Ivoclar Vivadent IvoBase Injector User Manual
IvoBase® Injector
Operating Instructions
Valid as of
Software Version 2.0
Table of Contents
List of parts 3
1. Introduction / Signs and Symbols 6
1.1 Preface
1.2 Introduction
1.3 Notes regarding the Operating Instructions
1.4 Note on the different voltage versions
2. Safety First 7
2.1 Indications
2.2 Health and safety instructions
3. Product Description 10
3.1 Components
3.2 Hazardous areas and safety equipment
3.3 Functional description
4. Installation and Initial Start-Up 11
4.1 Unpacking and checking the contents
4.2 Selecting the location
4.3 Removing the transport protection
4.4 Establishing the connections
4.5 Initial start-up
5. Operation and Configuration 14
5.1 Introduction to the operation
5.2 Explanation of key functions
5.3 Basic meaning of the screens
5.4 Settings and information
5.5 Explanation of the symbols on the display
5.6 Description of the beeper sounds
5.7 Operating status display
6. Practical Use 17
6.1 Switching on the injector
6.2 Loading
6.3 Starting the injection process
6.4 Further possibilities and special features of the injector
7. Maintenance, Cleaning and Diagnosis 19
7.1 Monitoring and maintenance
7.2 Emptying the waste water container
7.3 Replacing the heating
7.4 Replacing the temperature sensor
7.5 Cleaning
7.6 Heater test
7.7 Service Hint
7.8 Information about transport protection
8. What if...? 23
8.1 Error messages
8.2 Resin leaks from the flask
8.3 Resin leaks from the injection head
8.4 Technical malfunctions
8.5 Repair
9. Product Specifications 26
9.1 Delivery form
9.2 Technical data
9.3 Acceptable operating conditions
9.4 Acceptable transportation and storage conditions
10. Appendix 27
10.1 Program structure
2
17
16
15
List of Parts
3
2
1
4
5
3
6
7
18
19
14
13
12
11
Injector:
1 Temperature sensor
2 Heater
3 Warnings
4 Operating Status Display (OSD)
5 Warning light
6 Clasps
7 Door handle
8 Polymerization chamber
9 Injection head
10 Operating panel
11 Rubber feet
12 Waste water container
13 Power cord
14 Housing
15 Capsule
16 Safety door
17 Flask
18 Knurled screw for hood
19 Air vents
20 On /Off switch
21 Power socket
22 Recessed grip
23 USB connection
24 Rating plate
25 Flask holder
26 Discharge opening
10
8
9
20
21
18
22
23
24
3
25
2
17
1
26
Flask:
40 Isolating shoulder
41 Centering peg
42 Flask lid
43 Flask housing
44 Locking clasp attachment
9
15
45 Locking clasp
46 Recess for the aeration filter
47 Screws
48 Heating surface
49 Sensor surface
6
43
41
45
61 Access former half 62 Access former full 63 Centring insert 64 Deflasking aid
40
42
40
46
44
45
47
44
49
48
4
Operating panel
71 Settings key
72 Information key
73 Right cursor key
74 Left cursor key
75 Program 2 key
76 Program 1 key
77 RMR key
78 – key
79 + key
80 ESC key
81 ENTER key
82 Next Program Number key
83 Program 3 key
84 STOP key
85 START key
86 START LED
100 Thermal glove
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
101 USB download cable
102 Temperature Checking Set
Please note that the list of parts applies
to the entire Operating Instructions.
References are made to the parts and /
or the numbering in later chapters.
5
1. Introduction / Signs and Symbols
1.1 Preface
Dear Customer
Thank you for having purchased the IvoBase Injector. It is a modern
injection device for dental applications. The injector has been
designed according to the latest industry standards. Inappropriate
use may damage the equipment and be harmful to personnel.
Please observe the relevant safety instructions and read the Operating Instructions carefully.
Enjoy working with the IvoBase Injector.
1.2 Introduction
The signs and symbols in these Operating Instructions and on the
injector facilitate the finding of important information and have the
following meanings:
Risks and dangers
Important
information
Contraindication
1.3 Notes regarding the Operating Instructions
– Device concerned: IvoBase Injector
– Target group: Dental technologists
These Operating Instructions facilitate the correct, safe and economic use of the IvoBase Injector. Should you lose the Operating
Instructions, extra copies can be ordered at a nominal fee from your
local Ivoclar Vivadent Service Centre or downloaded in the Download Center at www.ivoclarvivadent.com/downloadcenter.
1.4 Note on the different voltage versions
The injector is suitable for the following voltage range:
100 – 120 V / 50 Hz – 60 Hz
200 – 240 V / 50 Hz – 60 Hz
No manual switch-over is necessary to use the individual voltage
versions. Please make sure that the voltage indicated on the rating
plate complies with the local power supply before setting the injector into operation.
Burn hazard
Risk of crushing
Fire hazard
The Operating Instructions must be read.
6
2. Safety First
This chapter is especially important for individuals who
work with the IvoBase Injector or who have to carry out
maintenance or repair work. This chapter must be read
and the corresponding instructions followed!
