JLG 1100SB Parts Manual

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Illustrated Parts Manual

Model

1100SB

3121266

January 14, 2014

REVISION LOG

June 30, 2010 - Original Issue of Manual (Edited to B/M 0010582 Revision 82)

March 11, 2011 - Revised Manual (Edited to B/M 0010582 Revision 85)

June 8, 2011 - Revised Manual (Edited to B/M 0010582 Revision 91)

September 20, 2011 - Revised Manual (Edited to B/M 0010582 Revision 96)

January 20, 2012 - Revised Manual (Edited to B/M 0010582 Revision C)

June 20, 2012 - Revised Manual (Edited to B/M 0010582 Revision C)

August 15, 2012 - Revised Manual (Edited to B/M 0010582 Revision C)

December 15, 2012 - Revised Manual (Edited to B/M 0010582 Revision C)

April 10, 2013 - Revised Manual (Edited to B/M 0010582 Revision C)

July 10, 2013 - Revised Manual (Edited to B/M 0010582 Revision C)

October 7, 2013 - Revised Manual (Edited to B/M 0010582 Revision C)

January 14, 2014 - Revised Manual (Edited to B/M 0010582 Revision AF & 1001160100 Revision D)

3121266 1100SB A

REVISION LOG

B 1100SB 3121266

TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

1-1 AXLE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

1-2 STEER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

1-3 TIRE AND WHEEL DRIVE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

1-4 DRIVE HUB ASSEMBLY - BONFIGLIOLI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10

1-5 DRIVE HUB ASSEMBLY - REGGIANA RIDUTTORI . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14

1-6 DRIVE MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18

1-7 FRAME VALVES AND COVERS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20

1-8 TRACTION VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-24

SECTION 2 - TURNTABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

2-1 VALVE, BATTERY, HORN & AUXILIARY PUMP INSTALLATIONS . . . . . . . . . . . . . . . . 2-2

2-2 MAIN VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

2-3 TURNTABLE SWING DRIVE AND BEARING INSTALLATION . . . . . . . . . . . . . . . . . . . 2-10

2-4 SWING MOTOR/HUB ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12

2-5 DEUTZ TD2011 TIER III ENGINE INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18

2-6 DEUTZ TD2011 TIER IVi-FLEX ENGINE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 2-26

2-7 DEUTZ TCD2.9L4 ENGINE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-34

2-8 PUMP ASSEMBLY (REXROTH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-44

2-9 PUMP ASSEMBLY (SAUER TANDEM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-50

2-10 PUMP ASSEMBLY (SAUER PISTON) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-54

2-11 PUMP ASSEMBLY (SAUER GEAR). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-58

2-12 TANK INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-60

2-13 ROTARY COUPLING AND COLLECTOR RING INSTALLATION . . . . . . . . . . . . . . . . . 2-64

2-14 HYDRAULIC OIL COOLER INSTALLATION - TD2011 ENGINES (OPTIONAL) . . . . . . 2-66

2-15 HYDRAULIC OIL COOLER INSTALLATION - DEUTZ TCD2.9L4 ENGINES

(OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-68

2-16 GROUND CONTROLS INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-70

2-17 ACCESSORIES INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-74

2-18 ENGINE TRAY JACK INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-80

2-19 HOOD INSTALLATION (ABS) (SN 0300073745 ONLY) . . . . . . . . . . . . . . . . . . . . . . . 2-84

2-20 HOOD INSTALLATION (STEEL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-90

2-21 7500W SKYPOWER GENERATOR INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-96

2-22 CLEARSKY TELEMATICS INSTALLATION (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . 2-102

SECTION 3 - BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

3-1 BOOM INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

3-2 BOOM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

3-3 ACTUATOR ASSEMBLIES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

3-4 POWER TRACK INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16

3-5 BOOM SENSORS AND SWITCHES INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22

3-6 PLATFORM SUPPORT & CONTROL VALVES INSTALLATIONS . . . . . . . . . . . . . . . . . 3-26

SECTION 4 - PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

4-1 PLATFORM COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

4-2 PLATFORM COMPONENTS INSTALLATION (FALL ARREST PLATFORM). . . . . . . . . 4-6

4-3 PLATFORM CONSOLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

4-4 CONTROLLER ASSEMBLY (LIFT & SWING) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12

4-5 CONTROLLER ASSEMBLY (DRIVE & STEER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16

4-6 SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . 4-20

3121266 1100SB i

TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

5-1 AXLE EXTENSION CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

5-2 AXLE LOCKOUT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

5-3 PLATFORM LEVEL CYLINDER ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

5-4 LIFT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8

5-5 JIB CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10

5-6 STEER CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12

5-7 TELESCOPE CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14

SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1

6-1 HYDRAULIC DIAGRAM - DRIVE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

6-2 HYDRAULIC DIAGRAM - OSCILLATING AXLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

6-3 HYDRAULIC DIAGRAM - STEER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6

6-4 HYDRAULIC DIAGRAM - TURNTABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8

6-5 HYDRAULIC DIAGRAM - BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12

6-6 HYDRAULIC DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14

SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1

7-1 ELECTRICAL DIAGRAM LIST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

7-2 HARNESS COMPONENTS INSTALLATION (TD2011 Engines) . . . . . . . . . . . . . . . . . . 7-4

7-3 HARNESS COMPONENTS INSTALLATION (TCD2.9L4 Engines) . . . . . . . . . . . . . . . . 7-20

SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

8-1 DECAL INSTALLATION (ANSI SPEC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK . . . . . . . . . . . . . . . . . . . . . . . . .9-1

SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1

SECTION 11 - PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1

ii 1100SB 3121266

SECTION 1

FRAME

3121266 1100SB 1-1

SECTION 1 FRAME

47 13

2817483216

225

220

246

231

212

217

226

332914

264142

7747

47414142422626

56394025504343

264142474142475639

405525

234747

37 38

FIGURE 1-1. AXLE INSTALLATIONS

1-2 1100SB 3121266

SECTION 1 FRAME

FIGURE 1-1. AXLE INSTALLATIONS

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref AXLE INSTALLATIONS - COMMON PARTS

0271521 Ref Oscillating Axle K

1 0100011 AR Compound, Locking 2 0100019 AR Compound, Locking 3 0100081 AR Adhesive #454 4 0363037 4 Bar, Stop 5Not Used 6 0641606 40 Bolt 3/8in-16NC x 3/4in 7 0641608 48 Bolt 3/8in-16NC x 1in 8 0641609 32 Bolt 3/8in-16NC x 1-1/8in

9 0641611 16 Bolt 3/8in-16NC x 1-3/8in 10 Not Used 11 0641613 8 Bolt 3/8in-16NC x 1-5/8in 12 Not Used 13 0641624 4 Bolt 3/8in-16NC x 3in 14 0641808 8 Bolt 1/2in-13NC x 1in 15 Not Used 16 0642214 1 Bolt 3/4in-10NC x 1-3/4in 17 0962033 2 Bushing 18 1180358 4 Carrier

7024365 AR 24 in Section Repair Kit (Includes Inner & Outer Links, Joining

Bars & Rollers, and Assembling Hardware)

7024366 1 Mounting Bracket Kit (Includes Mounting Brackets for Both

Ends, 1 Roller Assembly and Assembling Hardware) 19 1320263 4 Clamp, Cable 20 1320298 4 Clamp, Hose 21 1684102 4 Axle Extension Cylinder Assembly (See CYLINDER SECTION

for Breakdown) 22 3310805 8 Locknut #8-32NC 23 3340881 8 Pad, Wear 24 Use 1001161401 2 Pad, Axle (was p/n 3340907) 25 Use 1001161402 8 Pad, Wear (was p/n 3340946) 26 Use 1001161403 32 Pad, Wear (was p/n 3340932) 27 3340939 8 Pad, Rubber 28 3422918 1 Pin 29 3422960 4 Pin 30 3573294 4 Plate 31 3573335 8 Plate 32 3841287 1 Keeper, Pin 33 3900270 4 Bolt, Shoulder 1/2in -13NC x 1-1/2in 34 3930820 8 Capscrew #8-32NC x 1-1/4in

35 to 36 Not Used

37 4071035 2 Shim #18 Gauge 38 4071036 4 Shim #11 Gauge 39 4071054 8 Shim #18 Gauge 40 4071055 12 Shim #11 Gauge 41 4071039 24 Shim #18 Gauge 42 4071040 36 Shim #11 Gauge

3121266 1100SB 1-3

SECTION 1 FRAME

FIGURE 1-1. AXLE INSTALLATIONS (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

43 4071042 24 Shim #16 Gauge

44 to 45 Not Used

46 4360578 4 Switch, Limit (Note: P/N 4360578 does not include #57

Connector - Purchase Separately)

47 4711600 140 Flatwasher 3/8in Thin 48 4740461 1 Thrustwasher 49 4750800 8 Flatwasher #8 Regular 50 4846637 4 Extension, Axle 51 4846383 1 Box, Axle Pivot 52 0681813 12 Bolt 1/2in-13NC x 1-5/8in (Grade 8) 53 0681814 18 Bolt 1/2in-13NC x 1-3/4in (Grade 8) 54 0681815 12 Bolt 1/2in-13NC x 1-7/8in (Grade 8) 55 0681816 6 Bolt 1/2in-13NC x 2in (Grade 8) 56 4711800 48 Flatwasher 1/2in Thin 57 4460968 4 Connector, Strain Relief (Not Shown)

58 to 200 Not Used

Ref AXLE INSTALLATION - OPTIONAL PARTS

0271521 Ref Oscillating Axle K

201 to 211

212 0642020 4 Bolt 5/8in-11NC x 2-1/2in

213 to 216 Not Used

217 1684081 2 Oscillating Axle Cylinder Assembly (See CYLINDER SECTION

for Breakdown)

218 to 219 Not Used

220 3312005 4 Locknut 5/8in-11NC

221 to 224 Not Used

225 3422833 2 Pin 226 3422915 2 Pin

227 to 230 Not Used

231 3841258 4 Keeper, Pin

232 to 245 Not Used

246 4712000 4 Flatwasher 5/8in Thin

247 to 253 Not Used

254 3520054 4 Plug (Not Shown)

1-4 1100SB 3121266

SECTION 1 FRAME

FIGURE 1-1. AXLE INSTALLATIONS (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121266 1100SB 1-5

SECTION 1 FRAME

FIGURE 1-2. STEER INSTALLATION

1-6 1100SB 3121266

SECTION 1 FRAME

FIGURE 1-2. STEER INSTALLATION

ITEM # PART NUMBER QTY. DESCRIPTION REV.

0271520 Ref STEER INSTALLATION J

1 0100011 AR Compound, Locking 2 0100019 AR Compound, Locking 3 0100035 AR Compound, Locking 4Not Used 5 0630464 4 Screw, Button Head #10-24NC x 1/2in 6 0641505 4 Bolt 5/16in-18NC x 5/8in 7 0641511 4 Bolt 5/16in-18NC x 1-3/8in 8Not Used

9 0641634 4 Bolt 3/8in-16NC x 4-1/4in 10 0642016 4 Bolt 5/8in-11NC x 2in 11 0962423 8 Bushing 12 1671040 4 Cover, Sensor 13 1684314 4 Steer Cylinder Assembly (See CYLINDER SECTION for

Breakdown) 14 3311505 4 Locknut 5/16in-18NC 15 3300464 4 Nut, Slotted 16 Not Used 17 3422917 4 Kingpin 18 3422940 4 Pin, Steer Cylinder (Outer) 19 3422941 4 Pin, Steer Cylinder (Inner) 20 3423256 4 Pin, Sensor 21 3451214 4 Pin, Cotter 3/8in x 3-1/2in 22 3760383 4 Ring, Retaining 23 3841258 4 Keeper, Pin 24 Not Used 25 3931020 8 Capscrew #10-24NC x 1-1/4in 26 3931412 16 Capscrew 1/4in-20NC x 3/4in 27 3932024 8 Capscrew 5/8in-11NC x 1-1/2in 28 1001099632 4 Spindle 29 4360505 4 Switch, Rotary Angle Sensor (Steer) 30 4460914 4 Terminal 31 4711500 12 Flatwasher 5/16in Thin 32 4711800 4 Flatwasher 1/2in Thin 33 4740181 4 Thrustwasher 34 4740229 4 Thrustwasher 35 4740505 8 Thrustwasher 36 4751600 4 Flatwasher 3/8in Regular 37 4755000 4 Flatwasher 2-1/2in Regular 38 0200833 4 Arm, Steer 39 0741606 8 Screw, Countersunk 3/8in-16NC x 3/4in 40 1120549 4 Cap, Seal (Outer) 41 1120550 4 Cap, Seal (Inner) 42 3960551 4 Seal (Outer) 43 3960552 4 Seal (Inner) 44 0080277 4 Adapter, Angle Sensor Pilot 45 4750800 8 Flatwasher M8

3121266 1100SB 1-7

SECTION 1 FRAME

301

302

101

SPINDLE

REF.

20420

102

202 LH201 R

FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATION

1-8 1100SB 3121266

SECTION 1 FRAME

FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATION

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref WHEEL DRIVE INSTALLATION

0275685 Ref Drive with Bonfiglioli Drive Hub B

1001104324 Ref Drive with Reggiana Riduttori Drive Hub A

1 0100019 AR Compound, Locking 2Not Used 3 0701617 48 Bolt M16 x 45mm (12 Per Wheel) 4 4892000 48 Washer Hardened 5/8in (12 Per Wheel)

Ref HUB AND MOTOR ASSEMBLY

2780286 Ref Drive with Bonfiglioli Drive Hub C

1001104315 Ref Drive with Reggiana Riduttori Drive Hub A

101 4 Drive Hub Assembly Options:

Ref Note: Various brands used on Machines Built SN 0300100131

to Present. When replacing complete hub, note that all 4 hubs

must be the same brand.

Ref Note: Various brands used on Machines Built SN 0300100131

to Present. Identify brand before ordering replacement parts.

1001093243 Bonfiglioli Hub (was p/n 2780290) (See DRIVE HUB

ASSEMBLY - BONFIGLIOLI for Breakdown)

1001104325 Reggiana Riduttori Hub (See DRIVE HUB ASSEMBLY -

REGGIANA RIDUTTORI for Breakdown)

102 3160339 4 Drive Motor Assembly (See DRIVE MOTOR ASSEMBLY for

Breakdown)

Ref TIRE AND WHEEL INSTALLATIONS

0271852 Ref Foam-Filled Tires B

Ref Note: Assemblies may require ballast/foam filling to

manufacturer’s specifications prior to installing on a

machine. Refer to Operation & Safety or Service &

Maintenance Manuals. Purchase individual tire and/or rim

only if able to foam fill tire & wheel assembly, otherwise,

purchase complete assembly.

201 0272055 2 Right Side Tire & Wheel Assembly (See Items 301-302 for

Breakdown)

202 0272056 2 Left Side Tire & Wheel Assembly (See Items 301-302 for

Breakdown) 203 0701619 64 Bolt M16 x 55mm (16 Per Wheel) 204 4892000 64 Washer Hardened 5/8in (16 Per Wheel)

Ref TIRE AND WHEEL ASSEMBLY COMPONENTS

301 4520261 4 Tire 445/50D710 (For Foam Filling) 302 4860236 4 Wheel Rim Only

3121266 1100SB 1-9

343536

102

373839404142434445464748101

108

105

106

104

103

141213

109

151

SECTION 1 FRAME

FIGURE 1-4. DRIVE HUB ASSEMBLY - BONFIGLIOLI

1-10 1100SB 3121266

SECTION 1 FRAME

FIGURE 1-4. DRIVE HUB ASSEMBLY - BONFIGLIOLI

ITEM # PART NUMBER QTY. DESCRIPTION REV.

