JUKI LU-2828-7, LU-2828-6 Instruction Manual

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LU-2828-7, 2828-6

INSTRUCTION MANUAL

CONTENTS

 

1. SPECIFICATIONS......................................................................................................

1

2. INSTALLATION..........................................................................................................

2

2-1. Installation of the sewing machine....................................................................................

2

2-2. Installing the belt cover and the belt (LU-2828-6)............................................................

5

2-3. Adjusting the belt tension (LU-2828-6)..............................................................................

6

2-4. Installing the synchronizer (LU-2828-6)............................................................................

6

2-5. Adjusting the synchronizer (LU-2828-6)............................................................................

7

2-6. Installing the oil shield........................................................................................................

8

2-7. Pneumatic components......................................................................................................

8

2-8. Wiring the machine head (LU-2828-6).............................................................................

10

2-9. Installing the thread stand................................................................................................

14

2-10. Installing the thread guide pin.......................................................................................

14

3. PREPARATION OF THE SEWING MACHINE.........................................................

15

3-1. Lubrication.........................................................................................................................

15

3-2. Attaching the needle.........................................................................................................

17

3-3. Attaching and removing the bobbin................................................................................

17

3-4. Threading the hook...........................................................................................................

18

3-5. Winding a bobbin..............................................................................................................

18

3-6. Threading the machine head............................................................................................

19

3-7. How to set the model of the machine head (LU-2828-7)................................................

20

3-8. Adjusting the machine head (LU-2828-7)..........................................................................

22

4. ADJUSTING THE SEWING MACHINE....................................................................

24

4-1. Adjusting the stitch length...............................................................................................

24

4-2. Thread tension...................................................................................................................

25

4-3. Thread take-up spring.......................................................................................................

26

4-4. Adjusting the pressure of the presser foot.....................................................................

27

4-5. Needle-to-hook relation....................................................................................................

28

4-6. Adjusting the hook needle guard.....................................................................................

29

4-7. Adjusting the bobbin case opening lever.......................................................................

29

4-8. Adjusting the moving knife, the counter knife and the bobbin thread clamp.............

30

4-9. Adjusting the thread trimming cam timing.....................................................................

32

4-10. Adjusting the condensation stitch.................................................................................

33

4-11. Adjusting the amount of the alternating vertical movement of the walking foot and

the presser foot................................................................................................................

34

5. OPERATION OF THE SEWING MACHINE.............................................................

34

5-1. Hand lifter...........................................................................................................................

34

5-2. Resetting the safety clutch...............................................................................................

34

5-3. Adjusting the automatic presser foot lifter.....................................................................

35

5-4. Fixing the feed adjusting dial...........................................................................................

36

5-5. Normal-/reverse-feed stitch needle entry points alignment at the time of automatic

 

reverse feed stitching......................................................................................................

37

5-6. Operation switches...........................................................................................................

38

5-7. Knee switch.......................................................................................................................

40

5-8. Function setting for the SC-922 (LU-2828-7)..................................................................

43

6. SEWING SPEED TABLE..........................................................................................

46

7. TROUBLES IN SEWING AND CORRECTIVE MEASURES...................................

47

i

1. SPECIFICATIONS

No.

Item

 

Application

 

 

 

 

 

1

Model

 

LU-2828-7

LU-2828-6

 

 

 

 

 

2

Model name

 

1-needle, unison-feed, lockstitch

1-needle, unison-feed, lockstitch

 

 

 

machine with automatic thread trimmer

machine with automatic thread trimmer

 

 

 

(with 2.7-fold vertical axis hook/needle

(with 2.7-fold vertical axis hook/needle

 

 

 

thread clamp function/direct drive type)

thread clamp function/V belt type)

 

 

 

 

 

3

Application

 

Mediumto heavy-weight materials, car seat, furniture

 

 

 

 

4

Sewing speed

 

Max. 3,000 sti/min

 

 

 

(See "6. SEWING SPEED TABLE" p.46.) *1

 

 

 

 

5

Needle

 

SCHMETZ 134-35 (Nm 125 to Nm 180) (Standard : Nm 140)

 

 

 

 

6

Applicable thread size for sewing

 

#30 to #5

 

 

 

 

7

Applicable thread size to be cut

 

#30 to #5

 

 

 

 

8

Stitch length

 

Max. 9 mm (forward/reverse feed)

 

 

 

 

9

Stitch length dial

 

2-pitch dial

 

 

 

 

10

Presser foot lift

 

Hand lifter : 10 mm

 

 

 

