Inficon VGC083C Operating Manual

Operating
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Incl. EU Declar
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ity
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ication
I
all communi
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ations with I
FICON, plea
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information
n the produc
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Imp
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rtant Use
Informa
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his document
he part numb
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no event will
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INFICON be esult from th
or diagrams i Because of t llation, INFIC
d on the exa
ity is assume
t, or softwar
manual we fety messag
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taken from
technical ch
teristic differ t. Because o state equip
tion and sati
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responsible use or appli
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N cannot as
mples and di
by INFICO
described in
se notes, no
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he product n
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these differe
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n an accepta
r liable for in
ation of this
manual are
les and requ ume respon
grams.
with respect this manual.
ices and appl u aware of s
-702.
meplate.
prior notice.
n solid state
ces, and be
ns that apply
that the inte le manner.
irect or cons quipment.
rovided solel
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to use of info
y internation fety consider
quipment an
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sed on any
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lly recognize
tions.
I
entifies infor
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CA
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entifies infor
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NO
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entifies infor e product.
ation about s which, if p roperty dam
TION
ation about s which, if p
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ation that is
ractices or ci
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ractices or ci ecautions are mage, or eco
ritical for su
cumstances not taken, co
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cumstances not taken, co
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cessful appli
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hat can caus
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2
tinb4
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m
Liability and Warranty
SHOCK HAZARD
Labels may be located on or inside the device to alert people that dangerous voltages may be present.
INFICON assumes no liability and the warranty is rendered null and void if the end­user or third parties
disregard the information in this document
use the product in a non-conforming manner
make any kind of interventions (modifications, alterations etc.) on the product
use the product with accessories not listed in the corresponding product docu-
mentation.
tinb42e1 (2018-05) VGC083C.om 3
Contents
Product Identification 2 Validity 2 Important User Information 2 Liability and Warranty 3
1 Introduction / General Information 6
1.1 Description 6
2 Technical Data 7
2.1 VGC083C 7
2.2 Power Supply for VGC083C (Optional) 9
3 Important Safety Information 10
3.1 Safety Precautions - General 10
3.2 Safety Precautions - Service and Operation 10
3.3 Electrical Conditions 11
3.3.1 Proper Equipment Grounding 11
3.3.2 Electrical Interface and Control 11
3.4 Overpressure and use with hazardous gases 11
3.5 Gases other than Nitrogen / air 12
4 Installation 13
4.1 Mechanical Installation - Controller 13
4.1.1 Panel Mount 13
4.1.2 Rack Mount 13
4.1.3 Mechanical Installation - Ionization Gauge 14
4.1.4 Mechanical Installation - Convection Gauge 15
4.2 Electrical Installation 16
4.2.1 Grounding 16
4.2.2 Installation 16
4.2.3 Connecting MAG050 / MAG060 - connector labeled "1" 17
4.2.4 Connecting the PGE050 - connectors labeled "2" and "3" 17
4.2.5 Power Connection 18
4.2.6 Relay Connection 18
4.2.7 Analog Output Connection 18
4.2.8 Analog Input Connection (Capacitance Diaphragm Gauges, etc.) 18
4.2.9 Digital I/O Connection 19
4.2.10 RS232 / RS485 Serial Communications Connection 20
5 Operation - IG and CG 22
5.1 IG Over Pressure Shut Down 22
5.2 Convection Gauge (CG) Initial Setup 22
5.3 Cond Cathode Activation Delay 23
6 Setup and programming 24
6.1 Applying Power 24
6.2 Front Panel Display 24
6.3 User Interface Basics 25
6.4 Factory-Set Default Parameters 25
6.5 Programming 26
6.5.1 SETUP UNIT 27
6.5.2 ION GAUGE 28
6.5.3 CONVEC GAUGE 29
6.5.4 RELAYS 30
6.5.5 Analog Output 32
6.5.6 SERIAL COMM 36
6.5.7 DISPLAY 37
7 Analog Output Charts & Equations (Nitrogen/Air Only) 39
7.1 Analog Output wide range measurement for IG - CG1 0.5 - 7V
(Nitrogen / Air only) 39
7.2 Analog Output for IG LOG N - 10 (Nitrogen / Air only) 40
7.3 Analog Output for IG LOG N - 11 (Nitrogen / Air only) 41
7.4 Analog Output for IG LOG N - 12 (Nitrogen / Air only) 42
7.5 Analog Output for IG 1.8 - 8.7 V (Nitrogen / Air only) 43
7.6 Analog Output for IG LINEAR (Nitrogen / Air only) 44
7.7 Analog Output for CG1 or CG2 1 - 8 V (Nitrogen / Air only) 44
7.8 Analog Output for CG1 or CG2 0 - 7 V (Nitrogen / Air only) 46
