GSK928TC Turning CNC system, realized high-speed ìm-precision control with highspeed CPU and CPLD
as its control part, has 320×240 lattice graphic LCD with friendly Chinese/English menu, fullscreen edition,
realtime tool-trail graphic display. It runs the user program with international standard CNC language-ISO code. It
is widely suitable for response stepmotor driver, complex stepmotor driver and servomotor driver. By the
programming, it makes the machine to cut cylinder, end, slot, taper, arc, thread and so on.
II. Specification
2.1 Controllable axes 2 axes (XZ axis)
2.2 Linkage axes 2 axes (XZ axis)
2.3 Min. enactment unit 0.001 mm
2.4 Min. move unit X axis 0.0005 mm Z axis0.001 mm
2.5 Max program travel 8000.000 mm
2.6 Max move speed 15000 mm/min
2.7 Cuting speed 5-6000 mm/min
2.8 User Data Storage 24KB
2.9 Max program numbers 100
2.10 Graphic LCD 320240 lattice
2.11 Communication interface standard RS-232
2.12 Controllable tool positions 4 extendable to 8
III. OPERATION PANEL
MG
XZ789
RIE
DLN
改写
REW
自动
AUTO
WU
K
/P
删除
参数
PAR
1
.
退出
ESC
X
Z
刀补
OFT
23
0-
输入
INPUTDEL
诊断
DGN
654
回车
ENTER
TS
F
空运行
单段
SINGLE
手动
JOG
单步
STEP
DRY
编辑
EDIT
X
X
Z
H/L
Z
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Operation GSK928TC Turning CNC System
Instructions of the GSK928TC turning CNC system panel:
3.1 LCD display: 320x240 lattice distinguishability, the communication interface between the machine and
human.
3.2 Digit button: input all kinds of data (0~9).
3.3 Address button: input letters, addresses, segments and programs.
3.4 Funtion button: this system was designed with the visualized symbol function button according to the
standard ‘the visualized symbols of CNC machine tool’ as follows:
Fast multiple increase button: Increase the multiple of the max move speed on JOG mode. Increase
the speed multiple of dictate G00 on AUTO mode.
Fast multiple decrease button: Decrease the multiple of the max move speed on JOG mode.
Decrease the speed multiple of dictate G00 on AUTO mode.
Feed multiple increase button : Increase the feed speed multiple on JOG mode. Increase the speed
multiple of dictate G01 on AUTO mode.
Feed multiple decrease button : Decrease the feed speed multiple on JOG mode. Decrease the speed
multiple of dictate G01 on AUTO mode.
X
X axis returnning to program reference point Button: It is valid only on the JOG/AUTO mode
Z
Z axis returnning to program reference point Button: It is valid only on the JOG/AUTO mode
X
X axis returnning to machine reference point Button: It is valid only on the JOG mode
(Whether the machine reference point is valid can be defined by the MZRO bit of the parameter P12)
Z
Z axis returnning to machine reference point Button: It is valid only on the JOG mode
(Whether the machine reference point is valid can be defined by the MZRO bit of the parameter P12)
空运行
Dry run button: When the dry run is selected on AUTO mode, neither the coordinates of the
Dry
machine move nor the S , M, T functions run if the program starts. On EDIT mode, it moves the cursor
to the the first character following this line number
单段
Single button: to select the single segment run/continuum run on the AUTO mode
Single
编辑
Edit button: to select the edit operation mode
EDIT
手动
JOG button: to select manual operation mode
JOG
AUTO button: to select auto operation mode
自动
PAR button: to select parameter operation mode
参数
刀补
OFT button: to select tool offset operation mode
DGN button: to select diagnosis operation mode
诊断
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Operation GSK928TC Turning CNC System
3.5 Edit button /State-selection button
改写
Rew
Switch between the inset and rewrite ways on the edit mode.
删除
Del
Delete the figure, letter, segment, or whole the program.
退出
Esc
Cancel the local inputing data or escape from local state.
输入
Input
Input all kinds of data, select the needed edition, run the program or establish the new user
program.
回车
Enter
Confirm the input.
Page up to searches the program or parameter on the edit/parameter/tool offset mode, or
increase the brightness to the display on the other modes.
