JLG 1100SB Parts Manual
Illustrated Parts Manual
Model
1100SB
3121266
January 14, 2014
REVISION LOG
June 30, 2010 - Original Issue of Manual (Edited to B/M 0010582 Revision 82)
March 11, 2011 - Revised Manual (Edited to B/M 0010582 Revision 85)
June 8, 2011 - Revised Manual (Edited to B/M 0010582 Revision 91)
September 20, 2011 - Revised Manual (Edited to B/M 0010582 Revision 96)
January 20, 2012 - Revised Manual (Edited to B/M 0010582 Revision C)
June 20, 2012 - Revised Manual (Edited to B/M 0010582 Revision C)
August 15, 2012 - Revised Manual (Edited to B/M 0010582 Revision C)
December 15, 2012 - Revised Manual (Edited to B/M 0010582 Revision C)
April 10, 2013 - Revised Manual (Edited to B/M 0010582 Revision C)
July 10, 2013 - Revised Manual (Edited to B/M 0010582 Revision C)
October 7, 2013 - Revised Manual (Edited to B/M 0010582 Revision C)
January 14, 2014 - Revised Manual (Edited to B/M 0010582 Revision AF & 1001160100 Revision D)
3121266 1100SB A
REVISION LOG
B 1100SB 3121266
TABLE OF CONTENTS
FIGURE NO. TITLE PAGE NO.
SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
1-1 AXLE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1-2 STEER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
1-3 TIRE AND WHEEL DRIVE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
1-4 DRIVE HUB ASSEMBLY - BONFIGLIOLI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
1-5 DRIVE HUB ASSEMBLY - REGGIANA RIDUTTORI . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
1-6 DRIVE MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18
1-7 FRAME VALVES AND COVERS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20
1-8 TRACTION VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-24
SECTION 2 - TURNTABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
2-1 VALVE, BATTERY, HORN & AUXILIARY PUMP INSTALLATIONS . . . . . . . . . . . . . . . . 2-2
2-2 MAIN VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2-3 TURNTABLE SWING DRIVE AND BEARING INSTALLATION . . . . . . . . . . . . . . . . . . . 2-10
2-4 SWING MOTOR/HUB ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
2-5 DEUTZ TD2011 TIER III ENGINE INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
2-6 DEUTZ TD2011 TIER IVi-FLEX ENGINE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 2-26
2-7 DEUTZ TCD2.9L4 ENGINE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-34
2-8 PUMP ASSEMBLY (REXROTH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-44
2-9 PUMP ASSEMBLY (SAUER TANDEM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-50
2-10 PUMP ASSEMBLY (SAUER PISTON) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-54
2-11 PUMP ASSEMBLY (SAUER GEAR). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-58
2-12 TANK INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-60
2-13 ROTARY COUPLING AND COLLECTOR RING INSTALLATION . . . . . . . . . . . . . . . . . 2-64
2-14 HYDRAULIC OIL COOLER INSTALLATION - TD2011 ENGINES (OPTIONAL) . . . . . . 2-66
2-15 HYDRAULIC OIL COOLER INSTALLATION - DEUTZ TCD2.9L4 ENGINES
(OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-68
2-16 GROUND CONTROLS INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-70
2-17 ACCESSORIES INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-74
2-18 ENGINE TRAY JACK INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-80
2-19 HOOD INSTALLATION (ABS) (SN 0300073745 ONLY) . . . . . . . . . . . . . . . . . . . . . . . 2-84
2-20 HOOD INSTALLATION (STEEL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-90
2-21 7500W SKYPOWER GENERATOR INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-96
2-22 CLEARSKY TELEMATICS INSTALLATION (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . 2-102
SECTION 3 - BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
3-1 BOOM INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3-2 BOOM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3-3 ACTUATOR ASSEMBLIES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
3-4 POWER TRACK INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
3-5 BOOM SENSORS AND SWITCHES INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
3-6 PLATFORM SUPPORT & CONTROL VALVES INSTALLATIONS . . . . . . . . . . . . . . . . . 3-26
SECTION 4 - PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
4-1 PLATFORM COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4-2 PLATFORM COMPONENTS INSTALLATION (FALL ARREST PLATFORM). . . . . . . . . 4-6
4-3 PLATFORM CONSOLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
4-4 CONTROLLER ASSEMBLY (LIFT & SWING) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
4-5 CONTROLLER ASSEMBLY (DRIVE & STEER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
4-6 SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
3121266 1100SB i
TABLE OF CONTENTS
FIGURE NO. TITLE PAGE NO.
SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5-1 AXLE EXTENSION CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5-2 AXLE LOCKOUT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
5-3 PLATFORM LEVEL CYLINDER ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
5-4 LIFT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
5-5 JIB CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
5-6 STEER CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
5-7 TELESCOPE CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
6-1 HYDRAULIC DIAGRAM - DRIVE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6-2 HYDRAULIC DIAGRAM - OSCILLATING AXLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
6-3 HYDRAULIC DIAGRAM - STEER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
6-4 HYDRAULIC DIAGRAM - TURNTABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
6-5 HYDRAULIC DIAGRAM - BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
6-6 HYDRAULIC DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1
7-1 ELECTRICAL DIAGRAM LIST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7-2 HARNESS COMPONENTS INSTALLATION (TD2011 Engines) . . . . . . . . . . . . . . . . . . 7-4
7-3 HARNESS COMPONENTS INSTALLATION (TCD2.9L4 Engines) . . . . . . . . . . . . . . . . 7-20
SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8-1 DECAL INSTALLATION (ANSI SPEC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK . . . . . . . . . . . . . . . . . . . . . . . . .9-1
SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1
SECTION 11 - PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1
ii 1100SB 3121266
SECTION 1
FRAME
3121266 1100SB 1-1
SECTION 1 FRAME
30
19
47
6
1
1
1
1
2
34
46
49
22
18
18
27
20
47
13
6
47
47
6
46
29
2817483216
225
220
220
246
246
231
231
212
212
217
226
50
4
1
1
1
1
1
1
1
1
1
1
1
1
2
2
332914
51
26
41
42
47
264142
7
47
7747
47414142422626
56394025504343
31
47
7
21
26
264142474142475639
54
53
405525
9
9
47
47
41
41
42
42
234747
8
8
8
8
11
47
37
38
24
3
2
52
53
FIGURE 1-1. AXLE INSTALLATIONS
1-2 1100SB 3121266
SECTION 1 FRAME
FIGURE 1-1. AXLE INSTALLATIONS
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref AXLE INSTALLATIONS - COMMON PARTS
0271521 Ref Oscillating Axle K
1 0100011 AR Compound, Locking
2 0100019 AR Compound, Locking
3 0100081 AR Adhesive #454
4 0363037 4 Bar, Stop
5Not Used
6 0641606 40 Bolt 3/8in-16NC x 3/4in
7 0641608 48 Bolt 3/8in-16NC x 1in
8 0641609 32 Bolt 3/8in-16NC x 1-1/8in
9 0641611 16 Bolt 3/8in-16NC x 1-3/8in
10 Not Used
11 0641613 8 Bolt 3/8in-16NC x 1-5/8in
12 Not Used
13 0641624 4 Bolt 3/8in-16NC x 3in