7.9 Analog Output for CG1 or CG2 NON - LIN (Nitrogen / Air only) 47
7.10 Analog Output for CG1 or CG2 LINEAR (Nitrogen / Air only) 49
4 tinb42e1 (2018-05) VGC083C.om
8 Using the Gauge with Different Gases 50
8.1 Ion Gauge Display Correction Factors for Selected Gases 50
8.2 Effects of Different Gases on Convection Gauge Display 51
8.3 Effects of Different Gases on Analog Output 55
8.3.1 Ion Gauge Analog Output Correction Factors for Selected Gases 55
8.3.2 IG - CG1 0.5 - 7V Analog Output Correction Factors for Selected Gases 55
8.3.2.1 IG-CG1 0.5 - 7V Analog Output Correction Factors -
Ion Gauge Range 56
8.3.2.2 IG-CG1 0.5 - 7V Analog Output Correction Factors -
Convection Gauge Range 57
8.3.3 Convection gauge analog output for selected gases 57
8.3.3.1 CG1 1 - 8 V or CG2 1 - 8 V Analog Output Correction Factors -
Convection Gauge 58
8.3.3.2 CG1 0 - 7 V or CG2 0 - 7 V Analog Output Correction Factors -
Convection Gauge 59
8.3.3.3 CG1 NON-LIN or CG2 NON-LIN Analog Output Correction Factors -
Convection Gauge 60
9 Communication Protocol (Serial Interface) 61
9.1 Device Specific Serial Communication Info 61
9.2 INFICON RS232 / RS485 Command Protocol Summary 61
9.3 INFICON RS232 and RS485 Command Protocol Summary 62
9.4 RS232 GP 307 and 358 Protocol 65
9.5 RS485 GP 307 and 358 Protocol 66
10 Service 68
10.1 Calibration 68
10.2 Maintenance 68
10.3 Troubleshooting - Operation 68
10.4 Troubleshooting - Error Messages 69
10.5 Clearing Error Messages 69
10.6 Research Screen 69
10.6.1 Research Screen (Diagnostic Display) 69
10.7 Cleaning the VGC083C 70
11 Repair 70
12 Accessories 70
13 Storage 71
14 Disposal 71
EU Declaration of Conformity 72
For cross-references within this document, the symbol ( XY) is used; for cross- references to further documents listed under ‘Literature’, use is made of the symbol ( [Z]).
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1.1
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eral Inf
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One or two
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auge Control
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INFICON P
terconnect t
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er VGC083C
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the Granville-Phi
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GC083C is i
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6
tinb4
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m
2 Technical Data
2.1 VGC083C
Measurement range
Display
Functionality
IG sensor control
IG remote input signals (digital I/O)
Setpoint relays
VGC083C
with MAG050 & PGE050 with MAG060 & PGE050
1.5×10
7.5×10
-9
… 1000 Torr
-11
… 1000 Torr
Units of measurement Torr, mbar, Pa (user selectable)
Pressure indication LED - 3 independent pressure display
channels, 3 digit plus 2 digit exponent per channel
Programming & set-up screen OLED - displays state of all setpoint relays, IG
emission current, error messages for fault conditions
IG powers & operates one INFICON MAG050 or
MAG060 passive Cold Cathode Gauge
CG , powers & operates up to 2 INFICON PGE050
convection or Granville-Phillips® (GP) Convectron
®
Alternate gauge displays pressure from an alternate gauge such
as a Capacitance Diaphragm Gauge - CDG or other INFICON gauges using the analog input (external power source for these alternate auxiliary devices will be required)
IG sensor on/off can all be controlled via front panel soft-keys, remote input signals (digital I/O) or serial communications. IG sensor can also be automatically turned on/off using measurements from one of the user selectable convection or alternate gauges.
IG sensor on/off can also be set by applying momentary continuity to ground. Also the 9-pin D-sub remote input DIGITAL I/O connector provides pin-pin compatible signals with the GP 358 controller as well as compatible signals with the GP 307.
Number 6
single-pole, double-throw (SPDT), user as­signable to any of the gauges
Contact rating 5 A at 30 V (dc), 5 A at 250 V (ac), resistive
load
tinb42e1 (2018-05) VGC083C.om 7
Analog output
Analog input
Serial communications
Status output
IG overpressure protection
Ambience
Housing
IG analog output
Log-linear
0 … 10 V (dc), 1 V/decade, or
1)
1.7 … 9.3 V (dc) (nominal 1.8 … 8.7 V (dc)),
0.8 V/decade
Linear 0 … 10 V (dc) (useable over 3 decades)
Combination IG + CG or IG + ALT analog Log-linear
CG analog output
Log-linear
0.5 … 7 V (dc), 0.5 V/decade
1 … 8 V (dc), 1 V/decade 3), or
2)
0 … 7 V (dc), 1 V/decade 3)
Linear 0 … 10 V (dc) (useable over 3 decades)
Non-linear analog S-curve 0.375 … 5.659 V (dc)
1)
Various scaling selections also provide output compatibility with Granville-Phillips®
controller models 307, 350 and 358 controllers.
2)
Also compatible with GP 307 controller.
3)
Also compatible with GP 307, 350 and 358.
CDG one 0 … 10 V (dc) analog input signal from a
CDG when used as an alternate gauge to CG2
INFICON analog input from one of the following gauges:
PGE300, PGE500, BAG302
Protocol RS485 / RS232 - ASCII protocol
(command protocol compatibility with GP 307 and GP 358 controller is also provided)
IG sensor on/off status displayed as pressure reading on the front panel, by serial communications and by SPDT relay (DIGITAL I/O Connector) rated at 1 A at 30 V (dc) resistive, or 1 A at 30 V (ac) non-inductive.
IG error conditions are displayed on the front panel, by serial communications and by an open collector transistor output (ground emitter) rated at 40 V max. VCE, 50 mA IC max.
