Juki LK-1903-BR25 Manual

ILIUKI®

Computer-controlled High-speed, Lockstitch Button Sewing Machine with Automatic Button Feeder

~~*~~-~&-MI··~~*~*~~Mff~~~

L -1903/BR25

PARTS LIST

29309804

From the library of: Superior Sewing Machine & Supply LLCNo.1224-02

From the library of: Superior Sewing Machine & Supply LLC

HOW TO MAKE USE OF THIS PARTS LIST

1. Explanation ol codes

1) ~*"' mark.........

,means this pan is changed from the prevlous parts book.

As to the details of the change,refer to ~ust for Information of chang-e".

2)"01" ..................refer to "Note" explanation at bottom or page.

2.Codes on the "Oty" column

	·Each numeral Indicates the				number of	parts	tequired.
	• "0.1" and	"2.5"	indicate the		leng!h (in meters)		or the respective parts.
3.	Parentheses	mean	that the	corresponding		part	<s a subpart that constructs an assembly part.
4.	Dotted lines	on the Figures		Indicate assembly parts.

	1	J- i:';J'Uffl !Ci!fR 1.- T
1'\- 'Y ) ;t
1.	" ;ua· 1lllo:>fc;>tli!llli
	t) "*"I'll...........	~@rot<-·;; 7" 1J l~lUH· 't"r1£1:li:J!<Httd!lilH:Bil$: t..1fT..
		-~~·~·····~~~-~·•t..c:(~l~
	2) ·o1· ..............	A-:11'11.>"	;oua·	rol)l.a~ ~*• t., c: <ttt!! ''·
2.	~!it1lllro~'l' 1~. l!llll< U! t.,,		o. t,	2.5ill'o:>~li!li, ;;; I (!I'«u- ~ Jv) U! L. 1fT.
3.	~litl0011.> ( )	li, 14l.ll!iO!ii:!llfi\';LH'<>'F€illii>l'<IHiL:1:~7ii!l;L,ll:'t..
4.	-15~~-'<-YIJ)-----		~~~. >li!laii«:;J;<.<:I::U!!!I!il.,£1'..

From the library of: Superior Sewing Machine & Supply LLC

CONTENTS

			1'1	1:)(
LK-1903SS-31L'.
1. NEEDLE BAR & THREAD TENSION COMPONENTS ........................................						1
~1·-1$ ·*llllY·Illl~
2. PRESSER LIFTER COMPONENTS			.....................................		.	................... 1
jlj1 x .tJflllll*
3. SHAFT COMPONENTS ....................................................................						1
.mill!~
4. WIPER MECHANISM COMPONENTS . .. .. . . .. . . . .				. . .. .. . ..	. ............................... 3
'71 ,, -Ill!~
5. BUTTON CLAMP COMPONEN'l'S				................................		5
;ti 11 :Or:> *¢.i.llll~
BR25
6. FINE POS!TIN OF BUTTONS COMPONENTS ( 1) . .				. . . . . . . . . . ..	. .. . ......................... 7
;ti 1l Yi' I) t		¢.i.lll!~ ( I )
7. FINE POSITIN OF BUTTONS COMPONENTS (2) ...				•...••.•.......	•	.. ............... 9
;t( cY Yi' IJt ¢.i.llllf* ( 2)
8. DRIVE CAM COMPONENTS. . .. .			. ........................................................ 11
:IJMJ!l~
9.INDEX COMPONENTS (1) ................................................................						13
1/7'•J17.Aillll*( l)
10.lNDEX COMPONENTS (2) ................................................................						15
1Yf'•y7;t.[:IIJ~ (2)
ll. FEEDER BALL COMPONENTS . .. ..			. . . . . . .. .. . ..	. ........................................ 17
7 1 Jf- *'-Jvlll!~
12. TABLE & COVER COMPONENTS .........................................................						19
)l!jllj!..	;/7!\-[:11!~
13. BR CONTROl, BOX COMPONENTS (FOR JAPAN AND GENERAL EXPORT)						................. 21
BR	~~llll~(S*·-~~lliffl)
14. BR CONTROL BOX COMPONENTS (FOR EUROPE)				........................................		23
B R	~Jllilllll* (3- P;;; J';ffl)
15.BRPOWERSUPPLYCOMPONENTS ......................................................						25
B R	.Atli1Jilll~
16. MC591 CONTROL BOX COMPONENTS . . . .. . . . .. .				. . . . . . .. . ..	.. ........................... 27
MC 5 9 l		i!IJli!lillillll~
17.MC591 OPERATION BOX & ACCESSORIE COMPONENTS .................................						29
Mc 5 9 l		~f'l'm ·Mli.li&hllll~

