gsk GSK983T Connection Manual

In this user manual we have tried to describe the matters concerning the operation of this CNC system to the greatest extent. However, it is impossible to give particular descriptions for all unnecessary or unallowable operations due to length limitation and
products application conditionsTherefore, the items not presented herein should be regarded as impossible or unallowable.
Copyright is reserved to GSK CNC Equipment Co., Ltd. It is illegal for any organization or individual to publish or reprint this manual. GSK CNC Equipment Co., Ltd. reserves the right to ascertain their legal liability.
GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual
II
Preface
Your Excellency,
We are honored by your purchase of this GSK 983Ma Milling CNC System made by
GSK CNC Equipment Co., Ltd.
Warning
Accident may occur by improper connection and operation!This system can
only be operated by authorized and qualified personnel.
Please read this manual and a manual from machine tool builder carefully before installation, programming and operation, and strictly observe the requirements. Otherwise, products and machine may be damaged, workpiece be scrapped or the user be injured.
Safety Responsibility
Manufacturer’s Responsibility
——Be responsible for the danger which should be eliminated and/or controlled on design and configuration of the provided CNC systems and accessories.
——Be responsible for the safety of the provided CNC systems and accessories. ——Be responsible for the provided information and advice for the users.
User’s Responsibility
——Be trained with the safety operation of CNC system and familiar with the safety operation procedures. ——Be responsible for the dangers caused by adding, changing or altering to the original CNC systems and the accessories.
——Be responsible for the failure to observe the provisions for operation, adjustment,
maintenance, installation and storage in the manual.
This manual is reserved by end user.
We are full of heartfelt gratitude to you for supporting us in the use of GSK’s
products.
GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual
III
Contents
Precautions ................................................................................................................................... 1
1. NC Unit Interfaces ...................................................................................................................... 3
2.Interconnect Block Diagram ........................................................................................................ 4
3.Connection between NC Unit and GS2000T-CA1 Drive Unit ..................................................... 5
(without brake) ............................................................................................................................... 5
4. Connection between NC Unit and GS2000T-CA1 Drive Unit .................................................... 6
(with brake .................................................................................................................................. 6
5. Full closed-loop connection with Grating Ruler ......................................................................... 7
6. Connection between NC Unit and DAP03 Spindle Servo Drive Unit ........................................ 8
7. Connection between NC Unit and GS3000Y-NP2 Spindle Servo Drive Unit............................ 9
8. Connection between NC Unit and Spindle Inverter ................................................................. 10
9. Machine Tool Operation Panel ................................................................................................ 11
10. Connection between NC Unit and Operation Panel .............................................................. 12
11. Connection between external MPG and Operation Panel ..................................................... 13
12. Connection between NC Unit and PC ................................................................................... 14
13. Connection Method for Brake and System Power-on Control .............................................. 15
14. Connection between NC Unit and I/O Unit ............................................................................ 16
15. General of External I/O Unit (X1) Interfaces .......................................................................... 17
16. Connectivity Diagrams for I/O Unit (X1) Input/Output Signals .............................................. 18
17. I/O Points Definition (X1) ....................................................................................................... 19
Appendix 1 Installation Dimension Drawings ............................................................................ 23
Appendix 2 Connection between NC Unit and DA98D Drive Unitobsolete product) .......... 28
GSK983Ta-H/ GSK983Ta- V Turning CNC System Connection Manual .................................... 30
Version Upgrading Records ......................................................................................................... 30
GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual
IV
GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual
1
Electrical
Cabinet
Grounding Strip
S
M
P S
NC
Unit
Opera
tion
Panel
I/O
Unit
X
Axis
Drive
Unit
Z
Axis
Drive
Unit
Spindle
Drive
Unit
Precautions
1The system-matched power supply box is exclusive for GSK 983Ma.Do not
supply this power to other devices(such as bake and magnetic valve);otherwise, serious danger may occur
2Requirements for electrical cabinet
The electrical cabinet adopts full-enclosed structure and dustproof design. The temperature
difference between outside and inside of the cabinet should be less than 10; or, a heat-exchange system should be installed. The ambient temperature should not exceed 45. Prevent the entry of dust, coolant and organic solution.
3Grounding
The cabinet should be protectively grounded, and the continuity should meet the requirement GB5226.1-2002. Well grounding is the essential condition for a stable operation. The grounding wires of different parts cannot be connected with each other in series. The grounding strip whose thickness not less than 3mm should be installed in the cabinet, the protective grounding terminals should be connected to grounding strip with yellow-green wires independently, and when the grounding strip is connected with the ground, its grounding resistance should be less than 4Ω.
4The system power should be supplied through isolation transformer
5Wiring
GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual
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AC220V
+24V
0V
M
3
surge absorber
KM
The joints between wires and the system or drive unit should be tight and firm. The low-current type wires such as signal wires and control wires should be laid far away from heavy current and electromagnetic interference, and be arranged in an uncurled manner as far as possible, because
winding annularly could easily cause the acquisition of interference signal..
