Ivoclar Vivadent Ivomat IP3 User Manual [en, de, fr, it, es]

Ivomat IP3

Operating Instructions Bedienungsanleitung Mode d’emploi Istruzioni d’uso Instrucciones de uso Instruções de Uso

Ivomat IP3

Table of Contents

1. Introduction / Signs and Symbols

1.1 Preface

1.2 Introduction

1.3 Signs and Symbols

2. Safety First

2.1 Indications

2.2. Health and safety instructions

3. Product Description

3.1 Components

3.2 Functional description

3.3 Hazardous areas and safety equipment

4. Installation

4.1 Unpacking and checking the contents

4.2 Selecting the location

4.3 Connections

4.4 Connecting the return water canister

5. Start-Up

5.1 Switching on/off

5.2 Filling in water

6. Operation

6.1 Placing the objects and starting the program

6.2 End of the program and removing the objects

English

7. Maintenance, Cleaning, and Diagnosis

7.1 Monitoring and maintenance

7.2 Cleaning

7.3 Maintenance

8. What If …

8.1 Power failure

8.2 Repair

8.3 Technical malfunctions

9. Product Specifications

9.1 Delivery form

9.2 Technical data

9.3 Acceptable operating conditions

9.4 Acceptable transportation conditions

List of Parts

1) Air filter control

1a) Sight glass

1b) Release button

2) Safety lever

3) Bold knob

4) Pressure chamber lid

5) Pressure chamber

6) Thermostat

7) Manometer

8) Timer

9) Mains switch

10) Pilot lamp

11) Non-return valve

12) Compressed air hose

13) Power cord

14) Fuse cap

15) Fuse

16) Safety valve

17) Reset button

18) Water drain hose

19) Canister cap

20) Return water canister

21) Canister hose

22) Sealing washer for sound absorber

23) Sound absorber

24) Collar

25) Air hole

26) Collar screw

27) Polymerization container lid

28) Alligator clips

29) Polymerization container

30) Replenishing cup

English

23 20

14,15

16a

1. Introduction / Signs and Symbols

1.1 Preface

Dear Customer, Thank you for having purchased the IVOMAT IP3. This apparatus is a technically advanced product. Please read these Operating Instructions carefully and use the IVOMAT IP3 according to the instructions. Should you have any further questions, please contact your dealer or Ivoclar Vivadent directly.

1.2 Introduction

Apparatus: IVOMAT IP3 Target group:Dental professionals

The IVOMAT IP3 is suitable for the polymerization of dental resins.The Operating Instructions ensure safe, correct, and economic use of the IVOMAT IP3. They are divided into several, clearly structured chapters.This should enable you to locate specific topics quickly and easily.

To inform you about risks, dangers, important information, and contraindications,these Instructions contain corresponding signs/symbols to mark important paragraphs.

We recommend keeping the Instructions in a safe place near the apparatus to have immediate access to the information if necessary. Should you lose the Operating Instructions, extra copies can be ordered at a normal fee from your local Ivoclar Vivadent Service Center.

1.3 Signs and symbols

The signs and symbols in these Operating Instructions facilitate the finding of important points and have the following meanings:

In the Operating Instructions

Risks and dangers

Information

Contraindication

On the apparatus

Alternating current

Off

2. Safety First

English

This chapter is especially important for individuals who work with the IVOMAT IP3 or who have to carry out maintenance or repair work. This chapter must be read and the corresponding instructions followed.

2.1 Indications

The IVOMAT IP3 has been especially developed for the polymerization of dental resins and materials and should be used for these purposes only.

Uses other than the ones stipulated are contraindicated. The manufacturer does not assume any liability for damage resulting from misuse.The user is solely responsible for any risk resulting from failure to observe these instructions. Further instructions to assure proper use of the furnace: – The instructions,regulations, and notes in these

Operating Instructions must be observed.

– The apparatus must be operated under the indicated

environmental and operating conditions (see Chapter 9)

– The IVOMAT IP3 must be properly maintained.

2.2.1

Risks and dangers

2.2.2

Risks and dangers

The housing must not be opened while it is connected to the power supply,since there is a risk of electrical shock. The connection cover may only be opened by a qualified service center.

Make sure that no liquids or other foreign objects enter the air vents, since this may result in an electrical shock.