From the library of: Superior Sewing Machine & Supply LLC

18.MC591 WIRING DIAGRAM ................................................................		31
MC59l	'l~ml~~
19.ACCESSORIE PART COMPONENTS .......................................................		33
M~ofbll!1tli
20. SELECTIVE PART COMPONENTS ........................................................		34
J!i!Rl\ll,!I,OOJ,Ii
21. LIST FOR INFORMATION OF CHANGE ...................................................		35
li>:Jl!JiUll'J :J..	I-
NUMERICAL INDEX OI> PARTS ...........................................................		36

;l1.i51

Other parts list related to this model:

,:. I!)Jllljjil~ oo·t<51'- 'Y I} ;J.. !- 1:: 0 'C rJl.JI!);''Y- ') ;t. !-- t;>;b 1) £ 't"

LK-1900

Computer-controlled High-speed Bar-tacking Industrial Sewing Machine iWi>lill :fr~Jl:&'l" v y

From the library of: Superior Sewing Machine & Supply LLC

LK-1903SS-3lll
1. NEEDLE BAR & THREAD TENSION COMPONENTS						2. PRESSER LIFTER COMPONENTS
~·.!$ ·k<J\IIJi'-00~						jfjl X.l:tY!l!l~
n			9
						13
u
6
			3
			5
2			I ~
~n-10~

~'

3. SHAFT COMPONEN'rS

~!l!l~

From the library of: Superior-1Sewing- Machine & Supply LLC

RE~. NQ __ ~O'J'E- ___ f.I,K[ ~o_. __________ ~ L s_ LR _I_ r_r_ t JJ _N___________ .t. _ ~ --"- . 1 _. ___ . __ gty __

1

2

3

4

5

6

7

8

9

10

II 12 13 14 15 16

17

18

19

Blll4-581-000	THREAD GUIDE PLATE	1~PH 1'J.	I
SS-7080510-TP	SCREW l/8-44 L=4.5	Y~t7*}' 1/8-44 L=4.5	I
DI901-L7V-VBO	THREAD TAKE-UP LEVER ASM,	9'1? 7'1t' :t ?~	1
Dl904-L7V-VOO	LINK TAKE-UP LEVER PIN, HEAVY	71tl39 7:tt''1?7'17t' 'I	I
DI906-L7V-VOO	SET SCREW	7'1t''1?7'1?t' 'I tti*7'	I
DI401-L7V-VOO	NEEDLE BAR	n9li' -	I
l!DP-170Bl400	NEEDLE DPXI7 #14	h9 DPX17 #14	I
B2302-205-0AO	TENS I ON CONTROLI.ER NO.2 ASM.	7~1~39 ~'121~f39Y }13'9	I
B554l-205-0AO	THREADING GUIDE ASM.	1rr9Yh'1~'?~	1
Dl405-M7W-FOO	NEEDLE BAR THREAD GUIDE	"9*·- 1r7'171	1
SD-0791271-SP	l!INGE SCREW D= 7.94 H~I2, 7	~·~*'' D=7.94 H~l2,7	I
141-47003	SOLENOID Ll NK	t1I7~'YvJ1r' 9'1?	I
135-41313	CONNECT! NG ARM	vW >'ivY?'~9r'	1
141-48407	VERT! CAL FEED SHAH Sl'RI NG	~rt!IW ?A't	I
BI853-512-00E	HOOK SHAFT WASHER	h~y· !I~' b' :j.	I
B2619-372-000	STOP MOTION TRIPPING LEVER CAM	I\Yb7.' f3-l:1 JU	1
BI208-210-DOO	CRANK BALANCER FIX PLATE	?7Y?n'7Y1-3r{{~	I
SS-6121210-SP	SCREW 3/)6-28 1•12	t7W 3/16-28 L=l2	2
Bl207-210-DOO	CRANK BALANCER	!'7~?1\' 7Yf	I
NOTE (IHc)	ALL PARTS OTHER THAN ABOVE ARE SAME OF MODEL LK -1900SS.
	l:~n~U~tDllll.Th It, LK1900SS t olJ< Ji!i 1:T,

