Ivoclar Vivadent IPS Eris for E2 User Manual

Eris for E2
Instructions for Use
IPS
2
Table of Contents
3 IPS Empress 2 / IPS Eris for E2 layering technique
4 IPS Empress System – The original. Combination at a glance
9 Composition
10 Description of the Kits 10 IPS Empress 2/IPS Eris for E2 Layering Technique Kits 12 IPS Eris for E2 Impulse Kit 12 IPS Eris for E2 Bleach Kit 13 IPS Empress Universal Shade Kits 14 IPS Empress Universal Stains Kit 15 IPS Empress 2 Investment Material 15 IPS Empress 2 Speed Investment Material 16 IPS Empress Die Material Kit 16 IPS Empress Accessories Kit 17 CEM Kit – Professional Set 17 CEM Kit – Esthetic Cementation System
18 Liquids for the IPS Empress 2 / IPS Eris for E2 layering technique
19 Shade determination, die shade selection, and ingot selection
20 IPS Empress 2 preparation guidelines and minimum requirements
21 Processing IPS Empress 2 / IPS Eris for E2 layering technique 21 Fabricating the model 21 Applying the spacer 22 Correct dimensions of the bridge connectors using IPS Connector 23 Correct framework thickness / layering material 25 Contouring 26 Sprueing the wax-pattern 29 Investing 30 Preheating 31 Calibration 32 Press parameters for the EP500 / EP600 32 Pressing 33 Divesting 35 Removing the pressed object / finishing 36 IPS Empress die material – control die 37 IPS Eris for E2 wash firing 38 IPS Eris for E2 dentin, incisal, and Impulse material firing 40 Glaze and stain firing with IPS Empress Universal Shades/Stains and glaze 41 Corrective firing after glazing (add-on firing) 43 Etching 43 Cementation
44 IPS Empress 2/IPS Eris for E2 layering technique – Preheating, press and firing parameters 44 220 V 45 110 V
46 Materials combination table IPS Empress 2/IPS Eris for E2 layering technique
47 IPS Empress System – The original
3
Empress 2 / Eris for E2
Layering Technique
IPS
IPS
Processing principle – easy and efficient
Model the restoration in wax and invest. After preheating the investment ring, the ceramic material is pressed into the invest­ment ring in the EP500 / EP600 press fur­nace. After divesting the pressed objects, complete the restorations according to the aesthetic and anatomic requirements using the IPS Eris for E2 layering technique.
Material
Framework material – IPS Empress 2 lithium disilicate glass-ceramic
The tried-and-tested material is a lithium disilicate glass-ceramic, which permits the fabrication of bridge restoration for the anterior and premolar regions due to its enhanced stability. This lithium disilicate glass-ceramic demonstrates very dense cross­linking of the lithium disilicate crystals. With a more than 60 % vol. crystalline phase, the material demonstrates a higher crystal content than leucite glass-ceramics. The flexural strength, chemical resistance, and fracture resistance are clearly higher than those of leucite glass-ceramic.
Layering material – IPS Eris for E2 apatite glass-ceramic
It was our objective to develop a glass­ceramic material with optimized handling properties, processing tolerance, and optical characteristics by using apatite crystals, which satisfies the requirements of users. Apatite is a component of natural teeth, influences the translucency, brightness and light scattering ability. The IPS Eris for E2 Dentin, Incisal, Impulse, and Transparent materials enable the fabrication of restorations that blend in with the natural environment.
Indication
Indication for the IPS Empress 2 / IPS Eris for E2 layering technique
– Anterior and posterior crowns – Three-unit bridges with one pontic and up
to the 2nd premolar as the abutment tooth
Contraindication
– Bridges with more than one pontic – Bridges in the molar region – Inlay-retained bridges –Very deep subgingival preparations – Patients with substantial reduced residual
dentition
– Bruxism
Important processing restrictions
The following restrictions must be observed, to ensure success of the IPS Empress 2 / IPS Eris for E2 layering technique. – Obsere the required framework dimensions
(see page 23)
– Do not mix IPS Empress and IPS Empress 2
layering materials
– Do not mix metal-ceramic systems (e.g.
IPS d.SIGN)
– Do not mix powder material with materials
in paste form
– Do not apply IPS Empress Universal
Shade/Stains during layering (e.g. between unfired dentin and incisal materials)
– Mixing of existing IPS Empress Shades/
Stains or IPS Empress 2 Stains with the new Universal Shades/ Stains
– Mixing of existing IPS Empress Glaze and
IPS Empress 2 Glaze with the new Universal Glaze
Side effects
If patients are known to be allergic to any of the components in the materials, IPS Empress 2 / IPS Eris for E2 should not be used.
Empress System – The original. Combin
IPS
4
Empress
Layering Technique
IPS
Inlay, onlay, veneers, crowns
Technique
Indication
Investing
Pressing
Accessories
Staining and glazing
Cementation
IPS Empress 2 Special Investment Material
IPS Empress 2 Speed Investment Material
IPS Empress Universal Shades / IPS Empress U
CEM Kit Esthetic Cementation Sy
IPS Empress Accessories /
IPS Empress Special Investment
Material for the Layering Technique
EP500 / EP600
Veneers, anterior crowns
Empress
Staining Technique
IPS
5
stem / CEM Kit Professional Set
IPS Empress Die Material
/ EP600 Combi
IPS Empress 2 Special Investment Material
IPS Empress 2 Speed Investment Material
Crowns, three-unit-bridges
Empress 2
Layering Technique
IPS
Empress 2
Layering Technique
IPS
Empress 2 /
Eris for E2
Layering Technique
IPS
IPS
6
IPS
Colour coding of the Empress System
In order to ensure clear differentiation of the various materials of the IPS Empress System, the products are now equipped with the following labels and colour codes.
IPS Empress staining technique
All the IPS Empress staining technique products feature light-blue labels.
Labels for products, such as the IPS Empress ingots for the staining technique, the IPS Empress Correction powder, and IPS Empress Add-On 770°C/1418°F feature a black bar as a neutral colour designation.
Labels for products that demonstrate higher opacity feature a salmon-coloured bar, e.g. IPS Empress ingots for the layering technique, IPS Empress layering technique dentin materials, and IPS Empress layering technique Mamelon materials.
Labels for products that demonstrate higher translucency feature a blue bar, e.g. IPS Empress layering technique incisal materials and IPS Empress layering technique transparent materials.
IPS Empress layering technique
All the IPS Empress layering technique products feature light-blue labels, which are distinguished by the following colour codes:
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IPS Empress 2 / IPS Eris for E2 layering technique
All the IPS Empress 2 / IPS Eris for E2 layering technique products feature yellow labels, i.e. these products are coordinated with each other. The IPS Eris for E2 layering material containers are equipped with yellow lids.
Labels for products, such as IPS Empress 2 ingots, IPS Empress 2 add-on material, IPS Eris for E2 add-on material, and IPS Eris for E2 build-up liquid, feature a black bar as a neutral colour designation.
Labels for products that demonstrate higher opacity feature a salmon-coloured bar, e.g. IPS Empress 2 Dentin and Mamelon materials, IPS Eris for E2 Dentin and Mamelon materials.
Labels for products that demonstrate higher translucency feature a blue bar, e.g. IPS Empress 2 Incisal or Transparent materials, and IPS Eris for E2 Incisal or Transparent materials.
The product lines may vary from country to country.
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Universally applicable IPS Empress products
Universally applicable products of the IPS Empress System, such as IPS Empress Universal Shades/Stains and Glaze and IPS Empress die materials, feature a yellow/light-blue label. These products may be used for – IPS Empress staining technique – IPS Empress layering technique – IPS Empress 2 layering technique and for the IPS Empress 2/IPS Eris for E2 layering technique.
To make distinction easier, the containers of Universal Shades/Stains/Glaze and the IPS Empress Universal Glaze and Stain liquid are equipped with yellow lids.
The IPS Empress Universal Shade labels feature a salmon-coloured bar to indicate the coordination with the dentin materials.
Labels for IPS Empress Universal Stains, IPS Empress Universal Glaze Paste, IPS Empress Universal Glaze and Stain Liquid, and the IPS Empress Die materials have a black bar as a neutral colour designation.
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Composition
Ceramic materials for the IPS Empress 2 / IPS Eris for E2 layering technique contain the following main components::
– IPS Empress 2 Ingots
SiO2> 60 % wt. Additional components: K2O, Al2O3, ZnO, Li2O, MgO, La2O3, CeO2, P2O5and pigments
– IPS Eris for E2 Layering Materials
SiO2> 60 % wt. Additional components: K2O, Al2O3, CaO, Na2O, P2O5, Li2O, MgO, ZnO, ZrO2, CeO2, F and pigments
– IPS Eris for E2 Add-On materials
SiO2> 60 % wt. Additional components: K2O, Li2O, MgO, ZnO, ZrO2, CeO
2
– IPS Empress Universal Shades/Stains
also contain approx. 30 % wt. glycol
– IPS Eris for E2 Build-Up Liquid, 60 ml
Components: water, butandiol-chloride solution
– IPS Empress Universal Glaze and Stain Liquid, 15 ml
Components: 100 % wt. butandiol
– IPS Empress Die Material
Components: polyester urethane dimethacrylate: 48–50 % wt. paraffin oil: 4 % wt., SiO2and copolymer 47–50 % wt.