1001093243 Ref DRIVE HUB ASSEMBLY WITH FITTINGS & HARDWARE C

Ref Note: Various brands used on Machines Built SN 0300100131

to Present. Identify brand before ordering replacement parts.

1001093242 1 Hub, Torque Less Fittings 1 70000810 10 Bolt M10 x 25 2 70000811 1 O-Ring 3 70000812 1 Pin 4 70000813 2 Bolt M8 x 16 5 70002393 1 Cap, Disconnect 6 See Note 2 Plug (Note: Not Available For Purchase) 7 70002394 1 Cover Assembly (Includes Items 2-6 & 8) 8 70000816 1 Pad 9 70000817 1 O-Ring

10 70000818 1 Gear, Primary Sun 11 Use 70000819 1 Ring, Neoprene 12 Use 70000819 2 Washer 13 Use 70000819 1 Spring 14 Use 70000819 1 Shaft 15 Not Used 16 70000820 1 Reduction Assembly, Primary 17 70000821 1 Gear, Secondary Sun 18 70000822 1 Reduction Assembly, Secondary 19 70000823 5 Snap Ring 20 70000824 5 Gear Assembly, Planetary 21 70000825 5 Spacer 22 70000826 1 Nut 23 70002395 1 Housing, Hub

24 to 30 Not Used

31 Use 1001093242 1 Spindle (Note: Not Available - Purchase Complete Drive Hub

Assembly)

32 70000834 4 Disc, Steel 33 70000835 5 Disc, Lined 34 70000836 1 Spacer 35 70002398 1 Shaft, Brake 36 70000838 1 Snap Ring 37 70000839 1 Ring, Backup 38 70000840 1 O-Ring 39 70000841 1 Spacer 40 70000842 1 Ring, Backup 41 70000843 1 O-Ring 42 70000844 1 O-Ring 43 70000845 1 Ring, Backup 44 70000846 1 Piston, Brake 45 70000847 15 Spring 46 70000848 1 Plate, Spring Retainer 47 70000849 1 Snap Ring 48 Use 3790158 O-Ring (was p/n 70002399) 49 70002396 1 Circlip

3121266 1100SB 1-11

SECTION 1 FRAME

FIGURE 1-4. DRIVE HUB ASSEMBLY - BONFIGLIOLI (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

50 70002397 1 Seal

51 to 100 Not Used

101 0761215 2 Bolt M12 x 35mm 102 2110404 1 Fitting, Adapter 103 2110808 1 Fitting, Adapter 104 2110812 1 Fitting, Adapter 105 2130406 1 Fitting, Elbow Adapter 106 2130812 1 Fitting, Elbow Adapter 107 Not Used 108 5241200 2 Washer, 12mm Hardened 109 0100011 AR Compound, Locking

110 to 150 Not Used

— — — — — — — — — —

151 70000819 1 Brake Shaft Kit (Includes Items 11-14)

1-12 1100SB 3121266

SECTION 1 FRAME

FIGURE 1-4. DRIVE HUB ASSEMBLY - BONFIGLIOLI (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121266 1100SB 1-13

SECTION 1 FRAME

MOTOR SHOWN HERE

FOR CLARITY

43 42

101

110

105

103

104

106

102

9 8

525351

109

FIGURE 1-5. DRIVE HUB ASSEMBLY - REGGIANA RIDUTTORI

1-14 1100SB 3121266

SECTION 1 FRAME

FIGURE 1-5. DRIVE HUB ASSEMBLY - REGGIANA RIDUTTORI

ITEM # PART NUMBER QTY. DESCRIPTION REV.

1001104325 Ref DRIVE HUB ASSEMBLY WITH FITTINGS & HARDWARE C

Ref Note: Various brands used on Machines Built SN 0300100131

to Present. Identify brand before ordering replacement parts.

1001101550 1 Hub, Torque Less Fittings 1 70002015 8 Bolt M8 x 25 2 70002016 1 Ring, Motor Support 3 Use 70002248 1 O-Ring 4 70002018 1 Snap Ring 5 70002019 1 Retainer, Spring 6 70002020 9 Spring 7 Use 70002249 1 Piston (was p/n 70002021) 8 See Note 1 Ring, Backup (Note: Use Item 51 or 53.) 9 See Note 1 O-Ring (Note: Use Item 51 or 53.)

10 See Note 1 O-Ring (Note: Use Item 51 or 53.) 11 See Note 1 Ring, Backup (Note: Use Item 51 or 53.) 12 70002026 5 Disc, Friction 13 70002027 6 Disc, Steel 14 Not Used 15 70002029 1 Spindle 16 70002030 4 Gear, Planetary 17 70002031 4 Bearing 18 70002032 5 Snap Ring 19 70002033 1 Gear, Brake/Input 20 70002034 1 Bearing 21 Not Used 22 70002035 1 Ring, Wear 23 70002036 1 Spring 24 70002037 1 Shaft, Engagement 25 Use 70002248 1 Seal 26 70002039 2 Bearing Assembly 27 70002040 1 Support, Hub 28 70002041 1 Nut, Retaining 29 Use 70002674 4 Washer (was p/n 70002042) 30 Use 70002674 4 Screw (was p/n 70002043) 31 70002044 1 Gear, Planetary Sun 32 70002045 1 Reduction Assembly, Secondary 33 70002046 1 Snap Ring 34 70002047 1 Gear, Secondary Input Sun 35 70002048 1 Reduction Assembly, Primary 36 70002049 1 Snap Ring 37 70002050 1 Gear, Primary Input Sun 38 Use 70002248 1 O-Ring 39 Use 1001101550 1 Housing, Hub (Note: Not Available - Purchase Complete

Drive Hub Assembly)

40 70002052 2 Screw, Countersunk 41 See Note 1 O-Ring (Note: Use Item 51 or 52.) 42 Use 70002247 1 Thrustwasher 43 See Note 1 O-Ring (Note: Use Item 51 or 52.)

3121266 1100SB 1-15

SECTION 1 FRAME

FIGURE 1-5. DRIVE HUB ASSEMBLY - REGGIANA RIDUTTORI (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

44 Use 70002247 1 Cover, Hub 45 70002057 3 Plug 46 Use 70002247 1 Snap Ring 47 Use 70002247 1 Pin, Engagement 48 See Note 1 Gasket (Note: Use Item 51 or 52.) 49 Use 70002247 1 Cover, Engagement 50 Use 70002247 2 Screw 51 70002248 1 Seal Kit (Includes Items 3, 8-11, 25, 38, 41, 43 & 48) 52 70002247 1 Cover Kit (Includes Items 41-50) 53 70002249 1 Brake Kit (Includes Items 4-13)

54 to 100 Not Used

101 0761214 2 Bolt M12 x 30mm 102 2110404 1 Fitting, Adapter 103 2110808 1 Fitting, Adapter 104 2110812 1 Fitting, Adapter 105 2130406 1 Fitting, Elbow Adapter 106 2130812 1 Fitting, Elbow Adapter 107 Not Used 108 5241200 2 Washer, 12mm Hardened 109 0100011 AR Compound, Locking 110 3790158 1 O-Ring

1-16 1100SB 3121266

SECTION 1 FRAME

FIGURE 1-5. DRIVE HUB ASSEMBLY - REGGIANA RIDUTTORI (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121266 1100SB 1-17

SECTION 1 FRAME

51 52

FIGURE 1-6. DRIVE MOTOR ASSEMBLY

1-18 1100SB 3121266

SECTION 1 FRAME

FIGURE 1-6. DRIVE MOTOR ASSEMBLY

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3160339 Ref DRIVE MOTOR ASSEMBLY B

1 7022368 4 Bolt 2 70000859 1 End Cap, Motor 3 70003628 2 Locating Pin 4 Use 70000862 1 O-Ring 5 7007420 1 Plug (Includes Item 4) 6 7007446 1 Pin, Dowel 7 7021249 1 Bearing, Needle 8 70000854 1 Plate, Valve 9 7022311 1 Snap Ring

10 7022314 1 Retainer, Spring 11 7024867 1 Spring 12 7024868 1 Washer (was p/n 7022313) 13 70000855 1 Block, Cylinder 14 7021275 3 Pin, Slipper 15 70000856 1 Guide 16 70000857 1 Retainer, Slipper 17 7024865 9 Piston, Cylinder 18 Use 70000862 1 Ring, Piston 19 Use 70000862 1 O-Ring 20 70000860 1 Piston, Servo (Includes Items 18 & 19) 21 70000861 1 Spring 22 See Note 1 Pin (Note: Not Available For Purchase) 23 70000853 1 Swashplate 24 70000852 1 Bearing Kit 25 Use 70000862 1 Gasket 26 See Note 1 Plug (Note: Not Available For Purchase) 27 Use 70000862 1 O-Ring 28 7022321 1 Plug (Includes Item 29) 29 Use 70000862 1 O-Ring 30 Use 3160339 1 Housing (Note: Not Available - Purchase Complete Drive

Motor Assembly)

31 70000858 1 Shaft 32 7007437 1 Bearing 33 7007439 1 Snap Ring 34 7007438 2 Snap Ring 35 Use 70000862 1 Seal 36 7022371 1 Washer, Seal Support

37 to 50 Not Used

51 70000862 Motor Seal Kit (Includes Items 4,18,19,25,27,29 & 35) 52 7027740 Cylinder Block Kit (Includes Items 9 - 17)

3121266 1100SB 1-19

SECTION 1 FRAME

251

630

301

304

305

302

303

301

306

110

101

111

110

104

103

106

109

102

105

102

108

102

223

02107

302

303

301

305

304

306

204

201

204

201

221

203

212

214

222

219

216

217

218

202

214

211

220

204

209

206

208

204

206

210

207

209

FIGURE 1-7. FRAME VALVES AND COVERS INSTALLATION

1-20 1100SB 3121266

SECTION 1 FRAME

FIGURE 1-7. FRAME VALVES AND COVERS INSTALLATION

ITEM # PART NUMBER QTY. DESCRIPTION REV.

0271802 Ref FRAME VALVES INSTALLATION K

1 0100011 AR Compound, Locking 2 0641504 8 Bolt 5/16in-18NC x 1/2in

3 to 4 Not Used

5 0641608 12 Bolt 3/8in-16NC x 1in 6 0641808 4 Bolt 1/2in-13NC x 1in 7Not Used 8 3311605 4 Locknut 3/8in16NC 9 3841340 2 Loop, Hose

10 Not Used 11 4060808

12 to 13 Not Used

14 4641268 2 Valve Assembly - Steer (See Items 301-306) 15 4641454 1 Valve Assembly - Traction (See TRACTION VALVE ASSEMBLY

16 4711500 23 Flatwasher 5/16in Thin 17 4711600 AR Flatwasher 3/8in Thin 18 4711800 4 Flatwasher 1/2in Thin 19 Not Used 20 0641424 2 Bolt 1/4in-20NC x 3in 21 3311405 AR Locknut 1/4in-20NC 22 4641155 1 Manifold, Junction 23 4711400 AR Flatwasher 1/4in Thin 24 Not Used 25 0641509 4 Bolt 5/16in-18NC x1-1/8in 26 Not Used 27 Use 1001112758 1 Module (Chassis) (Note: Control System must be recalibrated

2915024 1 Update Kit (Includes Cables, Programming Instructions & CD

28 to 29 Not Used

30 3311505 4 Locknut 5/16in-18NC

124in/3.2m

Flex-Trim

for Breakdown)

when Module is replaced) (was p/n 1600331 prior to SN 0300141586)

Software)

0271523 Ref FRAME COVERS INSTALLATION (MACHINES WITH ABS

COVERS) (SN 0300073745 ONLY)

101 0100011 AR Compound, Locking 102 0791604 42 Screw 3/8in-16NC x 1/2in 103 0791607 16 Screw 3/8in-16NC x 7/8in 104 1670996 1 Cover, Front 105 1671045 4 Plate, Cover (Axle Side) 106 1671046 4 Plate, Cover (Axle Corner) 107 1671047 1 Plate, Cover (Rear) 108 1671048 2 Plate, Cover (Frame Top) 109 1671049 4 Plate, Cover (Frame Side) 110 3900283 7 Screw, Button Head 3/8in-16NC x 3/4in 111 4751600 7 Flatwasher 3/8in Regular

3121266 1100SB 1-21

SECTION 1 FRAME

FIGURE 1-7. FRAME VALVES AND COVERS INSTALLATION (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

1001110114 Ref FRAME COVERS INSTALLATION (MACHINES WITH STEEL

COVERS)

201 0100011 AR Compound, Locking 202 0641406 8 Screw 1/4in-20NC x 3/4in 203 0641414 4 Screw 1/4in-20NC x 1-3/4in 204 0791604 63 Screw 3/8in-16NC x 1/2in 205 Not Used 206 1671045 4 Plate, Cover (Axle Side) 207 1671046 4 Plate, Cover (Axle Corner) 208 1671047 1 Plate, Cover (Rear) 209 1671048 2 Plate, Cover (Frame Top) 210 1671049 3 Plate, Cover (Frame Side) 211 3300454 8 Nut, Retainer 1/4in-20NC 212 3311405 4 Locknut 1/4in-20NC 213 Not Used 214 4711400 12 Flatwasher 1/4in Thin 215 Not Used 216 1001110108 1 Cover - RH Side 217 1001110109 1 Cover - LH Side 218 1001110110 1 Cover - Center Side 219 1001110111 1 Shift - RH Side 220 1001110112 1 Shift - LH Side 221 1001110113 2 Plate 222 1001110513 51in/5.5m Seal 223 1001110877 1 Mount, Fire Extinguisher

4641268 2 STEER VALVE ASSEMBLY

301 7026028 12 Cartridge (6 Per Valve)

7011346 12 Seal Kit - Cartridge (1 Per Cartridge)

302 7024927 4 Valve (2 Per Valve)

7012773 4 Seal Kit - Cartridge (1 Per Cartridge) 7018991 8 Coil (2 Per Valve)

303 Use 70001976 2 Valve (1 Per Valve) (was p/n 7012770)

7012773 2 Seal Kit - Cartridge (1 Per Cartridge) 7018991 4 Coil (2 Per Valve)

70001939 1 Orifice 304 2221086 6 Check, Pressure 305 2110606 8 Fitting, Straight 306 2130810 2 Fitting, Elbow

1-22 1100SB 3121266

SECTION 1 FRAME

FIGURE 1-7. FRAME VALVES AND COVERS INSTALLATION (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121266 1100SB 1-23

SECTION 1 FRAME

62883

FIGURE 1-8. TRACTION VALVE ASSEMBLY

1-24 1100SB 3121266

SECTION 1 FRAME

FIGURE 1-8. TRACTION VALVE ASSEMBLY

ITEM # PART NUMBER QTY. DESCRIPTION REV.

4641454 Ref TRACTION VALVE ASSEMBLY E

1 7012941 3 Cartridge, Solenoid Valve (Steer, Brake & Axle Lockout)

7010543 3 Seal Kit - 7012941 Cartridge 7012944 2 Coil

2 70000801 1 Cartridge, Valve (Relief)

7012998 1 Seal Kit - 70000801 Cartridge

3 70000802 1 Cartridge, Valve (Pilot)

7012942 1 Seal Kit - 70000802 Cartridge 4 70000803 1 Pressure Switch 5 70000804 1 Cartridge, Valve (Shuttle)

70000805 1 Seal Kit - 70000804 Cartridge

6 70000806 2 Cartridge, Valve (Flow Divider)

7017405 2 Seal Kit - 70000806 Cartridge 7 7012955 4 Cartridge, Valve (Check)

7012967 4 Seal Kit - 7012955 Cartridge 8 2111012 2 Fitting, Straight 9 2151012 2 Fitting, Elbow

10 2110810 13 Fitting, Straight 11 2110406 3 Fitting, Straight 12 2221086 1 Check, Pressure 13 2220883 1 Plug, #4 (Not Shown)

3121266 1100SB 1-25

SECTION 1 FRAME

FIGURE 1-8. TRACTION VALVE ASSEMBLY (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

1-26 1100SB 3121266

SECTION 2

TURNTABLE

3121266 1100SB 2-1

SECTION 2 TURNTABLE

112

105

115

113

115

101

108

102

118

106

109

115

117

107

116

114

103

119

111

110

201

202

203

206

115 101

204

205

104

FIGURE 2-1. VALVE, BATTERY, HORN & AUXILIARY PUMP INSTALLATIONS

2-2 1100SB 3121266

SECTION 2 TURNTABLE

FIGURE 2-1. VALVE, BATTERY, HORN & AUXILIARY PUMP INSTALLATIONS

ITEM # PART NUMBER QTY. DESCRIPTION REV.