Page down to searches the program or parameter on the edit/parameter/tool offset mode, or
decrease the brightness to the display on the other modes.
Move the cursor up on the edit/parameter/tool offset mode
Move the cursor down on the edit/parameter/tool offset mode
Move the cursor ahead on the edit/parameter/tool offset mode
Move the cursor backwards on the edit/parameter/tool offset mode
3.6 Loop start button and Feed-hold button
Start the program to run on the AUTO mode, pause on the operation
Loop start button Start the program to run automatically on the AUTO mode.
Feed-hold button The motors slow down to pause on the AUTO or JOG mode
3.7 Manual axis-control button
Move the selected axis along the moving direction on the JOG mode
Move the x axis along negative direction on JOG mode.
Move the x axis along positive direction on JOG mode.
Move the z axis along negative direction on JOG mode.
Move the z axis along positive direction on JOG mode.
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Operation GSK928TC Turning CNC System
Fast move/Feed button Switch between fast move speed and feed speed in JOG.
JOG step select button Select the step of the monostep feed or handwheel feed in Single
feed/handwheel feed mode.
X axis Handwheel select button Select handwheel to control X axis when this system
X
assembled the handwheel.
Z axis Handwheel select button Select handwheel to control Z axis when this system
Z
assembled the handwheel.
单步
Single/JOG mode Switch between the manual monostep and jog mode.
3.8 Manual Toolchange and Assistant Functions Buttons
Select the next tool position directly and manage the machine to run all assistant function. The buttons are
defined as follows:
Spindle stop button The spindle stops running when push this button.
Coolant button Switch the coolant on/off
Tool change button Select the next tool postion when push this button once.
Remark: All above buttons are efficient in JOG/AUTO mode when X,Z axes stop. But onlythecoolant
Step
Spindle positive rotation button The spindle rotates counter-clockwise (watch from the motor
shaft) by pushing this button.
Spindle negative rotation button The spindle rotates clockwise (watch from the motor shaft) by
pushing this button.
Spindle shift button Select the spindle speed when the main spindle motor has more then one
step speed (not more then 16 steps) and the machine has the control loop.
button is efficient in running.
3.9 Reset Button
System reset button All axes will stop when this system resets, and all output of assistant
functions are inefficacy, the machine stops running and return to the initial status of
electrification.
3.10 State indicator
Indicate the current running state of this CNC system. There have 15 function buttons with LED
indicators. The corresponding function of this button is availability when the LED indicator lights.
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Operation GSK928TC Turning CNC System
IV. SYSTEM OPERATION
In this chapter, details the all functions modules of this GSK928TC turning CNC system and their operations
and notices. Please read this chapter carefully before start the machine with this system.
4.1 System turn on/off
There has not the power switch on this system. To avoid the power concussion, install the power switch for
this system according to the actual state of the machine.
Turn on as follows:
1Power on the machine’s electrical source first.
2Put through the system’s switch if there has, and then the system appears as picture1. Keep pushing any
button with the exception of the buttons , , when it is displaying the picture1, the
system will display the version number of this system. After release the button, the system enters the
normal run state.
Turn off as follows:
1Cut off the system’s switch if there has.
2Power off the machine’s electrical source.
CAUTION: When the system powers on first, it is needed usually to operate as follows:
1. Initialize the system’s parameter section such as:
Push the button and at the same time . First release the button , after 3 seconds, release the
button , the system was initialized. At then, all the parameters of tool offset are 0, all the parameters of the
machine reset as initial value. Please consult the offset and parameter instruction in this manual.
2. Measure the reverse transmission clearance of X, Z axes, and enter system parameters P07 and P08. Please consult
the parameters instruction in this manual.
3. Define the DIRZ and DIRX in parameter P11 according to the electric design and motor direction of the machine.
4. Adjust the parameters P05, P06, P17~P22 to let the machine run reposefully and availably according to the
machine’s load.
删除
Del
删除
Del
广 州 数 控
Picture1. System initial display
4.2 System run mode selection
Select or change the run mode of GSK928TC by push button directly. It is maneuverable, convenient and
directviewing.