Turns ion gauge off at 5.00 × 10-3 or overpressure value programmed by the user.
Temperature
Operation Storage
0 … +40 °C –40 … +70 °C
Relative humidity 0 … 95, non-condensing
Altitude
Operating Storage
max. 2500 m (8200 ft.) max. 12500 m (41000 ft.)
Housing aluminum extrusion
8 tinb42e1 (2018-05) VGC083C.om
Mains
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Dimens
pecification
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Voltage
Conne
tors
IG
CG
Digi
al I/O
Seri
al communic
RS232 RS485
anal
og I/O, setpoi
er
pow
tions
nt relays,
20 … 28 V ( protected ag over-voltage
gauge cable 9-pin D-sub
9-pin D-sub 9-pin D-sub
pluggable te
c), 12 W
ainst power r
assemblies
ale
emale
ale
minal block (
versal and tr
rovided by IN
ating conne
nsient
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tors
included)
mm (in
h)
Weight
2.2 Pow
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83C (Op
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0.7 kg (
Conne
Power i
Power
Compli
1.7 lb.)
tor
nput
utput
nce
2-pin plugga VGC083C
100 … 240
24 V (dc), 2.
CE, RoHS,
ble terminal b
(ac), 50 …
A (60 W)
L (US/Cana
lock to mate
0 Hz
a), CCC (Chi
ith the
a)
tinb42e1 (2018-05) VGC0
83C.om
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3 I
3.1
portan
afety Pr
eneral
Safety
cautions
nforma
-
ion
I
FICON has
p
rovided it is i
is manual. Pl
t
WA
o avoid seri
ent. Failure
b
odily harm, i
F
ailure to com
a
nd intended u
t
mer's failure
lthough ever
FICON cann
peration, or
o
fe installatio
s
his device m
azardous vol
p
roduct should
t
ction of the o
p
rovided.
esigned and
stalled and o
ease read a
RNING
us injury or
o comply wi
ncluding de
ly with these
se of this inst
to comply wit
attempt has
ot anticipate
aintenance o
and use of t
ets FCC part
ages are pre never be op perator from
tested this pr
erated withi
d follow all
death, follo th these saf
th, and or p
warnings viol
rument. INFI
these instru
been made t
very conting the instrume
is product, p
15 requirem
ent with this
rated with th
ccidental co
duct to provi
the strict saf
arnings and
the safety i ty procedur
operty dama
tes the safet
ON disclaim
tions.
consider mo
ncy that aris nt. If you hav ease contact
nts for an uni
roduct durin covers remo tact with haz
e safe and r
ty guidelines
instruction
formation i s could res
ge.
standards
all liability fo
t possible in
s from variou
any questio
INFICON.
tentional rad
normal oper
ved unless e
rdous intern
liable servic
provided in
.
this docu-
lt in serious
f installation
the cus-
tallations,
s installation
s about the
iator, class A.
tion. The uivalent pro­l voltages is
,
,
3.2
afety Pr ervice a
cautions
d Operat
-
ion
WARNIN
t
e product en
o not modify
FICON servi
rvice and re
u
e this produ
WARNIN
p
rforming an
fter servicing
s
rvice person ecified by IN
t
ic shock or ot roduct will voi
o reduce the
oisture. The
n
t spill any ty ve been da
h d
uct if it is da
ue to the pos possible tha
at the produ
e
uipment gro s been com
h
nsure the en round.
nsure that th lectrically gro
se a power s
p
wer supplie
urn off power
G! There are
losure. Refe
his product o
ce trained pe
air center to
t if unauthori
G! Source p
servicing.
this product, . When repla FICON. Subs her hazards. d the warrant
isk of fire or
e products ar
e of liquid on aged. Imme
aged.
sibility of corr
the product’
t be periodic
nding. Do n
romised.
losure of the
vacuum por
nded.
urce of 20
.
to the unit be
no operator
servicing to
substitute a
sonnel. Retu
nsure that al
ed modificati
wer must be
nsure that al
ement parts
titutions of no
se of unaut
.
lectric shock,
not waterpr
to these prod
iately contac
sion when u safety could lly inspected t use if the e
unit is conne
on which the
28 V (dc), 1
ore attempti
erviceable p ervice traine
y parts witho
n the product
safety featur
ns have bee
emoved fro
safety check
re required,
-qualified pa
orized parts
do not expo
of and caref
cts. Do not u
INFICON to
ed in certain
be compromi
or sound ele uipment grou
ted directly t
vacuum gau
W or use IN
g to service t
rts or adjust
personnel.
t authorizati
to an INFIC es are maint n made.
the product
s are made b
nsure that th
rts may resul
r modificatio
e this produc
l attention m
se these pro
rrange retur
environment
ed over time trical connec
nding or elec
a good quali
e sensors ar
IOCN series
e controller.