Automatic presser foot lifter : 20 mm

 

 

 

 

11

Stitch length adjusting

 

By dial

 

mechanism

 

 

 

 

 

 

 

12

Reverse stitch adjusting method

 

Air cylinder type (with touch-back switch)

 

 

 

 

13

Thread take-up

 

Link thread take-up

 

 

 

 

14

Needle bar stroke

 

40 mm

 

 

 

 

15

Amount of the alternate vertical

 

1 mm to 9 mm (Alternate vertical dial adjustment type)

 

movement

 

 

 

 

 

 

 

16

Hook

 

Full-rotary vertical-axis 2.7-fold hook (Latch type)

 

 

 

 

17

Feed mechanism

 

Box feed

 

 

 

 

18

Top and bottom feed actuation

 

Timing belt

 

mechanism

 

 

 

 

 

 

 

19

Thread trimming method

 

Cam-driven scissors type

 

 

 

 

20

Lubrication

 

Automatic lubrication by oil tank (with oil gauge)

 

 

 

 

21

Lubricating oil

 

JUKI New Defrix Oil No. 1 (equivalent to ISO standard VG7)

 

 

 

or JUKI MACHINE OIL No. 7

 

 

 

 

22

Bed size

 

643 mm × 178 mm

 

 

 

 

23

Space under the arm

 

347 mm × 127 mm

 

 

 

 

24

Hand wheel size

 

Outer diameter : ø123 mm

 

 

 

 

 

25

Motor/Control box

 

SC-922B

-

 

 

 

 

 

26

Machine head weight

 

62 kg

 

 

 

 

27

Rated power consumption

 

180VA

 

 

 

 

28

Noise *2

-

Equivalent continuous emission sound pressure level (LpA) at the workstation:

 

 

 

A-weighted value of 81.0 dB; (Includes KpA = 2.5 dB); according to ISO

 

 

 

10821- C.6.2 - ISO 11204 GR2 at 3,000 sti/min.

 

 

-

Sound power level (LWA);

 

 

 

 

A-weighted value of 85.5 dB; (Includes KWA = 2.5 dB); according to ISO

 

 

 

10821- C.6.2 - ISO 3744 GR2 at 3,000 sti/min.

 

 

 

 

 

*1 The speed setting according to the amount of the alternating vertical movement of the walking foot and presser foot is automatically carried out.

*2 The noise level show in the table is the level generated in the case JUKI's control box (SC-922) is used.

– 1 –

2. INSTALLATION

2-1. Installation of the sewing machine

1) Carry the sewing machine with two persons.

Do not hold the pulley and the reverse feed lever.

2) Do not put protruding articles such as the screwdriver and the like at the location where the sewing machine is placed.

 

 

 

3) Attaching the hinge seats and the support rub-

 

 

 

bers of the machine head

 

 

Place sheets A and B (standard: three pieces)

 

 

 

and C (standard: one piece) between hinge seat

 

 

 

and machine head support rubbers and .

 

 

Then, fix them on the table with nail .

 

Sheet A

 

There are two different machine head support

 

 

rubbers ; i.e., the rubber for the right and that

Sheet B

Sheet C

 

for the left. Be sure to check the types of the

 

support rubbers before fixing them.

 

 

 

Sheets A and B (eight pieces each) and sheets C (four pieces) are supplied with the machine as accessories.

For the sheets A and B, three sheets are to be used as standard for each mounting position. For the sheet C, one sheet is to be used as standard. (The state shown in the left figure)

The sheets A, B and C are used for adjusting the height of the top surface of the bed. Use one more sheet to increase the height, or use only one sheet to decrease it.

– 2 –

Operator’s side

Align

Table

Align

Multi-layered part

Top surface

4)Attaching the oil pan

Fix the oil pan supplied with the machine on the table by tightening ten wood screws.

5)Attach a filter to the oil pan as shown in

the figure.

Install filter so that its multi-layered part is brought to the right side as observed from you.

6)Install hinge on the bed with screw . Engage the hinge with the rubber hinge of the table. Then, place the machine head on the machine head support rubber.

– 3 –

A

7)Securely attach head support rod until its rib is closely pressed against the table.

8)Put reflux pipe in the oil reservoir A of oil pan . Secure the pipe in groove .

9)Fix filter and filter clamp with fitting .

10)Mount spacers supplied with the machine head on the frame.

11)Install bracket on CP panel with screws supplied with the panel.

12)Install bracket on spacer with screws supplied with the machine head and washers supplied with the panel.

Do not use the screws supplied the panel instead of screws supplied with the ma- chine head.