If no one of button is pushed, this system displays the picture1 circularly when it powers on. If any button
except button was pushed, this system will return to the mode of last power off. If power on with pushing
button or push button and button at the same time, release first, a moment later,
releases the button , this system will enter the MANUAL mode.
退出
Esc
退出
Esc
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退出
Esc
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Operation GSK928TC Turning CNC System
4.3 EDIT Mode
On EDIT mode, input or edit the cutting programs and their contents by pushing buttons on the keyboard. All
the cutting programs can be built, selected or deleted by the keyboard. And the contents of the selected cutting
program can be edited such as inset, amend, deleted and so on. And the RS232 communication port of this system
can be connected to the serial port of the current pc, so the cutting program can be exchanged between this system
and the current pc.
Push the button to enter EDIT mode, this system appears the names of all stored program, bytes of the
编辑
EDIT
current programs and the spare capability of this system as follows:
%00 %02 %03 %04 %10
PROG. NO. 05 FREE BYTE 15750
EEDDIIT
EDIT %02 0223
T MANU AUTO PARA OFFT DIAG
Picture2 edit mode
On the EDIT mode, the definitions and usage s of the buttons
1 Upmove cursor button
The cursor moves to the position of the first charater after front program row number when push this
button once.
Keep pushing this button, the cursor continues to move above until the cursor arrives at the first program
row or the button is released.
2 Downmove cursor button
The cursor moves to the position of the first charater after next program row number when push this button
once.
Keep pushing this button, the cursor continues to move down until the cursor arrives at the last program
row or the button is released.
3 Leftmove cursor button
The cursor moves to the position of the front charater when push this button once.
Keep pushing this button, the cursor continues to move left until the cursor arrives at the first charater or the
button is released.
4 Rightmove cursor button
The cursor moves to the position of the next charater when push this button once.
Keep pushing this button, the cursor continues to move right until the cursor arrives at the last charater or the
button is released.
CAUTIONS: Cursor – Pompt of Local editing position. There have two forms:
A On inset mode, the cursor is a line segment under the charater.
B On rewrite mode, the cursor appers such that the charater is displayed with highlight and color inverse.
The cursor forms can be switched by button .
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改写
Rew
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Operation GSK928TC Turning CNC System
编辑
once, and the cursor forms will switch accordingly. On inset mode, the cursor is a flashing line segment. On rewrite
mode, the cursor appers such that the charater is displayed with a flashing highlight square charater.
pushing Input button, and inputing the serial number with two digits.
改写
5 In set/rewrite Button
Rew
Push the Inset/rewrite button once, then the input modes will switch between inset and rewrite mode
输入
6 Input button
Input
To establish a new program, select a existent program or delete a existent program or all programs by
7 Pageup button
Push this button to display the front page when search serial numbers list or program contents,
8 Pagedown button
Push this button to display the next page when search serial numbers list or program contents,
U
9 Double-functions button
WI
/
E
K
P
DR
NL
Each button can be defined two functions. Push these buttons once, the system performs the first
function: U, W, I, K, D, and R. Push these button twice in series, the system performs the second functions: /,
E, P, N, L, and . If push these button continuously, the system switches between the two functions. ‘/’ is
newline prompt, ‘ ’ is blank.
4.3.1 Search the cutting program list
On EDIT mode, list all the nemes of the cutting programs in the system’s storage, the cutting program
numbers and the spare capability.
Push button on EDIT mode, or push button or button in editing, the system displays
as PICTURE3.
EDIT
退出
Esc
%00 %02 %03 %04 %10
PROG. NO. 05 FREE BYTE 15750
PICTURE3 Program search, establish, select, delete and etc.
EEDDIIT
EDIT %02 0223
T MANU AUTO PARA OFFT DIAG
输入
Input
40 pcs program names can be displayed once. If the displayed program names are more then 40 pcs, the
display will be paging. Push the button , it displays the next page. Push the button , it displays the
front page.
4.3.2 Cutting program’s establish, selection, deletion, rename, and copy
The establish, selection, deletion, rename, and copy of cutting program can be processed on the program list
display state or program content display state
On the program list display state, push the button , the system displays ‘INPUT PROG. NO. %’ to
prompt the program’s number.