14 0641808 8 Bolt 1/2in-13NC x 1in
15 Not Used
16 0642214 1 Bolt 3/4in-10NC x 1-3/4in
17 0962033 2 Bushing
18 1180358 4 Carrier
7024365 AR 24 in Section Repair Kit (Includes Inner & Outer Links, Joining
Bars & Rollers, and Assembling Hardware)
7024366 1 Mounting Bracket Kit (Includes Mounting Brackets for Both
Ends, 1 Roller Assembly and Assembling Hardware)
19 1320263 4 Clamp, Cable
20 1320298 4 Clamp, Hose
21 1684102 4 Axle Extension Cylinder Assembly (See CYLINDER SECTION
for Breakdown)
22 3310805 8 Locknut #8-32NC
23 3340881 8 Pad, Wear
24 Use 1001161401 2 Pad, Axle (was p/n 3340907)
25 Use 1001161402 8 Pad, Wear (was p/n 3340946)
26 Use 1001161403 32 Pad, Wear (was p/n 3340932)
27 3340939 8 Pad, Rubber
28 3422918 1 Pin
29 3422960 4 Pin
30 3573294 4 Plate
31 3573335 8 Plate
32 3841287 1 Keeper, Pin
33 3900270 4 Bolt, Shoulder 1/2in -13NC x 1-1/2in
34 3930820 8 Capscrew #8-32NC x 1-1/4in
35 to 36 Not Used
37 4071035 2 Shim #18 Gauge
38 4071036 4 Shim #11 Gauge
39 4071054 8 Shim #18 Gauge
40 4071055 12 Shim #11 Gauge
41 4071039 24 Shim #18 Gauge
42 4071040 36 Shim #11 Gauge
3121266 1100SB 1-3
SECTION 1 FRAME
FIGURE 1-1. AXLE INSTALLATIONS (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
43 4071042 24 Shim #16 Gauge
44 to 45 Not Used
46 4360578 4 Switch, Limit (Note: P/N 4360578 does not include #57
Connector - Purchase Separately)
47 4711600 140 Flatwasher 3/8in Thin
48 4740461 1 Thrustwasher
49 4750800 8 Flatwasher #8 Regular
50 4846637 4 Extension, Axle
51 4846383 1 Box, Axle Pivot
52 0681813 12 Bolt 1/2in-13NC x 1-5/8in (Grade 8)
53 0681814 18 Bolt 1/2in-13NC x 1-3/4in (Grade 8)
54 0681815 12 Bolt 1/2in-13NC x 1-7/8in (Grade 8)
55 0681816 6 Bolt 1/2in-13NC x 2in (Grade 8)
56 4711800 48 Flatwasher 1/2in Thin
57 4460968 4 Connector, Strain Relief (Not Shown)
58 to 200 Not Used
Ref AXLE INSTALLATION - OPTIONAL PARTS
0271521 Ref Oscillating Axle K
201 to 211
212 0642020 4 Bolt 5/8in-11NC x 2-1/2in
213 to 216 Not Used
217 1684081 2 Oscillating Axle Cylinder Assembly (See CYLINDER SECTION
for Breakdown)
218 to 219 Not Used
220 3312005 4 Locknut 5/8in-11NC
221 to 224 Not Used
225 3422833 2 Pin
226 3422915 2 Pin
227 to 230 Not Used
231 3841258 4 Keeper, Pin
232 to 245 Not Used
246 4712000 4 Flatwasher 5/8in Thin
247 to 253 Not Used
254 3520054 4 Plug (Not Shown)
1-4 1100SB 3121266
SECTION 1 FRAME
FIGURE 1-1. AXLE INSTALLATIONS (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
3121266 1100SB 1-5
SECTION 1 FRAME
FIGURE 1-2. STEER INSTALLATION
1-6 1100SB 3121266
SECTION 1 FRAME
FIGURE 1-2. STEER INSTALLATION
ITEM # PART NUMBER QTY. DESCRIPTION REV.