3. Product Description 4. Installation

3.1 Components

The IVOMAT IP3 consists of the following components: – Apparatus with air filter control – Non-return valve – 1.5 m compressed air hose – 1.2 m water drain hose with canister cap – Canister hose with sound absorber; polymerization

container in pressure chamber, and 3 object clips

secured to removable lid – 1 return water container – 1 replenishing cup

Special accessories

– IVOMAT refill container type IN 1 – Wallfixator

3.2 Functional description

The pressure chamber is equipped with a heater. In this way, the water can be heated to the temperature required for the corresponding material. The pressure chamber is impinged with compressed air to achieve optimum homogeneity of the material. The polymerization time can be set by means of the timer.

3.3 Hazardous areas and safety equipment

Description of the hazardous areas:

Hazardous area Type of risk

Safety holder Electrical shock Air vents Electrical shock

4.1 Unpacking and checking the contents

Remove the apparatus from its packaging and check for possible transportation damage.We recommend keeping the original packaging for future transportation purposes. Use only the original packaging for transportation.

Do not carry the IVOMAT IP3 by means of the power cord. Support the bottom of the IVOMAT IP3 with both hands to carry it.

4.2 Selecting the location

Place the apparatus on a flat table using the rubber feet. Make sure that the apparatus is not placed in the immediate vicinity of heaters or other sources of heat. Furthermore, protect the apparatus from direct sunlight.

4.3 Connections

Make sure the voltage indicated on the rating plate complies with the local power supply.If this is not the case, the apparatus must not be connected.

Connecting the compressed air hose

Make sure that the hose is properly connected.

Power connection

Make sure that the power cord does not touch any parts of the apparatus that become hot during use.

The electrical installations of the room where the apparatus is located must comply with the national regulations and IEC standards.

Description of the safety equipment

Safety equipment Protective effect

Protective conductor Protection from electrical shock IP44 (system of protection) Protection from electrical shock Protective thermal switch Protects the IVOMAT IP3

from overheating

5. Start-up

English

4.4 Connecting the return water canister

– Fill return water canister (20) to a depth of 3–5 cm. – Insert the canister hose into the canister and screw

cap on (19). – Put the canister on the floor in a suitable place. – Lift the safety lever (2) and engage. Push the bolt to

the right using the knob (3) and lift the lid (4) of the

vessel. – Remove protective insert used during transportation.

5.1 Switching on / off

Take the polymerization container (29) with lid (27) out of the pressure chamber. Switch on main (9) (0 to I).The pilot lamp (10) will light up when the apparatus is ready for use.

The apparatus may be kept ready for use throughout the day (mains switch on I), but the pressure chamber lid (4) should remain either unbolted or open after each use.

5.2 Filling in water

Fill the pressure chamber with water. – Maximum filling height: up to the market groove in

the chamber

– Minimum filling height: objects to be polymerized

must be completely under water

6. Operation

6.1 Placing the objects and starting the program

– Remove the lid (27) from the polymerization contains.

Secure the objects to be polymerized on the alligator

clips (28).

– Slowly insert the polymerization container with lid and

objects, or models held by the Wallfixator,into the

pressure chamber.

– Close chamber lid (4). Bolt the chamber by sliding the

knob (3) to the left. Press safety lever down until it

audibly clicks into place.

Chamber lid

– Set polymerization thermostat (6). Move the red

indicator to the desired temperature.

Timer

– Automatic program:

• The manometer (7) indicates the rise in pressure (check to make sure that the required operating pressure has been reached by the time the selected temperature has been achieved.

Thermostat (°C)

The program automatically begins, once the timer is set. Note: For times under 5 minutes, first turn the timer to approximately 10 minutes, then immediately turn it back to the desired time.

(If required, the time may be returned to zero during the automatic program in progress.The time may also be prolonged or shortened.)

Manometer

• The water in the pressure chamber is heated. The black indicator on the thermostat registers the current temperature.

• Once the desired temperature is reached, the set polymerization time begins (timer countdown).

• After the polymerization time, the water is ejected from the pressure chamber and flows into the canister. At the same time, the pressure is released (indicated on the manometer).