2.1 I n d ication s
The IvoBase Injector is solely intended for the processing of special
resins for dental applications. It should be used for this purpose
only. Uses other than the ones stipulated, e.g. injection of other
materials, etc., are contraindicated. The manufacturer does not
assume any liability for damage resulting from misuse. The user is
solely responsible for any risk resulting from failure to observe these
Instructions.
Further instructions to assure proper use of the injector:
– The instructions, regulations and notes in these Operating
Instructions must be observed.
– The instructions, regulations and notes in the material's Instruc-
tions for Use must be observed.
– The injector must be operated under the indicated environmental
and operating conditions (see Chapter 9).
– The IvoBase Injector must be properly maintained.
2.1.1
Risks and dangers
Make sure that no liquids or other
foreign substances enter the
injector during cleaning.
2.1. 2
Risks and dangers
The injector may only be carried
by supporting the bottom under
the operating field and by the
recessed grip at the rear of the
injector.
2.1.3
Risks and dangers
2.1. 4
Contraindication
Make sure that the flask is
correctly positioned.
The injection program must not
be started if the flask is
incorrectly positioned.
Foreign objects must not be
placed on the injector.
7
2.1. 5
Contraindication
2.1. 9
Contraindication
2.1. 6
Contraindication
2.1.7
Contraindication
The hood may only be removed
while the injector is switched off
and the power plug disconnected.
The locking clasp may only be
removed from the flask by rotating, rather than pushing it.
The safety door must not be
opened while a program is in
progress.
Foreign objects must not enter
the air vents.
2.1.10
Contraindication
The injector must not be operated
if it shows visible damage, for
example, at the heater, safety
door or clasps, etc.
2.1.11
Burn hazard
The flask must not be loaded or
removed from the injector without thermal glove.
2.1. 8
Contraindication
If the discharge outlet is clogged,
the injector must not be operated.
2.1.12
Burn hazard
Do not reach into the hot
injector!
Do not reach into the injector
while the red warning light is still
on. When switched off, the injector may still be hot even if the
warning light is not on.
8
2.2 Health and safety instructions
This injector has been designed according to EN 61010-1 and has
been shipped from the manufacturer in excellent condition as far as
safety regulations are concerned. To maintain this condition and to
ensure risk-free operation, the user must observe the notes and
warnings contained in these Operating Instructions.
– It is important that the user becomes familiar with the warnings
and operating conditions to prevent injury to personnel or
damage to materials. The manufacturer is not responsible for
damage resulting from misuse or failure to observe the Operating
Instructions. Warranty claims cannot be accepted in such cases.
– Before switching on the injector, make sure that the voltage indi-
cated on the rating plate complies with your local power supply.
– The mains socket must be equipped with a residual current
operated device (FI).
– The power plug may only be inserted into sockets with protected
contacts.
– Place injector on a fire-proof table. Observe local regulations (e.g.
distance to combustible substances or objects, etc.).
– Always keep the air vents unobstructed.
– Do not touch any parts that become hot during operation of the
injector. Burn hazard!
– Clean injector only with a dry, soft cloth. Do not use any
solvents! Disconnect power before cleaning and allow the
injector to cool down!
– The injector must be cool before it is packed for transportation.
– Use original packaging for transportation purposes.
– Before calibration, maintenance, repair or change of parts, the
power must be disconnected and the injector has to be cool if it
has to be opened.
– If calibration, maintenance or repair has to be carried out with
the power connected and injector open, only qualified personnel
who are familiar with the risks and dangers may perform the procedures.
– After maintenance, the required safety tests (high voltage
resistance, protective conductor, etc.) must be carried out.
– Make sure that only fuses of the indicated type and rated current
are used.
– If it is assumed that safe operation is no longer possible, the
power must be disconnected to avoid accidental operation
– if the injector is visibly damaged.
– if the injector does not work.
– if the injector has been stored under unfavourable conditions
over an extended period of time.
– Use only original spare parts.
– Observe the correct temperature range to ensure faultless opera-
tion (see section 9.2 Technical data).
– If the injector has been stored at very low temperatures or high
atmospheric humidity, it must be dried or left to adjust to the
room temperature for approx. 4 hours prior to connecting power.
– The injector is tested for use at altitudes of up to 2000 m
(6562 ft) above sea level.
– The injector may only be used indoors.
Any disruption of the protective conductor either inside
or outside the injector or any loosening of the protective
conductor may lead to danger for the user in case of a
malfunction. Deliberate interruptions are not permissible.
Material developing harmful gases must not be
processed.
Monomer is used in the processing of denture base
material in the IvoBase Injector. This substance contains
methyl methacrylate (MMA), which is highly flammable.
Please handle this substance with care and avoid direct
skin contact. Please observe the detailed health and safety
instructions contained in the Instructions for Use of the
respective material.
Disposal:
The apparatus must not be disposed of in the normal
domestic waste. Please correctly dispose of old devices
according to the corresponding EU council directive.
Information regarding disposal can be found on the
respective national Ivoclar Vivadent website.
9
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