0271520 Ref STEER INSTALLATION J
1 0100011 AR Compound, Locking
2 0100019 AR Compound, Locking
3 0100035 AR Compound, Locking
4Not Used
5 0630464 4 Screw, Button Head #10-24NC x 1/2in
6 0641505 4 Bolt 5/16in-18NC x 5/8in
7 0641511 4 Bolt 5/16in-18NC x 1-3/8in
8Not Used
9 0641634 4 Bolt 3/8in-16NC x 4-1/4in
10 0642016 4 Bolt 5/8in-11NC x 2in
11 0962423 8 Bushing
12 1671040 4 Cover, Sensor
13 1684314 4 Steer Cylinder Assembly (See CYLINDER SECTION for
Breakdown)
14 3311505 4 Locknut 5/16in-18NC
15 3300464 4 Nut, Slotted
16 Not Used
17 3422917 4 Kingpin
18 3422940 4 Pin, Steer Cylinder (Outer)
19 3422941 4 Pin, Steer Cylinder (Inner)
20 3423256 4 Pin, Sensor
21 3451214 4 Pin, Cotter 3/8in x 3-1/2in
22 3760383 4 Ring, Retaining
23 3841258 4 Keeper, Pin
24 Not Used
25 3931020 8 Capscrew #10-24NC x 1-1/4in
26 3931412 16 Capscrew 1/4in-20NC x 3/4in
27 3932024 8 Capscrew 5/8in-11NC x 1-1/2in
28 1001099632 4 Spindle
29 4360505 4 Switch, Rotary Angle Sensor (Steer)
30 4460914 4 Terminal
31 4711500 12 Flatwasher 5/16in Thin
32 4711800 4 Flatwasher 1/2in Thin
33 4740181 4 Thrustwasher
34 4740229 4 Thrustwasher
35 4740505 8 Thrustwasher
36 4751600 4 Flatwasher 3/8in Regular
37 4755000 4 Flatwasher 2-1/2in Regular
38 0200833 4 Arm, Steer
39 0741606 8 Screw, Countersunk 3/8in-16NC x 3/4in
40 1120549 4 Cap, Seal (Outer)
41 1120550 4 Cap, Seal (Inner)
42 3960551 4 Seal (Outer)
43 3960552 4 Seal (Inner)
44 0080277 4 Adapter, Angle Sensor Pilot
45 4750800 8 Flatwasher M8
3121266 1100SB 1-7
SECTION 1 FRAME
301
302
101
4
3
1
SPINDLE
REF.
20420
3
102
202 LH201 R
H
FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATION
1-8 1100SB 3121266
SECTION 1 FRAME
FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATION
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref WHEEL DRIVE INSTALLATION
0275685 Ref Drive with Bonfiglioli Drive Hub B
1001104324 Ref Drive with Reggiana Riduttori Drive Hub A
1 0100019 AR Compound, Locking
2Not Used
3 0701617 48 Bolt M16 x 45mm (12 Per Wheel)
4 4892000 48 Washer Hardened 5/8in (12 Per Wheel)
Ref HUB AND MOTOR ASSEMBLY
2780286 Ref Drive with Bonfiglioli Drive Hub C
1001104315 Ref Drive with Reggiana Riduttori Drive Hub A
101 4 Drive Hub Assembly Options:
Ref Note: Various brands used on Machines Built SN 0300100131
to Present. When replacing complete hub, note that all 4 hubs
must be the same brand.
Ref Note: Various brands used on Machines Built SN 0300100131
to Present. Identify brand before ordering replacement parts.
1001093243 Bonfiglioli Hub (was p/n 2780290) (See DRIVE HUB
ASSEMBLY - BONFIGLIOLI for Breakdown)
1001104325 Reggiana Riduttori Hub (See DRIVE HUB ASSEMBLY -
REGGIANA RIDUTTORI for Breakdown)
102 3160339 4 Drive Motor Assembly (See DRIVE MOTOR ASSEMBLY for
Breakdown)
Ref TIRE AND WHEEL INSTALLATIONS
0271852 Ref Foam-Filled Tires B
Ref Note: Assemblies may require ballast/foam filling to
manufacturer’s specifications prior to installing on a
machine. Refer to Operation & Safety or Service &
Maintenance Manuals. Purchase individual tire and/or rim
only if able to foam fill tire & wheel assembly, otherwise,
purchase complete assembly.
201 0272055 2 Right Side Tire & Wheel Assembly (See Items 301-302 for
Breakdown)
202 0272056 2 Left Side Tire & Wheel Assembly (See Items 301-302 for
Breakdown)
203 0701619 64 Bolt M16 x 55mm (16 Per Wheel)
204 4892000 64 Washer Hardened 5/8in (16 Per Wheel)
Ref TIRE AND WHEEL ASSEMBLY COMPONENTS
301 4520261 4 Tire 445/50D710 (For Foam Filling)
302 4860236 4 Wheel Rim Only
3121266 1100SB 1-9
31
32
33
343536
102
373839404142434445464748101
108
105
106
104
103
23
22
21
20
19
18
17
16
141213
12
11
10
9
8
7
6
5
4
3
2
1
50
49
109
151
SECTION 1 FRAME
FIGURE 1-4. DRIVE HUB ASSEMBLY - BONFIGLIOLI
1-10 1100SB 3121266
SECTION 1 FRAME
FIGURE 1-4. DRIVE HUB ASSEMBLY - BONFIGLIOLI
ITEM # PART NUMBER QTY. DESCRIPTION REV.