From the library of: Superior- 2 - Sewing Machine & Supply LLC

4. WIPER MECHANISM COMPONENTS

') 11~ -IM!ffi

From the library of: Superior-3Sewing- Machine & Supply LLC

	I	SS-6111010-TP	SCREW 11/64-40 L= 9,5		t7l;·	11/64-40 L=9.5		2
2		B2102-205-000	WIPER ARM.		y.(r.'	'l'F		I
3		SS-6621220-SP	SCREW 3/16-32 L=I2		t7*''	3/16-32 L=l2		l
4		141-47607	WIPER LINK		9·W -~':!?			1
5		SD-0600181-TP	HINGE SCREW		9. ~-*,.			2
	6	141-47508	WIPER		y.(r.' -			I
7		141-47805	SPRING		Nr.' -1H'ci'"'*			I
8		SS-7060310-SP	SCREW 3/32-56 L=3		V~t7~;·		3/32-56 L=3	2
9		NS-6110310-SP	NUT	ll/64-40	U1~1f1~ 11/64-40			1
10		TA-1250705-RO	RUBBER PLUG		r~~>-			I
11		HX-0012300-0C	CABLE CLIP		'l-7' ~~9n·			3
12		SS-4110615-SP	SCREW 11/64-40 L=6		t'' ~~~·		11/64-40 L=6	3
13		141-42251	SOLENOID RELAY CABLE AS!L		Y~J{~'fl~)'{'J-7' ~?~			1
14		141-47755	SOLENOID FOR WIPER ASM.		91!\' -YvJW ~~			I
15		NM-6040003-SC	NUT M4		n,~Yt1r !14			2
16		WS-04!0002-KS	SPRING WASHER M4		~· H' 'li'~ !!4			2
17		138-64509	SOLENOID FITTING PLATE		91!\' -Y"J1r'r9Y71\'Y			1
18		WP-0450801-SD	WASHER 4. 5X IOXO. 8		t7f'~' *4.5Xl0X0.8			2
19		WS-0451040-KP	SPRING WASHER 4.5X8.5Xl		n·H':b'		*4. 5X8. 5Xl	2
20		SD-0640261-SP	HINGE SCREW D=3. 65 H=2. 6		~·y*j'		D"6,35 H=2.6	1
21		\'IZ-0640200- KP	WAVE WASHER		H~'9~:b'*
22		NS-6120310-SP	NUT	3/16-28	n1»?tn 3/16-28
		NOTE O:Uu)	ALL PARTS OTHER THAN ABOVE ARE SAME OF MODEL LK-1900SS.

J:llaP.A7HD @.II,!;!;, LK- !900SS t *lm'"C T,

From the library of: Superior-4-Sewing Machine & Supply LLC

53

\)

From the library of: Superior-5-Sewing Machine & Supply LLC

R_Ef2. ;~Q __ lj{I!"E____ ~A,'!I1!0_. _ _ _ _ ______ ~ .E S_ ~ _R _I_ f

~ jJ _N_ _ _ _________t __ t

_ ;_

1________ i)ty __

I

141-45106

CLOTH FEED PI.ATE

>J:t~9{~

2

135-17602

FEED PLATE PRESSER PLATE

>1<99 tfft{~

3

01

!!AZ-15501000

GUIDE

"97:W W

4

01

!!AZ-15502000

PRESSURE PLATE

>JUt '7M~

5

01

141-90052

KNOB DEVICE JUNCTION COMPL.