ents inside
n of qualified N qualified
ined. Do not
rior to
a qualified parts are
in fire, elec-
s made to thi
to rain or
st be paid to
ucts if they
of the pro-
l conditions, i It is importa ions and
rical insulatio
y earth
mounted is
optional
t
10
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u
y
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h
w
e
r
a
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o
l
g
b
r
3.3 Elec
3.3.1 Pro Gro
rical Con
er Equip
nding
itions
ent
Turn of ing nor vice pe by this
It is imp nection electric
Do not Contac to INFI
If meas “OVER
W ening el are mai contact a gase ground coming tage po the gas
W present which t ground groundi intende any co earthin pressur
power to the
ally accordi
sonnel for an
perating ma
ortant that th
and equipm l insulation h
se if the unit
INFICON for
ON for evalu
red pressur
PRESSURE”
RNING! Wh
ectrical shoc
ntained at ea
with the gas
us environm
d conductor
in contact wit
ential. This c inside the va
RNING! Ha
in many vac
e ion gauge d. Consult a
ng. Proper gr
operation o
trol module
conductor.
measurem
unit if a cabl g to this instr
service or tr
ual.
product be
nt grounding s been com
has been dro
return author
ation.
exceeds 5.0
menu the se
n high volta
hazard may
th ground pot
ontained in v nt may coupl
f electricity.
an exposed ndition appli
uum chamb
ardous volta
um processe
nd the conv
ualified Elec
unding of yo
the equipme
ust be conne se a ground l
nt devices if
or plug is da
ction manual
ubleshootin
eriodically in . Do not use i
romised.
ped or the e
zation and in
× 10-3 Torr sor will turn
e is present i
xist unless a ntial. This a cuum cham
dangerous
person coul
ungrounded
s to all produ
r (vacuum/pr
es that could
. Verify that t
ction gauges
rician if you a
r equipment t. The vacuu ted directly t
ug on the vac
ecessary.
aged or the
. Contact qua
condition th
pected for so the equipme
closure has
tructions for
r the value p ff.
any vacuu
ll exposed el
plies to all pr ers. An elect igh voltage d
be seriousl
electrical con
cts that may
ssure contai
seriously inju
he vacuum c
are mounted
re in doubt a is essential f m gauge hea
a good qual
uum connecti
product is no lified INFICO
t may not be
und electrical
nt grounding
een damage
eturning the
ogrammed in
system, a lif
ctrical condu
ducts that c
ical discharg
irectly to any
injured or kill
ductor at hig
ome in conta ment vessel)
re or cause d
nnection por
are electricall
out your equi
r safety as w
s and enclos
ity equipment
on flange of t
operat-
ser-
covered
con-
r
d.
roduct
the
threat-
tors
me in
within
n­d by
vol­ct with .
ath are
s on
pment
ll as
ure of
e
3.3.2 Ele Con
3.4 Over
with
trical Inte
trol
pressure hazardou
face and
nd use
gases
W harm, trical d
It is the and an are use any sig your sy taken t
W pressu system
In case implem an auto pressur
The va pressur sure ins heads gases are rate tect the overpre pressio fitting w
RNING! In hield all con scharges in
user’s respo
connections
in a safe m als to autom tem design
prevent injur
RNING! In
e inside you
component
where an e
nt fail-safe s
matic backfill
s if the pres
uum gauge h
s above 20
ide the senso
ave an admi
55 °C). If you
d for, you sh
gauge tube f
ssure conditi
fitting may f
ith only a few
rder to prot ductors whi or around th
sibility to ens made to exte
nner. Always
te your proc
nd ensure sa
and propert
tall suitable
vacuum ch
are capable
uipment failu
stem operati
peration wh
ure relief dev
ads used wi
sia (1000 To
r. The MAG0
sible pressur
r chamber go
uld install an om overpres
ns may be lo
rcibly releas
psi over local
ct personne
h are subjec
vacuum sy
re that the el
nal devices,
double chec ss. Perform eguards and
damage.
rotective d
mber to les
of withstan
e could caus
n. For exam re a malfunct
ce was not in
h this product r); DO NOT e
060 pass of 130 psi ( s to higher p
isolation valv
ure condition
er; for exam the gauge t uncorrected
l from electri t to potentia stem.
ectrical signa
or example, r
the system hazardous o
personnel sa
vices that w
than what t
ing.
a hazardous
le, use a pre
ion could res
talled on the
are not inten xceed 35 psi ive cold cath
bar absolute
ressures tha
or pressure
. With some
ple, a quick-c
be from the
arometric (a
c shock and high voltag
s from this pr
lays and sol
et-up before peration anal ety measure
ll limit the le
e vacuum c
condition, al
sure relief d lt in high inte chamber.
ed for use at (< 2 ½ bars) de vacuum g
- limited to in what these
relief device t
fittings, actua
nnect, O-rin acuum cham mospheric) p
bodily
elec-
duct noids, sing sis of
are
el of
amber
ays
vice in
nal
pres-
uge
ert eads
pro-
safe
com-
er
essure.
tinb42e1 (2018-05) VGC0
83C.om
11
3.5
G
N
h
osminflo
mex
p
wIN
D
wseththte
N
b
c
a
s
s
f
m
a
a
n
G
v
t
n
G
m
f
m
o
r
c
s
m
o
n
e
r
e
n
l
t
r
g
e
v
s
h
r
e
g
r
e
s
i
t
a
c
s
u
e
e
g
u
m
s
e
t
g
a
e
A
v
e
m
o
e
c
2
c
u
t
o
c
e
a
e
r
c
h
e
u
s
o
s
d
s
n
y
ases ot
itrogen /
er than
air
CAUTIO
t
increase a
ure side), va
ay cause le to the atmo
ammable ga
the vacuu
ent, could c
pose the g
ressure whe
WARNIN
ithout referrin
FICON gaug
o not attempt
nless you ha
u
nalog output
a
hen using co
! If the inte
ove local un
uum fitting ks that woul phere of the
es are exa /pressure c
use bodily i
uge tube int
using haza
! Do not att
g to correctio
es and modu
to use with o
e applied cor o determine t
vection gau
nal pressure
orrected ba may releas d allow the g
surroundin
ples of haza
ntainment v
jury and po
rnal volume dous gases.