0271802 Ref VALVES INSTALLATION - TURNTABLE MOUNTED K

1 0100011 AR Compound, Locking 2Not Used 3 0641506 4 Bolt 5/16in-18NC x 3/4in 4Not Used 5 0641608 12 Bolt 3/8in-16NC x 1in 6Not Used 7 0902755 1 Bracket, Valve Mounting

8 to12 Not Used

13 4641267 1 Main Valve Assembly (See MAIN VALVE ASSEMBLY for

Breakdown)

14 to 15 Not Used

16 4711500 23 Flatwasher 5 /16in Thin 17 4711600 14 Flatwasher 3/8in Thin

18 to 22 Not Used

23 4711400 8 Flatwasher 1/4in Thin 24 0641406 4 Bolt 1/4in-20NC x 3/4in

25 Not Used

26 0902800 1 Bracket, Module Mounting 27 Not Used 28 Use 1001112757 1 Module, B.L.A.M. (Note: Control System must be recalibrated

when Module is replaced) (was p/n 1600332 prior to SN 0300141586)

2915024 1 Update Kit (Includes Cables, Programming Instructions & CD

Software)

29 3300454 4 Nut, Special

Ref BATTERY, HORN & AUXILIARY PUMP INSTALLATION

0271795 Ref With ABS Hoods (SN 0300073745 Only) E

1001110740 Ref With Steel Hoods A

101 0100011 AR Compound, Locking 102 0400020 1 Battery 103 0641408 1 Bolt 1/4in-20NC x 1in 104 0641606 2 Bolt 3/8in-16NC x 3/4in 105 0236768 4 Rod, Hold-down 106 0363062 2 Bar, Battery 107 3311405 3 Locknut 1/4in-20NC 108 3311601 4 Nut 3/8in-16NC 109 1 Tray Options:

3573259 Tray used with ABS Hoods (SN 0300073745 Only)

1001117359 Tray used with Steel Hoods (Not Shown) 110 3600424 1 Auxiliary Pump Assembly (See Items 201-206 for Breakdown) 111 3740067 1 Relay 112 3900283 7 Screw, Button Head 113 3980006 1 Seat, battery 114 4711400 4 Flatwasher 1/4in Thin 115 4711600 17 Flatwasher 3/8in Thin 116 4791400 2 Starwasher 1/4in

3121266 1100SB 2-3

SECTION 2 TURNTABLE

FIGURE 2-1. VALVE, BATTERY, HORN & AUXILIARY PUMP INSTALLATIONS (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

117 0140001 1 Horn 118 4420037 119 0641412 1 Bolt 1/4in-20NC x 1-1/2in

3600424 Ref AUXILIARY PUMP ASSEMBLY B

201 70001056 1 Motor Service Replacement Kit (Includes Motor, p/n 7011062

See Note 1 Brush Kit (Note: Not Available For Purchase)

202 7011062 1 Bracket, Motor/Pump (Part of Item 201)

7011016 1 Coupling (Part of Items 201 & 203) 7011044 1 Gasket (Part of Item 203)

203 7029593 1 Pump Service Replacement Kit (Includes Pump, p/n 7011016

See Note 1 Seal, Shaft (Note: Not Available For Purchase) 204 Use 7029593 1 Valve Components 205 Use 7029593 1 Valve Components 206 7011048 4 Screw

7011043 4 Flatwasher

17in/43cm

Tape, Insulation

Adapter, p/n 7011016 Coupling & qty 2 Setscrews)

Coupling, qty 2 Gaskets & qty 4 each of Screws & Washers)

2-4 1100SB 3121266

SECTION 2 TURNTABLE

FIGURE 2-1. VALVE, BATTERY, HORN & AUXILIARY PUMP INSTALLATIONS (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121266 1100SB 2-5

SECTION 2 TURNTABLE

102

106

108

103

111

104

105

113

1121314

115

109

107

101

114

103

114

121520

110

116

FIGURE 2-2. MAIN VALVE ASSEMBLY

2-6 1100SB 3121266

SECTION 2 TURNTABLE

FIGURE 2-2. MAIN VALVE ASSEMBLY

ITEM # PART NUMBER QTY. DESCRIPTION REV.

4641267 Ref MAIN VALVE ASSEMBLY B

1 7024573 1 Cartridge, Solenoid Valve (Dump)

7024574 1 Seal Kit - Cartridge 7011354 1 Coil

2 7021636 1 Cartridge, Solenoid Valve (Lift Flow)

7017495 1 Seal Kit - Cartridge 7017451 1 Coil

3 7021636 1 Cartridge, Solenoid Valve (Tele Flow)

7017495 1 Seal Kit - Cartridge 7017451 1 Coil

4 7024924 1 Control Valve Assembly (Swing)

7012773 1 Seal Kit - Valve 7018991 2 Coil 7021375 2 Nut, Coil

5 7024925 1 Control Valve Assembly (Lift)

7012773 1 Seal Kit - Valve 7018991 2 Coil 7021375 2 Nut, Coil

6Use 70001976 1 Control Valve Assembly (Tele) (was p/n 7012770)

7012773 1 Seal Kit - Valve 7018991 2 Coil 7021375 2 Nut, Coil

7 7026007 5 Cartridge, Relief Valve (Swing/Lift Up/Lift Down/Tele In/Tele Out)

7024574 1 Seal Kit - Cartridge

8 to 11 Not Used

12 7026000 1 Cartridge, Check Valve

7011311 1 Seal Kit - Cartridge

13 7026001 1 Cartridge, Check Valve

7011311 1 Seal Kit - Cartridge

14 7026002 1 Cartridge, Shuttle Valve

2900770 1 Seal Kit - Cartridge

15 7024570 1 Cartridge, Solenoid Valve (Aux Lift Down Select)

70001930 1 Seal Kit - Cartridge (was p/n 2900770)

7024571 1 Coil

16 7026003 1 Cartridge, Pilot Valve

7026004 1 Seal Kit - Cartridge

17 7026005 1 Cartridge, Solenoid Valve (Aux Lift Down)

7026006 1 Seal Kit - Cartridge 7024571 1 Coil

18 7026008 1 Cartridge, Check Valve

7011346 1 Seal Kit - Cartridge 19 7018942 12 Capscrew, Socket Head #10-24NC x 2in 20 7026016 1 Cartridge, Valve

7011346 1 Seal Kit - Cartridge

21 to 100 Not Used

101 2111216 1 Fitting, Straight 102 2130606 1 Fitting, Elbow 103 2110606 3 Fitting, Straight

3121266 1100SB 2-7

SECTION 2 TURNTABLE

FIGURE 2-2. MAIN VALVE ASSEMBLY (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

104 2110808 1 Fitting, Straight 105 2170316 1 Fitting, Tee 106 2131012 1 Fitting, Elbow 107 2110406 1 Fitting, Straight 108 2110408 1 Fitting, Straight 109 2110810 2 Fitting, Straight 110 2111010 2 Fitting, Straight 111 2110608 1 Fitting, Straight 112 2220890 1 Plug 113 Use 70002760 1 Plug (was p/n 2220888) 114 2221086 6 Check, Pressure 115 Use 70002758 2 Fitting, Plug (was p/n 2220883) 116 Use 70002759 1 Plug w/ O-Ring (was p/n 88662193 & 2220886)

2-8 1100SB 3121266

SECTION 2 TURNTABLE

FIGURE 2-2. MAIN VALVE ASSEMBLY (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121266 1100SB 2-9

SECTION 2 TURNTABLE

FIGURE 2-3. TURNTABLE SWING DRIVE AND BEARING INSTALLATION

2-10 1100SB 3121266

SECTION 2 TURNTABLE

FIGURE 2-3. TURNTABLE SWING DRIVE AND BEARING INSTALLATION

ITEM # PART NUMBER QTY. DESCRIPTION REV.

0271596 Ref SWING DRIVE INSTALLATION D

1 0100019 AR Compound, Locking 2 0682418 5 Bolt 7/8in- 9NC x 2-1/4in (Grade 8) 3 1 Swing Motor/Hub Assembly Options (See SWING MOTOR/HUB

ASSEMBLY for Breakdown) Use 1001134098 Prior to SN 0300074374 (was p/n 3160281 & p/n 3160302) Use 1001134098 SN 0300074374 to SN 0300152138 (was p/n 3160302) Use 1001134098 SN 0300152138 to Present

4 3312002 1 Nut, Jam 5/8in-11NC 5 3900223 1 Screw, Shoulder 6 3952020 1 Setscrew 5/8in-11NC x 2-1/2in 7 4071041 1 Shim 8 4892400 5 Flatwasher 7/8in Hardened

0271512 Ref TURNTABLE BEARING AND LUBE INSTALLATION B

101 0100019 AR Compound, Locking 102 Use 2915072 1 Bearing Kit (was p/n 0440251) (Kit Includes Bearing & Mounting

Hardware)

103 0682026 40 Bolt 5/8in-11NC x 3-1/4in (Grade 8) 104 0682040 40 Bolt 5/8in-11NC x 5in (Grade 8) 105 2180002 2 Fitting, Grease 106 2180344 2 Fitting, Bulkhead 107 2220063 2 Fitting, Adapter 108 Not Used 109 2750528 2 Hose 110 4892000 80 Flatwasher 5/8in Hardened

0239842 Ref TURNTABLE LOCK INSTALLATION B

201 Not Used 202 3421565 1 Pin, Snap 203 1260017 9 in/23cm Chain - #3 204 3760170 2 Ring, Quick Release 205 3421563 1 Pin, Turntable Lock

Ref TURNTABLE WELDMENT OPTIONS:

4620149 Ref Machines with ABS Hoods (SN 0300073745 Only)

1001107391 Ref Machines with Steel Hoods

3121266 1100SB 2-11

SECTION 2 TURNTABLE

FIGURE 2-4. SWING MOTOR/HUB ASSEMBLY

2-12 1100SB 3121266

205

211

210

212

221

202

219

222

223

204

203

206

201

209

207

208

214

213

216

215

218

217

203

220

120

119

117

116

118

114

115

113

112

110

109

108

107

106

105

103

104

102

101

121

251

255

254

253

252

151

SECTION 2 TURNTABLE

3121266 1100SB 2-13

SECTION 2 TURNTABLE

FIGURE 2-4. SWING MOTOR/HUB ASSEMBLY

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref SWING MOTOR/HUB ASSEMBLY OPTIONS: 3160281 Ref Prior to SN 0300074374 3160302 Ref SN 0300074374 to SN 0300151138

1001134098 Ref SN 0300151138 to Present

1 See Note 1 Housing/Shaft Assembly (Note: Not Available - Purchase

Complete Swing Motor/Hub Assembly)

1A 7024183 1 Shaft, Out put

1B 7000236 1 Seal, Lip 1C Use 1001091460 1 Cup, Bearing (was p/n 7000272 & p/n 90202500) 1D Use 1001091460 1 Cone, Bearing (was p/n 7000273 & p/n 90202501)

1E Use 1001091461 1 Cup, Bearing (was p/n 7000274

1F Use 1001091461 1 Cone, Bearing (was p/n 7000275 & p/n 90202503 ) 1G 7024184 1 Housing 1H 7000239 1 Thrustwasher

1I 7000240 1 Ring, Retaining

1J 7017072 1 Plug, Pipe

2 7001917 1 Gear, Internal

3 7001918 1 Carrier Assembly 3A 7001900 1 Carrier 3B 7007645 6 Washer, Tanged

3C 7001902 84 Bearing, Needle 3D 7007646 3 Thrustwasher

3E 7001904 3 Shaft, Planet 3F 7001927 3 Gear, Cluster

3G 7001906 3 Rollpin 3H 7007648 6 Washer

4 7010467 1 Gear, Ring

5 7000224 2 O-Ring

6 7001920 1 Cover, Input

7 Not Used

8 7001922 1 Thrustwasher

9 Not Used 10 7024188 1 Motor Assembly (See Items 101-121 for Breakdown)

11 to 12 Not Used

13 7001921 1 Gear, Sun 14 Not Used 15 7000287 4 Thrustwasher 16 7000288 2 Bearing, Thrust 17 7001923 8 Bolt 3/8in-16NC x 3in (Grade 8) 18 7001924 4 Bolt, Shoulder 3/8in-16NC x 2-3/4in (Grade 8) 19 7001929 4 Lockwasher (Used with Item 18 Only) 20 7001928 1 Plug, Pipe 21 7001926 2 Plug, Pipe 22 7017082 1 Plug, Pipe 23 Not Used 24 See Note 1 Plate, ID (Note: Not Available for Purchase) 25 7000281 2 Screw, Drive

2-14 1100SB 3121266

SECTION 2 TURNTABLE

FIGURE 2-4. SWING MOTOR/HUB ASSEMBLY (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

26 1 Brake Assembly Options (See Items 201-223 for Breakdown):

7024182 Prior to SN 0300151138

70003524 SN 0300151138 to Present 27 7024763 1 O-Ring 28 See Note 2 Lug, Lifting (Note: Not Available for Purchase) 29 7024185 2 Bolt 1/2in-13NC x 5in (Grade 8) 30 Not Used 31 7000731 1 Gasket 32 AR Valve Options:

Used With Swing Motor/Hub Assembly p/n 3160281 & p/n 3160302

Use 4640741 1 Valve (was p/n 7024187)

7011320 2 Cartridge 2900770 2 Seal Kit - 7011320 Cartridge (1 Per Cartridge)

Used With Swing Motor/Hub Assembly p/n 1001134098

70003523 1 Valve

70003629 2 Cartridge

2900770 2 Seal Kit - 70003629 Cartridge (1 Per Cartridge) 33 See Note 4 Lockwasher (Note: Not Available for Purchase) 34 7024135 4 Bolt 5/16in-18NC x 2-1/2in (Grade 8) 35 7024186 1 Tube 36 7017085 2 Elbow

7024188 Ref MOTOR ASSEMBLY

101 7024391 5 Bolt 102 7004035 1 Cover, End 103 Use 7024389 1 Seal, Commutator 104 Use 7024389 5 Seal, Ring 105 Use 7024453 1 Commutator and Ring Assembly (was p/n 7004037) 106 Use 7004453 1 Ring 107 7024379 Manifold 108 7024392 1 Rotor Set 109 7024380 1 Plate, Wear 110 7024393 1 Link, Drive 111 Not Used 112 7024395 1 Shaft, Coupling 113 7024381 1 Bushing, Bronze 114 7004043 1 Thrustwasher 115 7004044 1 Bearing, Thrust 116 Use 7024389 Seal, Inner 117 Use 7024389 1 Washer, Back-up 118 7024394 1 Housing 119 7024390 1 Bearing 120 Use 7024389 1 Seal 121 7010795 1 Plug, O-Ring

122 to 150 Not Used

— — — — — — — — — —

151 Use 7024389 1 Seal Kit - 7024188 Motor (Includes Items 103, 104, 116,117 &

120) (was p/n 7024396)

3121266 1100SB 2-15

SECTION 2 TURNTABLE

FIGURE 2-4. SWING MOTOR/HUB ASSEMBLY (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref BRAKE ASSEMBLIES

7024182 Ref Prior to SN 030015138

70003524 Ref SN 030015138 to Present

201 7024189 1 Shaft 202 Use 7024182 1 Housing (Note: Not Available For Purchase) 203 Use 7024193 2 Plate, Friction 204 Use 7024193 1 Plate, Pressure 205 7000731 1 Gasket 206 Use 7024193 2 Plate, Outer 207See Note 1Gasket (Note: Use Item 251, 254 or 255.) 208 7024191 1 Cylinder 209 7024192 1 Piston 210 Use 7024197 1 Bearing, Ball 211 Use 7024197 1 Ring, Retaining 212 Use 7024197 1 Seal, Shaft 213 See Note 6 Capscrew (Note: Not Available For Purchase) 214 See Note 6 Lockwasher (Note: Not Available For Purchase) 215 Use 7024194 1 O-Ring 216 Use 7024194 1 Ring, Back-up 217 Use 7024194 1 O-Ring 218 Use 7024194 1 Ring, Back-up 219 7024190 2 Pin, Dowel 220See Note 1Plug (Note: Not Available For Purchase) 221See Note 1Plug (Note: Not Available For Purchase) 222 Use 7024196 AR Spring (Natural) 223 Use 7024196 AR Spring, (Blue)

224 to 250 Not Used

— — — — — — — — — — 251 7024194 1 Seal Kit - Brake (Includes Items 205, 207 & 215-218) 252 Use 7024196 1 Spring Kit - Brake (Includes 12 Natural Colored Springs) (was p/

n 7024195)

Note: Spring Kit p/n 7024195 no Longer Available, Pur-

chase p/n 7024196 for Replacement.