– 4 –

JUKI LU-2828-7, LU-2828-6 Instruction Manual

2-2. Installing the belt cover and the belt (LU-2828-6)

WARNING :

To protect against possible personal injury due to abrupt start of the machine, be sure to start the following work after turning the power off and ascertaining that the motor is at rest.

V-belt

Slotted hole in the table

 

 

(Installation procedure)

 

 

1)

Remove belt cover A .

 

 

2)

Pass the 14P connector which puts cables

 

 

together and the air tube through the slotted

 

 

 

 

 

 

hole in the table.

3)Put the V-belt on the sewing machine pulley.

4)Adjust the belt tension.

5)Pass synchronizer support shaft and washer

through mounting hole in belt cover A and fix the synchronizer support shaft with washer

and nut .

6)Mount belt cover A .

7)Install belt cover B on the table.

Be sure to use the sewing machine with safety devices and installed.

 

 

 

 

 

– 5 –

2-3. Adjusting the belt tension (LU-2828-6)

WARNING :

To protect against possible personal injury due to abrupt start of the machine, be sure to start the following work after turning the power off and ascertaining that the motor is at rest.

15mm .8N 9

Handwheel

Motor pulley

Adjust the belt tension with the height of the motor so that the belt sags 15 mm when the center of V belt is applied with a 9.8 N load.

2-4. Installing the synchronizer (LU-2828-6)

WARNING :

To protect against possible personal injury due to abrupt start of the machine, be sure to start the following work after turning the power off and ascertaining that the motor is at rest.

(Installation procedure)

1)

Fix synchronizer flange on the end of the

Synchronizer

main shaft.

2)

Fix the synchronizer on synchronizer flange .

3)

Fix synchronizer support plate with setscrew

 

so as to prevent the synchronizer from

 

rotating.

 

Be sure to remove the connector for the

 

sewing machine for the sake of safety

 

before checking the upper and lower

 

positions of the synchronizer.

– 6 –

2-5. Adjusting the synchronizer (LU-2828-6)

WARNING :

To protect against possible personal injury due to abrupt start of the machine, be sure to start the following work after turning the power off and ascertaining that the motor is at rest.

Marker line Marker dot

Marker dot on the handwheel

Upper stop position (one marker dot) 70 °

Adjust the upper stop position (needle-up stop posi-

Ction) so that the marker line on belt cover A aligns with the marker dot (one) on handwheel (70 °position).

Adjust the lower stop position (needle-down stop position) so that the needle bar stops at the position where the needle bar goes up from the lower dead point (180 °) by approximately 13 mm (120 °position). (The position which is reached by turning the handwheel from the lower end of the needle bar in the reverse direction of rotation of the main shaft (direction C))

Thread trimming cam alignment

(two marker dots) 275 °

Opener timing adjustment (three marker dots)

314 °

– 7 –

2-6. Installing the oil shield

WARNING :

To protect against possible personal injury due to abrupt start of the machine, be sure to start the following work after turning the power off and ascertaining that the motor is at rest.

 

 

Install oil shield

, supplied with the unit, on the

 

 

 

frame with screws .

 

 

 

 

 

2-7. Pneumatic components

WARNING :

To protect against possible personal injury due to abrupt start of the machine, be sure to start the following work after turning the power off and ascertaining that the motor is at rest.

 

 

 

 

Decrease Increase

A

(1) Installing the regulator

1)Install regulator (asm.) on mounting platewith screw , spring washer and nut which are supplied with the unit.

2)Install couplings and on regulator .

3)Install mounting plate on the underside of the table.

4)Connect ø6 air tube and ø4 air tube coming from the sewing machine to coupling .

(2) Adjusting the air pressure

1)The operating air pressure is 0.5 to 0.55 MPa.

Adjust the air pressure using air pressure regulating knob of the filter regulator.

2)In the case fluid accumulation is observed in A section of the filter regulator, turn drain cock to drain the fluid.

– 8 –

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ø8 air tube

ø6 air tube

A B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Solenoid

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

valve

 

 

 

 

 

 

 

 

cable

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(3)Installing the solenoid valve mounting plate (LU-2828-6)

Install solenoid valve mounting plate asm. to the undersurface of the table with screw and washer supplied with the unit.

(4)Connecting the air tube and the solenoid valve cable (LU-2828-6)

Connect the air tubes and the solenoid valve cable to the locations shown below.