mpt to use w
factor data
es are calibr
her gases su ection factor
e true meas
es to measur
of a vacuum ometric pre and possibl
s inside the environmen dous gases ssel into the
sible dama
to pressure
th gases oth
ables.
ted for direct
h as argon (
to both the d
red pressure
pressure of
gauge devi
sure (atmos
overpress
gauge tube
t. Toxic, pyr
hat if allowe
atmospheri
e to equipm
bove local
r than nitrog
readout of nit
r) or carbon
isplayed pres . This is parti gases other t
e is allowed
pheric pres-
re condition
o release
phoric and
to leak out
environ-
nt. Never
tmospheric
n (N
) or air
2
ogen or air.
ioxide (CO2) ure and the
ularly critical
an N2/Air.
WARNIN
nce of flam e pressure o e gauge nor mperature c
a
nd gas mixtur
o
r death.
! Do not us
able gases,
explosive or
ally operate
uld exceed t
e. This could
the PGE050 apors or fum
combustible
at 125 °C, b e ignition te
cause an exp
in an explosi
s. Do not us
ases or gas
t if malfuncti
perature of c
osion which
e atmospher
the PGE050
ixtures. The
n should occ
rtain combu
ould result in
or in the pre
to measure
sensor wire i
r, the wire tible gases serious injur
-
12
tinb4
e1 (2018-05) VGC083C.
m
4 Installation
4.1 Mechanical Installation ­Controller
4.1.1 Panel Mount
Procedure
The unit is intended for indoor use only. The unit is offered as a space saving half rack design. It may also be used as a bench top device or easily installed in an instrument panel. Optional EIA-standard rack mount panels are available for either full rack or dual, side-by-side rack mount installation.
Make a cutout in your rack panel or instrument control panel as shown in
the drawing below. Be sure to allow clearance behind the panel for the in­strument as well as connectors and cables at the back of the instrument. Optional EIA-standard, 19-inch, 2U height rack mount panels are available from INFICON. The optional rack mount panels are provided with panel cut­outs and mounting holes to allow efficient mounting of your VGC083C unit.
Drill four guide holes on each side of the panel cut out (two on each side)
with dimensions as shown in the panel cut-out drawing above.
Slide the unit into the panel hole cut-out. Guide the four studs on the back of
the unit front panel face plate thru the four holes next to the panel cut-out.
Use four # 10-32 Hex Nut (provided with instrument) to tighten the unit to
the panel.
4.1.2 Rack Mount
tinb42e1 (2018-05) VGC083C.om 13
Optional EIA-standard 19-inch wide, 2U height rack mount panels available from INFICON ( 70):
Single cut-
o
o
c
n
t
A
A
T
o
T
ApMuwpm
T
oDVch
a
p
c
O
o
m
z
N
p
z
c
g
e
n
e
y
a
b
n
e
p
c
c
a
s
t
l
a
r
g
p
e
b
n
e
n
g
k
b
e
m
h
e
a
o
p
r
a
a
o
g
n
e
u
m
g
s
c
w
f
e
G
n
o
s
p
e
c
t
x
w
d
y
2
o
l
u
d
g
w
s
m
o
t
o
e
p
n
i
e
o
a
s
-
o
ut panel
ll dimensions
in inches.
4.1.3
Single cut-
Mechani Ionizatio
ut panel
al Installa
Gauge
ion -
ll dimensions
he single cut-
b
le from INFIC
f
r mounting t
For
in inches.
out and dual
ON. Panel co
rack enclosu
more detailed
ioni
ation gauge,
ut-out rack
or matches t
re are includ
information please refer t
ountable pan e front panel d.
bout the MA
the Operati
els shown ab
of VGC083C
050 / 060 co
g Manual for
ve are avail
units. Screw
d cathode this product.
-
14
CAUTIO
nt. Take ap
n
ouching the p lways use cle roduct.
ount the ioni
re. Long or re
een your pro
ressure chan
ay also caus
he gauge ca
g
uge with por llecting in th
c
o not mount t
ibrations ma
anical stress
F
or electrical s
v
cuum cham
p
roper groundi
(
lasma, ion b
n
cted to the v
ri
ngs and clam
-type flange
li
! Dirt and d ropriate mea roduct or par an, lint free g
ation gauge
stricted, smal
ess chambe es. Mountin
measureme
be mounted
t down to hel
gauge.
he gauge wh
cause unsta to compone
afety purpos
er. When usi
ng. If the gau
am etc.), ma
acuum cham
ps. Do not att
lamps.
mage can im
ures to ensu
s with bare h
oves as well
s close as p
diameter tub
and the gau
the ionizatio
nt and control
in any orienta
minimize th
re it will be s le readings,
ts in the gau
s the housing
g KF flange e may come e sure its va er and do al
mpt to modi
air the functi
e cleanliness
nds increase
s clean tools
ssible to the
ing will creat
e. This may
gauge too cl
instability.