1001093243 Ref DRIVE HUB ASSEMBLY WITH FITTINGS & HARDWARE C
Ref Note: Various brands used on Machines Built SN 0300100131
to Present. Identify brand before ordering replacement parts.
1001093242 1 Hub, Torque Less Fittings
1 70000810 10 Bolt M10 x 25
2 70000811 1 O-Ring
3 70000812 1 Pin
4 70000813 2 Bolt M8 x 16
5 70002393 1 Cap, Disconnect
6 See Note 2 Plug (Note: Not Available For Purchase)
7 70002394 1 Cover Assembly (Includes Items 2-6 & 8)
8 70000816 1 Pad
9 70000817 1 O-Ring
10 70000818 1 Gear, Primary Sun
11 Use 70000819 1 Ring, Neoprene
12 Use 70000819 2 Washer
13 Use 70000819 1 Spring
14 Use 70000819 1 Shaft
15 Not Used
16 70000820 1 Reduction Assembly, Primary
17 70000821 1 Gear, Secondary Sun
18 70000822 1 Reduction Assembly, Secondary
19 70000823 5 Snap Ring
20 70000824 5 Gear Assembly, Planetary
21 70000825 5 Spacer
22 70000826 1 Nut
23 70002395 1 Housing, Hub
24 to 30 Not Used
31 Use 1001093242 1 Spindle (Note: Not Available - Purchase Complete Drive Hub
Assembly)
32 70000834 4 Disc, Steel
33 70000835 5 Disc, Lined
34 70000836 1 Spacer
35 70002398 1 Shaft, Brake
36 70000838 1 Snap Ring
37 70000839 1 Ring, Backup
38 70000840 1 O-Ring
39 70000841 1 Spacer
40 70000842 1 Ring, Backup
41 70000843 1 O-Ring
42 70000844 1 O-Ring
43 70000845 1 Ring, Backup
44 70000846 1 Piston, Brake
45 70000847 15 Spring
46 70000848 1 Plate, Spring Retainer
47 70000849 1 Snap Ring
48 Use 3790158 O-Ring (was p/n 70002399)
49 70002396 1 Circlip
3121266 1100SB 1-11
SECTION 1 FRAME
FIGURE 1-4. DRIVE HUB ASSEMBLY - BONFIGLIOLI (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
50 70002397 1 Seal
51 to 100 Not Used
101 0761215 2 Bolt M12 x 35mm
102 2110404 1 Fitting, Adapter
103 2110808 1 Fitting, Adapter
104 2110812 1 Fitting, Adapter
105 2130406 1 Fitting, Elbow Adapter
106 2130812 1 Fitting, Elbow Adapter
107 Not Used
108 5241200 2 Washer, 12mm Hardened
109 0100011 AR Compound, Locking
110 to 150 Not Used
— — — — — — — — — —
151 70000819 1 Brake Shaft Kit (Includes Items 11-14)
1-12 1100SB 3121266
SECTION 1 FRAME
FIGURE 1-4. DRIVE HUB ASSEMBLY - BONFIGLIOLI (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
3121266 1100SB 1-13
SECTION 1 FRAME
MOTOR SHOWN HERE
FOR CLARITY
50
49
48
47
46
45
44
43
42
41
39
40
38
37
36
35
34
33
32
31
28
29
30
26
27
26
101
110
105
103
104
106
24
25
23
22
18
20
19
18
17
16
15
102
7
5
4
3
6
13
12
11
10
9
8
2
1
525351
109
FIGURE 1-5. DRIVE HUB ASSEMBLY - REGGIANA RIDUTTORI
1-14 1100SB 3121266
SECTION 1 FRAME
FIGURE 1-5. DRIVE HUB ASSEMBLY - REGGIANA RIDUTTORI
ITEM # PART NUMBER QTY. DESCRIPTION REV.
