL UNIT

 

 

 

 

 

 

 

 

RM-C1255G [AV-32D104]

 

 

 

1

VCR/ DVD KEY

 

 

 

 

 

1

 

 

2

TV/ CATV KEY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

INPUT KEY:

TV VIDEO1

VIDO2

V2-COMPONENT

VIDEO3

2

11

 

4

DISPLAY KEY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5

SLEEP TIMER KEY: 0

15

30

165 180

 

 

3

 

 

6

HYPER SURROUND KEY

 

 

 

 

4

12

 

 

Hyper Surround Can be Changed ON/OFF

 

 

5

 

 

7

VIDEO STATUS KEY: STANDARD DYNAMIC THEATER

GAME

6

 

 

8

MUTING KEY

 

 

 

 

 

 

7

18

 

9

VOLUME (+/-) KEY / VOL. (

/

) KEY

 

 

 

 

 

 

 

19

13

 

10

MENU KEY:

PICTURE ADJUST SOUND ADJUST

 

 

 

 

 

 

 

INITIAL SETUP

CLOCK/TIMERS

 

 

8

14

 

11

POWER KEY

 

 

 

 

 

 

 

 

15

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9

 

 

12

CHANNEL NUMBER KEY

 

 

 

 

10

16

 

13

GAME KEY

 

 

 

 

 

 

 

 

 

14

C.C. (CLOSED CAPTION) KEY:

OFF

CAPTION TEXT

 

 

 

17

 

15

CHANNEL (+/-) KEY / CH. (

/

) KEY

 

 

 

 

 

 

 

 

 

 

16

EXIT KEY

 

 

 

 

 

 

 

 

 

17

VCR CONTROL KEY

 

 

 

 

 

 

 

 

18

RETURN + KEY

 

 

 

 

 

 

 

 

19

100+KEY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RM-C1253G [AV-32D304]

1

2

3

4

5

6

7

8

9

10

11

12

13

20

19

14

15

17

18

1VCR/ DVD KEY

2TV/ CATV KEY

3 INPUT KEY: TV VIDEO1VIDO2V2-COMPONENTVIDEO3

4DISPLAY KEY

5SLEEP TIMER KEY: 01530 165180

6SOUND KEY

HYPER SORRUND and BBE Can be Changed ON/OFF

7VIDEO STATUS KEY: STANDARD DYNAMICTHEATERGAME

8THEATER PRO KEY

9MUTING KEY

10 VOLUME +/- KEY / VOL. ( / ) KEY

16

11

MENU KEY

PICTURE ADJUST

 

 

SOUND ADJUST

 

 

INITIAL SETUP

 

 

CLOCK/TIMERS

 

 

 

 

 

 

 

 

 

12POWER KEY

13CHANNEL NUMBER KEY

14LIGHT KEY

15C.C. (CLOSED CAPTION) KEY: OFFCAPTIONTEXT

16CHANNEL (+/-)KEY / CH. (/) KEY

17EXIT KEY

18VCR CONTROL KEY

19RETURN + KEY

20100+KEY

(No.52121)1-7

2.5SYSTEM BLOCK DIAGRAM

IC702

MEMORY

S C L 1

S D A 1

MAIN MI-COM

REMOCON

 

IC201

 

(MICOM/V/C/DEF)

A F T 1

 

 

 

SCL0

SDA0

 

 

IC7701

REMOCON RECEIVER

IC101

IF DET

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S C L 0

 

 

 

S D A 0

S C L 0

 

 

 

S D A 0

S C L 0

 

 

 

S D A 0

S C L 0

 

 

 

S D A 0

 

 

 

 

 

 

 

 

IC501

 

IC5501

 

TU001

 

IC5201

MTS

 

AV SW

 

TUNER

 

3L Y/C

 

 

 

 

 

 

 

2.6MAIN MI-COM (CPU) PIN FUNCTION

Pin

Pin name

I/O

Function

No.