ion, however
effect of any
bjected to e
easurement
e.
of the gauge
, metal clamp
into contact
uum connect ays use con
your flange
n of the vac
and prevent s the desorpti when workin
ressure you
a pressure d
ause a delay ose to a gas
, if possible,
particles or c
cessive vibra
errors and p
must be grou s must be us
ith charged
ions is galva
uctive metall
in order to us
tinb4
um compo-
amage.
on rate.
with this
ant to meas
ifference bet-
in response t
ource inlet
ount the
ndensation
ion. ssible me-
nded to the
d to ensure articles ically con­c centering
non-metal-
e1 (2018-05) VGC083C.
m
4.1.4 Mec
s
a
m
t
e
c
o
h
o
e
n
e
h
m
h
s
m
a
o
s
g
t
m
o
n
g
m
.
v
m
n
d
e
m
e
0
u
w
c
i
w
a
t
s
l
c
m
r
a
f
m
a
s
s
t
u
y
s
x
T
t
,
e
t
s
5
f
e
d
s
h
u
h
m
o
a
h
f
a
u
o
(
t
o
c
n
o
g
e
m
n
o
c
w
e
y
o
5
e
z
s
p
s
g
w
e
o
e
u
e
r
s
y
f
h
e
a
e
m
f
Con
hanical In vection G
tallation ­uge
Use all pected
Remov manufa tive lid f
Mount t Long or your pr pressur
Mounti measur heating
Mount t reading 1 Torr,
metal vacuu
o be below 1
the protecti
turer's reco
or future mai
For more please ref
he PGE050 a
restricted, s
cess chamb
changes.
g the PGE05
ment and co
or cooling, s
he PGE050
errors may o
ounting pos
fittings with
00 × 10-7 Tor
e lid and inst
mendations tenance.
etailed infor
r to the Oper
close as po
all diameter
r and the ga
too close to
ntrol instabilit
ch as heater
ith its main a
cur above 1
tion has little
etal seals w
(1.33 × 10-7
ll the product
r different fl
ation about t
ting Manual
sible to the p ubing will cre ge. This may
a gas source
. Do not mo
or air conditi
is horizontal
orr if the uni
o no effect.
en operating
mbar, 1.33 ×
to the vacuu
nges and fitti
e PEG050 c
for this produ
ressure you
te a pressur
cause a dela
inlet may als nt the PGE0
ning vents.
(see diagram
is not mount
pressures ar
10-5 Pa).
system foll
gs. Keep th
nvection gau t.
ant to meas difference b
in response
cause
0 near a sou
below). Pres
d horizontall
ex-
wing
protec-
ge,
re.
tween
to
ce of
ure
. Below
tinb42e1 (2018-05) VGC0
83C.om
Mount t particle
Do not tions m stress t
Flange followin
- NPT fi ant co wraps gauge i the gau
he PGE050
or condens
ount the PG y cause uns component
/ Fittings - fol
:
ttings: When
pound or wra
f pipe thread
to the gauge
e.
ith port down tion from coll
E050 where i able reading
in the PGE0
ow the manu
onnecting th
p the threade
eal tape suc
port. Do not
if possible, t
cting in the g
will be subje
, measureme
0.
acturer's rec
device usin
portion of th as PTFE (T se a wrench
help minimi
auge.
ted to exces
nt errors and
mmendation
a NPT fittin
e tubing with
flon®) tape a
or other tool
e the effect o
ive vibration.
ossible mec
and note th
, apply a thre one-and-a-ha
d hand tight hich may da
any
Vibra-
anical
d seal-
lf to two
n the
age
15
4.2
E
o
o
t
o
mtoth
h
A
h
o
a
d
U
d
d
o
r
m
o
a
h
d
v
t
T
v
k
n
w
c
G
e
m
o
c
e
h
r
o
o
h
m
o
2
m
s
p
a
t
s
k
n
C
r
3
o
y
d
a
d
4.2.1
4.2.2
lectrical
Groundin
Installati
Installati
g
n
n
Be sure t
g
rounded to pr
fi
tings, especi
p
roduce a goo
c
nnected to. easurement earth groun at you conne
e
rth ground c e green colo
t
good, recom
n
cting or disc
n the back pa
o
e vacuum g
otect personn
lly those wit
electrical co se a ground evice if nece
via a good q
ct a separate
nnection an
ed screw pro
mended prac
nnecting it.
nel of the de
uges and the
el from shoc
O-rings whe nnection bet lug on the va ssary. The V uality equipm
12-AWG eart
the location
ided) on the
ice is to rem
he electrical
ice as shown
rest of your v
and injury. B not used wit
een the gaug
uum connect
C083C cont nt earthing c
ing conduct
arked with t
ack panel of
ve power fro
onnections f
below.
acuum syste
aware that h metal clam e and the ch
ion flange of ol unit should onductor. It i
r between a
e earth grou
the VGC083
any cable p
r the VGC08
are properl
ome vacuum
s, may not mber it is he pressure
be connecte
encouraged
nown facility
d symbol (vi
.
ior to con-
C are locate
16
tinb4
e1 (2018-05) VGC083C.