1001104325 Ref DRIVE HUB ASSEMBLY WITH FITTINGS & HARDWARE C
Ref Note: Various brands used on Machines Built SN 0300100131
to Present. Identify brand before ordering replacement parts.
1001101550 1 Hub, Torque Less Fittings
1 70002015 8 Bolt M8 x 25
2 70002016 1 Ring, Motor Support
3 Use 70002248 1 O-Ring
4 70002018 1 Snap Ring
5 70002019 1 Retainer, Spring
6 70002020 9 Spring
7 Use 70002249 1 Piston (was p/n 70002021)
8 See Note 1 Ring, Backup (Note: Use Item 51 or 53.)
9 See Note 1 O-Ring (Note: Use Item 51 or 53.)
10 See Note 1 O-Ring (Note: Use Item 51 or 53.)
11 See Note 1 Ring, Backup (Note: Use Item 51 or 53.)
12 70002026 5 Disc, Friction
13 70002027 6 Disc, Steel
14 Not Used
15 70002029 1 Spindle
16 70002030 4 Gear, Planetary
17 70002031 4 Bearing
18 70002032 5 Snap Ring
19 70002033 1 Gear, Brake/Input
20 70002034 1 Bearing
21 Not Used
22 70002035 1 Ring, Wear
23 70002036 1 Spring
24 70002037 1 Shaft, Engagement
25 Use 70002248 1 Seal
26 70002039 2 Bearing Assembly
27 70002040 1 Support, Hub
28 70002041 1 Nut, Retaining
29 Use 70002674 4 Washer (was p/n 70002042)
30 Use 70002674 4 Screw (was p/n 70002043)
31 70002044 1 Gear, Planetary Sun
32 70002045 1 Reduction Assembly, Secondary
33 70002046 1 Snap Ring
34 70002047 1 Gear, Secondary Input Sun
35 70002048 1 Reduction Assembly, Primary
36 70002049 1 Snap Ring
37 70002050 1 Gear, Primary Input Sun
38 Use 70002248 1 O-Ring
39 Use 1001101550 1 Housing, Hub (Note: Not Available - Purchase Complete
Drive Hub Assembly)
40 70002052 2 Screw, Countersunk
41 See Note 1 O-Ring (Note: Use Item 51 or 52.)
42 Use 70002247 1 Thrustwasher
43 See Note 1 O-Ring (Note: Use Item 51 or 52.)
3121266 1100SB 1-15
SECTION 1 FRAME
FIGURE 1-5. DRIVE HUB ASSEMBLY - REGGIANA RIDUTTORI (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
44 Use 70002247 1 Cover, Hub
45 70002057 3 Plug
46 Use 70002247 1 Snap Ring
47 Use 70002247 1 Pin, Engagement
48 See Note 1 Gasket (Note: Use Item 51 or 52.)
49 Use 70002247 1 Cover, Engagement
50 Use 70002247 2 Screw
51 70002248 1 Seal Kit (Includes Items 3, 8-11, 25, 38, 41, 43 & 48)
52 70002247 1 Cover Kit (Includes Items 41-50)
53 70002249 1 Brake Kit (Includes Items 4-13)
54 to 100 Not Used
101 0761214 2 Bolt M12 x 30mm
102 2110404 1 Fitting, Adapter
103 2110808 1 Fitting, Adapter
104 2110812 1 Fitting, Adapter
105 2130406 1 Fitting, Elbow Adapter
106 2130812 1 Fitting, Elbow Adapter
107 Not Used
108 5241200 2 Washer, 12mm Hardened
109 0100011 AR Compound, Locking
110 3790158 1 O-Ring
1-16 1100SB 3121266
SECTION 1 FRAME
FIGURE 1-5. DRIVE HUB ASSEMBLY - REGGIANA RIDUTTORI (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
3121266 1100SB 1-17
SECTION 1 FRAME
1
2
3
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
20
21
18
19
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
34
51
52
FIGURE 1-6. DRIVE MOTOR ASSEMBLY
1-18 1100SB 3121266
SECTION 1 FRAME
FIGURE 1-6. DRIVE MOTOR ASSEMBLY
ITEM # PART NUMBER QTY. DESCRIPTION REV.