6Interference suppression
Connect the RC circuits at the two ends of AC coil in parallel. The RC circuits should be closed to inductive load as far as possible. Connect FWD at the ends of DC coil reversely in parallel. Connect the surge absorber at the winding head of AC motor.
GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual
3
a
T
SVZ(M)
SVY(M)
+24V
PR
PR
+3.3V
GND
+5V
GND
SP(T)
SV5
SV4
SVZ(T)
SVX
OP
I
O
USB
C232
Front View
Back View
Communication interface to PC
U disk read/write interface
Not used
Not used
Not used
Interface parallel to
+24V power
+24v Power
Spindle
Z axis
X axis
Operation panel
I/O unit
1. NC Unit Interfaces
GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual
4
983T a - 0 0-7 8 5 G
983Ta-00-782
983Ta-00-777A
外置手
(
接口说明)
+24V
PR
PR
+3.3V
GND
+5V
GND
SV5 SV4 SVX OP IO
SP(T)
SVZ(T)
SVZ(M)
SVY(M)
CN 3
外置主轴编码器
当主轴电机与主轴
1 1
建议使用)
I/ O
通信
电源
MDI
手脉
PON
ESPA
ESPC
ESPB
POFF
PCOM
CM1
(MPG)
(MD I)
CN3
(POW ER)
CC2
PC1
0V
+24V
(COM MUN I CAT ION)
38.0
38.1
38.2
38.3
38.4
38.5
38.6
38.7
40.0
40.1
40.2
48.5
48.4
48.3
48.2
48.1
48.0
40.7
40.6
40.5
40.4
40.3
48.6
48.7
43.0
43.1
43.2
43.3
43.4
43.5
43.6
43.7
35.7
35.6
35.5
35.4
35.3
35.2
35.1
35.0
34.7
34.6
33.3
33.4
33.5
33.6
33.7
34.0
34.1
34.2
34.3
34.4
34.5
33.2
33.1
33.0
32.7
32.6
32.5
32.4
32.3
32.2
32.1
32.0
0V
Y2.3
Y2.2
Y0.7
Y0.6
Y0.5
Y0.4
Y0.3
Y0.2
Y0.1
Y0.0
Y1.0 Y1.1 Y1.2 Y1.3 Y1.4 Y1.5 Y1.6 Y1.7 Y2.0 Y2.1 +24V
Y6.7
Y6.6
Y6.5
Y6.4
Y6.3
Y6.2
Y6.1
Y6.0
Y2.7
Y2.6
+24V
0V Y2.4 Y2.5 Y3.0 Y3.1 Y3.2 Y3.3 Y3.4 Y3.5 Y3.6 Y3.7
CC1
X
X
r,t
CN 2
CN 1
R,S,T
PE
U,V,W
PE
Z
Z
r,t
CN 2
CN 1
R,S,T
PE
U,V,W
PE
主轴伺服电机
主轴伺服驱动单元
r,t
CN 2
CN 1
R,S,T
PE
U,V,W
PE
开关电源
+2 4V
机床至数控系统的输入信号(开关量)
数控系统至机床的输出信号(开关量)
NC
机床操作面板
I/O
983T a - 0 0-7 7 6 G
983T a - 0 0-7 7 6 G
X axis servo drive unit
Spindle servo drive unit
X axis servo motor
Z axis servo motor
Z axis servo drive unit
External spindle encoder
(recommendly used when
the transmission ratio
between the spindle and
spindle motor is not 1:1 )
Spindle axis servo motor
I/O unit
control signal
NC unit
Operation panel
External MPG
ON/OFF and Emergency Stop Signal
(refer to the operation panel interfaces
instruction for the emergency stop
output)
I/O
unit
Output signal from CNC to machine
tool (switching value)
Iutput signal from CNC to machine
tool (switching value)
+24V
Power
Switching Power Box
2. Interconnect Block Diagram
GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual
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SVX
CN1
SRDY
04
SON-
VC
SON+
09
0V
0V
10
15
14
05
+24V
03
*PCB
PCB
*PCA
PCA
*PCZ
PCZ
06
11
08
13
12
07
ALM+
23
COM+
39
ALM-
22
SON
COM-
VCMD-
13
14
25
VCMD+
24
PZOUT+
27
PZOUT-
26
PBOUT+
02
PBOUT-
01
03
PAOUT-
PAOUT+
04
FG
FG
GS2000T suffixing with C(CAN bus
MDR50
DB15pin(3-row)
Without brake 983Ta-00-776G
AC servo drive unit
46
48
50
47
49
28
38
40
42
32
34
36
30
44
26
27
29
41
39
31
35
37
33
43
45
NC
PBO+
PAO+
PULS+
SEC1/CLE
SRV
ALRS
COM-
SRDY-
NC
ZSP-
ALM-
VCMD+
SFR
SON
PSR+
SRDY+
NC
ZSP+
ALM+
VCMD-
PBO-
PAO-
PULS-
SEC2/INH
NC
PZO+
SIGN+
FSTP
NC
NC
COM+
COM+
HOLD+
NC
ZOUT+
NC
SIGN-
DGND
RSTP
ZSL
NC
COM-
PSR-
HOLD-
NC
ZOUT-
AGND
NC
PZO-
21
SVX
23
25
22
24
PCB
SON+
PCA
PCZ
NC unit
+5V
0V
SRDY
+24V
02
04
03
01
08
09
07
06
VC
05
10
0V
(MDR50)
(D-Sub 15- pin)
12
14
13
11
15
0V
*PCA
SON-
*PCB
(D-15 Female)
*PCZ
CN1
03
13
15
17
07
09
11
05
19
01
02
04
16
14
06
10
12
08
18
20
SVX
983Ta-00-776G
Note when the X axis is connected without brakethe connection of X or Z axis is the same. The X axis connection with brake is shown in the following page.