7. Maintenance, Cleaning,

and Diagnosis

English

6.2 End of the program and removing the objects

– Opening the pressure chamber lid:

Do not lift the safety lever before the manometer needle is at zero and the black thermostat indicator has fallen below 110 °C (230 °F). (Any residual

pressure is blown off against the chamber lid.) The lid can then be safely unbolted by pushing the knob to the right and the chamber lid opened.

– Removing the polymerized objects:

Remove the polymerization container including the lid from the pressure chamber and allow it to cool for a few minutes before removing the polymerized objects. Cooling too quickly may result in stress within the resin materials.

– Use softened water (not distilled) or

water 4–9° hard (70–160 ppm/° US = 5-12° Brit.) (Ph 7–8/20 °C).

If tape water of more than 9° hard (16° Fr) is used, special care must be given to maintenance and cleaning or decalcification (see decalcification, page 11).

– Make sure that no wax enters the

pressure chamber.

– Set the polymerization time only after

bolting the pressure chamber lid.

– Caution: Do not touch hot parts of

the apparatus during use.

For safety reasons,disconnect power cord for all cleaning and maintenance procedures.

7.1 Monitoring and maintenance

Keep pressure chamber sealing rim (5a) and sealing ring clean and undamaged. If using water as prescribed in point IV, remove the perforated plate and clean the pressure chamber, heater, outflow filter,and outflow system at least every three months. (Remove any wax residue using a suitable wax solvent.)

7.2 Cleaning

Dust the IVOMAT IP3 from time to time. Use,for example, a vacuum cleaner with a cleaning brush for that purpose.

Parts Cleaning material

Housing Cloth Pressure chamber Deliming agent

7.3 Maintenance

Please observe the relevant accident control regulations and other accepted rules regarding safety and industrial medicine. The connection cover, which is marked with the rating plate below may only be opened by a qualified service technician and with the power disconnected.

Decalcification

If hard tap water of more than 9° (160 ppm/°US = 5–12° Brit.) is used, the apparatus must be regularly checked, according to use about once a week, for possible calcareous deposits on the heating element. For that purpose, the perforated plate must be removed from the pressure chamber.

If there is a visible chalky deposit on the heating element, the device must be cleaned using a deliming agent as follows: (customary deliming agents used for coffee makers,boilers, etc. can be used).

8. What If …

– Fill the pressure chamber with approx. 0.5 l water and

dissolve the amount of deliming agent recommended

in the corresponding instructions for use. – Close and bolt the pressure chamber lid. – Set the thermostat to 80 °C and the timer to

5 minutes. – Once the program is completed, open the lid and

check the cleaning results. – Remove any large, loose particles from the chamber. – If necessary,repeat the procedure until the heating

element and pressure chamber are clean. – After decalcifying, repeat the procedure with fresh

water to rinse the pressure chamber and the outflow

system. (Once the operating pressure is reached, the

program can be interrupted by setting the timer to 0) – Empty the return water canister and rinse with fresh

water.

Deliming agents are caustic and toxic. Avoid contact with skin and eyes. In case of accidental contact, rinse with copious amounts of fresh water.

Condensation accumulated in the sight glass (1a) can be drained off by pushing the release button (1b).

At three-months intervals, unscrew the canister cap (19) and clean (clear) the small air hole (25) of the canister hose (21). Access to the hole (25) is gained by loosening the screw (26) and removing the collar (24).

8.1 Power failure or blown fuse

– In the event of a power failure, the automatic program

is interrupted. Once the power supply returns,the program will automatically continue.

– To take the objects out of the pressure chamber

during prolonged power failures, proceed as described under 3a.

– If the fuse (15) of the apparatus is defective, open the

fuse cap and replace the fuse.

If problems arise, which are not mentioned in the table below, please contact our Customer Service Department.

8.2 Repair

Repairs may only be carried out by a certified Ivoclar Vivadent Service Center. Please contact our Customer Service Department.

8.3 Technical malfunctions

English

Error or malfunction

1. Objects not fully cured, even though the program ran normally (Timer has run to "0", manometer shows "0").

2. Program fails to continue after polymerization time has been set.

3. Automatic program has stopped too soon (Timer has not run to "0", manometer indicates pressure).

Possible causes

– Too little water in the

pressure chamber, or – temperature too low,or – time too short, or – air pressure too low

Chamber lid not properly closed and bolted.