3160339 Ref DRIVE MOTOR ASSEMBLY B
1 7022368 4 Bolt
2 70000859 1 End Cap, Motor
3 70003628 2 Locating Pin
4 Use 70000862 1 O-Ring
5 7007420 1 Plug (Includes Item 4)
6 7007446 1 Pin, Dowel
7 7021249 1 Bearing, Needle
8 70000854 1 Plate, Valve
9 7022311 1 Snap Ring
10 7022314 1 Retainer, Spring
11 7024867 1 Spring
12 7024868 1 Washer (was p/n 7022313)
13 70000855 1 Block, Cylinder
14 7021275 3 Pin, Slipper
15 70000856 1 Guide
16 70000857 1 Retainer, Slipper
17 7024865 9 Piston, Cylinder
18 Use 70000862 1 Ring, Piston
19 Use 70000862 1 O-Ring
20 70000860 1 Piston, Servo (Includes Items 18 & 19)
21 70000861 1 Spring
22 See Note 1 Pin (Note: Not Available For Purchase)
23 70000853 1 Swashplate
24 70000852 1 Bearing Kit
25 Use 70000862 1 Gasket
26 See Note 1 Plug (Note: Not Available For Purchase)
27 Use 70000862 1 O-Ring
28 7022321 1 Plug (Includes Item 29)
29 Use 70000862 1 O-Ring
30 Use 3160339 1 Housing (Note: Not Available - Purchase Complete Drive
Motor Assembly)
31 70000858 1 Shaft
32 7007437 1 Bearing
33 7007439 1 Snap Ring
34 7007438 2 Snap Ring
35 Use 70000862 1 Seal
36 7022371 1 Washer, Seal Support
37 to 50 Not Used
51 70000862 Motor Seal Kit (Includes Items 4,18,19,25,27,29 & 35)
52 7027740 Cylinder Block Kit (Includes Items 9 - 17)
3121266 1100SB 1-19
SECTION 1 FRAME
D
27
251
630
B
1
1
1
6
6
6
18
18
18
15
A
14
301
304
305
302
303
2
1
16
301
306
110
101
111
111
110
104
OR
A
B
C
C
D
E
E
1
103
1
0
3
106
106
109
102
105
105
102
102
102
108
108
102
223
5
17
9
8
1
02107
20
23
22
23
21
302
303
301
14
2
16
11
305
304
306
204
204
204
201
204
201
221
203
212
214
222
219
216
217
218
202
214
211
220
204
204
204
204
204
204
209
206
208
204
206
210
207
207
209
FIGURE 1-7. FRAME VALVES AND COVERS INSTALLATION
1-20 1100SB 3121266
SECTION 1 FRAME
FIGURE 1-7. FRAME VALVES AND COVERS INSTALLATION
ITEM # PART NUMBER QTY. DESCRIPTION REV.