PCA *PCAEncoder feedback A phase differential signalpulse signaldrive unit→NC
PCB *PCBEncoder feedback B phase differential signalpulse signaldrive unit→NC
PCZ *PCZEncoder feedback Z phase differential signalpulse signaldrive unit→NC
SON+/-Enable signalbinary signalNC→ drive unit
SRDYServo drive ready signalbinary signaldrive unit→NC
VC:Speed control voltage(direct current,NC→drive unit
3. Connection between NC Unit and GS2000T-CA1 Drive Unit (without brake)
GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual
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SVX CN1
SRDY 04
SON-
VC
SON+ 09
0V
0V
10
15
14
05
+24V 03
*PCB
PCB
*PCA
PCA
*PCZ
PCZ 06
11
08 13
12
07
ALM+23 COM+39
ALM-22
SON COM-
VCMD­13 14
25
VCMD+24
PZOUT+27
PZOUT-26
PBOUT+02
PBOUT-01
03 PAOUT-
PAOUT+04
FGFG
GS2000T
MDR50
DB15
983Ta-00-776GX
HOLD+43
HOLD-42
HOLD­HOLD+
21
SVX
23 25
22 24
PCB
SON+
PCA
PCZ
NC
+5V
0V
SRDY
+24V
02
04
03
01
08 09
07
06
VC05
10 0V
(MDR50)
(D-Sub 15)
12
14
13
11
15 0V
*PCA
SON-
*PCB
(D-15)
*PCZ
CN1
03
13 15 17
07 09 11
05
19
01
02 04
16
14
06
10 12
08
18 20
SVX
983Ta-00-776GX
GS2000T后C(CAN总线
交流伺服驱动单元
46 48 50
47 49
28
38 40 42
32 34 36
30
44
26
27 29
41
39
31
35 37
33
43 45
NC
PBO+ PAO+ PULS+
SEC1/CLE
SRV ALRS COM­SRDY­NC ZSP­ALM­VCMD+
SFR SON PSR+ SRDY+ NC ZSP+ ALM+ VCMD-
PBO­PAO­PULS-
SEC2/INH
NC
PZO+
SIGN+ FSTP NC NC COM+ COM+ HOLD+ NC ZOUT+ NC
SIGN-
DGND
RSTP ZSL NC COM­PSR­HOLD­NC ZOUT­AGND NC
PZO-
机床配电柜
(15
闸连接方法)
COM+39
ZSL34
+24V
ZSL
+24V
HOLD+
ZSL
HOLD-
NC unit
GS5200T suffixing with C (CAN
bus) AC servo drive unit
SVX(D-15
Female)
D-Sub 15-Pin
With brake
Power
Distribution
Cabinet
DB15-Pin(3-row)
4. Connection between NC Unit and GS2000T-CA1 Drive Unit
(with brake)
GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual
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11*PCZX 07PCAX 12*PCAX
06
983Ta SVX
PCZX
13*PCBX
08PCBX
光栅尺
01 02
0V
+5V
FG FG
SRDYX 04
SONX-
VCX
SONX+ 09
0V
0V
10
15
14
05
+24V 03
ALM+23
ALM-22
SON COM-
VCMD­13 14
25
VCMD+24
FGFG
MDR50
DB15
HOLD+43
HOLD-42
HOLD­HOLD+
机床配电柜
(15
闸连接方法)
COM+39
ZSL34
+24V
ZSL
CN1
GS2000T-CA1
DB15-Pin(3-row)
Power
Distribution
Cabinet
Servo Drive
Unit
Grating ruler
5. Full closed-loop connection with Grating Ruler
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