}39*' ~'13?1V~Y?f IJ13'?

6

02

141 ~9015!

KNOB DEVICE JONCIION COYPI..

/J.!it' !JY397N99f 19l' 9

1

7

MAZ-15514000

SUPPORT PLATE

">?f~1H~

(1)

8

141-46203

PICK-UP FOOT lNSTAU.1NG BASE

1V~7H91H'{

(1)

9

SS-9091010-SP

SCREW 9/64-40 L"IO

U1!J?i' ~j. 9/64-40 L•IO

(1)

10

141-46!04

PICK-UP I~STALLI~G BASE

1v~Y?fr91?'9'{

(1)

-IT----~t:tnl-::c-4:iiJCi4N02i------rt~,;s::rJAnLTL-,:1N'iiui'cs<ilii!Aii-F"Ir-""""-

7-tS:'1?fF9,17•?

( 0

12

R!:-0700000-KO

E-RING 'i

E~' ~~-:<~

7

(2)

l3

141·46302

PICK-UP !'OOT INSTALLING BABE

~-~YYV<n;~'"~'i

(I)

14

l!AZ-16522000

BUTTON GUJOE FOOT

~- ~~b'1!-' n

(I)

l 5

0I

l4l·90458

S BUITON CLAliP JAW LEVER AS~.R

y3<);!: ~1391'1<n ~~· ~13' g

( I)

~

02

Yi\Z-1660/0BU

MEOiiUNCI:AYPJAWCEV£RASM.R

fJ.9$'9Y39:'N~7h'¥'1'7~''?

(1)

17

SS-7090410-SP

SCREW 9/64-40 L• 3.5

vW;W 9/64·40 L"3.5

(2)

18

MAZ-08829000

SPRING. RIGHT

ln~1>'19 n• ~(,\'')

(1)

19

RAZ- i66070AO

MBUITON CLARP JAW LEVER ASR.R

f><);l;'1;,3>) 1V'l!t W ~'!

( 1)

20

01

141-90557

S RUTTON CLAMP JAW LEVER ASR.L

y3'Jo'1j3>)1"n t~· 91139

(l)

21

02

!IIAZ-l660BOBQ

KNOB FUOI JONCI ION

(LEFI)

hn<h3'511UH'9· 9'71:f 15

( 1)

22

11AZ-166080AO

MIDOLE BUTTO.I CLAMP LEVER , L

fl?>' ~'/3'J1?<l}t~· 9~13' 9

( 1)

23

SS-7090410-SP

SCREW 9/64-40 L• 3.5

'1,\t7tY

9/64·40 L=3.5

(2)

24

MAZ-08828000

SPRING,

LEFT

>·!mv"9 ''Ht~'9)

(1)

25

D3130-MIY-COO

FINGER GUARD

.<t';;·-f'