Solenoid valve

Tube number

Cable number

 

 

 

 

4

CN151

 

 

 

 

8

CN152

 

 

 

 

6

CN153

 

 

 

- A

10

CN154

 

 

- B

9

 

 

 

 

- A

2

CN155

 

 

- B

1

 

 

 

 

(5) Exhaust tube

Pass ø8 exhaust air tube through hole in the table stand and other relevant hole. Then, route the air tube downward. If the humidity is high, water may come out of the air tube.

– 9 –

2-8. Wiring the machine head (LU-2828-6)

WARNING :

Junction cord preparation and wiring to the control box must be carried out by an electrical engineer without exceptions. Be sure to turn off the power to the sewing machine and wait for five minutes before starting the wiring work.

If the pin numbers of the connectors are not correctly connected, errors and breakage of parts and control box can result. Carefully connect the machine-head connectors and the control-box connectors.

(1) Wiring diagram

Details of the connectors wired to the machine head are as described below.

Refer to "(2) Details of connectors" on the next page for details of connectors to , -1 and layout of the pins.

Thread clamp solenoid

Tension release solenoid (upper side)

Tension release solenoid (lower side)

Reverse feed switch Alternate up/down limit switch

6-gang switch

-1: CN37A / 2P connector

Thread clamp solenoid junction cord

Knee switch

Thread trimming solenoid

FG (earth cord)

 

Presser bar lifting cylinder solenoid valve: CN151 Reverse feed cylinder solenoid valve: CN152 Alternate up/down cylinder solenoid valve: CN153 Condensation stitch cylinder solenoid valve: CN154 2-pitch cylinder solenoid valve: CN155 2.5-pitch cylinder solenoid valve: CN156

: CN158 / 4P connector

Alternate up/down limit switch (lower side)

Alternate up/down limit switch (upper side)

: CN37 / 2P connector

Thread clamp solenoid

: CN36 / 14P connector

Tension release solenoid (lower side) Tension release solenoid (upper side) Thread trimming solenoid

Reverse feed switch FG (earth cord) Knee switch

: CN144 / 16P connector

6-gang switch

: CN102 / 12P connector

Solenoid valve

– 10 –

(2) Details of connectors

This clause explains details of connectors to , -1 and layout of the pins shown in the wiring diagram. Identify the connector pin number as described below.

Connector

The numeric character indicated on the connector, as viewed from the direction of the arrow, is the connector pin number.

10

9

7

6

5

4

3

2

1

You may find the numeric characters indicated on the connector when viewing from the direction of the arrow.

CN158: 4P connector (alternate up/down switch)

4

3

 

 

 

2

1

 

 

 

 

 

 

 

Pin No.

Part name

Color of cable

Remarks

1

 

Alternate up/down limit switch (lower side)

White

 

2

 

Alternate up/down limit switch (upper side)

Red

 

3

 

Alternate up/down limit switch (lower side)

Black

GND

4

 

Alternate up/down limit switch (upper side)

Green

GND

* When connecting the connectors to the control box, prepare a junction cord using the below-stated connector pin terminal.

Part number of the target connector: HK034620040

(MOLEX: 5559-04P)

Part number of the target pin terminal: HK034630000

(MOLEX: 5558TL)

– 11 –

CN36: 14P connector (solenoid, switch)

14

13

12

11

10

9

8

 

 

7

6

5

4

3

2

1

 

 

 

 

 

 

 

 

 

Pin No.

 

 

 

Part name

Color of cable

Remarks

1

 

Tension release solenoid (lower side)

Black

 

2

 

Tension release solenoid (upper side)

Black

 

3

 

 

 

 

 

 

 

 

4

 

Knee switch

 

 

White

 

5

 

Reverse feed switch

 

Black

 

6

 

 

 

 

 

 

 

 

7

 

Thread trimming solenoid

Black

 

8

 

Tension release solenoid (lower side)

White

Power supply (+27 V)

9

 

Tension release solenoid (upper side)

White

Power supply (+27 V)

10

FG (earth cord)

 

 

Green / Yellow

FG

11

 

Knee switch

 

 

Black

GND

12

Reverse feed switch

 

White

GND

13

 

 

 

 

 

 

 

14

Thread trimming solenoid

White

Power supply (+27 V)

* When connecting the connectors to the control box, prepare a junction cord using the below-stated connector pin terminal.

Part number of the target connector: HK034620140

(MOLEX: 5559-14P)

Part number of the target pin terminal: HK034630000

(MOLEX: 5558TL)

CN144: 16P connector (6-gang switch)

16

15

14

13

12

11

10

9

 

8

7

6

5

4

3

2

1

 

 

 

 

 

 

 

 

 

Pin No.