 

 

 

 

 

 

 

 

 

 

 

1

LED/ADC8Bit

I

AFT control2

 

 

 

 

2

ADC8bit

I

AFT control1

 

 

 

 

3

ADC8bit/TC1/Int2

I

Key IN

 

 

 

 

4

uPLDVss

-

GND

 

 

 

 

5

Reset

I

RESET,RESET:[L]

 

 

 

 

6

Xout

O

8MHz OSC

 

 

 

 

7

Xin

I

8MHz OSC

 

 

 

 

8

TEST

-

GND

 

 

 

 

9

uP DVdd

-

5V

 

 

 

 

10

AGC_MUTE

O

AGC_MUTE,MUTING:[L],NORMALY:[H]

11

UP VVss

-

GND

 

 

 

 

12

TV HGND

-

GND

 

 

 

 

13

FBP in

I

FBP

 

 

 

 

14

Hout

O

H OUT

 

 

 

 

15

HVcc

-

9V

16

HAFC 1

-

H AFC

 

 

 

 

17

Vsaw

-

GND

 

 

 

 

18

Vout

O

V OUT

 

 

 

 

19

EW out

O

EW OUT

 

 

 

 

20

Xray

I

X RAY

21

Ys

I

YS

22

Cb in

I

Cb INPUT

23

Y in

I

Y INPUT

24

Cr in

I

Cr INPUT

25

TV DVcc

-

3.3V

26

V3in/Cin

I

V3 IN

27

EHTin

I

EHT IN

28

V2in/Yin

I

V2 IN

Pin

Pin name

I/O

Function

No.

 

 

 

 

 

 

 

 

 

 

 

 

29

TV DGND

I

GND

 

 

 

 

 

30

V1in

 

I

V1 IN

 

 

 

 

 

31

ABCL

 

O

ABCL IN

 

 

 

 

32

Moni OUT

-

MONITOR

 

 

 

 

33

Black Det

O

BLACK DETECTION

 

 

 

 

 

34

SVMout

 

-

SVM OUT

 

 

 

 

35

APL DET

-

APL FILTER

 

 

 

 

36

Chroma PLL

O

APL FILTER

 

 

 

 

 

37

fsc out

 

-

3.58MHz

 

 

 

 

38

TV YC Vcc

O

5V

 

 

 

 

 

39

R out

 

O

R OUT

 

 

 

 

 

40

G out

 

O

G OUT

 

 

 

 

 

41

B out

 

-

B OUT

 

 

 

 

42

RGB Vcc

I

9V

 

 

 

 

 

43

IK in

 

-

IK INPUT

44

TV AGND

-

GND

 

 

 

 

45

uP AGND

-

GND

 

 

 

 

46

uP Avdd

O

5V

 

 

 

 

47

MAIN-POWER

O

MAIN POWER:ON:[L],OFF[H]

 

 

 

 

48

HAZARD

I

SELFCHECK:HAZARD:[H],NORMALY:[L]

 

 

 

 

 

49

SDA

SDAO

I/O

SCA0

 

 

 

 

 

50

SDA

SDAO

O

SCL0

 

 

 

 

51

PWM7Bit/TC2/Int0

I/O

SDA1(EEPROM)

 

 

 

 

52

PWM14bit

O

AGC ADJUST

 

 

 

 

53

Int5/Stop

O

SCL1(EEPROM)

 

 

 

 

54

Int4/TC3

O

LED,ON:[L],OFF:[H]

 

 

 

 

55

Int3/RXIN

I

REMOCON INPUT

 

 

 

 

56

LED2/CSOUT

I

COMPULINK

 

 

 

 

 

1-8 (No.52121)

SECTION 3

DISASSEMBLY

3.1DISASSEMBLY PROCEDURE

3.1.1 REMOVING THE REAR COVER

Unplug the power plug.

(1)As shown in Fig.2, take out the 14 screws [A].

(2)Remove the REAR COVER toward you.

NOTE :

When reinstalling the REAR COVER, carefully push it inward after inserting the chassis into the REAR COVER groove.

3.1.2 REMOVING THE CHASSIS BASE

Remove the REAR COVER.

(1)Slightly raise the both sides of the CHASSIS BASE by hand, and teka out the 2 claws [B] (Fig.1 and Fig.2) under the both sides of the chassis from the chassis rail.