253 7024196 1 Spring Kit - Brake (Includes 12 Natural & 2 Blue Colored

Springs) 254 7024193 1 Friction Disc Kit - Brake (Includes Items 203, 204, 206 & 207) 255 7024197 1 Bearing Kit - Brake (Includes Items 207 & 210-212)

2-16 1100SB 3121266

SECTION 2 TURNTABLE

FIGURE 2-4. SWING MOTOR/HUB ASSEMBLY (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121266 1100SB 2-17

14E

TO GROUND

14D

TO STARTER

382728

372728

TANK

REF.BATTE

REF

.14

A14C14

B14A176ITEM (14

)

INCLUDE

S14

A THR

U 14E26

342827

34282

7393428

332834

2927342830

124

134

124

316

304

306

307

303

301

317

305

311

314

315

302

435

SECTION 2 TURNTABLE

FIGURE 2-5. DEUTZ TD2011 TIER III ENGINE INSTALLATION

2-18 1100SB 3121266

SECTION 2 TURNTABLE

751

168

146

8109129

1281551

82133103177

630916810310316

01951

130

15914

31711461461

168

101

091

831

310

52173

32614

174

103

112

103

112

188

198

199

196

197

3121266 1100SB 2-19

SECTION 2 TURNTABLE

FIGURE 2-5. DEUTZ TD2011 TIER III ENGINE INSTALLATION

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref DEUTZ TD2011 DIESEL ENGINE INSTALLATION OPTIONS: Ref Tier III Machines with Rexroth Pumps & ABS Hoods (SN

0300073745 Only)

1001098516 Ref With Skypower & Without Cold Weather Plus Package D 1001098517 Ref With Cold Weather Plus Package D

Ref Tier III Machines with Rexroth Pumps & Steel Hoods 1001117371 Ref With Skypower & Without Cold Weather Plus Package B 1001116015 Ref With Cold Weather Plus Package B

Ref Tier III Machines with Sauer Pumps & Steel Hoods 1001119053 Ref With Skypower & Without Cold Weather Plus Package B 1001119054 Ref With Cold Weather Plus Package B

1 0100011 AR Compound, Locking 2 0100079 AR Sealant, Pipe 3 1702942 1 Decal, Block Heater (Cold Weather Plus Package - Not

Shown) 4 0641610 1 Bolt 3/8in-16NC x 1-1/4in 5 0641808 1 Bolt 1/2in-13NC x 1in 6 0642010 1 Bolt 5/8in-11NC x 1-1/4in 7 1320022 3 Clamp

8 to 10 Not Used

11 2220313 1 Fitting, Elbow Barbed

12 to 13 Not Used

14 2902099 1 Battery Cable Kit C

14A 7024580 1 Cable, Red (To Aux Pump Relay, Battery Positive Terminal

& Start Relay)

14B 7024581 1 Cable, Black (To Aux Pump, Battery Negative Terminal &

Ground at Tray Pivot) 14C 7024582 1 Cable, Red (Aux Pump Relay to Aux Pump) 14D 7024583 1 Cable, Black (Tray Pivot to Engine Mount) 14E 7024584 1 Cable, Red (Start Relay to Starter)

15 3422446 1 Pin 16 3841143 1 Keeper, Pin 17 4752000 1 Flatwasher 5/8in Regular 18 AR Bolt Options:

0641406 2 Bolt 1/4in-20NC x 3/4in (Prior to SN 0300145302) 0641606 4 Bolt 3/8in-16NC x 3/4in (SN 0300145302 to Present)

19 1001108617 Pressure Filter

70002231 1 Element, Filter 20 2750532 55in/1.4m Hose 21 4711400 4 Flatwasher 1/4in Thin 22 0641511 1 Bolt 5/16in-18NC x 1-3/8in 23 1320187 1 Clamp, Twin 24 1320190 1 Cover, Clamp 25 2820170 1 Insulation, Sound Absorbing 26 4240099 AR Strap, Tie 27 0641509 18 Bolt 5/16in-18NC x 1-1/8in 28 3311505 23 Locknut 5/16in-18NC

2-20 1100SB 3121266

SECTION 2 TURNTABLE

FIGURE 2-5. DEUTZ TD2011 TIER III ENGINE INSTALLATION (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

29 1 Panel, Rubber Options:

3380472 Machines with ABS Hoods (SN 0300073745 Only)

1001111132 Machines with Steel Hoods 30 3573644 1 Plate, Tray Clamp 31 1 Plate, Top Clamp Options:

3573645 Machines with ABS Hoods (SN 0300073745 Only)

1001112878 Machines with Steel Hoods 32 1 Plate, Bottom Clamp Options:

3573646 Machines with ABS Hoods (SN 0300073745 Only)

1001112879 Machines with Steel Hoods 33 3900272 4 Screw, Button 5/16in-18NC x 1-3/4in 34 4711500 AR Flatwasher 5/16in Thin 35 3380473 1 Panel, Rubber 36 3573669 1 Plate, Clamp 37 1 Plate, Tray Clamp Options:

3573727 Machines with ABS Hoods (SN 0300073745 Only)

1001112880 Machines with Steel Hoods 38 3573728 1 Plate, Tray Clamp 39 0641506 1 Bolt 5/16in-18NC x 3/4in 40 2180348 1 Fitting, Barbed 41 2221176 1 Fitting, Elbow 42 0641605 3 Bolt 3/8in-16NC x 5/8in (Not Shown) 43 1671121 1 Cover, Generator (with Skypower) (Not Shown) 44 4711600 3 Flatwasher 3/8in Thin (Not Shown) 45 4240018 2 Strap, Tie (Not Shown) 46 0641410 4 Bolt 1/4in-20NC x 1-1/4in 47 2200222 1 Plug, Pipe (Used in Bottom of Fuel Tank - Not Shown) 48 AR Flatwasher Options:

4711400 2 Flatwasher 1/4in Thin (Prior to SN 0300145302) 4711600 4 Flatwasher 3/8in Thin (SN 0300145302 to Present)

Ref DEUTZ TD2011 DIESEL ENGINE ASSEMBLY

Ref Tier III Machines with Rexroth Pumps 1001098530 Ref With Skypower & Without Cold Weather Plus Package E 1001098531 Ref With Cold Weather Plus Package D

Ref Tier III Machines with Sauer Pumps 1001107973 Ref With Skypower & Without Cold Weather Plus Package D 1001107975 Ref With Cold Weather Plus Package D

101 Not Used 102 0080244 1 Spacer, Fan 103 0100011 AR Compound, Locking 104 0340003 2 Band, Air Cleaner 105 0340051 2 Band, Muffler 106 0641406 AR Bolt 1/4in-20NC x 3/4in 107 0641506 5 Bolt 5/16in-18NC x 3/4in 108 0641507 4 Bolt 5/16in-18NC x 7/8in 109 0641608 AR Bolt 3/8in-16NC x 1in 110 0641609 2 Bolt 3/8in-16NC x 1-1/8in

3121266 1100SB 2-21

SECTION 2 TURNTABLE

FIGURE 2-5. DEUTZ TD2011 TIER III ENGINE INSTALLATION (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

111 0641808 1 Bolt 1/2in-13NC x 1in 112 2 Bolt Options:

0641812 Bolt 1/2in-13NC x 1-1/2in 0641814 Bolt 1/2in-13NC x 1-3/4in

0761215 Bolt M12 x 35mm 113 0641818 2 Bolt 1/2in-13NC x 2-1/4in 114 0641826 2 Bolt 1/2in-13NC x 3-1/4in 115 0700810 3 Bolt M8 x 20mm 116 0711214 2 Bolt M12 x 30mm 117 AR Bolt Options:

0711414 M14 x 30mm

0711417 M14 x 45mm 118 1001112766 1 Bracket, Muffler 119 Not Used 120 0940070 1 Bumper 121 Not Used 122 0961986 2 Bushing, Flanged 123 1 Lanyard Options:

1060637 16in/40.6cm Length

1001131542 13in/33cm Length 124 1320022 AR Clamp 125 1320058 AR Clamp 126 1320223 1 J-Clip 127 1340065 1 Air Cleaner Assembly

7003655 1 Element, Air Cleaner 128 1671023 1 Shroud, Fan 129 0272060 1 Box, Air Intake 130 1703162 2 Decal - Fan Blade 131 1001098601 1 Engine, Deutz BF4M2011 Options: (See Items 301 to 327 for

Individually Serviced Components) 132 2060025 1 Fan 133 2220451 1 Fitting, Straight 134 2720058 135 Not Used 136 2720500 1 Hose, Oil Cooler (Top) 137 Not Used 138 2750532 9in/23cm Hose 139 2902065 1 Pump Coupling Kit G

139A Use 2902065 1 Plate, Pump Mounting (Note: Not Available for

139B 70000793 1 Coupling, Flex 139C Use 2902065 18 Capscrew M10 (Note: Not Available for Purchase.) 139D Use 2902065 12 Flatwasher M10 (Note: Not Available for Purchase.)

140 3200362 2 Mount, Motor (Front) 141 3200401 2 Mount, Motor (Rear) 142 3220126 1 Muffler

70003555 1 Clamp 143 3300454 10 Nut 144 3311405 AR Locknut 1/4in-20NC 145 3311505 5 Locknut 5/16in-18NC

34ft/10.3m

Hose

Purchase.)

2-22 1100SB 3121266

SECTION 2 TURNTABLE

FIGURE 2-5. DEUTZ TD2011 TIER III ENGINE INSTALLATION (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

146 3311605 AR Locknut 3/8in-16NC 147 3311805 5 Locknut 1/2in-13NC 148 Not Used 149 3422532 1 Pin, Hitch 150 3537416 1 Plate, Mounting (Front RIght) 151 3573529 1 Plate, Mounting (Front Left) 152 3539971 1 Bracket, Engine Mounting (Front) 153 3573142 1 Bracket, Engine Mounting (Rear) 154 4846552 1 Plate, Oil Cooler Mounting 155 1 Pulley Options:

3580320 With Skypower & Without Cold Weather Plus Package 3580320 With Cold Weather Plus Package

156 3600339 1 Pump Assembly - Rexroth (See PUMP ASSEMBLY -

REXROTH for Breakdown) 157 Use 1001145382 1 Cooler, Engine Oil (was p/n 3620041) 158 3740067 AR Relay, Start 159 3960543 1 Seal 160 3960544 1 Seal 161 4032022 4 Capscrew M10 x 90mm 162 4060805 8in/20cm Flex-Trim

163 to 164 Not Used

165 4568293 1 Pipe, Exhaust 166 4640751 1 Valve, Oil Drain 167 4711500 AR Flatwasher 5/16in Thin 168 4711600 AR Flatwasher 3/8in Thin 169 4711800 7 Flatwasher 1/2in Thin 170 4740274 4 Washer, Snubbing 171 4751400 AR Flatwasher 1/4in Regular 172 4791400 AR Starwasher 1/4in 173 4846946 1 Tray 174 AR Flatwasher, Hardened Options:

4891800 1/2in

4891600 3/8in 175 0641605 4 Bolt 3/8in16NC x 5/8in 176 0641610 4 Bolt 3/8in-16NC x 1-1/4in 177 2720501 1 Hose, Oil Cooler (Bottom) 178 3520054 2 Plug 179 3573411 2 Plate, Clamp 180 3573412 1 Gusset 181 1320060 1 Clamp 182 2220498 1 Fitting, Elbow 183 4740518 10 Washer, Nylon 184 AR Cable, Jumper Options:

4923592 1 All except Cold Weather Plus Package

1060904 1 With Cold Weather Plus Package 185 4240099 AR Tie, Wire (Not Shown) 186 4923468 AR Harness, Glow Plugs Options (Not Shown): 187 Not Used 188 3790152 1 O-Ring 189 4846945 1 Mount, Generator

3121266 1100SB 2-23

SECTION 2 TURNTABLE

FIGURE 2-5. DEUTZ TD2011 TIER III ENGINE INSTALLATION (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

190 3740080 2 Relay 191 2580062 1 Heater, Block (With Cold Weather Plus Package - Not Shown) 192 4460234 3 Mount, Wire Tie (Used to Secure Block Heater Cord) (With

Cold Weather Plus Package - Not Shown) 193 1001092856 1 Hose, Air Intake 194 8410013 1 Clamp, Gear 195 4060804 1ft/25cm Flex-Trim 196 1001108616 1 Pump Assembly - Sauer Tandem (See PUMP ASSEMBLY -

SAUER TANDEM for Breakdown) 197 1001108888 1 Pump Assembly - Sauer Piston (See PUMP ASSEMBLY -

SAUER PISTON for Breakdown) 198 1001112927 1 Pump Assembly - Sauer Gear (See PUMP ASSEMBLY -

SAUER GEAR for Breakdown) 199 3790155 1 O-Ring

1001098601 Ref DEUTZ TD2011 ENGINE COMPONENTS C

301 7027235 1 Dipstick 302 7020465 1 Cap, Filler 303 70001850 1 Pump, Oil

7020468 1 Seal Between Oil Pump & Engine Block (Not Shown) 304 7016331 1 Filter, Oil 305 4 Injector Pump Options:

Ref Note: Series Letter is shown on label at base of Injector

Pump.