– IPS Empress Die Material Isolating Liquid, 60 ml
Components: wax dissolved in > 95 % wt. hexane
– IPS Empress 2 Special Investment Material Liquid, 1000 ml
Components: 30 % wt. colloidal silicic acid in water
– IPS Empress 2 Special Investment Material Powder
Components: SiO2(quartz powder) 80 % wt.; MgO and NH4H2PO420 % wt.
– IPS Empress 2 Speed Investment Material Liquid, 1000 ml
Components: 30 % wt. colloidal silicic acid in water
– IPS Empress 2 Speed Investment Powder
Components: SiO2(quartz powder) 80 % wt.; MgO and NH4H2PO420 % wt.
– IPS Empress 2 Invex
Components: hydrofluoric acid: < 1 % wt. and and sul­phuric acid: < 2 % wt. in water
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Description of the Kits
IPS Empress 2 / IPS Eris for E2 Layering Technique Kits
IPS Empress 2 Ingots for the Layering Technique
Pre-pressed, vacuum-fired ingots for the IPS Empress 2 / IPS Eris for E2 layering technique provide the base shades for the Chromascop, A–D and Bleach shades.
IPS Eris for E2 Transparent
These shaded transparent materials are available in four shades.
IPS Connector
IPS Connectors are pre­fabricated plastic forms in six different shapes. They are used for modelling three-unit IPS Empress 2 bridges and ensure accurate dimensions for the connectors between the bridge pontic and the bridge abutment.
IPS Eris for E2 Dentin
The apatite glass-ceramic material is distinguished for its lifelike appearance. Apatite is also a component of natural teeth and sup­ports the light optical pro­perties, such as translucency, brightness, and light scattering.
IPS Eris for E2 Incisal
The incisal materials are available in three different shades. They are coordinated with the Chromascop and the A–D shade guides.
IPS Empress 2 / IPS Eris for E2 Basic Kit Chromascop
IPS Empress 2 / IPS Eris for E2 Basic Kit A–D
IPS Empress Universal Glaze IPS Empress Universal Glaze and Stain liquid
Glazing of all restorations fabricated using the IPS Empress Staining Technique, IPS Empress Layering Technique and IPS Empress 2 / IPS Eris for E2 Layering Technique
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Delivery form
IPS Empress 2 / IPS Eris for E2 Layering Technique Basic Kit
–5 vials of IPS Empress 2 Ingots for the
layering technique; 10 ingots per vial Shades: 100, 200, 300, 400, 500
–5 vials of IPS Empress 2 L Ingots for the
layering technique; 5 ingots per vial Shades: 100, 200, 300, 400, 500
– 10 IPS Eris for E2 Dentin materials, 20 g
each; Shades: 130, 140, 210, 220, 230, 310, 410, 420, 430, 510
–3 IPS Eris for E2 Incisal materials; 20 g each
Shades: S1, S2, S3
–4 IPS Eris for E2 Transparent materials;
20 g each; Shades: neutral, blue, grey,
yellow-grey –1 IPS Eris for E2 Add-on material, 20 g –1 IPS Eris for E2 Build-up liquid –1 IPS Empress Universal Glaze Paste, 3 g –1 IPS Empress Universal Glaze and Stain
liquid, 15 ml –1 IPS Connector, 3 connector –1 IPS Eris for E2 Dentin material
shade guide –1 IPS Eris for E2 Incisal/Transparent material
shade guide –1 Chromascop shade guide
IPS Empress 2 / IPS Eris for E2 Layering Technique Basic Kit A-D
–5 vials of IPS Empress 2 Ingots for the
layering technique; 10 ingots per vial Shades: 100, 200, 300, 400, 500
–5 vials of IPS Empress 2 L Ingots for the
layering technique; 5 ingots per vial Shades: 100, 200, 300, 400, 500
–8 IPS Eris for E2 Dentin materials, 20 g
each; Shades: A2, A3, A3.5, B2, B3, C3, D2, D3
–3 IPS Eris for E2 Incisal materials; 20 g each
Shades: S1, S2, S3
–4 IPS Eris for E2 Transparent materials;
20 g each; Shades: neutral, blue, grey,
yellow-grey –1 IPS Eris for E2 Add-on material, 20 g –1 IPS Eris for E2 Build-up liquid –1 IPS Empress Universal Glaze Paste, 3 g –1 IPS Empress Universal Glaze and Stain
liquid, 15 ml –1 IPS Connector, 3 connector –1 IPS Eris for E2 Dentin material
shade guide –1 IPS Eris for E2 Incisal/Transparent material
shade guide
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IPS Eris for E2 Impulse Kit
This assortment, a full range of occlusal dentin, mamelon and opal effect materials is used for achieving individua­lized characterizations.
Delivery form
IPS Eris for E2 Impulse Kit
–2 IPS Eris for E2 Occlusal Dentin materials, 20 g each
Shades: orange, yellow
–2 IPS Eris for E2 Mamelon materials, 20 g each
Shades: MM1, MM2 –1 IPS Eris for E2 Brightener, 20 g –1 IPS Eris for E2 Pink, 20 g –5 IPS Eris for E2 Effect materials, 20 g each
Shades: Effect 1, Effect 2, Effect 3, Effect 4, Effect 5 –1 IPS Eris for E2 Impulse material shade guide
IPS Eris for E2 Bleach Kit
Four ultra-light bleach shades supplement the Chromascop shade range.
Delivery form
IPS Eris for E2 Bleach Kit
–1 vial of IPS Empress 2 ingots 050 (10 each) –1 vials of IPS Empress 2 ingots L 050 (5 each) –4 IPS Eris for E2 Dentin materials, 20 g each;
Shade 010, 020, 030, 040 –1 IPS Eris for E2 Incisial material, 20 g –1 Chromascop Bleach shade guide
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IPS Empress Universal Shade Kits
IPS Empress Universal Shade
These dentin stains in paste form enable the reproduction of all the Chromascop and A–D shades.
Delivery form
IPS Empress Universal Shade Kit
–1 IPS Empress Universal Shade, 3 g, 110/120 –1 IPS Empress Universal Shade, 3 g, 130 –1 IPS Empress Universal Shade, 3 g, 140/210 –1 IPS Empress Universal Shade, 3 g, 220/230 –1 IPS Empress Universal Shade, 3 g, 240 –1 IPS Empress Universal Shade, 3 g, 310 –1 IPS Empress Universal Shade, 3 g, 320 –1 IPS Empress Universal Shade, 3 g, 330 –1 IPS Empress Universal Shade, 3 g, 340 –1 IPS Empress Universal Shade, 3 g, 410/420 –1 IPS Empress Universal Shade, 3 g, 430/440 –1 IPS Empress Universal Shade, 3 g, 510 –1 IPS Empress Universal Shade, 3 g, 520 –1 IPS Empress Universal Shade, 3 g, 530 –1 IPS Empress Universal Shade, 3 g, 540 –1 IPS Empress Universal Glaze, 3 g –1 IPS Empress Universal Glaze and Stain Liquid, 15 ml
IPS Empress Universal Shade Kit A-D
–1 IPS Empress Universal Shade, 3 g, A1 –1 IPS Empress Universal Shade, 3 g, A2/A3/A3.5 –1 IPS Empress Universal Shade, 3 g, A4 –1 IPS Empress Universal Shade, 3 g, B1 –1 IPS Empress Universal Shade, 3 g, B2/B3/B4 –1 IPS Empress Universal Shade, 3 g, C1/C2 –1 IPS Empress Universal Shade, 3 g, C3/C4 –1 IPS Empress Universal Shade, 3 g, D2/D3 –1 IPS Empress Universal Shade, 3 g, D4 –1 IPS Empress Universal Glaze, 3 g –1 IPS Empress Universal Glaze and Stain Liquid, 15 ml
Make sure that the IPS Empress Universal Shades and Stains are not mixed with powder materials. Also, they must not be applied during layering, i.e. between unfired dentin and incisal materials.
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IPS Empress Universal Stains Kit
IPS Empress Universal Stains
These intensive stains are available in 14 different shades. They are used to reproduce natural characteristics and are suitable for all the ceramic materials of the IPS Empress System. With the three primary colours basic blue, basic red, and basic yellow, custom shades may be developed.