m
4.2.3 Con
G
e
n
A
n
e
b
-
A
e
s
t
t
n
n
e
e
m
M
b
-
F
e
b
o
a
o
o
m
p
0
e
a
n
l
t
h
t
t
n
e
s
t
s
c
V
7
t
t
O
n
e
n
c
.
t
h
e
t
A
N
®
C
0
t
m
E
m
p
s
t
p
b
G
E
u
0
v
e
e
m
n
t
t
n
o
t
C
n
t
o
MA lab
necting M
060 - con
led "1"
G050 /
ector
C
ment b
The cu differen cold ca
Changi electro equipm equipm
UTION! It is
fore connecti
tom cable / c lengths from
hode ionizati
g cables fro
ics handling
nt, may lead nt damage a
lways good i
ng or disconn
nnector ass
INFICON for
n gauge sen
one device rocedure, it i
to erroneous
nd possible o
dustry practi
cting cables
mbly are cus connecting t
or.
o another wh
not advised
measuremen
erator injury.
e to turn off
om cable as e VGC083C
n power is a and, if done t results, a ha
ower to the i
emblies provi
o the MAG05
plied is not o
y the user of
zardous situa
stru-
ded in 0 / 060
nly bad
his ion,
4.2.4 Con con and
necting th
ectors la
"3"
PGE050
eled "2"
Part nu
PN 399 from IN Instrum the DE­"3".
For you shown INFICO
VGC08
pin n
1
2
3
4
5
6
7
8
9
bers 7
AG050 / MA akable cabl
580 … -582
ICON for co nts / Granvil
9 D-subminia
r reference, t
elow. In addi
N will provide
3C. connec
.
060 IG
250 °C
re a custom necting the
e-Phillips® 2
ure connecto
e wiring char ion to INFIC custom lengt
s to
cabl
M
able assemb
GC083C to I 5 Convectron r to VGC083
for the PGE
N provided s
cable asse
PG
(INFICON
.c.
shield
3
3
2
5
1
1
.c.
G050 / MA
80 °C
lies provided
FICON PG
®
vacuum ga
and PGE05
50 cable pro
tandard cabl
blies upon r
050 gauge pi
olded, custo
060 IG
in different le 050 gauge or
ge sensor. C
connectors
ided by INFI assembly le quest.
n no.
connector)
gths
MKS
nnect
o "2" or
ON is
gths,
tinb42e1 (2018-05) VGC0
83C.om
17
4.2.5 Power Connection
4.2.6 Relay Connection
The VGC083C requires an input power of 20 … 28 V (dc), 12 W to operate. One each 2-contact pluggable terminal strip mating connector is provided for connection to the power contactors. Optional power supplies are also available from INFICON (PN 70).
Power
(contacts)
Contact Description Power Input
Connector
+ Power input (20 … 28 V (dc), 12 W)
– Power ground
A total of six setpoint relays are provided by the VGC083C. Two each 9-contact pluggable terminal strip mating connectors are provided for easy connection to the relay contactors. The VGC083C back panel relay connectors are marked RLY1 thru RLY6. Each relay has a contact labeled = (Normally Open), (Normally Closed) and I (common).
RLY1 thru RLY6
Contact Description Relay Connectors
(contacts)
= Relay #1 to Relay #6
(NORMALY OPEN)
Relay #1 to Relay #6
(NORMALLY CLOSED)
I Relay #1 to Relay #6 (COMMON)
4.2.7 Analog Output Connection
4.2.8 Analog Input Connection (Capacitance Diaphragm Gauges, etc.)
A total of three analog outputs are provided by the VGC083C. These output volt­age signals are proportional to the displayed pressure for any of the user assigned vacuum gauges. Three each 2-contact pluggable terminal strip mating connectors are provided for connection to the analog output contactors. The VGC083C back panel analog output connectors are marked AO1, AO2 and AO3. Each connector has a contact labeled + (analog output signal) and – (analog output ground).
AO1 , AO2, AO3
(contacts)
Contact Description Analog Output
Connectors
+ Analog Output #1 to #3 (Signal)
Analog Output Ground #1 to #3
(Signal Return)
One analog input is provided by the VGC083C for using as an alternate gauge to "2". This input can be accepted from one capacitance diaphragm gauge or other INFICON vacuum module series PGE300, PGE500 or BAG302. One each 3-con­tact mating pluggable terminal strip connector is provided for connection to the analog input contactor. The VGC083C back panel analog input connector is marked A1. Each connector has a contact labeled + (analog input signal) and – (analog input ground) and D (power detect).
A1
(contacts)
Contact Description Analog Input
Connector
+ Analog Input (Signal)
Analog Input Ground (Signal Return)
D Detect (power detect)
18 tinb42e1 (2018-05) VGC083C.om
When using a capacitance manometer / diaphragm gauge or INFICON modules such as the PGE300, PGE500, BAG302 as an ALTERNATE GAUGE, the gauge must be connected to the VGC083C as shown below. The alternate gauge must be provided power from an auxiliary power supply capable of providing the power re­quired by the alternate gauge connected to the VGC083C. The D contact is used in this configuration to protect the IG from being turned on at high pressure in case power to the alternate gauge is lost.