70001128 AR “A” Series 70001129 AR “B” Series 70001130 AR “C” Series

70001131 AR “D” Series 306 7016328 1 Filter, Fuel 307 70000916 1 Pump Fuel Supply

70001435 1 Repair Kit

70000917 1 O-Seal Between Fuel Pump & Engine Block (Not Shown) 308 Not Used 309 7020414 1 V-Belt 310 7020471 4 Gasket, Exhaust Manifold to Cylinder Head (Not Shown)

7020486 1 Gasket, Exhaust Manifold to Exhaust Pipe (Not Shown)

311 70001867 1 Alternator

70001868 Regulator, Voltage (Not Shown) 312 7020479 1 Starter (Not Shown)

7026608 1 Solenoid 313 Not Used 314 7027791 1 Sender, Coolant Temperature 315 7027790 1 Sensor, Oil Pressure 316 7024565 1 Sensor, Speed 317 7027792 1 Actuator, Throttle

7027276 2 Spring 318 7020459 1 Thermostat (Not Shown)

319 to 320 Not Used

321 7024579 1 Gear, Ring

2-24 1100SB 3121266

SECTION 2 TURNTABLE

FIGURE 2-5. DEUTZ TD2011 TIER III ENGINE INSTALLATION (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

322 7027236 1 Sensor, Temperature (Not Shown) 323 7027239 1 Solenoid, Start (Not Shown) 324 7027240 1 Turbocharger (Not Shown) 325 Not Used 326 1600443 1 Module, EMR2 Controller

7027796 1 Harness, Controller (Not Shown)

327 70002718 1 Seal, Rear Main (Not Shown)

1283409 Ref DECALS INSTALLATION

401 to 434 Not Used

435 1001143852 1 Decal - EPA

3121266 1100SB 2-25

SECTION 2 TURNTABLE

BATTE

REF

TANK

REF

.23C23B23

A23A4010I

TEM (23

)

INCLUDES23A THR

U 23E36

38246

383424

123

382

4 5

123

133

383224

383124

216

204

206

207

203

201

217

202

205

211

214

215

382

23E

23D

FIGURE 2-6. DEUTZ TD2011 TIER IVI-FLEX ENGINE INSTALLATION

2-26 1100SB 3121266

SECTION 2 TURNTABLE

189

190

212

314

91121

10169

14517

45169110175

601

61157

127

133

176

163

177

102

114

102

114

188

186

187

29152

137D

3121266 1100SB 2-27

SECTION 2 TURNTABLE

FIGURE 2-6. DEUTZ TD2011 TIER IVI-FLEX ENGINE INSTALLATION

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref DEUTZ TD2011 DIESEL ENGINE INSTALLATION OPTIONS: Ref Tier IVi-Flex Engines (SN 0300171079 to Present with Rexroth

Pumps & Steel Hoods)

1001137791 Ref With Skypower & Without Cold Weather Plus Package A 1001137793 Ref With Cold Weather Plus Package A

Ref Tier IVi-Flex Engines (SN 0300171079 to Present with Sauer

Pumps & Steel Hoods)

1001137799 Ref With Skypower & Without Cold Weather Plus Package A 1001137801 Ref With Cold Weather Plus Package A

1 0100011 AR Compound, Locking 2 0100079 AR Sealant, Pipe 3 0641610 4 Bolt 3/8in-16NC x 1-1/4in 4 0641506 1 Bolt 5/16in-18NC x 3/4in 5 0641509 7 Bolt 5/16in-18NC x 1-1/8in 6 0641511 13 Bolt 5/16in-18NC x 1-3/8in 7 0641605 3 Bolt 3/8in-16NC x 5/8in 8 0641410 1 Bolt 1/4in-20NC x 1-1/4in

9 0641808 1 Bolt 1/2in-13NC x 1in 10 0642010 1 Bolt 5/8in-11NC x 1-1/4in 11 Not Used 12 1320022 3 Clamp 13 1320187 1 Clamp, Twin 14 1320190 1 Cover, Clamp 15 1671121 1 Cover, Generator (with Skypower) (Not Shown) 16 1001108617 1 Filter

70002231 1 Element, Filter 17 2180348 1 Fitting, Barbed 18 2200222 1 Plug, Pipe (Used in Bottom of Fuel Tank) (Not Shown) 19 2220313 1 Fitting, Elbow Barbed 20 2221176 1 Fitting, Elbow 21 2750532 55in/1.4m Hose 22 2820170 1 Insulation, Sound Absorbing 23 2902099 1 Battery Cable Kit

23A 7024580 1 Cable, Red (To Aux Pump Relay, Battery Positive Terminal

& Start Relay)

23B 7024581 1 Cable, Black (To Aux Pump, Battery Negative Terminal &

Ground at Tray Pivot) 23C 7024582 1 Cable, Red (Aux Pump Relay to Aux Pump) 23D 7024583 1 Cable, Black (Tray Pivot to Engine Mount) 23E 7024584 1 Cable, Red (Start Relay to Starter)

24 3311505 24 Locknut 5/16in-18NC 25 3380473 1 Panel, Rubber 26 3422446 1 Pin 27 3573644 1 Plate, Tray Clamp 28 1001112878 1 Plate, Top Clamp 29 1001112879 1 Plate, Bottom Clamp 30 3573669 1 Plate, Clamp 31 1001112880 1 Plate, Tray Clamp 32 3573728 1 Plate, Tray Clamp

2-28 1100SB 3121266

SECTION 2 TURNTABLE

FIGURE 2-6. DEUTZ TD2011 TIER IVI-FLEX ENGINE INSTALLATION (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

33 3841143 1 Keeper, Pin 34 3900272 4 Screw, Button 5/16in-18NC x 1-3/4in 35 4240018 2 Strap, Tie (Not Shown) 36 4240099 AR Strap, Tie 37 4711400 4 Flatwasher 1/4in Thin 38 4711500 44 Flatwasher 5/16in Thin 39 4711600 7 Flatwasher 3/8in Thin (Not Shown) 40 4752000 1 Flatwasher 5/8in Wide 41 Not Used 42 1001111132 1 Panel, Rubber 43 0641606 4 Bolt 3/8in-16NC x 3/4in 44 1702942 1 Decal, Block Heater (Cold Weather Plus Package - Not

Shown)

Ref DEUTZ TD2011 DIESEL ENGINE ASSEMBLY OPTIONS: Ref Tier IVi-Flex Engines (SN 0300171079 to Present with Rexroth

Pumps)

1001137788 Ref With Skypower & Without Cold Weather Plus Package A 1001137792 Ref With Cold Weather Plus Package A

Ref Tier IVi-Flex Engines (SN 0300171079 to Present with Sauer

Pumps)

1001137796 Ref With Skypower & Without Cold Weather Plus Package A 1001137800 Ref With Cold Weather Plus Package A

101 1001137785 1 Engine, Deutz Tier IVi-Flex (See Items 201 to 227 for

Individually Serviced Components) 102 0100011 AR Compound, Locking 103 1 Spacer, Fan Options:

0080244 With Skypower & Without Cold Weather Plus Package

0080244 With Cold Weather Plus Package 104 0340003 2 Band, Air Cleaner 105 0340051 2 Band, Muffler 106 0641406 15 Bolt 1/4in-20NC x 3/4in 107 0641506 5 Bolt 5/16in-18NC x 3/4in 108 0641507 4 Bolt 5/16in-18NC x 7/8in 109 0641605 4 Bolt 3/8in-16NC x 5/8in 110 0641608 AR Bolt 3/8in-16NC x 1in 111 0641609 2 Bolt 3/8in-16NC x 1-1/8in 112 0641610 4 Bolt 3/8in-16NC x 1-1/4in 113 0641808 1 Bolt 1/2in-13NC x 1in 114 2 Bolt Options:

0641812 Bolt 1/2in-13NC x 1-1/2in

0641814 Bolt 1/2in-13NC x 1-3/4in

0761215 Bolt M12 x 35mm 115 0641818 2 Bolt 1/2in-13NC x 2-1/4in 116 0641826 2 Bolt 1/2in-13NC x 3-1/4in 117 0711214 2 Bolt M12 x 30mm 118 AR Bolt Options:

0711414 Bolt M14 x 30mm

0711217 Bolt M14 x 45mm

3121266 1100SB 2-29

SECTION 2 TURNTABLE

FIGURE 2-6. DEUTZ TD2011 TIER IVI-FLEX ENGINE INSTALLATION (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

119 1001112766 1 Bracket, Muffler 120 0940070 1 Bumper 121 0961986 2 Bushing, Flanged 122 1060637 1 Lanyard 123 1320022 3 Clamp 124 1320058 2 Clamp 125 1320060 1 Clamp 126 1320223 1 J-Clip 127 1340065 1 Air Cleaner Assembly

7003655 1 Element, Air Cleaner 128 1671023 1 Shroud, Fan 129 1703162 2 Decal - Fan Blade 130 2060025 1 Fan 131 2220451 1 Fitting, Straight 132 2220498 1 Fitting, Elbow 133 2720058 134 2720500 1 Hose, Oil Cooler (Top) 135 2720501 1 Hose, Oil Cooler (Bottom) 136 2750532 9in/23cm Hose 137 2902065 1 Pump Coupling Kit G

137A Use 2902065 1 Plate, Pump Mounting (Note: Not Available for

137B 70000793 1 Coupling, Flex 137C Use 2902065 18 Capscrew M10 (Note: Not Available for Purchase.) 137D Use 2902065 12 Flatwasher M10 (Note: Not Available for Purchase.)

138 Not Used 139 3200362 2 Mount, Motor (Front) 140 3200401 2 Mount, Motor (Rear) 141 1 Muffler Options:

3220126 Standard Muffler

3220130 Optional Catalytic Muffler

70001017 1 Clamp 142 3300454 10 Nut 143 3311405 5 Locknut 1/4in-20NC 144 3311505 5 Locknut 5/16in-18NC 145 3311605 30 Locknut 3/8in-16NC 146 3311805 5 Locknut 1/2in-13NC 147 3422532 1 Pin, Hitch 148 3520054 2 Plug 149 3537416 1 Plate, Mounting (Front RIght) 150 3539971 1 Bracket, Engine Mounting (Front) 151 3573142 1 Bracket, Engine Mounting (Rear) 152 3573411 2 Plate, Clamp 153 3573412 1 Gusset 154 3573529 1 Plate, Mounting (Front Left) 155 1 Pulley Options:

3580320 With Skypower & Without Cold Weather Plus Package 3580320 With Cold Weather Plus Package

156 3600339 1 Pump Assembly - Rexroth (See PUMP ASSEMBLY -

34ft/10.3m

Hose

Purchase.)

REXROTH for Breakdown)

2-30 1100SB 3121266

SECTION 2 TURNTABLE

FIGURE 2-6. DEUTZ TD2011 TIER IVI-FLEX ENGINE INSTALLATION (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

157 Use 1001145382 1 Cooler, Engine Oil (was p/n 3620041) 158 3740067 AR Relay, Start 159 3740080 2 Relay 160 3960543 1 Seal 161 3960544 1 Seal 162 4032022 4 Capscrew M10 x 90mm 163 4060804 1ft/25cm Flex-Trim 164 4060805 8in/20cm Flex-Trim 165 4240099 AR Tie, Wire (Not Shown) 166 4568293 1 Pipe, Exhaust 167 4640751 1 Valve, Oil Drain 168 4711500 AR Flatwasher 5/16in Thin 169 4711600 AR Flatwasher 3/8in Thin 170 4711800 7 Flatwasher 1/2in Thin 171 4740274 4 Washer, Snubbing 172 4740518 10 Washer, Nylon 173 4751400 20 Flatwasher 1/4in Wide 174 4791400 4 Starwasher 1/4in 175 4846552 1 Plate, Oil Cooler Mounting 176 4846946 1 Tray 177 AR Flatwasher, Hardened Options:

4891800 1/2in

4891600 3/8in 178 4923468 1 Harness, Glow Plugs (Not Shown) 179 1 Cable, Jumper Options:

4923592 With Skypower & Without Cold Weather Plus Package

1060904 With Cold Weather Plus Package 180 1001092856 1 Hose, Air Intake 181 0272060 1 Box, Air Intake 182 8410013 1 Clamp, Gear 183 AR Mount, Generator Options:

4846945 1 With Skypower & Without Cold Weather Plus Package

4846945 1 With Cold Weather Plus Package 184 2580062 1 Heater, Block (With Cold Weather Plus Package - Not Shown) 185 4460234 3 Mount, Wire Tie (Used to Secure Block Heater Cord) (With

Cold Weather Plus Package - Not Shown)

186 1001108616 1 Pump Assembly - Sauer Tandem (See PUMP ASSEMBLY -

SAUER TANDEM for Breakdown)

187 1001108888 1 Pump Assembly - Sauer Piston (See PUMP ASSEMBLY -

SAUER PISTON for Breakdown)

188 1001112927 1 Pump Assembly - Sauer Gear (See PUMP ASSEMBLY -

SAUER GEAR for Breakdown) 189 3790152 1 O-Ring 190 3790155 1 O-Ring

Ref DEUTZ TD2011 ENGINE COMPONENTS OPTIONS:

1001137785 Ref Tier IVi-Flex Engines B

201 70004313 1 Dipstick

70000044 1 O-Ring

3121266 1100SB 2-31

SECTION 2 TURNTABLE

FIGURE 2-6. DEUTZ TD2011 TIER IVI-FLEX ENGINE INSTALLATION (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

202 7020465 1 Cap, Filler 203 70001850 1 Pump, Oil

7020468 1 Seal Between Oil Pump & Engine Block (Not Shown)

204 7016331 1 Filter, Oil

70003472 1 Bracket, Oil Filter (includes Temperature Sensor Components)

7027236 1 Sensor, Temperature

700025082 1 Ring, Sealing

70003473 1 Gasket, Bracket to Engine Block (Not Shown)

205 4 Injector Pump Options:

Ref Note: Series Letter is shown on label at base of Injector

Pump.

70001128 AR “A” Series 70001129 AR “B” Series 70001130 AR “C” Series 70001131 AR “D” Series

206 7016328 1 Filter, Fuel

70001423 1 Bracket

207 70000916 1 Pump Fuel Supply

70001435 1 Repair Kit 70000918 1 Sealing Ring (Not Shown) 70000917 1 O-Seal Between Fuel Pump & Engine Block (Not Shown)

70000919 1 Pump, Hand (Not Shown) 208 Not Used 209 7020414 1 V-Belt 210 7020471 4 Gasket, Exhaust Manifold to Cylinder Head (Not Shown)

7020486 1 Gasket, Exhaust Manifold to Exhaust Pipe (Not Shown)

211 70004292 1 Alternator

70001868 Regulator, Voltage (Not Shown)

70001866 Seal (Not Shown) 212 7020479 1 Starter (Not Shown)

70004058 1 Solenoid

70001498 1 Baffle, Cooling (Not Shown) 213 Not Used 214 7027791 1 Sender, Coolant Temperature 215 7027790 1 Sensor, Oil Pressure 216 70004272 1 Sensor, Speed 217 7027792 1 Actuator, Throttle

7027276 2 Spring

218 70003475 1 Thermostat

219 to 220 Not Used

221 70001870 1 Flywheel (Not Shown)

7024579 1 Gear, Ring (Not Shown)

222 to 223 Not Used

224 7027240 1 Turbocharger (Not Shown)

70001857 1 Flange, Turbocharger (Not Shown)

70001135 1 Gasket (Not Shown)

70002675 2 Clamp (Not Shown - Used on Sleeve rising vertically from

Tu r bo )

70002676 1 Sleeve, Rubber (Not Shown - Rises vertically from Turbo)

2-32 1100SB 3121266

SECTION 2 TURNTABLE

FIGURE 2-6. DEUTZ TD2011 TIER IVI-FLEX ENGINE INSTALLATION (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

225 AR Gasket Options (Not Shown):

70002677 1 Gasket, Valve Cover

1 Gasket, Cylinder Head 70002415 1 Notch 70002416 2 Notches 70002417 3 Notches 70001871 4 Gasket, Air Intake Manifold

226 7027795 1 Module, EMR2 Controller

7027796 1 Harness, Controller (Not Shown) 227 70000345 4 Plug, Glow (Not Shown) 228 70001124 1 Pipe, Breather

70000068 1 Gasket, Breather Pipe

229 70001125 1 Cap, Breather (Not Shown - Located - Cylinder Head Cover)

70001126 1 O-Ring (Not Shown)

230 70004268 2 Connector, Radiator (Tier IVi-Flex Engines Only)

70004269 2 Ring, Sealing

231 70002718 1 Seal, Rear Main (Not Shown)

3121266 1100SB 2-33

SECTION 2 TURNTABLE

256

280

257

284

279

257

261

334

209 201

247

256

281

256

282

256

278

260

257

319

276

317

202

318

207

242

208

242

228

277

287

242

228

266

275

255

250

210

241

205

222

653

304

206

242

286

243

209

283

257

335

292

241

337

241241

326

336

295

312

202 302

202 303

202 296

202 323

218 225 243 229

259

308

219 270

306

229

243

257

288

267

236

308

285

FIGURE 2-7. DEUTZ TCD2.9L4 ENGINE INSTALLATION

2-34 1100SB 3121266

SECTION 2 TURNTABLE

SEE

VIEW-A

241

249

201

233

201

234

201

238

201

215

201

214

201

212

201

207

201

215

220D

201

220A

220

298 401

201 215

221 263 500

322

(SHOWN)

321 203 226 240

201 316

201 237

290

271

274

251

310

259

329

273

253

320

252

325

330

242

301

307

310

272

253

252

254

268

244

223

475348

201

212

331 201

164 151

160 154

102 106

101 105

164 153

335 241 292

335

241

292

164 152

201 216

254

268

244

223

203

245

248

226

201

206

242

203

245

226

9 33 41

232

240

232

1354565555

162

158

155

156

161

159

30 29

217

235

103

220C

220B

220E

220

201 212

254

268

244 223

241

307 338

324

328

330

310

253

262

239

231

224

297

291

230

269

327

9 33 41

339

3121266 1100SB 2-35

SECTION 2 TURNTABLE

G R D .