Delivery form
IPS Empress Universal Stains Kit
–1 IPS Empress Universal Stains, 1 g, white –1 IPS Empress Universal Stains, 1 g, mahogany –1 IPS Empress Universal Stains, 1 g, khaki –1 IPS Empress Universal Stains, 1 g, orange –1 IPS Empress Universal Stains, 1 g, grey –1 IPS Empress Universal Stains, 1 g, vanilla –1 IPS Empress Universal Stains, 1 g, crackliner –1 IPS Empress Universal Stains, 1 g, olive –1 IPS Empress Universal Stains, 1 g, yellow –1 IPS Empress Universal Stains, 1 g, black –1 IPS Empress Universal Stains, 1 g, maroon –1 IPS Empress Universal Stains, 1 g, basic red –1 IPS Empress Universal Stains, 1 g, basic blue –1 IPS Empress Universal Stains, 1 g, basic yellow –1 IPS Empress Universal Glaze, 3 g –1 IPS Empress Universal Glaze and Stain liquid, 15 ml
Make sure that the IPS Empress Universal Shades and Stains are not mixed with powder materials. Also, they must not be applied during layering, i.e. between unfired dentin and incisal materials.
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IPS Empress 2 Special Investment Material
Delivery form
IPS Empress 2 Special Investment Assortment
– 50 bags of IPS Empress 2 Special Investment material,
100 g each –1 liter of IPS Empress 2 Special Investment liquid, –1 pad (55 rings) of IPS Empress 2 paper rings 2 in 1 –1 IPS Empress measuring cylinder
Please refer to the Instructions for Use of the corresponding investment material for the relevant processing parameters. The IPS Empress 2 investment liquids are sensitive to freezing. The investment materials contain quartz powder. Avoid dust inhalation.
The IPS Empress 2 Special Investment material is an optimized phosphate-bonded investment material for the conventional preheating process. It ensures the fabrication of accurately fitting inlays, onlays, veneers, and crowns in the IPS Empress staining technique. It is also suitable for use in the fabrication of crowns and three-unit bridges in the IPS Empress 2 layering technique and root canal post build-ups in conjunction with the IPS Empress Cosmo ingot.
IPS Empress 2 Speed Investment Material
Delivery form
IPS Empress 2 Speed Investment Assortment
– 50 bags IPS Empress Speed Investment material,
100 g each –1 liter IPS Empress 2 Speed Investment liquid –1 pad (55 rings) of IPS Empress 2 paper rings 2 in 1 –1 IPS Empress measuring cylinder
The IPS Empress 2 Speed Investment materials permits outstanding press results within a very short time. The quick-heating investment material ensures the fabrication of accurately fitting inlays, onlays, veneers, and crowns in the IPS Empress staining technique. It is also suitable for use in the fabrication of crowns and three-unit bridges in the IPS Empress 2 layering technique and root canal post build-ups in conjunction with the IPS Empress Cosmo ingot.
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IPS Empress Die Material Kit
The light-curing IPS Empress die material simulates the shade of the prepared tooth. This shade represents the basis for a true-to-nature shade reproduction of the pressed IPS Empress restorations.
Delivery form
IPS Empress Die Material Kit
–1 syringe IPS Empress Die material, 8 g, ST1 –1 syringe IPS Empress Die material, 8 g, ST2 –1 syringe IPS Empress Die material, 8 g, ST3 –1 syringe IPS Empress Die material, 8 g, ST5 –1 syringe IPS Empress Die material, 8 g, ST8 –1 syringe IPS Empress Die material, 8 g, ST9 –1 pack IPS Empress Die holders, 10 holders –1 IPS Empress Die material separating liquid, 20 ml –1 set IPS Empress Condenser, 10 condensers –1 IPS Empress Die material shade guide
IPS Empress Accessories Kit
This accessories assortment contains all the accessories necessary for the successful fabrication of IPS Empress restorations.
Delivery form
IPS Empress Accessories Kit
–1 IPS Empress honey-combed tray with crown holders –1 IPS Empress tweezers –2 IPS Empress AlOx plungers –1 IPS Empress plunger and ingot support –1 IPS Empress firing pillow
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CEM Kit – Professional Set
The Cem Kit has been especially developed for adhesive cementation.
Delivery form
CEM Kit – Professional Set
The contents may vary from country to country.
The CEM Kit - Professional Set contains the Syntac Classic dentin bonding agent.
CEM Kit – Esthetic Cementation System
The Cem Kit has been especially developed for adhesive cementation.
Delivery form
CEM Kit – Esthetic Cementation System
The contents may vary from country to country.
The CEM Kit - Esthetic Cementation Systems contains the Excite DSC dentin bonding agent.
The product lines may vary from country to country.
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IPS Eris for 2 Build-Up Liquid, 60 ml
This liquid is used to mix the IPS Eris for E2 layering materials. Absolutely no other build-up liquid must be used, since they contain various organic additives, which do not fire without leaving residue at the stipulated firing temperatures and may thus result in discolouration.
Components: water, butandiol-chloride solution
IPS Empress 2 Special Investment Liquid
This liquid is exclusively used to mix the IPS Empress 2 Special Investment material and the IPS Empress Investment material for the layering technique. The concentrated liquid must only be mixed with distilled water to achieve the desired liquid concentration.
Components: 30 % wt. colloidal silicic acid in water.
IPS Empress 2 Speed Investment Liquid
This liquid is exclusively used to mix the IPS Empress 2 Speed Investment material. The concentrated liquid must only be mixed with distilled water to achieve the desired liquid concentration.
Components: 30 % wt. colloidal silicic acid in water.
IPS Empress 2 Invex
The Invex liquid is used to identify the reaction layer on the pressed IPS Empress 2 frameworks.
Components: hydrofluoric acid: < 1 % wt. and sulphuric acid: < 2 % wt. in water.
IPS Empress Universal Glaze and Stain Liquid, 15 ml
This liquid is used to adjust the consistency of the IPS Empress Universal Shades, IPS Empress Universal Stains, and IPS Empress Universal Glaze. Absolutely no other glazing and staining liquid must be used, since they contain various organic additives that do not fire without leaving residue at the stipulated firing temperatures and may thus result in discolouration.
Components: butandiol
IPS Empress Die Material Isolating Liquid, 60 ml
This isolating liquid is exclusively used to separate the pressed IPS Empress restorations during the fabrication of the resin die. It prevents the die material from sticking to the ceramic material.
Components: wax dissolved in > 95 % wt. hexane
Liquids for the Empress 2 /
Eris for E2 layering technique
Warning
Butandiol is irritating. Avoid contact. Do not inhale
vapours.
Warning
Hexane is highly flammable and detrimental to
health. Avoid contact of the material with skin and eyes. Do not inhale vapours. Keep away from sources of ignition.
Disposal:
Carefully neutralize the diluted solution by adding
lime or baking soda (sodium carbonate, Na2CO3) and letting it react for 5 minutes.After the reaction time, pour the neutralized solution into the sink, flushing it with running water.
IPS
IPS
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The Chromascop shade guide represents the shade standard for Ivoclar Vivadent products. With the logical arrangement of the individual shades, the Chromascop permits exact and efficient shade determination. The 20 shades are divided into five detachable shade groups. Additionally, the
Chromascop shade group for bleached teeth provides four ultra-light shades. Once the basic shade has been selected, the correct shade within the shade group can be determined. Consequently ignoring any superfluous effects (e.g. cervicals, transparent areas, intensive discolouration in
the incisal and dentin areas, as well as surface characterizations) greatly helps determine the correct shade. The following Ivoclar Vivadent products are coordinated with the Chromascop shade guide:
– IPS d.SIGN – IPS Empress / IPS Empress 2
IPS Eris for E2
– SR Ivocron
C&B veneering resins
– SR Antaris/SR Postaris
tooth lines
–Tetric Ceram
restorative materials
Shade determination, die shade selection, and ingot selection
Die shade selection
In order to facilitate the reproduction of the tooth shade, dentists have the possibility of communicating the shade of the preparation to the dental laboratory using the IPS Empress die material shade guide. The corresponding shades of the ingots are listed in the combination table.
IPS Eris for E2 layering technique shade guide
For reasons of light refraction, the new shade tabs have been given an anatomical shape and a certain surface structure. On the reverse side, the teeth are smooth, i.e. without any texture whatsoever, which facilitates shade comparison with the prepared die and shaded cementation media. The smooth side of shade tabs may be individually ground to determine the layering. The shade tabs are fired from original materials under laboratory­type conditions. In this way, they correspond with the desired result.
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Empress 2 preparation guidelines
and minimum requirements
IPS
Crowns
Evenly reduce the anatomical shape and observe the stipulated minimum thicknesses.
Prepare a 360° shoulder with rounded inner edges or a chamfer with an angle of approx. 10°–30 °. The width of the circular shoulder/ chamfer is approx. 1 mm.
Reduce the incisal crown third by approx. 1.5 mm.
Reduce the incisal and occlusal areas by approx.
1.5–2 mm.
For anterior crowns, the reduction in the labial and/or palatal/lingual area is approx.
1.0–1.5 mm.
Bridges
Maximum pontic spans will vary from patient to patient depending on the tooth position, size, condition, and arch position of the retainers. Pontic spans should not exceed 9 mm posterior to the canine and 11 mm anterior to the canine. Measurements for this determination are made from the un-prepared abutment surfaces next to the edentulous space.