0271802 Ref FRAME VALVES INSTALLATION K
1 0100011 AR Compound, Locking
2 0641504 8 Bolt 5/16in-18NC x 1/2in
3 to 4 Not Used
5 0641608 12 Bolt 3/8in-16NC x 1in
6 0641808 4 Bolt 1/2in-13NC x 1in
7Not Used
8 3311605 4 Locknut 3/8in16NC
9 3841340 2 Loop, Hose
10 Not Used
11 4060808
12 to 13 Not Used
14 4641268 2 Valve Assembly - Steer (See Items 301-306)
15 4641454 1 Valve Assembly - Traction (See TRACTION VALVE ASSEMBLY
16 4711500 23 Flatwasher 5/16in Thin
17 4711600 AR Flatwasher 3/8in Thin
18 4711800 4 Flatwasher 1/2in Thin
19 Not Used
20 0641424 2 Bolt 1/4in-20NC x 3in
21 3311405 AR Locknut 1/4in-20NC
22 4641155 1 Manifold, Junction
23 4711400 AR Flatwasher 1/4in Thin
24 Not Used
25 0641509 4 Bolt 5/16in-18NC x1-1/8in
26 Not Used
27 Use 1001112758 1 Module (Chassis) (Note: Control System must be recalibrated
2915024 1 Update Kit (Includes Cables, Programming Instructions & CD
28 to 29 Not Used
30 3311505 4 Locknut 5/16in-18NC
124in/3.2m
Flex-Trim
for Breakdown)
when Module is replaced) (was p/n 1600331 prior to
SN 0300141586)
Software)
0271523 Ref FRAME COVERS INSTALLATION (MACHINES WITH ABS
COVERS) (SN 0300073745 ONLY)
101 0100011 AR Compound, Locking
102 0791604 42 Screw 3/8in-16NC x 1/2in
103 0791607 16 Screw 3/8in-16NC x 7/8in
104 1670996 1 Cover, Front
105 1671045 4 Plate, Cover (Axle Side)
106 1671046 4 Plate, Cover (Axle Corner)
107 1671047 1 Plate, Cover (Rear)
108 1671048 2 Plate, Cover (Frame Top)
109 1671049 4 Plate, Cover (Frame Side)
110 3900283 7 Screw, Button Head 3/8in-16NC x 3/4in
111 4751600 7 Flatwasher 3/8in Regular
C
3121266 1100SB 1-21
SECTION 1 FRAME
FIGURE 1-7. FRAME VALVES AND COVERS INSTALLATION (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
1001110114 Ref FRAME COVERS INSTALLATION (MACHINES WITH STEEL
COVERS)
201 0100011 AR Compound, Locking
202 0641406 8 Screw 1/4in-20NC x 3/4in
203 0641414 4 Screw 1/4in-20NC x 1-3/4in
204 0791604 63 Screw 3/8in-16NC x 1/2in
205 Not Used
206 1671045 4 Plate, Cover (Axle Side)
207 1671046 4 Plate, Cover (Axle Corner)
208 1671047 1 Plate, Cover (Rear)
209 1671048 2 Plate, Cover (Frame Top)
210 1671049 3 Plate, Cover (Frame Side)
211 3300454 8 Nut, Retainer 1/4in-20NC
212 3311405 4 Locknut 1/4in-20NC
213 Not Used
214 4711400 12 Flatwasher 1/4in Thin
215 Not Used
216 1001110108 1 Cover - RH Side
217 1001110109 1 Cover - LH Side
218 1001110110 1 Cover - Center Side
219 1001110111 1 Shift - RH Side
220 1001110112 1 Shift - LH Side
221 1001110113 2 Plate
222 1001110513 51in/5.5m Seal
223 1001110877 1 Mount, Fire Extinguisher
C
4641268 2 STEER VALVE ASSEMBLY
301 7026028 12 Cartridge (6 Per Valve)
7011346 12 Seal Kit - Cartridge (1 Per Cartridge)
302 7024927 4 Valve (2 Per Valve)
7012773 4 Seal Kit - Cartridge (1 Per Cartridge)
7018991 8 Coil (2 Per Valve)
303 Use 70001976 2 Valve (1 Per Valve) (was p/n 7012770)
7012773 2 Seal Kit - Cartridge (1 Per Cartridge)
7018991 4 Coil (2 Per Valve)
70001939 1 Orifice
304 2221086 6 Check, Pressure
305 2110606 8 Fitting, Straight
306 2130810 2 Fitting, Elbow
1-22 1100SB 3121266
SECTION 1 FRAME
FIGURE 1-7. FRAME VALVES AND COVERS INSTALLATION (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
3121266 1100SB 1-23
SECTION 1 FRAME
9
6
1
4
12
62883
10
10
10
10
10
11
11
11
7
7
5
FIGURE 1-8. TRACTION VALVE ASSEMBLY
1-24 1100SB 3121266
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