(2)As shown in Fig.1, draw the CHASSIS BASE backward along the chassis rail [C] (Fig.1) in the arrow direction [D] (Fig.2).

(If necessary, detach the wire clamp, connector's etc.)

NOTE :

When conducting a check with power supplied, be sure to confirm that the CRT earth wire is connected to the CRT SOCKET PWB and the MAIN PWB.

3.1.3REMOVING THE TERMINAL BOARD

• Remove the REAR COVER.

(1) As shown in Fig.2, take out the 4 screws [E].

(2) When you pull out the TERMINAL BOARD, it can be removed.

3.1.4REMOVING THE FRONT CONTROL PW BOARD

Remove the REAR COVER.

Remove the CHASSIS BASE.

(1)As shown in Fig.2, take out the 3 screws [F] attached the FRONT CONTROL PWB with the front cabinet.

(2)Then remove the FRONT CONTROL PWB.

3.1.5 REMOVING THE FRONT TERMINAL PW BOARD

Remove the REAR COVER.

Remove the CHASSIS BASE.

(1)As shown in Fig.2, take out the 2 screws [G].

(2)Then remove the FRONT TERMINAL PWB.

3.1.6REMOVING THE SPEAKER

• Remove the REAR COVER.

• Remove the CHASSIS BASE.

(1) As shown in Fig.2, take out the 4 screws [H].

(2) Follow the same steps when removing the other hand SPEAKER.

3.1.7CHECKING THE MAIN PW BOARD

To check the backside of the MAIN PWB.

(1)Pull out the CHASSIS BASE. (Refer to REMOVING THE CHASSIS BASE).

(2)Erect the chassis vertically so that you can easily check from the backside of the MAIN PWB.

CAUTION :

When erecting the chassis, be careful so that there will be no contacting with other PWB.

Before turning on power, make sure that the CRT earth wire and other connectors are properly connected.

3.1.8 WIRE CLAMPING AND CABLE TYING

(1)Be sure to clamp the wire.

(2)Never remove the cable tie used for tying the wires together.

Should it be inadvertently removed, be sure to tie the wires with a new cable tie.

FRONT CABINET

 

MAIN PWB

C

 

CHASSIS BASE

B

Fig.1

 

(No.52121)1-9

FRONT CABINET

CRT

SPEAKER

H

POWER CORD

CRT SOCKET PWB

FRONT TERMINAL PWB

CLAW B

MAIN PWB

HTV

G

CHASSIS BASE

H

FRONT

CONTROL F

PWB

SPEAKER

CLAW B

D

 

AV SEL PWB

E

 

TERMINAL BOARD

REAR COVER

 

NOTE

This illustration describes about AV-32D304. Although the AV-32D104 is slightly different from this illustration, it can

use for AV-32D104 in the same steps as this illustration.

A

Fig.2

1-10 (No.52121)

3.2REMOVING THE CRT

NOTE:

Replacement of the CRT should be performed by 2 or more persons.

After removing the REAR COVER, CHASSIS etc.,

(1)Putting the CRT change table on soft cloth, the CRT change table should also be covered with such soft cloth (shown in Fig. 3).

(2)While keeping the surface of CRT down, mount the TV set on the CRT change table balanced will as shown in Fig. 3.

(3)Remove 4 screws marked by arrows with a box type screwdriver as shown in Fig. 4.

NOTE:

Since the cabinet will drop when screws have been removed, be sure to support the cabinet with hands.

(4)After 4 screws have been removed, put the cabinet slowly on cloth (At this time, be carefully so as not to damage the front

surface of the cabinet) shown in Fig. 5.

NOTE:

The CRT should be assembled according to the opposite sequence of its dismounting steps.

The CRT change table should preferably be smaller that the CRT surface, and its height be about 35cm.

CRT CHANGE TABLE

APPROX.

35cm

CLOTH

Fig.3

CRT

CRT CHANGE TABLE

BOX

TYPE SCREW DRIVER

Fig.4

CRT

CABINET

CRT

CHANGE TABLE

 

Fig.5

(No.52121)1-11

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