10°-30°
10°-30°
1
1
1,5
1,5
2
2
1.5
2
1,5
1,5
1,0
1,0
Occlusal Force
Maximum
Pontic Span
11 mm
Anterior
Maximum
Pontic Span
9 mm
Posterior to
Canine
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Processing procedure Empress 2 /
Eris for E2 layering technique
IPS
IPS
Die stone type IV
Fabricating the model
Fabricate a type IV die stone model with detachable segments according to the impression.
Applying the spacer
It is advisable to apply a sealer to harden the surface and to protect the die. The application of a sealer must not cause any changes in the dimensions of the die.
a) For single crowns, apply two layer of spacer up to
maximum 1 mm from the preparation margin (layer thickness of spacer: 9–11 µm).
b)Bridge restorations also require two layers of spacer. Apply
an additional layer of spacer to the intercoronal surfaces of the abutments (the area facing the pontic). This measure helps prevent undesired friction.
The spacer is applied to maximum 1 mm from the preparation margin.
Schematic of the space layer.
Crown
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Correct dimensions of bridge connectors using IPS Connector
IPS Connectors are prefabricated anatomically-shaped plastic aides in six different shapes manufactured according to the idea of Klaus F. Ernst, M.D.T. Stuttgart (Germany). They are used in the contouring of three-unit IPS Empress 2 bridges and ensure the adequate size of the connector between the pontic and the bridge abutment. The IPS Connectors C1–C6 have been designed in such a way that dental professionals automatically achieve the correct connector dimensions.
1. Select the IPS Connector recommended for the region for which the fabricated bridge is intended and remove it from the harness.
2.Once the bridge abutment has been modelled with wax, attach the selected IPS Connectors to the connector area between the pontic and the bridge abutment.
3.After that, complete modelling the full wax-up and secure it with a silicone key.
4.The modelled bridge is now reduced in a targeted fashion. In other words, the area that will be built-up using layering material after the press cycle has to be carefully reduced so that the framework thickness measures at least
0.8 mm (see page 23).
5.The plastic Connector ensures that the minimum connector thickness between the pontic and the bridge abutment is automatically observed during the reduction process.
The following basic rule applies:
Areas of application
IPS Connector Recommended area of
application
Mandibular anterior region
Mandibular canine region + Maxillary anterior region
Mandibular canine region + Maxillary anterior region
Mandibular and maxillary canine and premolar regions
Mandibular and maxillary premolar region
Mandibular and maxillary premolar region
The connector area between the bridge abutment and the pontic should measure at least 16 mm
2
. Ideally, a connector area of 4 x 4 mm is established, depending on the given situation and available space.
If the linguovestibular portion of the connector area has been reduced, the portion from the incisal to the cervical has to be enlarged..
Dimensions of the bridge connector: min. 4 x 4 mm
Observe the dimensions required for the connector
C1
C2
C3
C4
C5
C6
23
Please remember that the framework material represents the most stable component of your
restoration and has to be given the corresponding attention. Since the translucency of the framework material is similar to that of natural teeth, the aesthetic appearance will not be compromised. In large preparations, the excess in available space must be compensated by the design of the framework and not by the layering material.
In anterior bridges, it is not always possible to establish a connector area of 4 x 4 mm with regard
to the linguovestibular region. In these cases, the linguovestibular portion of the connector area may be reduced to 3 mm, if, at the same time, the portion from the incisal to the cervical is increased to 5–6 mm.
If only limited space is available, non-aesthetic areas (e.g. palatal, lingual or occlusal surfaces) do not necessarily have to be covered with layering material. In such cases, the corresponding areas of the framework are designed in their fully anatomical shape. The physical properties and the abrasion values of the framework material permit users to use this technique without reservation.
Reference guide for determining the adequate proportion of the framework to the layering material thickness
In order to achieve the best possible surface stability by creating ample compressive strength, it is imperative both to observe the working parameters and to design adequate IPS Empress 2 frameworks. The table below clearly shows that the fundamental objective is to make the framework thicker than the overlaying layering material. The framework must be as substantial as possible, with the layering material
representing the aesthetic component of the restoration. The incisal portion of natural teeth is 1.5 mm on average. Likewise, highly aesthetic restorative results can be achieved by applying the IPS Empress 2 framework material and IPS Eris for E2 layering materials in a overall thickness of
1.5 mm. Keep the required ratio between the framework and layer thickness in mind when fabricating the framework.
The following guidelines apply: The framework must be thicker than the layer thickness of the layering material. The minimum wall thickness of the framework is 0.8 mm. The table below serves as a reference guide:
Ratio of framework thickness to layering material thickness
Clearance framework-layering material in mm
Layer thickness in mm
Framework thickness in mm
1.5
0.7
1.8
0.8
2.0
0.9
2.2
1.0
2.4
1.1
2.6
1.2
2.8
1.3
3.0
1.4
3.2
1.5
3.4
1.6
3.6
1.7
3.8
1.8
4.0
1.9
4.2
2.0
4.4
2.1
4.6
2.2
4.8
2.3
5.0
2.4
5.2
2.5
0.8
1.0
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
2.0
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
If adjustments are necessary after try-in or glaze firing, a maximum layer thickness of 2.5 mm must not be exceeded.
24
If the stipulated minimum layer thicknesses and minimum connector dimensions are not observed, the IPS Empress 2 / IPS Eris for E2 bridges may develop cracks, delamination, tears, and fractures.
Correct: The framework design supports the cusps. The wall thickness of the framework is at least 0.8 mm. Only this design ensures adequate stability.
Incorrect: The relationship between the framework and the total space available is not proportional.
Layering material
Minimum framework
thickness 0.8 mm
Correct! Cusp-supporting contouring
Layering material
Minimum framework thik-
kness 0.8 mm
Correct! Cusp-supporting contouring
Layering material
Incorrect!
The framework material is too thin in relation to the layering material
Layering material
Incorrect!
The framework material is too thin in relation to the layering material
Various framework-pontic designs in the posterior region
Various framework-pontic designs in the anterior region
Various framework-pontic designs
25
Contouring
Framework design depending on the total space available
Full wax-up
Fabricate a full wax-up of the restoration. Use IPS Connector to ensure the adequate size of the connector between the pontic and the bridge abutment.
Version a: Adequate space is available
If adequate space is available, the bucco-labial and the palatal-lingual portion of the modelled framework is reduced in a targeted fashion. Reduce the wax-up by the space required for the layering material to be applied after pressing. Observe the necessary ratio of the framework thickness to the layering material thickness, as described on page 23. IPS Connector ensures that the minimum connector thickness between the pontic and the bridge abutment is observed.
... and the palatal-lingual portion of the modelled framework is reduced
The bucco-labial ...
Use IPS Connector to ensure the adequate size of the connector between the pontic and the bridge abutment.
Wax-up from labial.
The areas to be built up with layering material are clearly visible.
Wax-up from palatal.
26
Provide sprues in the direction of flow of the ceramic material. Pattern angled at 45–60 degrees
The attachment points of the sprue to the object and sprue former must be rounded and smooth. Avoid sharp edges.
The dimensions of the sprues are: Round profile, length 3 to 8 mm, Ø 2.5–3 mm /
8 gauge. When selecting the diameter of the sprue, take the dimensions of the object into account. Select a thinner sprue for delicate objects.
Sprueing of the object
a) Single crowns
For single crowns, depending on the size and volume of the wax pattern, attach an axial sprue in the direction of flow of the ceramic material (see page 27). Use round wax profile Ø 2.5–3 mm / 8 gauge; length 3 to max. 8 mm.
b) Bridges
For three unit bridges, attach a 2.5 to 3 mm round profile axial wax sprue directly to the abutment teeth at an approx. 45 to 60° angle.
For extremely delicate wax patterns (e.g. lower incisors), an additional axial sprue may be attached to the pontic to enhance the stability of the investment material.
Version b: Only limited space is available (reduced layering technique)
If only limited space is available, only the buccal and incisal portion of the modelled framework is reduced in a targeted fashion. The palatal-lingual portion should be pressed in its full anatomic shape. Reduce the wax-up by the space required for the layering material to be applied after pressing. Observe the necessary ratio of the framework thickness to the layering material thickness, as described on page 23. IPS Connector ensures that the minimum connector thickness between the pontic and the bridge abutment is observed.
c) Wax-pattern sprue attachment
– Pattern angled at 45–60 degrees – The distance between paper ring and object must be at
least 10 mm
– All sprue attachments are flared and smooth
The palatal-lingual portion should be pressed in its full anatomic shape.
Only the buccal and incisal portion of the modelled framework is reduced
The areas to be built up with layering material are clearly visible.
27
Direct the sprues towards the wax pattern (imagine continuation of wax pattern).
The sprue and object together should not be longer than 15 mm. Observe an angle of 45–60°.