No or far to little water in the pressure chamber (excess heat protection of the heater engaged).

Heater and overheating sensor in the chamber very dirty or calcareous.

Power failure or defective fuse.

Corrective action

1a) Repeat program (polymerization) with sufficient water, correct temperature and time, and stipulated air pressure.

2a) Close and bolt chamber lid according to the instructions.

3a) Disconnect power. Release pressure by means of the safety valve.Turn air knob (16a) at the end of the safety valve (16) counter-clockwise until the manometer indicates "0" and the black needle on the thermostat registers less than 90 °C/194 °F. Open the chamber lid and allow chamber to cool for approx. 6 min.Then, turn air knob clockwise until it stops. Press red reset button (17) on the back of the apparatus.

3b) Proceed as described in 3a). Remove perforated plate from the pressure chamber and clean it. Clean heater with overheating sensor and clean or delime the chamber according to the service recommendations.

3c) See point 7.

4. Pressure falls abnormally slowly after the end of the program. (Manometer shows "0", timer has run to "0". Polymerization temperature has been reached.

Outflow filter in the pressure chamber is partly blocked.

Outflow system partly blocked.

4a) Remove perforated plate from the pressure chamber. Clean outflow filter, chamber, and heater, or delime according to the service recommendations.

4b) Clean sound absorber (23). Unscrew water drain hose (18) from the back of the apparatus and blow compressed air through the hoses. Delime if necessary.

9. Product Specifications

9.1 Delivery form

container in pressure chamber, and 3 object clips

secured to removable lid – 1 return water container – 1 replenishing cup

9.2 Technical data

Power supply: Single-phase alternating current Standard version: – 220 V / 50 Hz – 240 V / 50 Hz

Acceptable voltage fluctuations: +10 % to –15 %

Power consumption: 1030 W

Electrical fuses:

100–118 V: 12.5 A, slow. Diameter: 6.3 x 32 mm 220 V: 6.3 A, slow. Diameter: 5 x 20 mm 240 V: 5 A, slow. Diameter 5 x 20 mm

Compressed air:

Operating pressure (already set): approx. 6 bar = 6.10 Pa (Tolerance:green area of the scale) System pressure: 6 to max. 12 bar = 6 to max.12.10 Pa Hose with an inside diameter of 6 mm

9.3 Acceptable operating conditions Acceptable temperature range

+5 °C to +40 °C (+41 °F to +104 °F)

Acceptable altitude:

The apparatus has been tested for use at altitudes of up to 2000 m Atmospheric pressure of 500 mbar to 1060 mbar

9.4 Acceptable transportation and storage conditions Acceptable temperature range

–20 °C to +55 °C (-4 °F to +131 °F) Maximum relative humidity: 80 %

Dimensions of the closed apparatus:

Width: 312 mm, Depth:302 mm Height: 220 mm

Useful dimensions of pressure chamber:

Diameter: 112 mm, height:98 mm Max. water capacity 0.78 dm

Weight: 9.75 kg

Safety information:

EN 61010, Part 1, EMC tested

(Liter)