(l)

~~~---isis-'"9TIU·IR~:cp

SCREW 11/64-4U-r;=;;r--- ·-·..··-·--·-·· ~~-iinm91i~'h>'\':ff"IT764::n4ortr;•""4--~

{2}

27

SS-9621413-SP

SCREW 3/16-32 Lel3.5

U1M>' ,If

3/16-32 L"l3.&

(2)

28

WP-0501016-SD

WASHER

5XI0.5XI

t7t'~· t

5Xl0.5X1

(2)

29

SD-0640391-TP

HINGE SCREW D= 6.35 II•

3.9

~· >W D•6.35 11=3.9

(2)

30

B2561 37k·OOO

BUTTON CLAMP SPRJXG

*'~'l Y'I~JY ,. t

( l)

31

MAZw l50lo000

S..!Ut BLOCK

3J7v:fi·I);) iJthv

(l)

32

141-90300

F!HING BASE PRESSER PLAT!:

"~n;9JH' 1ifi{~

(I)

33

135·40901

STATIONING RLOCK SHArf

3371<'*'-} }f2'J

( 1)

34

02548-232-DOO

SNAP R1NG,FGR CONNECTING ROD

337Y i' -} A}'ifJ(g

(I)

35

NS-6150310-SP

NUT 15/64-28

nJb?tJf 15/64-28

(I)

3ti

B2553-312-UOo

NUl'

li"lY 'Hf' 7HJW B

(!)

37

62560·372-000

BUTTON CLAMP STOP PIN

JVU} t7'it''l

(2)

38

SD-0550303·TP

HINGE SCREW 0"5.5 11=3

~·'It}' D"5.5 H=3

(l)

39

62549-372-ROO

Cl.AliP SCREW A

t7~vn'- t>tY

A

(!)

40

SD-0500301-SP

HINGE SCREW D= 5

H= 3

~·,;.;- D=5 H=3

(1)

4l

SS-109l480-SP

SCREPI0/64-40 Ld3.5

vXH~Y 9/64-40 L=l3.5

{1)

42

YAZ-088270AO

CL<MP PELEASE LINK ASM,

770;7'ii{Y 3V,7(")

(1)

43

GBR·DI606QOO

RELEASE RETURN SPRING

II{}'3 W }"' t

(1)

44

GBR-01607000

SPRING HOOK

1.7' 9;,7• 7,7

(2)

45

NS-6080210-SP

NUT

1/8-44

o'hHYf

1/8-44

(2)

46

GBR~Ul60IOUU~A

CLAllP RELEASE LEVER

17Y1' 1J'b' 3 l/li'-

(lj

47

NS .. 6090310-SP

NUT

9/64-40

01M7Yf 9/64-40

(l)

48

82548-:l'/2-RAO

BUTTON CLAMP STOP LEVER ASM,

1v'n t'i'iv''?< -

( 1)

49

92572-MlY-COF

I.INK SUPPORTING PLATE

9'l?Ht1~

( 1)

50

WP-0531000-SD

WASHER Y5

t7t'll' ~ Jl>' ~Y/, Y5

2

&I

WS-04100U2>KN

SPRING WASHER

11' :t-1' JJ' <1

Y4

2

52

SM-6051602·TP

SCREW Y5X0.8 L=16

01t?71$' n

Y5XO.B Le16

I

53

TA-2!00904·1!0

RUBBER PLUG

;~t'l

I

54

02

RAZ-1560!GOO

GUIDE

A97t:l' 1;'

I

55

02

!!AZ-15602000

PRESSURE PLATE

l'JH< 'M~

I

56

WASHER

6.IXl5.2X2.5

bf'j)'* 6.1XI5.2X2.5

I

57

ACCEPT PLATE, UPPER

~fxn• *9~1~ >)r

1

58

PRESSURE SPR IXG

;If'"'*

I

59

TBREAO TENSION NUT

irf3-0I :l'r

2

60

SLEEVE

Hr"'*"'"'{7'

I

l.i2

182-00709

BUTTON GAUGE FOR FOUR HOLES

r

'

I

0·7·

63

SM-603060l-TP

SCREW M3XO.o 06

01~nn ~~ M3X0.5 L=6

I

64

SS-9151120-CP

SCREW 15/64-28 L"l1

OJMc/.' .H

15/64-28 L=ll

2

65

WP-0612516-SD

WASHER

6.1XI5.2X2.5

t'Wb'i 6.1XI5.2X2.5

2

US

Sit 6U4l2U2-1P

SCREVi M4XO. 7 L~I2

!1711771#' M

2

67

GBR-25004000

HOLDER BRACKET

U9' 7'771f

I

138

182-09007

HOOK HOLDER

117o.W

I

69

141-46906

ADJUST! NG SHAFT

t1'"' tfs?U'' 7

I

70

SS-7110840-SP

SCREW ll/64·40 L•7.8

v~t;~y

11/64-40 1"7.8

2

'i•lci'l-----sOisC:-i>griir7.o<es4ii3c:i-cCir~

'"""SCREW ll/64·40 1 5.3