Place the sprues in the direction of flow of the ceramic material.
Correct sprueing:
28
The distance between the objects to be pressed and the paper ring/ring gauge must be at least 10 mm. This applies to all the above schematics.
Observe a distance of at least 3 mm between the
individual objects.
Observe a distance of at least 10 mm between the paper ring and the objects to be pressed.
Remove excess separating material.
Consider the direction of low of the ceramic material when positioning the sprues. For small objects invest a phantom sprue together.
Ring gauge
If the crown is viewed from the proximal, the longer side of the object (usually the buccal surface) points outwards.Additionally, the flow of the ceramic material must be observed.
The attachment points of the sprues must be rounded. Observe an angle of 45 to 60 °.
at least 10 mm
at least 10 mm
29
Set the paper ring on the base of the investment ring and check for correct fit. Use the ring stabilizer to stabilize the paper ring.
Mix IPS Empress 2 Special Investment material or IPS Empress 2 Speed Investment material under vacuum, according to the manufacturer's instructions. Check the vacuum. Please refer to the instructions accompanying the IPS Empress 2 Special Investment material or IPS Empress 2 Speed Investment material for the accurate mixing ratio.
Fill the paper ring up to slightly below the stabilizing ring.
Warning: The investment material contains quartz powder. Avoid the inhalation of dust.
– Large investment ring:
Up to max. 1.3 g wax weight requires one large ingot
– Small investment ring:
Up to max. 0.5 g wax weight requires one small ingot
Remove the protective tape from the 2-in-1 IPS Empress Paper Ring. Form a cylinder exactly along the marked line and press the two ends together.
Investing
Investing is carried out with the IPS Empress 2 Special Investment material or IPS Empress 2 Speed Investment material. We recommend the following procedure to determine the accurate wax weight:
1. Weigh the ring base (seal the opening of the ring base with wax).
2. Position the objects to be pressed on the ring base and attach them with wax. Weigh again.
3. The difference between the two values is the weight of the wax used.
Please refer to the Instructions for Use for the IPS Empress 2 Special Investment material or IPS Empress 2 Speed Investment material for the working parameters in conjunction with the staining technique and the IPS Empress 2 layering technique.
Do not use a debubblizer.
Please observe the Instructions for Use of the IPS Empress 2 Special Investment material or IPS Empress 2 Speed Investment material.
Note: The IPS Empress 2 Special Investment material and the IPS Empress 2 Speed Investment material must not be used with the IPS Empress layering technique (press temperature 1180 °C/2156 °F).
Observe the stipulated mixing time.
Check the correct fit of the paper ring around the ring base and the ring gauge.
30
After the setting time (see IPS Empress 2 Special Investment material or IPS Empress 2 Speed Investment material Instructions for Use), remove the ring gauge and ring base with a turning movement. Remove the paper ring. Remove rough sport on the bottom surface of the investment ring with a plaster knife. Check the 90° angle.
Observe a 90° angle.
If several investment rings are preheated simultaneously, mark them, either with wax on the ring base before investing or with a fireproof pen after investing.
Check the correct fit of the paper ring around the ring base and the ring gauge.
Investment material residue must not enter the
sprues. Blow into the sprues if necessary.
The ingot support and AlOx plunger are placed in the cold furnace.
Remove the stabilizing ring and slowly place the ring gauge on the investment ring with a hinged movement.
Switch on the preheating furnace in time.
Preheating
IPS Empress 2 Speed Investment material:
When placing the investment rings in the preheating furnace, make sure that the furnace temperature does not drop substantially. The ingot support and AlOx plunger are placed in the cold furnace, while the investment ring is only placed in the furnace once the final temperature has been reached.
IPS Empress 2 Special Investment Material:
Investment ring, ingot support and AlOx plunger are placed in the cold furnace.
Parameters
Preheat the investment ring, including the AlOx plunger, but
without the ingot, in a conventional preheating furnace.
Please refer to the Instructions for Use for the IPS Empress 2 Special Investment material or the IPS Empress 2 Speed Investment material.
31
Carefully remove investment material and ceramic residue from the AlOx plunger after each use. Always keep the marked side of the AlOx plunger upwards.
Clean and calibrate the burnout furnace (follow the manufacturer instructions).
If desired, preheating in conjunction with the IPS Empress 2 Special Investment materials (but not in conjunction with the IPS Empress 2 Speed Investment material) may be per­formed overnight. Since the investment material may be subject to crystallization, however, preheating over the weekend should avoided.
Do not burnout/preheat together with other casting objects (e.g. soldering models,metal casting rings, etc.). Oxides may settle on the objects.
EP500
1.Switch on the EP500 and allow the furnace heat up to the stand-by-temperature of 700 °C/1292 °F. hold this temperature for at least 20 minutes.
2.Select the program for the staining technique T=1075 °C/ 1967 °F. Run the program with the furnace empty. After activation of the holding time H=20 min., which the EP500 does automatically, interrupt the program after 15 minutes (set timer) by pressing the STOP key twice. If you fail to interrupt the program, the ER16 error messa­ge appears. Rectify this error by following the instructions given on the corresponding list of error messages. allow the furnace to cool until the stand-by-temperature of 700 °C/1292 °F has been reached with the furnace head closed. Hold this temperature for at least 30 minutes.
3.Place the calibration set on the honey-combed firing tray in order to ensure the appropriate height (temperature range) in the furnace.
4.Conduct the calibration using the Temperature Checking Set 2.
EP600
1. Place the melting sample in the ceramic base.
2. Tighten the contact pin to secure the melting sample.
Important:
Do not use tweezers or tongs. Apply slight pressure to secure the melting sample in place.
3. Select the calibration program in the 'Miscellaneous' menu. The furnace head opens.
4. Remove the firing plate from the furnace and place it on the cooling plate using the firing tongs.
5. Place the calibration tray in the holes for the Automatic Te mperature Checking Set ATK 1 in the stone lining.
6.Slightly press the calibration tray into place with the firing tongs until it you feel it click into place.
7. Start the calibration program.
8. Once the program is completed, remove the calibration tray from the furnace using the tongs and allow it cool.
Contraindication:
Do not pull at the melting sample. The ceramic base may fracture when you do so.
9.Replace the firing tray and select the firing program. The furnace head closes automatically.
10.Once it is cooled, disassemble the calibration tray.
11.Use a new melting sample for the calibration procedure and start with item 1.
Calibration
If the furnace is used for the first time, carry out a test pressing cycle with the enclosed trial press set before the first pressing cycle.
The assortment contains a trial press set with two wax objects and an IPS Empress 2 ingot for the layering technique for a trial pressing cycle. Invest one of the test objects according to the Instructions for Use. Use a large ring base for this purpose. Calibrate the EP500 furnace with the Temperature Checking Set 2, and the EP600 furnace with the Automatic Temperature Checking Set 1 as follows:
Calibrate your furnace regularly. Please refer to the corresponding Instructions for Use of either the
Temperature Checking Set 2 for the EP500 or the Automatic Temperature Checking Set for the EP600 for information about the furnace calibration procedure.
32
Pressing
Press parameters for the EP500 / EP600
Placing the ingots
Switch on the press furnace in time
Leave the ingot tray support in the preheating furnace and allow it to cool slowly after you have removed the last AlOx plunger.
Remove the investment ring from the burnout/preheating furnace immediately after completion of the preheating cycle. Place the corresponding cold ingots for the layering technique (large or small) in the investment ring (small ingot for single crowns; large ingot for several crowns or bridges).
Next, position the AlOx plunger.
Large investment ring
Single restorations: Maximum 1 large ingot or
1 small ingot
Bridges: Maximum 1 large ingot
Small investment ring
Maximum 1 small ingot per pressing cycle
Do not used 2 small ingots
Parameters to press large investment rings (200 g) – EP500
Parameter to press small investment rings (100 g) – EP500
An IPS Empress 2 single restoration is invested in a 100 g ring. A holding time of 15 min.is sufficient.
No postpressing time!
P
11 11
B
700 °C
1292 °F
t
60 °C
108 °F
T
920 °C
1688 °F
H
20 20
V
1
500 °C 932 °F
V
2
920 °C
1688 °F
Pressure
5 bar 5 bar
N
– –
P
12 12
B
700 °C
1292
t
60 °C
108 °F
T
920 °C
1688 °F
H
15 15
V
1
500 °C 932 °F
V
2
920 °C 1688 °F
Pressure
5 bar 5 bar
N
Remove the investment ring from burnout/preheating furnace. Place the corresponding cold ingot for the IPS Empress 2 layering technique that matches the desired tooth shade (refer to the material combination table for further details) into the ring.
Pressing EP600
Select the program for the IPS Empress 2 layering technique by pressing F3
... and than select large or small ring.
33
Divesting
(After approx. 60 minutes) After cooling, the investment ring may show cracks. These cracks developed (immediately around the AlOx plunger) during cooling as a result of the different CTEs of the various materials (AlOx plunger, investment material, and pressed materials). They do not compromise the result of the pressing cycle.