Ivomat IP3

Teileverzeichnis

1. Einleitung und Zeichenerklärung

1.1 Vorwort

1.2 Einleitung

1.3 Zeichenerklärung

2. Sicherheit geht vor

2.1 Bestimmungsgemässe Verwendung

2.2 Sicherheits- und Gefahrenhinweise

3. Produktbeschreibung

3.1 Aufbau des Gerätes

3.2 Funktionsbeschreibung

3.3 Gefahrenstellen und Sicherheitseinrichtungen

4. Installation

4.1 Auspacken und Lieferumfang prüfen

4.2 Standortwahl

4.3 Anschlüsse herstellen

4.4 Rückwasser Kanister anschliessen

5. Inbetriebnahme

5.1 Ein- und Ausschalten des Gerätes

5.2 Wasser einfüllen

6. Bedienung

6.1 Bestückung und Programmstart

6.2 Programmende und Objekt entnehmen

Deutsch

7. Unterhalt, Reinigung und Diagnose

7.1 Kontroll- und Unterhaltsarbeiten

7.2 Reinigungsarbeiten

7.3 Wartungshinweise

8. Was ist, wenn …

8.1 Stromausfall

8.2 Reparaturarbeiten

8.3 Technische Störungen

9. Produktspezifikationen

9.1 Lieferform

9.2 Technische Daten

9.3 Zulässige Betriebsbedingungen

9.4 Zulässige Transportbedingungen

Teileverzeichnis

1) Luftfilterregler

1a) Sichtbehälter

1b) Ablassknopf

2) Nockenhebel

3) Knopf für Riegelbetätigung

4) Kesseldeckel

5) Druckkessel

5a) Druckkessel-Dichtungsrand

6) Temperaturregler

7) Manometer

8) Zeitschaltuhr

9) Netzschalter

10) Kontrollampe

11) Rückschlagventil

12) Druckluftschlauch

13) Netzkabel

14) Verschlusskappe zu Sicherung

15) Sicherung

16) Sicherheitsventil

16a) Anlüftung des Sicherheitsventils

17) Rückstellknopf

18) Abwasserschlauch

19) Kanisterdeckel

20) Rückwasserkanister

21) Kanisterschlauch

22) Dichtscheibe für Schalldämpfer

23) Schalldämpfer

24) Ring

25) Belüftungsbohrung

26) Schraube

27) Deckel des Polymerisationsbehälters

28) Krokodilklemme

29) Polymerisationsbehälter

30) Wasser-Einfüllgefäss

Deutsch

23 20

14,15

16a

1. Einleitung und Zeichenerklärung

1.1 Vorwort

Sehr geehrter Kunde, Es freut uns, dass Sie sich für den Kauf des IVOMAT IP3 entschieden haben. Bei diesem Gerät handelt es sich um ein technisch hochstehendes Produkt. Wir bitten Sie, die Bedienungsanleitung zu lesen und das Gerät analog der Bedienungsanleitung in Betrieb zu nehmen. Wenn Sie noch zusätzliche Fragen haben, wenden Sie sich bitte an das entsprechende Depot oder direkt an Ivoclar Vivadent.

1.2 Einleitung

Zutreffendes Gerät: IVOMAT IP3 Zielgruppe: Zahntechnisches Fachpersonal

Der IVOMAT IP3 eignet sich für das Aushärten von Dental-Kunststoffen. Die Bedienungsanleitung dient zur sicheren, sachgerechten und wirtschaftlichen Nutzung des IVOMAT IP3. Die Bedienungsanleitung ist in mehrere Kapitel unterteilt, die klar gegliedert sind. Diese Aufteilung erleichtert ein schnelles Auffinden der gewünschten Punkte.

Um Sie schnell und übersichtlich über Gefahren, wichtige Informationen und nicht zulässige Anwendungen informieren zu können, werden an den Stellen entsprechende Symbole (Piktogramme) verwendet.

Wir empfehlen Ihnen, die Bedienungsanleitung an einem geschützten Ort in der Nähe des Gerätes aufzubewahren, sodass jederzeit ein schneller Informationszugriff möglich ist. Bei einem eventuellen Verlust können Sie die BA gegen Schutzgebühr über die entsprechende Ivoclar Vivadent Servicestelle beziehen.

1.3 Zeichenerklärung

Die Symbole in der Bedienungsanleitung erleichtern Ihnen das Auffinden wichtiger Punkte und geben Ihnen folgende Hinweise:

In der Bedienungsanleitung:

Gefahren mit Risiken

Informationen

Nicht zulässige Verwendungen

Auf dem Gerät:

Wechselstrom

Ein

Aus

2. Sicherheit geht vor

Deutsch

Dieses Kapitel ist für alle Personen, die mit dem Gerät arbeiten oder am Gerät Unterhalts- oder Reinigungsarbeiten durchführen, zwingend zu lesen. Die Hinweise sind zu befolgen.

2.1 Bestimmungsgemässe Verwendung

Der IVOMAT IP3 ist speziell für die Aushärtung von Dental-Kunststoffen und Materialien entwickelt worden. Bitte verwenden Sie dieses Gerät ausschliesslich für diesen Zweck.