oJn?li'1F11;64-41J L-5.3

r

72

SM-6061202-TP

SCREW M6 L"l2

OJII?7t>' ~t M6 1=12

l

73

WP-050101G-SD

WASHER

5XI0.5XI

t'it'b'*5XI0.5X1

I

74

GBR-25003000

LIFTING ACTUATlSG PLATE

t1<W tj.'71~

I

75

SM-6051202-TP

SCREW W5XO.S L"12

U1Mlti' .H M5X0.8 L=l2

2

.,;7,;;il------;,;;;,S;..._;;;U5;;1-;,0;;;00;;;2...,-KP;;...-~·-srRl

NG

iYASHEtf1<'50j.IYX9".-.,2Yx<J."l3--------c~~'J.i~¥y:·~hp:.':trf.s--',lnX;;9::;.2;yXT!'-'3r".

-----;c3-

NOTE (ji !il)

OI .•.• FOR LK-1903-311

LK-1903-Jll)ll

02 •••• FOR LK-1903-312

LK-1903-312/Il

From the library of: Superior- 6 -Sewing Machine & Supply LLC

BR25

6. FINE POSITIN OF BUTTONS COMPONENTS (1)

;f, :$' /' T IJ 't O':J.I}!Jft\ (! )

18~

E:l

19---©

I

1 7

26

'

40

From the library of: Superior-7Sewing- Machine & Supply LLC

Rf,~. _NQ

.~OIE.... rA,<n: ~o" _. __ ..... -~ ¥.S. g.R.U .U _tl_N_______ ••••• t •• <.-~-.f .... _... 9ty_.

1

165-52507

ARM SHAFT

7-A";'?

I

2

182-19709

RUBBING UP-AND-DOWN LEVER

A9h"'3>):r>)W -

1

3

182-18206

RUBBING UP·AND·DO\VN LINK

A9h"'3!t:r99Y:7

l

4

165-57209

PIN

rM3\'lt' YE9W '"

1

5

RE-0200000-KO E-RING

E~' ~~;A~ 2

2

6

GBR10852000

MAGNET

;l91:~:bJ'7V?'t'~

I

7

SD-0600341-TP

HINGE SCREW D•6.0 11~3.4

9~ y*;~

I

8

182-27850

UP AND DOWN LEVER ASM,

y 3!1!1'vi\' -:7~

I

9

SM-8050602-TP

SCREW M5 L•6

~;A*y' M5X0.8 L"6

2

10

165-52606

THRUST COLLAR

7-AY 'lh7-

I

II

SD-0600401-TP

lii NGE SCREW D~ 6

H= 4

!l'1:/-J' D=6 H=4

I

12

182-19808

RUBBING ROLLER

:<9't~U-7

1

13

SD-0601021-SP

HINGE SCREW D=6 H=IO. 2

~-y~y· D=6 H=l0.2

I

14

165-56706

BEARING

o-r'~,- 79Y'!'

I

15

SB-1150004-00

RADIAL BEARING

7"1'7~"1'J~'J

2

16

SM-6063002-TP

SCREW M6 L=30

~YY?~1 7' 'l?'J ~~*Y'

1

17

182-07902

UP AND DOWN ARM

~/;HI)" 31)'7' 7-A

l

18

SM-6052502-TP

SCREW M5X0.8 L~25

U1:1iil77*' 1,j-

1

19

WS-0510002-KN

SPRING WASHER

~'H'h'1 5.1X9.2X1.3

I

20

165-54008

SPRING

t1~· 9r.' *

2

21

165-53208

SPRING

:<9'tU'31JY3'JI\'1

I

22

165-53307

HOOK

~9'!:U~!I

I

23

N!l-6050001-SC

NUT M5

U1~?71c M5X0.8

IY~

I

24

182-06706

TURN l NG LEVER

t:tli1W- A

1

25

165-56805

COLLAR

'lf9

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165-54503

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165-57605

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182·19006

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182-06904

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165-50105

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165-59601

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GBR-25005000

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From the library of: Superior- 9Sewing- Machine & Supply LLC