BATTERY

AUX POWER

PUMP

STARTER

GLOW PLUG

SOLENOID

ENGINE BLOCK

ENGINE TRAY KEEPER PIN BOLT

G R D .

AUX POWER RELAY

FUEL PUMP

RELAY

PRM

ALTERNATOR

150 AMP

FUSELINK

305

300

49A

49C

49A

49B

49D

1 8

363338

1 7

194032

1 5

2 22 52

6 17 18

58C

58G

58E

58K

58J

58D

58J

58F

58H

58L3758B

58L

58H

58A

58G

2-36 1100SB 3121266

SECTION 2 TURNTABLE

FIGURE 2-7. DEUTZ TCD2.9L4 ENGINE INSTALLATION

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref DEUTZ TCD2.9L4 DIESEL ENGINE INSTALLATION OPTIONS:

1001141811 Ref Machines With Rexroth Pumps & Without Cold Weather Plus

Package (Steel Hood)

1001141815 Ref Machines With Rexroth Pumps & With Cold Weather Plus

Package (Steel Hood)

1001134389 Ref Machines With Sauer Pumps & Without Cold Weather Plus

Package (Steel Hood)

1001141744 Ref Machines With Sauer Pumps & With Cold Weather Plus

Package (Steel Hood)

1 0100011 AR Compound, Locking 2 0100079 AR Sealant, Pipe 3Not Used 4 0641408 10 Bolt 1/4in-20NC x 1in 5 0641410 4 Bolt 1/4in-20NC x 1-1/4in 6 0641511 1 Bolt 5/16in-18NC x 1-3/8in 7 0641605 3 Bolt 3/8in-16NC x 5/8in 8 0641606 4 Bolt 3/8in-16NC x 3/4in

9 0641608 1 Bolt 3/8in-16NC x 1in 10 0641610 1 Bolt 3/8in-16NC x 1-1/4in 11 Not Used 12 0641612 2 Bolt 3/8in-16NC x 1-1/2in 13 0641808 1 Bolt 1/2in-13NC x 1in 14 0642010 1 Bolt 5/8in-11NC x 1-1/4in 15 Not Used 16 0761210 1 Bolt M12 x 20mm 17 1320187 1 Clamp 18 1320190 1 Cover, Clamp 19 1671121 1 Cover 20 2180832 1 Fitting, Barbed 21 2200222 1 Plug, Pipe 22 2220313 2 Fitting, Elbow Barbed 23 1001165035 5ft/1.5m Hose 24 1001154405 2ft/0.6m Hose 25 Not Used 26 3300220 2 Nut 5/16in-18NC 27 3311405 10 Locknut 1/4in-20NC 28 3311605 2 Locknut 3/8in-16NC 29 3422446 1 Pin, Pivot 30 3841143 1 Pin, Keeper 31 4240018 2 Strap, Tie (Not Shown) 32 4711400 AR Flatwasher 1/4in Thin 33 4711600 14 Flatwasher 3/8inThin 34 4752000 1 Flatwasher 5/8in Regular 35 Not Used 36 4812100 1 Flatwasher M12 37 8405006 2 Clamp 38 1001108617 1 Filter

70002231 1 Element, Filter

39 Not Used

3121266 1100SB 2-37

SECTION 2 TURNTABLE

FIGURE 2-7. DEUTZ TCD2.9L4 ENGINE INSTALLATION (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

40 1001110425 4 Spacer 41 1001116792 1 Clamp 42 Not Used 43 1001138491 1 Harness, Fuel (Not Shown - See ELECTRICAL SECTION for

Breakdown)

44 to 46 Not Used

47 1001140604 1 Panel, Rubber 48 1001145089 1 Clamp

49 1001141225 1 Battery Cable Kit E 49A 7027042 1 Cable, Battery (Red) (Battery + to Relays & Starter) 49B 7027043 1 Cable, Battery (Black) (Battery - to Tray Pivot Grd) & Aux

Pump 49C 7027044 1 Cable (Red) (Aux Relay to Aux Pump) 49D 7027045 1 Cable, Battery (Black) (Engine to Tray Pivot Grd)

50 to 51 Not Used

52 1320022 3 Clamp 53 1001145842 1 Plate, Clamping 54 1001131542 1 Lanyard 55 4711700 2 Flatwasher 7/16in Thin 56 0641708 1 Bolt 7/16in-14NC x 1in 57 3311705 1 Locknut 7/16in-14NC

58 1001165101 1 Bracket, Fuel Pump/Filter Assembly 58A 0100011 AR Compound, Locking 58B 0641611 2 Bolt 3/8in-16NC x 1-3/8in 58C 0721006 4 Screw #10-24NC x 3/4in 58D 1001154405 1.5ft/0.5m Hose 58E 3311001 4 Nut #10-24NC 58F 3311605 2 Locknut 3/8in-16NC

58G 4711000 8 Flatwasher #10 Thin 58H 4711600 4 Flatwasher 3/8in Thin

58J 8405006 2 Clamp

58K 1001140222 1 Bracket, Mounting

58L 1001141718 2 Fitting

Ref DEUTZ TCD2.9LA ENGINE SUB-ASSEMBLIES

1001141812 Ref Machines With Rexroth Pumps & Without Cold Weather Plus

Package

1001141813 Ref Machines With Rexroth Pumps & With Cold Weather Plus

Package

101 0641812 2 Bolt 1/2in-13NC x 1-1/2in 102 3020037 AR Grease, Pump Coupling 103 4740171 2 Flatwasher 1/2in Hardened 104 Not Used 105 0100011 AR Compound, Locking 106 1001152963 1 Pump Assembly - Rexroth (See PUMP ASSEMBLY -

REXROTH for Breakdown)

107 1001119456 1 Harness, Pump (Not Shown - See ELECTRICAL SECTION for

Breakdown)

2-38 1100SB 3121266

SECTION 2 TURNTABLE

FIGURE 2-7. DEUTZ TCD2.9L4 ENGINE INSTALLATION (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref DEUTZ TCD2.9LA ENGINE SUB-ASSEMBLIES

1001134390 Ref Machines With Sauer Pumps & Without Cold Weather Plus

Package

1001141745 Ref Machines With Sauer Pumps & With Cold Weather Plus

Package

151 0641608 2 Bolt 3/8in-16NC x 1in 152 0641812 2 Bolt 1/2in-13NC x 1-1/2in 153 0761215 2 Bolt M12 x 35mm 154 3020037 AR Grease, Pump Coupling 155 3790152 1 O-Ring 156 3790155 1 O-Ring 157 Not Used 158 4891600 2 Flatwasher 3/8in Hardened 159 4891800 4 Flatwasher 1/2in Hardened 160 1001108616 1 Pump Assembly - Sauer Tandem (See PUMP ASSEMBLY -

SAUER TANDEM for Breakdown)

161 1001108888 1 Pump Assembly - Sauer Piston (See PUMP ASSEMBLY -

SAUER PISTON for Breakdown)

162 1001112927 1 Pump Assembly - Sauer Gear (See PUMP ASSEMBLY -

SAUER GEAR for Breakdown) 163 Not Used 164 0100011 AR Compound, Locking

Ref DEUTZ TCD2.9LA ENGINE ASSEMBLIES 1001134392 Ref Machines Without Cold Weather Plus Package P 1001141746 Ref Machines With Cold Weather Plus Package M

201 0100011 AR Compound, Locking 202 0100020 AR Sealant 203 0641406 5 Bolt 1/4in-20NC x 3/4in 204 Not Used 205 0641508 8 Bolt 5/16in-18NC x 1in 206 0641606 5 Bolt 3/8in-16NC x 3/4in 207 0641608 9 Bolt 3/8in-16NC x 1in 208 0641610 2 Bolt 3/8in-16NC x 1-1/4in 209 0641708 6 Bolt 7/16in-14NC x 1in 210 0700815 2 Bolt M8 x 35mm 211 Not Used 212 0682028 4 Bolt 5/8in-11NC x 3-1/2in Grade 8 213 Not Used 214 0771212 1 Bolt M12 x 25mm Grade 10.9mm 215 0771414 9 Bolt M14 x 30mm Grade 10.9 216 0940070 1 Bumper 217 0961986 2 Bushing, Flanged 218 0641706 2 Bolt 7/16in-14NC x 3/4in 219 3.2gal/

12.1L 2300004 Without Arctic Package 2300041 With Arctic Package

Anti-Freeze Options:

3121266 1100SB 2-39

SECTION 2 TURNTABLE

FIGURE 2-7. DEUTZ TCD2.9L4 ENGINE INSTALLATION (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

220 2902065 1 Pump Coupling Kit G 220A Use 2902065 1 Plate, Pump Mounting (Note: Not Available for Purchase.) 220B 70000793 1 Coupling, Flex 220C See Note 8 Bolt M10 x 20mm Grade 10.9 (Note: Not Available -

Purchase Locally)

220D See Note 12 Bolt M10 x 25mm Grade 10.9 (Note: Not Available -

Purchase Locally)

220E See Note 12 Flatwasher M10 (Note: Not Available - Purchase Locally)

221 2.4gal/9L Oil, Motor Options:

1001136079 Without Arctic Package

1001136172 With Arctic Package 222 3290801 2 Nut M8 223 3272001 4 Nut 5/8in-11NC Grade 8 224 3310401 3 Nut #4-40NC 225 8406302 2 Clamp 226 3311405 6 Locknut 1/4in-20NC 227 Not Used 228 3311605 9 Locknut 3/8in-16NC 229 3311705 5 Locknut 7/16in-14NC 230 3580320 1 Pulley 231 3910408 3 Screw #4-40NC x 1/2in 232 3931432 1 Capscrew 1/4in-20NC x 2in 233 3931512 4 Capscrew 5/16in-18NC x 3/4in 234 3931628 4 Capscrew 3/8in-16NC x 1-3/4in 235 3960543 1 Seal 236 3960544 1 Seal 237 4031914 4 Bolt M8 x 50mm 238 4032014 4 Bolt M10 x 50mm 239 4710400 3 Flatwasher #4 Thin 240 4711400 3 Flatwasher 1/4in Thin 241 4711500 18 Flatwasher 5/16in Thin 242 4711600 25 Flatwasher 3/8in Thin 243 4711700 10 Flatwasher 7/16n Thin 244 1001146219 4 Flatwasher Special 245 4751400 8 Flatwasher 1/4in Regular 246 Not Used 247 4751700 2 Flatwasher 7/16n Regular 248 4791400 2 Starwasher 1/4in 249 4811900 4 Flatwasher M8 250 4811902 2 Flatwasher M8 251 4812000 4 Flatwasher M10 252 4812100 4 Flatwasher M12 253 4812200 9 Flatwasher M14 254 4892000 4 Flatwasher 5/8in Hardened 255 4831900 2 Lockwasher M8 256 8405201 8 Clamp 257 8405204 10 Clamp 258 Not Used 259 8410013 5 Clamp 260 91563070 1 Coupling, Rubber

2-40 1100SB 3121266

SECTION 2 TURNTABLE

FIGURE 2-7. DEUTZ TCD2.9L4 ENGINE INSTALLATION (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

261 1001114495 1 Hose 262 1001117308 1 Relay 263 1001128947 1 Engine, Deutz TD2.9L4

264 to 265 Not Used

266 1001133634 1 Clamp 267 1001133651 1 Tank, Surge 268 1001155575 4 Mount, Motor 269 1001134485 1 Tray 270 1001135090 1 Radiator 271 1001135138 1 Spacer, Fan 272 1001135560 1 Support, Engine 273 1001135562 1 Support, Engine - Rear 274 1001135679 1 Spacer, Pulley 275 1001135680 1 Support, Radiator 276 1001135901 1 Pipe, Air Intake 277 1001135903 1 Pipe, Air Intake 278 1001135913 1 Pipe, Turbo to Air Cleaner 279 1001135914 1 Pipe, Air Cleaner to Intake 280 1001135924 1 Hose, Radiator (Upper) 281 1001135926 1 Hose, Radiator (Lower) 282 1001135943 1 Coupling, Rubber 283 1001135946 1 Elbow, Rubber 284 1001136292 1 Pipe, Elbow 285 1001136377 1 Sensor, Coolant Level 286 1001136626 2 Bracket 287 1001136665 1 Bracket 288 1001136834 1 Cap, Tank 289 1001142398 1 Support, Engine 290 1001137276 1 Fan 291 1001138228 1 Module, Power 292 1001138253 5 Clamp 293 Not Used 294 1001138346 1 Harness, Engine (Not Shown - See ELECTRICAL SECTION for

Breakdown) 295 1001138524 1 Hose 296 1001138559 1 Fitting, Elbow 297 1001139240 1 Bracket 298 1001153024 1 Pipe, Exhaust 299 Not Used 300 1001141304 1 Wire, Glow Plug 301 1001141717 1 Fitting, Straight 302 1001141719 1 Fitting, Elbow Barbed 303 1001140564 1 Fitting, Elbow Barbed

304 1001133633 1 Air Cleaner Assembly

70024190 1 Element, Air Filter 305 1001135779 1 Cable, Alternator Positive 306 1001138248 4ft/1.2m Tubing 307 1320022 2 Clamp 308 2720015 4.5ft/1.4m Hose

3121266 1100SB 2-41

SECTION 2 TURNTABLE

FIGURE 2-7. DEUTZ TCD2.9L4 ENGINE INSTALLATION (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

309 Not Used 310 1001165035 30.5ft/

9.3m 311 Not Used 312 8405007 2 Clamp 313 4240099 AR Tie-Strap (Used to Secure Block Heater Cord) (With Cold

314 4460234 3 Mount, Wire Tie (Used to Secure Block Heater Cord) (With Cold

315 1001140312 1 Heater, Block (With Cold Weather Plus Package - Not Shown) 316 0761214 3 Bolt M12 x 30mm 317 1001143341 1 Pipe, Elbow 318 1001143390 1 Indicator, Air Filter Service 319 1001142637 1 Hose, Hump 320 101142685 1 Bracket 321 8406102 1 Clip 322 8406112 1 Clip 323 1001134488 1 Fitting, Elbow Barbed 324 1001138717 1 Bracket 325 1001142501 1 Fitting, Elbow Barbed 326 1001144089 1 Grommet 327 1001145154 1 Plate, Mounting 328 1001154405 5ft/1.5m Hose 329 4640751 1 Valve, Oil Drain 330 8405006 2 Clamp 331 0760810 1 Bolt M8 x 20mm 332 1001148843 1 Harness, Fuel Filter (Not Shown - See ELECTRICAL SECTION

333 Not Used 334 1703162 2 Decal - Fan 335 0641503 3 Bolt 5/16in-18NC x 3/8in 336 1001153387 1 Plate 337 3931508 2 Capscrew 5/16in-18NC x 1/2in 338 1001155823 1 Coupling 339 0100062 AR Adhesive, Loctite #680

Hose

Weather Plus Package - Not Shown)

for Breakdown)

1001139930 Ref SPARK ARRESTER INSTALLATION (OPTIONAL)

401 1001154157 1 Stack, Spark Arrester Exhaust

500 1001128947 Ref ENGINE COMPONENTS I

Ref Note: Information not available at time of printing.