Eine andere oder darüber hinausgehende Benutzung gilt als nicht bestimmungsgemäss. Für hieraus resultierende Schäden haftet der Hersteller nicht. Das Risiko trägt allein der Anwender. Zur bestimmungsgemässen Anwendung gehören zudem: – Die Beachtung der Anweisungen,Vorschriften und

Hinweise in der vorliegenden Bedienungsanleitung

– Der Betrieb unter den vorgeschriebenen Umwelt- und

Betriebsbedingungen (siehe Kapitel 9)

– Die korrekte Instandhaltung des Gerätes

2.2.1

Gefahren und Risiken

2.2.2

Gefahren und Risiken

Das Gehäuse darf wegen Stromschlaggefahr nicht geöffnet werden, wenn das Gerät unter Stromspannung steht. Den Anschlussdeckel darf nur eine qualifizierte Servicestelle öffnen.

Es dürfen keine Gegenstände oder Flüssigkeiten in die Lüftungsschlitze gelangen. Es könnte dadurch Stromschlag verursacht werden.

3. Produktbeschreibung

4. Installation

3.1 Aufbau des Gerätes

Der IVOMAT IP3 besteht aus folgenden Komponenten: – Gerät mit Luftfilterregler – Rückschlagventil – 1,5 m Druckluft-Schlauch – 1,2 m Abwasserschlauch mit Kanisterdeckel – Kanisterschlauch und Schalldämpfer, im Druckkessel

eingesetztem Polymerisationsbehälter mit 3, am

abnehmbaren Deckel befestigten, Objektklemmen. – 1 Rückwasserkanister – 1 Wasser-Einfüllgefäss

Sonderzubehör:

– IVOMAT-Nachfüllanlage Typ IN 1 – Wallfixator

3.2 Funktionsbeschreibung

Der Druckbehälter ist mit einer Heizung versehen. Somit kann das Wasser je nach Bedarf auf die entsprechende Temperatur aufgeheizt werden,welche für das Material benötigt wird. Der Drucktopf wird mit Pressluft beaufschlagt, um eine optimale Materialhomogenität zu erzielen. Die Aushärtedauer kann mittels dem Zeitschalter eingestellt werden.

3.3 Gefahrenstellen und Sicherheitseinrichtungen

Bezeichnung der Gefahrenstellen

Gefahrenstelle Art der Gefährdung

Sicherheitshalter Stromschlag Lüftungsschlitze Stromschlag

Bezeichnung der Sicherheitseinrichtungen

Sicherheitseinrichtung Schutzwirkung

Schutzleiter Schutz vor Stromschlag IP44 (Schutzart) Schutz vor Stromschlag Thermoschutzschalter Schützt den IVOMAT IP3 vor

Überhitzung

4.1 Auspacken und Lieferumfang prüfen

Gerät aus der Verpackung nehmen und auf eventuelle Transportschäden überprüfen.Wir empfehlen, dass Sie die Originalverpackung für eventuelle Versandzwecke aufbewahren. Für den Versand verwenden Sie bitte nur die Originalverpackung.

Tragen Sie den IVOMAT IP3 nicht am Netzkabel. Tragen Sie den IVOMAT IP3 mit beiden Händen am Geräte-Unterteil.

4.2 Standortwahl

Stellen Sie das Gerät mit den Gummifüssen auf eine ebene Ablagefläche. Achten Sie darauf, dass das Gerät nicht einer direkten Sonnenbestrahlung ausgesetzt ist. Stellen Sie das Gerät nicht in unmittelbare Nähe von Heizkörpern oder anderen Wärmequellen.

4.3 Anschlüsse herstellen

Typenschild mit Spannung überprüfen. Bitte prüfen Sie, ob die auf dem Typenschild angegebene Spannung mit derjenigen Ihres Netzes übereinstimmt. Sollte dies nicht der Fall sein, darf das Gerät nicht angeschlossen werden.

Druckschlauch anschliessen

Bitte prüfen Sie, ob der Schlauch einwandfrei aufgesteckt ist

Netzanschluss herstellen

Es ist zu beachten, dass das Netzkabel nicht mit heiss werdenden Geräteteilen in Berührung kommt.

Die elektrischen Installationen des Raumes, in dem sich das Gerät befindet, müssen den landesüblichen und den IEC Normen entsprechen.

+ 44 hidden pages

Ivoclar Vivadent Ivomat IP3 User Manual [en, de, fr, it, es]

Specifications and Main Features

Frequently Asked Questions

User Manual

English

Deutsch