4.2.9 Digital I/O Connection
Signal Type A - Control Input Signals
Signal Type B - Status Output Signal
Signal Type C - Error output Signal
The IG can be controlled manually using the front panel soft-keys, via remote input signals using the digital I/O connector or RS232/RS485 commands. The VCG083C can also be configured so that the IG sensor on/off is controlled by using the pressure measurements from CG1 , CG2 or the alternate gauge. If the user prefers digital I/O as the means of controlling the IG , various control input and status output signals are available from the 9-pin D-sub male DIGITAL I/O con­nector. The DIGITAL I/O Connector also provides pin-pin compatible signals with the GP 358 vacuum gauge controller as well as compatible signals with the GP 307.
The DIGITAL I/O Connector provides three different types of signals as listed below:
The IG sensor on/off can be set by applying momentary continuity to ground. This requires a momentary ground of less than 0.4 V (dc) at 10 µA for 25 msec (minimum) be applied. After this, the input must be allowed to float higher than
3.5 V (dc) for 105 msec (minimum) before another low can be applied.
Input signal: Apply momentary continuity to ground to turn IG sensor on or off
The IG on/off status relay is also available as both normally open and normally closed to indicate IG is on or off. This is an output signal to other external instru­ments to confirm IG filament is on or off. The IG on / off status relay is a single pole, double-throw (SPDT) relay rated at 1.0 A, 30 V (dc) resistive or 1.0 A, 30 V (ac) non-inductive.
This can be used as an output signal to other external instruments to confirm whether any error conditions exist.
Signal: Open collector transistor (ground emitter) rated at 40 V max. VCE,
50 mA IC max.
Transistor on = error condition exists, Transistor off = no error condition exists
tinb42e1 (2018-05) VGC083C.om 19
4.2.10 RS232 /
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20
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tinb42e1 (2018-05) VGC083C.om
21
5 Operation - IG and CG
5.1 IG Over Pressure Shut Down
5.2 Convection Gauge (CG) Initial Setup
Setting Zero (SET VAC)
Setting Atmosphere (SET ATM)
NOTE
The MAG050 / MAG060 cold cathode ion gauge will shut off automatically should the pressure reach or rise above the overpressure shut down value shown below. If desired user can adjust the OVER PRESSURE value in the ION GAUGE menu:
Overpressure Shut Down
Torr mbar Pa
5.00 × 10-3 6.65 × 10-3 6.65
Two of the most important steps for the initial setup of the convection gauges are to set zero (SET VAC) and set atmosphere (SET ATM) as described in the CONVEC GAUGE section 6.5.3. This will ensure proper operation of the gauge and accurate pressure measurements. The gauge is calibrated at the factory using nitrogen. Fur­thermore, the gauge is also installed in a certain orientation when calibrated at the factory. Without setting zero and atmosphere after the gauge is installed in your system, the gauge may not display the expected and correct pressures. This could be caused by the fact that you may be using a different gas than Nitrogen such as air to setup and calibrate the gauge (most commonly the case) and the gauge orientation is different than the orientation used at the factory. As such, it is very important to perform your own initial setup and calibration by setting zero and at­mosphere with the gauge installed in your actual system. Please note the following:
Setting zero optimizes performance of the gauge when operating at a low pressure range of 1.00 × 10 higher than 1.00 × 10
-4
Torr to 1.00 × 10-3 Torr. If your minimum operating pressure is
-3
Torr, it is not normally necessary to set zero and thus set­ting atmosphere should be adequate. If you are able to evacuate your system to below 1.00 × 10-4 Torr, it is always a good practice to check and set zero if neces­sary. See "SET VAC CG1" or SET "VAC CG2" in CONVEC GAUGE section 6.5.3.
Setting atmosphere is the most important step for a newly installed gauge. If you prefer to use air to set atmosphere, vent your vacuum system chamber to expose the gauge to the local atmospheric pressure (air) and set atmosphere to match your known local uncorrected barometric pressure (air). This is the reading of ambient air pressure you will expect if you were to vent and open your vacuum chamber to the atmosphere surrounding the outside of your chamber. At sea level, this pressure is usually near 760 Torr. At elevations above sea level, the pressure decreases. Check your local aviation authority or airport web sites or your current local weather conditions online to help find your local uncorrected barometric pres­sure if you do not have this information. See "SET ATM CG1" or "SET ATM CG2" CONVEC GAUGE section 6.5.3.
Setting zero and atmosphere is normally required only once during the initial setup and maybe checked by the user periodically. After power has been applied to the gauge during the initial setup, allow five minutes for the gauge to stabilize (warm­up) before setting zero and atmosphere.
The information presented in sections 5.1 and 5.2, above, is intended as an intro­duction to the programming capabilities of the VGC083C for use in controlling the selectable parameters and functions of the MAG050 / MAG060 IG and PEG050 CG transducers. Refer to the Operating Manuals for the MAG050 / MAG060 ion gauge and PEG050 convection gauge for complete operation and setup instructions of these connected devices.
22 tinb42e1 (2018-05) VGC083C.om
5.3 Cond Cathode Activation Delay
The cold cathode gauge wil exhibit some level of activation time delay when the sensor is being activated at pressures below 1.00E-05 Torr. This is the time needed for the electrical discharge to establish itself at low pressures. The delay time increases at low pressures, and is typically:
-8
7.5×10
7.5×10
7.5×10
Torr 0.1 minute
-9
Torr 1 minute
-10
Torr 5 minutes
tinb42e1 (2018-05) VGC083C.om 23
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