1283409 Ref DECALS INSTALLATION

601 to 652 Not Used

653 1001143852 1 Decal - EPA

2-42 1100SB 3121266

SECTION 2 TURNTABLE

FIGURE 2-7. DEUTZ TCD2.9L4 ENGINE INSTALLATION (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121266 1100SB 2-43

SECTION 2 TURNTABLE

FRONT

DRIVE

PUMP

MIDDLE

DRIVE

PUMP

REAR

FUNCTION

PUMP

124

201

120

115

134

110

103

102

122

109

133

131

108

105

107 117

101

112

116

121

106

127

COMPLETE REAR PUMP

VIEW

B - B

FIGURE 2-8. PUMP ASSEMBLY (REXROTH)

2-44 1100SB 3121266

SECTION 2 TURNTABLE

PORT PLATE

SECTION

FRONT & MID PUMPS

(DETAIL OF ITEM 303)

COMPLETE FRONT & MID PUMPS

ROTARY GROUP FRONT & MID

PUMPS (DETAIL OF ITEM 301)

304A

304H

304B

304G

304C

304D

304L

304F

304E

304N

304K

304M

304J

304P

304J

310

331

322

302

328

305

313

324

301

314

341

303

304

321

320

333

327

301L

301G

301F

301B

301E

301

301A

301J

301D

301H

301C

301K

301M

302C

302B

302A

302E

302D

HYD. CONTROL FRONT & MID

PUMPS (DETAIL OF ITEM 302)

303C 303L

303D

303E

303F 303H

303J

303B

303A

303K

303G

CONTROL MODULE FRONT & MID

PUMPS (DETAIL OF ITEM 305)

VIEW

A-A

305C

305K

305B

305R

305M

305P

305A

305D

305L

305J

305E

305F

305H

305G

305N

3121266 1100SB 2-45

SECTION 2 TURNTABLE

FIGURE 2-8. PUMP ASSEMBLY (REXROTH)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref Note: Information on p/n 1001152963 used on Machines with

Deutz TCD2.9L4 Engines Not Available at Time of Printing.

Ref PUMP ASSEMBLY

3600339 Ref Machines with Deutz BF4M2011 & TD2011 Engines D

1001152963 Ref Machines with Deutz TCD2.9L4 Engines (Note: Service Parts

Not Available)

1 1 Front Drive Pump Assembly Options (Includes Items 301- 341):

7024042 Machines with Deutz BF4M2011 & TD2011 Engines

See Note Machines with Deutz TCD2.9L4 Engines (Note: Service

Parts Not Available)

2 1 Middle Drive Pump Assembly (Includes Items 301- 341)

7024043 Machines with Deutz BF4M2011 & TD2011 Engines

See Note Machines with Deutz TCD2.9L4 Engines (Note: Service

Parts Not Available)

3 1 Rear Function Pump Assembly (Includes Items 101-201

7024044 Machines with Deutz BF4M2011 & TD2011 Engines

See Note Machines with Deutz TCD2.9L4 Engines (Note: Service

Parts Not Available)

4 70001952 1 Hydraulic Kit (Includes all Rexroth Supplied Hydraulic Fittings,

Hoses & Tubes)

7024044 Ref REAR FUNCTION PUMP ASSEMBLY

101 7024914 1 Rotary Section 102 See Note 1 Piston, Control (Note: Not Available - Purchase Complete

Assembly)

103 See Note 1 Rod, Piston (Note: Not Available - Purchase Complete

Assembly)

104 Not Used 105 See Note 1 Housing, Pump (Note: Not Available - Purchase Complete

Assembly)

106 See Note 1 Plate, Port (Note: Not Available - Purchase Complete

Assembly)

107 7024915 1 Plate, Swash 108 7024916 1 Driveshaft 109 See Note 1 Plug (Note: Not Available for Purchase) 110 See Note 1 Spring (Note: Not Available for Purchase) 111 Not Used 112 7012709 1 Shim

113 to 114 Not Used

115 7024038 1 Bearing, Roller 116 7012706 1 Bearing, Roller 117 7024917 2 Shell, Cradle

118 to 119 Not Used

120 7024918 1 Seal, Shaft 121 7024919 1 O-Ring 122 7024920 1 O-Ring 123 Not Used

2-46 1100SB 3121266

SECTION 2 TURNTABLE

FIGURE 2-8. PUMP ASSEMBLY (REXROTH) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

124 7024921 1 Seal 125 7012715 1 V-Ring 126 Not Used 127 See Note 4 Capscrew M12 x 45mm Grade10.9 (Note: Not Available for

Purchase)

128 to 130 Not Used

131 See Note 1 Plug (Note: Not Available for Purchase) 132 Not Used 133 See Note 1 Pin, Dowel (Note: Not Available for Purchase) 134 See Note 1 Plug (Note: Not Available for Purchase)

201 7024913 Ref Pilot Valve Assembly

Ref Note: Two mounting designs of p/n 7024913 pilot valve exist.

Early design uses qty. 3 o-rings. Late design uses qty. 1 sealing plate. Seal designs cannot be interchanged. Verify seal design before ordering.

7024922 3 O-Ring (Seals between Pilot Valve & Rear Pump)

70021867 1 Plate, Sealing (Seals between Pilot Valve & Rear Pump)

Ref FRONT DRIVE PUMP ASSEMBLIES 7024042 Ref Front Drive Pump Assembly 7024043 Ref Middle Drive Pump Assembly

301 7024064 1 Rotary Group 301A Use 7024064 1 Cradle 301B Use 7024064 1 Ring, Slide 301C Use 7024064 1 Driveshaft 301D Use 7024064 1 Wire 301E Use 7024064 1 Pin, Joint 301F Use 7024064 1 Wire 301G Use 7024064 1 Pair Liner, Bearing 301H Use 7024064 1 Bearing, Roller

301J Use 7024064 1 Set Cradle Bearing Assembly 301K Use 7024064 1 Ring, Retaining 301L 70001968 2 Ring, Retaining

301M 7024070 1 Seal, Shaft Ring

302 7024065 1 Control Group - Hydraulic

302A Use 7024065 1 Piston, Positioning - Complete

7024071 1 O-Ring, Outer Seal 7024072 1 O-Ring, Stem

302B See Note 4 Capscrew M6 x 12mm (Note: Not Available - Purchase

Locally)

302C Use 7024065 1 Nut 302D Use 7024065 2 Ring, Guide 302E Use 7024065 2 Seal, O-Ring

303 7024911 1 Port Plate Group

303A 7024073 2 Cartridge, Relief Valve (High Pressure)

7024075 1 O-Ring 7024076 1 Ring, Back-up

3121266 1100SB 2-47

SECTION 2 TURNTABLE

FIGURE 2-8. PUMP ASSEMBLY (REXROTH) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

303B 1 Cartridge Options:

7024097 1 Front Pump Cartridge (Lock Valve With Orifice)

Note: Sold as an Assembly Except Outer Seal.

7024075 1 O-Ring 7023881 1 Middle Pump Cartridge (Pressure Relief Valve)

Note: Sold as an Assembly Except Outer Seal.

7024077 1 O-Ring 303C Use 7024911 1 Plate, Port 303D Use 7024911 1 Bushing, Bearing 303E See Note 4 Capscrew M12 x 70mm Grade10.9 (Note: Not Available -

Purchase Locally)

303F Use 7024911 2 Pin, Dowel 303G Use 7024911 1 Pin, Break-Off 303H See Note 1 Screw, Locking M10 x 1mm (Note: Not Available -

Purchase Locally)

303J 7024908 2 O-Ring

303K See Note 2 Screw, Locking 7/16in-20NF (Note: Not Available -

Purchase Locally)

303L Use 7024911 1 Bearing, Roller

304 7024906 1 Internal Gear Pump 304A Use 7024906 1 Flange, Intermediate 304B Use 7024906 1 IZP-Housing 304C Use 7024906 1 Bushing, Bearing 304D Use 7024906 1 Coupling, Driveshaft Through 304E Use 7024906 1 Gear Set 304F Use 7024906 1 Key, Driveshaft 304G Use 7024906 1 Ring, Retaining 304H See Note 4 Capscrew M10 x 20mm (Note: Not Available -

Purchase Locally)

304J 7024080 2 Seal

304K 7024081 1 O-Ring

304L Use 7024906 1 Ring, Retaining 304M 7024910 1 O-Ring (Purchase p/n 7024906) 304N 7024005 1 Plate, Wear 304P Use 7024906 1 Pin, Cylinder

305 7024068 1 Control Module 305A 7024084 1 Valve Body, Lever & Internal Components 305B 7024083 2 Coil, Solenoid 305C Use 7024068 2 Spacer, Coil 305D 7024085 1 Gasket 305E Use 7024068 1 Cover 305F Use 7024068 1 Spring, Draw 305G 7024086 1 Gasket 305H See Note 4 Capscrew M6 x 65mm (Note: Not Available - Purchase

Locally)

305J See Note 1 Capscrew M6 x 45mm (Note: Not Available - Purchase

Locally)

305K See Note 8 Capscrew M5 x 10mm (Note: Not Available - Purchase

Locally)

305L 7024087 1 O-Ring

305M 7024088 2 O-Ring

2-48 1100SB 3121266

SECTION 2 TURNTABLE

FIGURE 2-8. PUMP ASSEMBLY (REXROTH) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

305N 7024089 2 Cup, Spring 305P Use 7024068 2 Pin, Cylinder 305Q 70002569 2 Nut, Coil

306 to30 9 Not Used

310See Note 1Housing (Note: Not Available for Purchase)

311 to3 12 Not Used

313 See Note 2 Pin, Dowel (Note: Not Available for Purchase) 314 See Note 1 Pin, Cylinder (Note: Not Available for Purchase)

315 to 319 Not Used

320 See Note 1 Screw 7/8in-14NF (Front Drive Pump Only) (Note: Not

Available - Purchase Locally)

321 See Note 1 Screw 9/16in-18NF (Note: Not Available -Purchase Locally) 322 See Note 1 Screw 7/16in-20NF (Note: Not Available - Purchase Locally) 323 Not Used 324 See Note 1 Screw M10 x 1mm (Note: Not Available - Purchase Locally)

325 to 326 Not Used

327 See Note 1 Pin, Double Break-Off (Note: Not Available for Purchase) 328 7018936 2 Orifice

329 to 330 Not Used

331 See Note 2 Pin, Clamping (Note: Not Available for Purchase)

333 to 340 Not Used

341 7024069 1 O-Ring

3121266 1100SB 2-49

SECTION 2 TURNTABLE

28 29

18A

18B

7778798081

4847485047497

FIGURE 2-9. PUMP ASSEMBLY (SAUER TANDEM)

2-50 1100SB 3121266

636465

443433

353838373736191932

5444141

4242434361

212422

28 29

12 19 20 35

63 65 72 75 91

SECTION 2 TURNTABLE

3121266 1100SB 2-51

SECTION 2 TURNTABLE

FIGURE 2-9. PUMP ASSEMBLY (SAUER TANDEM)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

1001108616 Ref PUMP ASSEMBLY (SAUER TANDEM) A

1 70002132 4 Pin 2 70002133 4 Plug Assembly (Includes Item 3) 3 7007207 4 O-Ring (Part of Item 3) 4 7007419 2 Plug Assembly (Includes Item 5) 5 7007418 2 O-Ring (Part of Item 5) 6 70002600 1 Coupling

7 70002135 2 Cylinder Block Kit (Each Kit Includes Qty 1 of Items 8-10 & 12-16

& Qty 3 of Item 11)

8 70002136 2 Piston Assembly Kit (Includes Qty 9 Piston Assemblies) (Part of

Item 7)

9 70002137 2 Guide, Slipper Retainer (Part of Item 7) 10 70002138 2 Retainer, Slipper (Part of Item 7) 11 7021275 6 Pin, Slipper Retainer Holddown (Part of Item 7) 12 70002143 2 Cylinder Block Assembly (Includes Qyt 1 of Item 13-16) (Part of

Item 7) 13 70002139 2 Spring (Part of Item 12) 14 70002140 2 Washer (Part of Item 12) 15 70002141 2 Washer (Part of Item 12) 16 70002142 2 Ring, Retaining (Part of Item 12) 17 7007446 2 Pin 18 AR Plate, Valve Options:

18A 70002601 1 Plate, CW Valve 18B 70002602 1 Plate, CCW Valve

19 70002145 2 Swashplate Bearing Kit (Includes Qty 2 Bearings) 20 70002618 2 EDC Kit (Includes Items 21-31) 21 70002619 4 Solenoid Valve Assy (Includes Item 22 & 23) (Part of Item 20) 22 70002148 4 O-Ring (2 Per EDC Assembly) (Part of Item 21) 23 70002620 4 Coil, Nut & Seals Kit (2 Per EDC Assembly) (Part of Item 21) 24 70002150 12 Screw (Part of Item 20) 25 7022301 2 Nut, Seal (Part of Item 20) 26 70002151 2 Plug Assembly (Part of Item 20) (Includes Item 27) 27 7007207 2 O-Ring (Part of Item 26) 28 70002134 2 Screen (Part of Item 20) 29 70002153 2 Ring, Locking (Part of Item 20) 30 70002154 2 Gasket, Control (Part of Item 20) 31 70002156 12 Capscrew (Part of Item 20) 32 70002152 2 Swashplate 33 70002155 2 Link, Swashplate 34 70002157 4 Pin, Dowel 35 70002158 2 Servo Piston Assembly (Includes Items 36-38) 36 70002159 2 Block, Slider (Part of Item 35) 37 70002160 2 O-Ring (Part of Item 35) 38 70002161 2 Ring, Piston (Part of Item 35) 39 70002162 2 Cylinder, Servo 40 70002162 2 Cylinder, Servo 41 70002163 4 O-Ring

2-52 1100SB 3121266

SECTION 2 TURNTABLE

FIGURE 2-9. PUMP ASSEMBLY (SAUER TANDEM) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

42 70002164 4 Plate, Locking 43 70002165 8 Screw 44 70002604 4 Orifice 45 70002605 1 Center Section Assembly (Includes Item 58) 46 70002168 2 Gasket, End Cap 47 70001958 2 Plug Assembly (Includes Item 48) 48 7021256 2 O-RIng (Part of Item 47) 49 70001958 2 Plug Assembly (Includes Item 50) 50 7021256 2 O-RIng (Part of Item 49) 51 70001958 2 Plug Assembly (Includes Item 52) 52 7021256 2 O-RIng (Part of Item 51) 53 70001958 2 Plug Assembly (Includes Item 54) 54 7021256 2 O-RIng (Part of Item 53) 55 70002606 4 Capscrew