Select the program for the IPS Empress 2 layering technique. Set the exact press parameters. Place the investment ring with ingot and the AlOx plunger at the center of the EP500/EP600 press furnace. Close the furnace head. Activate the selected program by pressing START.
Check the vacuum
The press cycle runs automatically.An acoustic signal indicates the end of the press cycle.
Remove the investment ring from the furnace immediately after the program is completed and
close the furnace. Place the investment ring on a wide-meshed grid (IPS Empress cooling rack) and allow to cool to room temperature. The grid ensures quick and even cooling of the investment ring and prevents undesired heat accumulation.
Mark the length of the AlOx plunger on the cooled investment ring.
Separate the investment ring using a separating disk. This predetermined breaking point enables reliable separation of the AlOx plunger and the ceramic material.
Break the investment ring at the predetermined breaking point using a plaster knife.
34
For fine divestment, only 2 bar (30 psi) pressure is applied.
When divesting the object, blast from the direction indicated in the schematic at the top.
Press result after pressing at too low a temperature.
If the object is pressed at too high a temperature, a substantial reaction layer forms that is difficult to remove. If the reaction layer is not completely removed, the bond to the layering material is impaired.
If the temperature of the furnace has been set correctly, the pressed objects exhibit only a thin reaction layer that can be easily removed, following the directions given below.
Rough divestment is carried out with polishing jet medium (Ivoclar Vivadent) at 4 bar (60 psi) pressure.
35
Subsequently, identify the reaction layer from the pressed object using the Invex liquid in the ultrasonic unit for 10–30 minutes (place the object in a plastic cup). Next, thoroughly rinse the object with running water and blow it dry. Carefully remove the (white) reaction layer with Special Jet Medium (Al
2O3
= Type 100 microns) at 1 bar (15 psi) pressure.
Warnings:
– The Invex liquid contains < 1 % hydrofluoric acid. – Invex liquid is harmful when inhaled, swallowed, and
when in contact with the skin. Furthermore, it is corrosive.
– Keep the container tightly sealed and store it in a well-
ventilated place (acid cabinet).
– If the material comes into contact with the eyes,
immediately rinse with copious amounts of water and see a physician immediately.
– If the material comes into contact with the skin,
immediately clear with soap and copious amounts of water.
– Use suitable protective clothing, gloves, and goggles
when working.
– In case of an accident or physical discomfort, see a
physician immediately (bring the Invex label, if possible).
Always use glass beads (Ivoclar Vivadent) to divest
ceramic restorations (rough and fine divestment).
Removal of the r
eaction layer: Identify the reaction layer with Invex liquid from the pressed IPS Empress 2 frame­works. Immerse the object in Invex liquid for max. 30 min. Thoroughly rinse the object with water and blast it with Al
2O3
(Type 100 microns) at 1 bar (15 psi) pressure.
Make sure to remove the reaction layer completely from all inner surfaces and all external surfaces (repeat this procedure as necessary).
If the reaction layer is not completely removed, bubbles may form, which subsequently may lead to bonding problems and cracks in the layering ceramic.
Replace the Invex liquid after 20 applications or after sedimentation of the liquid.
Excessive grinding results in local overheating of the ceramic framework and may lead to microcrack formation.
Therefore, keep grinding to a minimum.
Do not press the anatomical wax-up and subsequently redu­ce by grinding.
Make sure that a material thickness of at least
0.8 mm is maintained throughout the object. Never prepare any area that is less than 0.8 mm thick.
Avoid excessive heat development during grinding to prevent microcracks from occurring. Therefore, provide ample water cooling during removal of the sprues (use a sponge, as depicted above).
It is strongly advised that rotary instruments not be used to clean the framework. Only blast with Al
2O3
(Type 100 microns), using light pressure (1 bar/15 psi). If, however, grinding must be done, i.e. contact areas, margins, etc., only fine diamonds at low speed with light pressure and water­cooling should be used.
Do not 'post-separate' the framework with separating disks. This may result in undesired predetermined breaking points, which will subsequently compromise the stability of the all­ceramic restoration.
Use a fine diamond disk to cut the sprues. Guide the diamond disk through a wet sponge during cutting to ensure permanent wetting of the area to be ground. In this way, overheating of the ceramic framework is avoided. Use ceramic burs to process the attachment points of the sprues.
Avoid the inhalation of grinding dust.
Removing the pressed object / finishing
Disposal: Carefully neutralize the diluted solution by adding lime or baking soda (sodium carbonate, Na
2CO3
) and letting it react for 5 minutes.After the reaction time, pour the neutralized solution into the sink, flushing it with running water.
36
Always work with water cooling to avoid overheating of isolated areas.
Fit the framework to the die
Remove the spacer prior to fitting the pressed object to the die. Be careful when fitting the object. In case of interfering irregularities, cover the die with a thin layer of a suitable control paste. Then, fit the object on the die again. Carefully remove interfering irregularities with a fine diamond. Use finishing diamonds or fine emery disk, to adjust the margins, if necessary.
IPS Empress Die Material
Control die
Fabricate a die according to the shade information supplied by the dentist (shade selection), using the IPS Empress Die Material Kit. This die enhances the shading of the restorations.
The IPS Empress Die Material is used to enhance the shading of the restoration.
Coat the inner surfaces of the ceramic object with IPS Empress Die Material Isolating Liquid.
Apply the corresponding Die Material to the inner surface of the restoration, using the IPS Empress Die Material Condenser.
Insert a die holder into the material. Here, a premolar is shown.
The Die Material is cured with a light-polymerization device (e.g. Targis Power).
37
No material must be layered on unfired IPS Empress Universal Shade (paste), since this would result in the IPS Eris for E2 layering ceramic to delaminate.
Some blasting machines may require different pressure settings to accomplish this procedure.
IPS Eris for E2 foundation firing
Carefully blast the ceramic framework with Al2O3,Type 100 microns (Special Jet Medium, Ivoclar Vivadent) at 1 bar (15 psi) pressure prior to the foundation firing. Clean with steam and dry with oil-free air. Avoid any contamination from this time onwards. Depending on the clinical situation and available space, the foundation firing can be conducted in two different ways.
Version a: Powder
If sufficient space is available, conduct the foundation firing using the desired dentin shade (IPS Eris for E2 powder). IPS Eris for E2 Build-Up Liquid of IPS Empress Universal Glaze and Stain Liquid must be used for mixing. Apply a thin uniform layer on the entire framework.
Version b. Paste
If space is limited or to increase the chroma from the depth, IPS Empress Universal Shades can be used for the foundation firing. Thin the desired IPS Empress Universal Shade (paste) with the IPS Empress Universal Glaze and Stain Liquid to the desired consistency. After that, apply a thin uniform layer on the entire framework (even with the reduced layering technique).
Select an individual firing program and set the correct firing parameters and/or check them. Only use the IPS Empress honey-combed tray and firing pins provided with the system.
Do not use silicon nitride support pins.
Applying the foundation.
The same procedure is used …
Premolar framework after firing.
... for bridges.
38
PB
403 °C 757 °F
t
60 °C
108 °F
T
755 °C
1391 °F
S
6 6
H
1 1
V
1
450 °C 842 °F
V
2
754 °C
1389 °F
L
– –
PB
403 °C 757 °F
t
55 °C 99 °F
T
765 °C
1409 °F
S
6 6
H
1 1
V
1
450 °C
842 °F
V
2
764 °C
1407 °F
L
– –
Round the top edges of the support pin (left) to prevent the object from sticking to the pin. Pins whose top edges have not been rounded (right) increase the risk of objects sticking to them. Another possibility to reduce this risk is to cover the pins with platinum foil. This method produces the same effect as the rounding of edges.
Additionally, prevent crown margins from sticking to the pin.
Make sure that the firing trays are clean to prevent the framework from sticking to the tray. Use a firing pillow, if necessary.
The IPS Eris for E2 build-up liquid can be diluted with distilled water, if necessary.
When working with a furnace from another manufacturer, these parameters have to be adjusted accordingly.
Do not use support pins made of ceramic.
IPS Eris for E2 layering diagram
Firing parameters for IPS Eris for E2 foundation firing (220 V)
Firing parameters for IPS Eris for E2 foundation firing (110 V)
IPS Eris for E2 dentin/incisal firing, and Impulse material firing
Model the dentin and incisal materials, as well as the Impulse materials in the usual manner, using the IPS Eris for E2 build­up liquid.
IPS Empress 2 framework: min. 0.8 mm
Dentin: cervical: 0.6 mm; incisal: 0.4 mm
Incisal cervical: 0.1 mm; incisal: 0.3 mm
Dentin layering is performed in the usual manner….
39
Firing parameters for IPS Eris for E2 dentin, incisal, and Impulse material firing (220 V)
Occlusal view of the completed layering.
The same procedure is used for single restorations. Here,a premolar is shown.
…and completed with the incisal layering.