 

 

Part name

 

 

Color of cable

Remarks

 

 

 

 

 

 

 

 

 

+5V * Do not connect the +24V connector. If the +24V

 

1

 

6-gang switch

 

Orange (red dot 1)

connector is connected to this switch, the LED

 

 

 

 

 

 

 

 

 

burnout can occur.

 

2

 

6-gang switch

 

Orange (black dot 1)

SW1 (DLSW)

 

3

 

6-gang switch

 

Gray (red dot 1)

SW2 (Automatic reverse feed prohibition switch)

 

4

 

6-gang switch

 

Gray (black dot 1)

SW3 (One-stitch correction switch)

 

5

 

6-gang switch

 

White (red dot 1)

SW4 (Pitch changeover switch)

 

6

 

6-gang switch

 

White (black dot 1)

SW5 (Thread tension changeover switch)

 

7

 

6-gang switch

 

Yellow (red dot 1)

SW6 (Thread clamp switch)

 

8

 

6-gang switch

 

Yellow (black dot 1)

GND

 

9

 

6-gang switch

 

 

Pink (red dot 1)

LED1 (DLSW LED)

10

 

6-gang switch

 

Pink (black dot 1)

LED2 (Automatic reverse feed prohibition switch LED)

 

11

 

6-gang switch

 

Orange (red dot 2)

LED3 (One-stitch correction switch LED)

12

 

6-gang switch

 

Orange (black dot 2)

LED4 (Pitch changeover switch LED)

13

 

6-gang switch

 

Gray (red dot 2)

LED5 (Thread tension changeover switch LED)

14

 

6-gang switch

 

Gray (black dot 2)

LED6 (Thread clamp switch LED)

15

 

6-gang switch

 

White (red dot 2)

SW7 (Machine head fall sensor)

16

 

 

 

 

 

 

 

 

* When connecting the connectors to the control box, prepare a junction cord using the below-stated connector pin terminal.

Part number of the target connector: HK034620160

(MOLEX: 5559-16P)

Part number of the target pin terminal: HK034630000

(MOLEX: 5558TL)

– 12 –

CN102: 12P connector (Solenoid valve)

12

11

10

9

8

7

 

 

6

5

4

3

2

1

 

 

 

 

 

 

 

 

Pin No.

 

 

Part name

Color of cable

Remarks

1

 

Solenoid valve (CN151)

Black

Presser bar lifting cylinder

2

 

Solenoid valve (CN152)

Black

Reverse feed cylinder

3

 

Solenoid valve (CN153)

Black

Alternate up/down cylinder

4

 

Solenoid valve (CN154)

Black

Condensation stitch cylinder

5

 

Solenoid valve (CN155)

Black

2-pitch cylinder

6

 

Solenoid valve (CN156)

Black

2.5-pitch cylinder

7

 

Solenoid valve (CN151)

Red

+24V

8

 

Solenoid valve (CN152)

Red

+24V

9

 

Solenoid valve (CN153)

Red

+24V

10

 

Solenoid valve (CN154)

Red

+24V

11

 

Solenoid valve (CN155)

Red

+24V

12

 

Solenoid valve (CN156)

Red

+24V

* When connecting the connectors to the control box, prepare a junction cord using the below-stated connector pin terminal.

Part number of the target connector: HK034620120

(MOLEX: 5559-12P)

Part number of the target pin terminal: HK034630000

(MOLEX: 5558TL)

CN37: 2P connector (Thread clamp solenoid)

2

1

Pin No.

Part name

Color of cable

Remarks

1

Thread clamp solenoid

Blue

 

2

Thread clamp solenoid

Blue

Power supply (+27 V)

* When connecting the connectors to the control box, prepare a junction cord using the below-stated connector pin terminal.

Part number of the target connector: HK034620020

(MOLEX: 5559-02P)

Part number of the target pin terminal: HK034630000

(MOLEX: 5558TL)

-1 CN37A: 2P connector (Thread clamp solenoid junction cord)

Pin No.

Part name

Color of cable

Remarks

1

Thread clamp solenoid

Blue

 

2

Thread clamp solenoid

Blue

Power supply (+27 V)

* Thread clamp solenoid junction cord is shipped with assembled in the machine head.

– 13 –

2-9. Installing the thread stand

Assemble the thread stand, set it up on the machine table using the installation hole in the table and tighten nut gently.

2-10. Installing the thread guide pin

Insert needle thread guide pin into the corre-

sponding hole in top cover .

– 14 –

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