56 to 57 Not Used

58 70002607 2 Bearing, Journal (Part of Item 45) 59 7022608 1 Bracket, Lifting 60 70002609 1 Screw 61 Use 1001108616 1 Housing (Note: Not Available For Purchase) 62 70002175 1 Shaft 63 70002610 1 Ball Bearing Kit 64 70007439 1 Ring, Retaining 65 70002174 1 Shaft Seal Kit (Includes Items 66-68 66 70002177 1 Seal, Lip 67 70002178 1 O-Ring 68 70002179 1 Ring, Retaining 69 Use 1001108616 1 Housing (Note: Not Available For Purchase) 70 Not Used 71 70002612 1 Shaft 72 70002610 1 Ball Bearing Kit 73 Not Used 74 70002621 1 High Pressure Relief Valve Cartridge Assy (Includes Item 75 & 76) 75 70002622 1 Seal Kit - 70002621 Valve (Part of Item 74) 76 7007415 1 O-Ring (Part of Item 79) 77 7021293 1 Ring, Back-up (Part of Item 79) 78 7022300 1 O-Ring (Part of Item 79) 79 70002616 1 SCR Valve Assembly 80 7024800 1 Spring 81 7021265 1 Plug Assembly (Includes Qty 1 of Items 76-78) 82 70002616 1 SCR Valve Assembly 83 7024800 1 Spring 84 7021265 1 Plug Assembly (Includes Qty 1 of Items 76-78) 85 70002616 1 SCR Valve Assembly 86 7024800 1 Spring 87 70002617 1 Plug Assembly (Includes Qty 1 of Items 76-78) 88 70002616 1 SCR Valve Assembly 89 7024800 1 Spring 90 7021265 1 Plug Assembly (Includes Qty 1 of Items 76-78) 91 70002623 1 Overhaul Seal Kit (Includes Items 3,5,22,27,30,37,38,41,46,48,

50,52,54,66,67,75,76,77 & 78)

3121266 1100SB 2-53

SECTION 2 TURNTABLE

35733

162015

183125

555447 53524849

1 2

33 46 61

FIGURE 2-10. PUMP ASSEMBLY (SAUER PISTON)

2-54 1100SB 3121266

SECTION 2 TURNTABLE

FIGURE 2-10. PUMP ASSEMBLY (SAUER PISTON)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

1001108888 Ref PUMP ASSEMBLY (SAUER PISTON) A

1 70002578 1 Bearing Kit - Front (Includes Cup & Cone) 2 70002579 1 Swashplate Bearing Kit (Includes Qty 2 Bearings & Retainer Pins) 3 70002580 1 Spring, Bias 4 70002581 1 Swashplate Assembly 5 70002582 1 Shaft 6 70002583 1 Ring, Retaining 7 70002584 1 Plate, Valve 8 70001956 1 Poppet, Check Valve

9 70001955 1 Spring 10 70022286 1 Control Kit (Includes Items 21-32) 11 Use 70022286 1 Setscrew (Purchase Item 10) 12 70002133 1 Plug Assembly (Includes Item 13) 13 7007207 1 O-Ring (Part of Item 12) 14 70002133 1 Plug Assembly (Includes Item 15) 15 7007207 1 O-Ring (Part of Item 14) 16 70002133 1 Plug Assembly (Includes Item 17) 17 7007207 1 O-Ring (Part of Item 16) 18 70002133 1 Plug Assembly (Includes Item 19) 19 7007207 1 O-Ring (Part of Item 18) 20 Use 70022286 1 Spool (Note: Not Available For Purchase) 21 Use 70022286 1 Guide, Spring LS (Note: Not Available For Purchase) 22 Use 70022286 1 Spring, Outer LS (Note: Not Available For Purchase) 23 Use 70022286 1 Spring, Inner LS (Note: Not Available For Purchase) 24 See Note 1 Plug, Adjusting LS (Note: Not Available - Purchase Item 10 or

61)

25 Use 70022286 1 Spool, Control (Note: Not Available For Purchase) 26 Use 70022286 1 Guide, Spring PC (Note: Not Available For Purchase) 27 Use 70022286 1 Spring, Outer PC (Note: Not Available For Purchase) 28 Use 70022286 1 Spring, Inner PC (Note: Not Available For Purchase) 29 Use 70022286 1 Plug, Adjusting PC (Note: Not Available For Purchase) 30 See Note 1 O-Ring (Note: Not Available - Purchase Item 10 or 61) 31 See Note 4 Ring, Seal (Note: Not Available - Purchase Item 10 or 61) 32 Use 70022286 4 Capscrew (Note: Not Available For Purchase) 33 70002585 1 Bearing Kit - Rear (Includes Cup & Cone) 34 70002586 1 Shaft 35 70002587 1 Cap, End 36 70002588 4 Capscrew 37 7007446 1 Pin, Slotted 38 70002589 1 Coupling 39 7022340 1 Bracket, Lifting 40 70002590 1 Capscrew 41 7023962 1 Ring, Retaining 42 70022287 1 Seal, Lip 43 Use 1001108888 1 Housing (Note: Not Available For Purchase) 44 7023964 1 Plug Assembly (Includes Item 45) 45 7007415 1 O-Ring (Part of Item 44)

3121266 1100SB 2-55

SECTION 2 TURNTABLE

FIGURE 2-10. PUMP ASSEMBLY (SAUER PISTON) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

46 70002596 1 Cylinder Block Kit (Includes Items 47-55) 47 Use 70002596 1 Cylinder (Note: Not Available For Purchase) 48 7007429 1 Seat, Spring 49 70002591 1 Spring 50 7007427 1 Seat, Spring 51 7007426 1 Ring, Retaining 52 7021275 3 Pin, Hold-down 53 70002592 1 Guide, Slipper Retainer 54 70002593 1 Retainer, Slipper 55 70002594 9 Piston Assembly 56 70002595 1 Seal, End Cap 57 7023964 1 Plug, O-Ring (Includes Item 58) 58 7007415 1 O-Ring (Part of Item 57) 59 70002597 1 Servo Piston Assembly (Includes Item 60) 60 70002598 3 Ring, Piston (Part of Item 59) 61 70002599 1 Complete Seal Kit (Includes Items 13,15,17,19,24,30,31,42,45,56,

58 & 60)

2-56 1100SB 3121266

SECTION 2 TURNTABLE

FIGURE 2-10. PUMP ASSEMBLY (SAUER PISTON) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121266 1100SB 2-57

SECTION 2 TURNTABLE

71316

FIGURE 2-11. PUMP ASSEMBLY (SAUER GEAR)

2-58 1100SB 3121266

SECTION 2 TURNTABLE

FIGURE 2-11. PUMP ASSEMBLY (SAUER GEAR)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

1001112927 Ref PUMP ASSEMBLY (SAUER GEAR) A

1 Use 1001112927 1 Body (Note: Not Available For Purchase)

2 Use 1001112927 1 Cover, Front (Note: Not Available For Purchase)

3 Use 1001112927 1 Cover, Rear (Note: Not Available For Purchase)

4 Use 1001112927 1 Shaft, Gear (Note: Not Available For Purchase)

5 Use 1001112927 1 Gear, Idler (Note: Not Available For Purchase)

6 Use 1001112927 2 Block, Bearing (Note: Not Available For Purchase)

7 Use 7007489 2 Ring, Anti-Extrusion

8 Use 7007489 2 Ring, Seal 10 See Note 4 Pin, Dowel (Note: Not Available For Purchase) 11 Not Used 12 70002576 1 Ring, Retaining 13 See Note 4 Capscrew (Note: Not Available For Purchase) 14 Use 7007489 2 O-Ring 15 Use 7007489 1 Seal, Lip (was p/n 70002577)

(Note: Lip Seal no Longer Available as an Individual Service Part, Must Purchase p/n 7007489)

— — — — — — — — — —

16 7007489 1 Seal Kit - 1001112927 Pump (Includes Items 7,8,14 & 15)

3121266 1100SB 2-59

SECTION 2 TURNTABLE

133

214

1 6

130

1213172172212

201B

OPTIONAL FUEL CAP

110

129

132

203

201A

FIGURE 2-12. TANK INSTALLATION

2-60 1100SB 3121266

SECTION 2 TURNTABLE

FIGURE 2-12. TANK INSTALLATION

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref TANKS INSTALLATION

0271572 Ref Machines with ABS Hoods (SN 0300073745 Only) B

1001117358 Ref Machines with Steel Hoods A

1 0100011 AR Compound, Locking

2 0641608 AR Bolt 3/8in-16NC x 1in

3 AR Fastener Options:

0641614 Bolt, Hex Head 3/8in-16NC x 1-3/4in

3900283 Screw, Button Head 3/8in-16NC x 3/4in 4 0731007 5 Screw, Machine #10-32NF x 7/8in 5 2420191 1 Gauge, Fuel

3960525 1 Gasket, Fuel Gasket Mounting Flange (Part of Item 10) 6 3311601 6 Nut 3/8in-16NC 7 3841340 9 Loop, Hose 8Not Used 9 4240139 1 Strap, Tank

10 4400439 1 Tank, Fuel 11 4400457 1 Tank, Hydraulic Oil 12 4420038 74in/1.9m Tape 13 4751000 5 Flatwasher #10 Regular 14 4751600 16 Flatwasher 3/8in Regular 15 1 Tray Options:

4846476 Tray for Machines with ABS Hoods (SN 0300073745 Only)

1001118919 Tray for Machines with Steel Hoods (Not Shown)

16 1001107359 1 Plate, Support (Machines with Steel Hoods Only)

4400457 Ref HYDRAULIC OIL TANK ASSEMBLY E

101 to 102 Not Used

103 7026571 1 Strainer, Suction

104 to 109 Not Used

110 7024439 1 Cover

7023306 1 Seal, Cover Plate (Not Shown)

7024440 1 Gasket (Not Shown)

111 Not Used 112 7024441 1 Gauge, Sight 113 Not Used 114 7024442 1 Strainer

115 to 124 Not Used

125 7024445 1 Strainer (Filler Neck) (Not Shown)

126 to 128 Not Used

129 7024444 1 Cap, Fill 130 7024446 1 Plug, Magnetic 131 Not Used 132 7024443 1 Neck, Filler 133 7024374 1 Filter, Hydraulic Oil

7024375 1 Element, Filter

7023347 1 Gasket, Filter Mounting Flange

3121266 1100SB 2-61

SECTION 2 TURNTABLE

FIGURE 2-12. TANK INSTALLATION (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref FUEL TANK CAP INSTALLATION

201 1 Cap Options: 201A 7016314 Standard Non-Locking (Part of Item 10) 201B 1120487 Optional Lockable

2-62 1100SB 3121266

SECTION 2 TURNTABLE

FIGURE 2-12. TANK INSTALLATION (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121266 1100SB 2-63

SECTION 2 TURNTABLE

49821

101

111

103

107

106

108

104

105

109

110

FIGURE 2-13. ROTARY COUPLING AND COLLECTOR RING INSTALLATION

2-64 1100SB 3121266

SECTION 2 TURNTABLE

FIGURE 2-13. ROTARY COUPLING AND COLLECTOR RING INSTALLATION

ITEM # PART NUMBER QTY. DESCRIPTION REV.

0271688 Ref ROTARY COUPLING AND COLLECTOR RING INSTALLATION D

1 0100011 AR Compound, Locking 2 0641812 3 Bolt 1/2in-13NC x 1-1/2in 3 0641820 2 Bolt 1/2in-13NC x 2-1/2in 4 0902790 1 Bracket, Swivel 5 1660302 1 Rotary Coupling and Collector Ring Assembly (See Items 101-

111 for Breakdown) 6 3311805 2 Locknut 1/2in-13NC 7Not Used 8 4751800 7 Flatwasher 1/2in Regular 9 3322201 2 Nut 3/4in-16NC

1660302 Ref ROTARY COUPLING AND COLLECTOR RING ASSEMBLY C

101 70001102 1 Coupling, Rotary

See Note Bearing (Note: Not Available For Purchase)

70001101 1 Seal Kit - Coupling 102 7026029 1 Contactor, Rotary Circuit (Does not include connector or pins) 103 0641506 4 Bolt 5/16in-18NC x 3/4in 104 3931512 2 Capscrew 5/16in-18NC x 3/4in 105 70000780 1 Arm, Torque 106 80334251 1 Adapter 107 7026030 1 Plate, Cam 108 7026031 1 Sensor, Proximity 109 3931008 2 Capscrew #10-32 x 1/2in 110 7026032 1 Pin, Dowel 111 0100048 AR Grease, Silicone (Apply to Contactor Connector)

3121266 1100SB 2-65

SECTION 2 TURNTABLE

REAR VIEW OF ENGINE

1444

1693

FIGURE 2-14. HYDRAULIC OIL COOLER INSTALLATION - TD2011 ENGINES (OPTIONAL)

2-66 1100SB 3121266

SECTION 2 TURNTABLE

FIGURE 2-14. HYDRAULIC OIL COOLER INSTALLATION - TD2011 ENGINES (OPTIONAL)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref HYDRAULIC OIL COOLER INSTALLATION (OPTIONAL)

0272080 Ref Machines with Rexroth Pump B

1001118957 Ref Machines with Sauer Pump B

Ref Note: See Engine Installation for Engine Oil Cooler.

1 0641520 2 Bolt 5/16in-18NC x 2-1/2in 2 0641608 4 Bolt 3/8in-16NC x 1in 3 1320162 2 Clamp, Hose 4 2131212 2 Fitting, Elbow 5 2170712 1 Fitting, Tee

6 to 7 Not Used

8 1 Hose Options:

2753778 Machines with Rexroth Pump 2753999 Machines with Sauer Pump

9 3311505 2 Locknut 5/16in-18NC 10 3311605 4 Locknut 3/8in-16NC 11 3620034 1 Cooler, Hydraulic Oil 12 Not Used 13 4568426 1 Tube 14 4568427 1 Tube 15 1 Valve, Check Options:

4641247 Machines with Rexroth Pump

1001109677 Machines with Sauer Pump 16 4711500 4 Flatwasher 5/16in Thin 17 4751600 8 Flatwasher 3/8in Regular 18 1 Hose Options:

2753843 Machines with Rexroth Pump 2753778 Machines with Sauer Pump

19 to 49 Not Used

— — — — — — — — — —

50 1001120564 Oil Cooler Add-on Kit (Includes Items 1-18)

3121266 1100SB 2-67

SECTION 2 TURNTABLE

682

FIGURE 2-15. HYDRAULIC OIL COOLER INSTALLATION - DEUTZ TCD2.9L4 ENGINES

(OPTIONAL)

2-68 1100SB 3121266

JLG 1100SB Parts Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

FIGURE 1-1. AXLE INSTALLATIONS

FIGURE 1-2. STEER INSTALLATION

FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATION

FIGURE 1-4. DRIVE HUB ASSEMBLY - BONFIGLIOLI

FIGURE 1-5. DRIVE HUB ASSEMBLY - REGGIANA RIDUTTORI

FIGURE 1-6. DRIVE MOTOR ASSEMBLY

FIGURE 1-7. FRAME VALVES AND COVERS INSTALLATION

FIGURE 1-8. TRACTION VALVE ASSEMBLY

FIGURE 2-1. VALVE, BATTERY, HORN & AUXILIARY PUMP INSTALLATIONS

FIGURE 2-2. MAIN VALVE ASSEMBLY

FIGURE 2-3. TURNTABLE SWING DRIVE AND BEARING INSTALLATION

FIGURE 2-4. SWING MOTOR/HUB ASSEMBLY

FIGURE 2-5. DEUTZ TD2011 TIER III ENGINE INSTALLATION

FIGURE 2-6. DEUTZ TD2011 TIER IVI-FLEX ENGINE INSTALLATION

FIGURE 2-7. DEUTZ TCD2.9L4 ENGINE INSTALLATION

FIGURE 2-8. PUMP ASSEMBLY (REXROTH)

FIGURE 2-9. PUMP ASSEMBLY (SAUER TANDEM)

FIGURE 2-10. PUMP ASSEMBLY (SAUER PISTON)

FIGURE 2-11. PUMP ASSEMBLY (SAUER GEAR)

FIGURE 2-12. TANK INSTALLATION

FIGURE 2-13. ROTARY COUPLING AND COLLECTOR RING INSTALLATION

FIGURE 2-14. HYDRAULIC OIL COOLER INSTALLATION - TD2011 ENGINES (OPTIONAL)