PB
403 °C 757 °F
t
60 °C
108 °F
T
755 °C
1391 °F
S
6 6
H
2 2
V
1
450 °C 842 °F
V
2
754 °C
1389 °F
L
– –
Any additional firing cycles can be carried out using the same firing program.
When finishing bridges, only the interproximal area of the layering material should be separated.
Do not use separating disks to work on the high-strength frameworks.
Important
When working with a furnace from another
manufacturer, these parameters have to be adjusted accordingly.
PB
403 °C 757 °F
t
55 °C 99 °F
T
765 °C
1409 °F
S
6 6
H
2 2
V
1
450 °C 842 °F
V
2
764 °C
1407°F
L
– –
Firing parameters for IPS Eris for E2 dentin, incisal, and Impulse material firing (110 V)
40
The temperature for firing this crown has been set too low.The crown shows clear signs of insufficient firing.
If the restoration exhibits a shining, true-to-nature appearance,it has been fired with all the firing parameters set correctly.
The firing temperature for this restoration was set too high.
Examples of correct and incorrect firings
Glaze and stain firing with IPS Empress Universal Shades/Stains, and Glaze
The IPS Empress Universal Shades/Stains, and Glaze have been especially developed for the ceramic materials of the IPS Empress System from Ivoclar Vivadent. They can be used for the following techniques: – IPS Empress staining technique – IPS Empress layering technique – IPS Empress 2 / IPS Eris for E2 layering technique
Stain and characterization firing
Extrude the desired IPS Empress Universal Shade/Stains from the syringe and dilute it to the desired consistency using the Universal Glaze and Stain Liquid and mix. There are 14 IPS Empress Universal Stains available for individualized characterizations.
Do not mix the IPS Empress Universal Shades and Stains in paste form with the powder materials. Moreover, they must not be applied during
layering, i.e. between unfired dentin and incisal materials.
Applying the stains in a thin layer.
Before starting the staining procedure, make sure the restoration is free of dirt and grease. A roughened surface is favourable.
41
Glaze firing
Remove IPS Empress Universal Glaze from its container and mix thoroughly. Adjust the consistency by diluting the material with IPS Empress Universal Glaze and Stain Liquid, if required. After that, apply the glazing material in the usual manner using a brush. Do not to apply the Glaze material either in too thick or too thin layers.
Corrective firing after glazing (add-on firing)
There is a low-sintering add-on material with medium incisal opacity for any necessary corrective firing.
More intensive shades are achieved by several staining procedures, not by applying thicker layers.
To check the shade, wet inner and outer aspects of the crown with IPS Empress Universal Glaze and Stain Liquids, replace the object on the shaded die and compare the shade with the corresponding Chromascop or A–D shade.
Important When working with a furnace from another manufacturer, these parameters have to be adjusted accordingly.
Important When working with a furnace from another manufacturer, these parameters have to be adjusted accordingly.
Important When working with a furnace from another manufacturer, these parameters have to be adjusted accordingly.
The IPS Empress 2 / IPS Eris for E2 layering
technique requires a glaze firing.
PB
403 °C 757 °F
t
60 °C
108 °F
T
725 °C
1337 °F
S
4 4
H
1 1
V
1
450 °C 842 °F
V
2
724 °C
1335 °F
L
– –
PB
403 °C 757 °F
t
55 °C
99 °F
T
735 °C
1355 °F
S
4 4
H
1 1
V
1
450 °C 842 °F
V
2
734 °C
1353 °F
L
– –
Firing parameters for IPS Empress Universal Shade/Stains (220 V)
Firing parameters for IPS Empress Universal Shade/Stains (110 V)
PB
403 °C 757 °F
t
60 °C
108 °F
T
725 °C
1337 °F
S
6 6
H
1–2 1–2
V
1
450 °C 842 °F
V
2
724 °C
1335 °F
L
– –
PB
403 °C 757 °F
t
55 °C 99 °F
T
735 °C
1355 °F
S
6 6
H
1–2 1–2
V
1
450 °C 842 °F
V
2
734 °C 1353 °F
L
– –
Firing parameters for IPS Empress Universal Glaze (220 V)
Firing parameters for IPS Eris for E2 corrective firing (220 V)
Firing parameters for IPS Empress Universal Glaze (110 V)
PB
403 °C
757°F
t
60 °C
108 °F
T
700 °C
1292 °F
S
4 4
H
1 1
V
1
450 °C
842 °F
V
2
699 °C
1290 °F
L
– –
PB
403 °C
757°F
t
55 °C 99 °F
T
710 °C
1310 °F
S
4 4
H
1 1
V
1
450 °C
842 °F
V
2
709 °C
1308 °F
L
– –
Firing parameters for IPS Eris for E2 corrective firing (110 V)
42
….restorations….
We would like to thank Mr. G. Ubassy, France, for the clinical pictures.
… aesthetic appearance.
… a true-to-nature….
… demonstrate….
IPS Empress 2 …
43
Observe the note accompanying the IPS Ceramic Etching Gel.
Etch the internal surfaces of the IPS Empress 2
framework ceramics for 20 seconds using
IPS Ceramic Etching Gel.
Etching
Etching the internal surfaces is necessary for all IPS Empress restorations. This procedure increases the shear bond strength between the IPS Empress material and the composite cement.The fracture resistance of the restoration is also increased.
Cementation
Restorations fabricated with the IPS Empress 2 / IPS Eris for E2 layering technique may be cemented with either the adhesive cementation technique (Variolink II) or conventional glass-ionomer cements.
–Cements with higher expansion rates must not be used (e.g.
hybrid ionomer cements).
– Restorations fabricated in the IPS Empress staining
technique or the IPS Empress layering technique must be cemented using the adhesive technique.
Firing parameters for the Programat furnace (220 V)
Firing parameters for IPS Eris for E2 Foundation firing
Firing parameters for IPS Eris for E2 Dentin, incisal, and Impulse material firing
Firing parameters IPS Empress Universal Shade/Stains
Firing parameters IPS Empress Universal Glaze
Firing parameters for IPS Eris for E2 Corrective firing (add-on material)
44
Preheating
Please observe the Instruction for Use of the IPS Empress 2 Special Investment Material or IPS Empress 2 Speed Investment Material.
Note:
Preheat with AlOx plunger, but without ingots.
Press parameters for the EP500 / EP600
These firing parameters represent standard values applicable to the P80, P100, and PX1 furnaces from
Ivoclar Vivadent.The temperatures indicated also apply to furnaces of older generations, such as the P20, P90, and P95. If one of these furnaces is used, however, the tem­peratures may deviate by ± 10 °C/18 °F, depending on the age and type of the heating muffle.
If a non-Ivoclar Vivadent furnace is used, temperature cor­rections may be necessary.
Regional differences in the power supply or the operation of several electronic devices by means of the same circuit may render adjustments of the firing and press temperatu­res necessary.
The IPS Empress 2 / IPS Eris for E2 layering
technique requires a glaze firing.
Basically, the following rule applies: the longer the holding time, the more pronounced is the lustre. If the glaze of the ceramic surface is insufficient, a second glaze firing may be conducted.
IPS Empress 2/IPS Eris for E2 layering technique Preheating, pressing, and firing parameters (220 V)
Pressing in a small investment ring (100 g) – EP500
Pressing in a large investment ring (200 g) – EP500
These press parameters are mandatory for the EP500/EP600 press furnaces.
P
11 11
B
700 °C
1292 °F
t
60 °C
108 °F
T
920 °C
1688 °F
H
20 20
V
1
500 °C 932 °F
V
2
920 °C
1688 °F
Pressure
5 bar 5 bar
N
– –
P
12 12
B
700 °C
1292
t
60 °C
108 °F
T
920 °C
1688 °F
H
15 15
V
1
500 °C 932 °F
V
2
920 °C
1688 °F
Pressure
5 bar 5 bar
N
PB
403 °C 757 °F
t
60 °C
108 °F
T
755 °C
1391 °F
S
6 6
H
1 1
V
1
450 °C 842 °F
V
2
754 °C
1389 °F
L
– –
PB
403 °C
757 °F
t
60 °C
108 °F
T
755 °C
1391 °F
S
6 6
H
2 2
V
1
450 °C 842 °F
V
2
754 °C
1389 °F
L
– –
PB
403 °C 757 °F
t
60 °C
108 °F
T
725 °C
1337 °F
S
4 4
H
1 1
V
1
450 °C 842 °F
V
2
724 °C
1335 °F
L
– –
PB
403 °C 757 °F
t
60 °C
108 °F
T
725 °C
1337 °F
S
6 6
H
1–2 1–2
V
1
450 °C 842 °F
V
2
724 °C
1335 °F
L
– –
PB
403 °C
757°F
t
60 °C
108 °F
T
700 °C
1292 °F
S
4 4
H
1 1
V
1
450 °C 842 °F
V
2
699 °C
1290 °F
L
– –
Pressing EP600
Select the program for the IPS Empress 2 layering technique by pressing F3
... and than select large or small ring.
45
The IPS Empress 2 / IPS Eris for E2 layering
technique requires a glaze firing.
Basically, the following rule applies: the longer the holding time, the more pronounced is the lustre. If the glaze of the ceramic surface is insufficient, a second glaze firing may be conducted.
Firing parameters for the Programat furnace (110 V)
Firing parameters for IPS Eris for E2 Foundation firing
Firing parameters for IPS Eris for E2 Dentin, incisal, and Impulse material firing
Firing parameters IPS Empress Universal Shade/Stains
Firing parameters IPS Empress Universal Glaze
Firing parameters for IPS Eris for E2 Corrective firing (add-on material)
Preheating
Please observe the Instruction for Use of the IPS Empress 2 Special Investment Material or IPS Empress 2 Speed Investment Material.
Note:
Preheat with AlOx plunger, but without ingots.
Press parameters for the EP500 / EP600
These firing parameters represent standard values
applicable to the P80, P100, and PX1 furnaces from
Ivoclar Vivadent.The temperatures indicated also apply to furnaces of older generations, such as the P20, P90, and P95. If one of these furnaces is used, however, the tem­peratures may deviate by ± 10 °C/18 °F, depending on the age and type of the heating muffle.
If a non-Ivoclar Vivadent furnace is used, temperature cor­rections may be necessary.
Regional differences in the power supply or the operation of several electronic devices by means of the same circuit may render adjustments of the firing and press temperatu­res necessary.
IPS Empress 2/IPS Eris for E2 layering technique Preheating, pressing, and firing parameters (110 V)
Pressing in a small investment ring (100 g) – EP500
Pressing in a large investment ring (200 g) – EP500
P
11 11
B
700 °C
1292 °F
t
60 °C
108 °F
T
920 °C
1688 °F
H
20 20
V
1
500 °C 932 °F
V
2
920 °C
1688 °F
Pressure
5 bar 5 bar
N
– –
P
12 12
B
700 °C
1292
t
60 °C
108 °F
T
920 °C
1688 °F
H
15 15
V
1
500 °C
932 °F
V
2
920 °C
1688 °F
Pressure
5 bar 5 bar
N
PB
403 °C 757 °F
t
55 °C 99 °F
T
765 °C
1409 °F
S
6 6
H
1 1
V
1
450 °C
842 °F
V
2
764 °C
1407 °F
L
– –
PB
403 °C 757 °F
t
55 °C 99 °F
T
765 °C
1409 °F
S
6 6
H
2 2
V
1
450 °C 842 °F
V
2
764 °C 1407°F
L
– –
PB
403 °C 757 °F
t
55 °C
99 °F
T
735 °C
1355 °F
S
4 4
H
1 1
V
1
450 °C 842 °F
V
2
734 °C
1353 °F
L
– –
PB
403 °C
757 °F
t
55 °C 99 °F
T
735 °C
1355 °F
S
6 6
H
1–2 1–2
V
1
450 °C 842 °F
V
2
734 °C 1353 °F
L
– –
PB
403 °C
757°F
t
55 °C 99 °F
T
710 °C
1310 °F
S
4 4
H
1 1
V
1
450 °C
842 °F
V
2
709 °C
1308 °F
L
– –
These press parameters are mandatory for the EP500/EP600 press furnaces.
Pressing EP600
Select the program for the IPS Empress 2 layering technique by pressing F3
... and than select large or small ring.
46
Materials combination table
Empress 2 / Eris for E2 layering technique
Shade Chromascop 110 120 130 140 210 220 230 240 310 320 330 340 410 420 430 440 510 520 530 540
IPS Empress 2
100 100 100 200 200 200 300 300 400 400 400 300 500 500 500 500 500 500 300 300
Layering technique ingot
Incisal S1 S1 S1 S1 S2 S2 S2 S3 S3 S3 S3 S3 S3 S2 S3 S3 S3 S3 S3 S3
Die material ST 9 ST 9 ST 9 ST 9 ST 1 ST 1 ST 2 ST 2 ST 3 ST 3 ST 3 ST 3 ST 8 ST 8 ST 8 ST 8 ST 5 ST 5 ST 5 ST 5
Shade A–D A1 A2 A3 A3.5 A4 B1 B2 B3 B4 C1 C2 C3 C4 D2 D3 D4
IPS Empress 2
100 100 200 300 300 100 100 400 400 500 500 500 500 500 200 400
Layering technique ingot
Incisal S1 S1 S2 S2 S2 S1 S1 S2 S3 S2 S2 S3 S3 S2 S2 S2
Die Material ST 9 ST 9 ST 1 ST 2 ST 5 ST 9 ST 9 ST 3 ST 3 ST 9 ST 8 ST 8 ST 8 ST 8 ST 9 ST 1
IPS
IPS
These are suggested die material shades if the
dentist does not supply die material (preparation)
shade.
47
Empress System – The Original.
IPS
Dr. U.Brodbeck and Arteco Dentaltechnik, Zurich, Switzerland
Dr. U.Brodbeck and Arteco Dentaltechnik, Zurich, Switzerland
Dr. U.Brodbeck and Arteco Dentaltechnik, Zurich, Switzerland
Dr. U.Brodbeck and Arteco Dentaltechnik, Zurich, Switzerland
Dr. U.Brodbeck and Arteco Dentaltechnik, Zurich, Switzerland
Dr. U.Brodbeck and Arteco Dentaltechnik, Zurich, Switzerland
IPS Empress staining technique
IPS Empress layering technique
IPS Empress 2 layering technique
S. Kataoka, Japan
S. Kataoka, Japan
IPS Empress 2 / IPS Eris for E2 layering technique
Ivoclar Vivadent AG
Bendererstrasse 2 FL-9494 Schaan Liechtenstein Tel. +423 235 35 35 Fax +423 235 33 60 www.ivoclarvivadent.com
Ivoclar Vivadent Pty. Ltd.
1 – 5 Overseas Drive P. O. Box 367 Noble Park,Vic. 3174 Australia Tel. +61 3 979 595 99 Fax +61 3 979 596 45
Ivoclar Vivadent Ltda.
Rua Maestro João Gomes de Araújo 50; Salas 92/94 Sao Paulo, CEP 02332-020 Brasil Tel. +55 11 69 59 89 77 Fax +55 11 69 71 17 50
Ivoclar Vivadent, Inc.
23 Hannover Drive St. Catharines, Ont. L2W 1A3 Canada Tel. +1 800 263 8182 Fax +1 905 988 5411
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Calle 134 No. 13-83, Of. 520 Bogotá Colombia Tel. +57 1 627 33 99 Fax +57 1 633 16 63
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B.P. 118 F-74410 Saint-Jorioz France Tel. +33 450 88 64 00 Fax +33 450 68 91 52
Ivoclar Vivadent GmbH
Dr. Adolf-Schneider-Str. 2 D-73479 Ellwangen, Jagst Germany Tel. +49 (0) 79 61 / 8 89-0 Fax +49 (0) 79 61 / 63 26
Ivoclar Vivadent UK Limited
Meridian South Leicester LE3 2WY Great Britain Tel. +44 116 265 40 55 Fax +44 116 265 40 59
Ivoclar Vivadent s.r.l.
Via dell’Industria 16 I-39025 Naturno (BZ) Italy Tel. +39 0473 67 01 11 Fax +39 0473 66 77 80
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Av. Mazatlán No. 61, Piso 2 Col. Condesa 06170 México, D.F. Mexico Tel. +52 (55) 55 53 00 38 Fax +52 (55) 55 53 14 26
Ivoclar Vivadent Ltd
12 Omega St, Albany PO Box 5243 Wellesley St Auckland, New Zealand Tel. +64 9 630 52 06 Fax +64 9 630 61 48
Ivoclar Vivadent Polska Sp. z.o.o.
ul. Jana Pawla II 78 PL-01-501 Warszawa Poland Tel. +48 22 635 54 96 Fax +48 22 635 54 69
Ivoclar Vivadent S.A.
c/Valderribas 82 E-28007 Madrid Spain Tel. +34 91 513 10 08 Fax +34 91 552 64 07
Ivoclar Vivadent AB
Dalvägen 16 S-169 56 Solna Sweden Tel. +46 8 514 93 930 Fax +46 8 514 93 940
Ivoclar Vivadent, Inc.
175 Pineview Drive Amherst, N.Y. 14228 USA Tel. +1 800 533 6825 Fax +1 716 691 2285
Ivoclar Vivadent – worldwide
Date information prepared: 11/2002
These materials have been developed solely for use in dentistry. Processing should be carried out strictly according to the Instructions for Use. Liability cannot be accepted for damages resulting from failure to observe the Instructions or the stipulated area of application. The users is responsible for testing the materials for their suitability and use for any purpose not explicitly stated in the Instructions. Descriptions and data constitute no warranty of attributes and are not binding. Printed in Liechtenstein © Ivoclar Vivadent AG, Schaan / Liechtenstein 562907/1102/e/3/BVD
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