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输入
Input
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Operation GSK928TC Turning CNC System
05 FREE BYTE 15750
4.3.2.1 Establish a new cutting program
1. On the program list display state, push the button .
2. Input the 2 bits program number that isn’t existent in the system as PICTURE 4.
输入
Input
3. Push button Enter
4. The new program is established, the system enters the program content edit state automatically.
Ex. Establish the program%20, push the button then input digit buttons 2 0 , and put the
输入
Input
button Enter. New program %20 is established, and the system turns to edit the new program %20 automatically
as PICTURE 5.
%00 %02 %03 %04 %10
INPUT PROG. NO. %20 Enter
PROG. NO. 05 FREE BYTE 15750
EEDDIIT
EDIT %02 0223
N0000 _
T MANU AUTO PARA OFFT DIAG
EDIT %20 0007
PICTURE 4 INPUT THE PROGRAM NUMBER PICTURE 5 ESTABLISH A NEW PROGRAM
4.3.2.2 Delete the cutting program
1. On the program list display state, push the button .
2. Input the program number that needs to be deleted.
3. Push button , then the system displays DEL?
删除
Del
4. Push button Enter to delete the program, or not, push any button except for Enter to escape.
Ex. Delete the program %03 , Push button Enter, input the digits 0 , 3 , then push button and
button Enter, the program %03 is deleted from the storage of this system as PICTURE 6.
%00 %02 %03 %04 %10
INPUT PROG. NO. %03 DEL?
PROG. NO.
EEDDIIT
EDIT %02 0223
T MANU AUTO PARA OFFT DIAG
PICTURE 6 DELETE THE CUTTING PROGRAM
输入
Input
删除
Del
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Operation GSK928TC Turning CNC System
4.3.2.3 Select a cutting program
1. On the program list display state, push the button .
2. Input the program number that needs to be selected.
输入
Input
3. Push button Enter
4. Select the cutting program and the system displays the program contents, and it can be edited.
Ex. Select cutting program %01. Push button , input the digits 0, 1 then push button ENTER, the
1. This NC system automatically establishes and selects a new cutting program %00 if there has not any cutting
program or program content when the system powers on first.
2. After a cutting program is selected, it will stands in current state until the other program is selected, even if the
system powers off.
4.3.2.4 Output of the cutting program
Output the cutting program stored in the system’s storage to the external pc.
1. Connect the communication cable between the system and external pc when the system powers off.
2. The system powers on and enters the EDIT mode.
3. Select the cutting program that need to be output (It doesn’t need to be selected if the program to be sent
out is current).
4. Push button W, it prompts ‘PREPARE TO SEND ’.
5. Start the GSK928TC communication program in the external pc to the receiving state. (Please refer to the
appendix of the <Operation Instruction of the GSK928TC Communication Program>).
6. Afer the external pc is convinced that it is in the receiving state, push button Enter, the system prompts
‘SENDING…’, and it send the cutting program to the external pc.
7. As soon as the system sends out the program, it prompts ‘SENT OUT’, and then push any button to
return to the EDIT mode.
8. Push button to interrupt the program sending.
退出
Esc
4.3.2.5 Input of the cutting program
Input the cutting program from the external pc to this system.
1. Connect the communication cable between the system and external pc when the system powers off.
2. The system powers on and enters the EDIT mode.
3. Select the cutting program that need to be output (It doesn’t need to be selected if the program to be sent
out is current).
4. Push button R, it prompts ‘PREPARE TO RECEIVE’.
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Operation GSK928TC Turning CNC System
5. Start the GSK928TC communication program in the external pc to the receiving state. (Please refer to the
appendix of the <Operation Instruction of the GSK928TC Communication Program>).
6. Afer the external pc is convinced that it is prepared, push button Enter, the system prompts
‘RECEIVE…’, and it send the cutting program to the external pc.
7. As soon as the system sends out the program, it prompts ‘RECEIVED’, and then push any button to
return to the EDIT mode.
8. Push button to interrupt the program receiving.
退出
Esc
Cautions:
1. When the cutting program is sent from the external pc to this system, this system makes the program name with
the character string ‘%xx” in the first row. If the name of the received program is same as the stored program,
the name and contents of the received program can’t be displayed. So the stored program with same name must
be deleted first before check the new program.
2.
All the cutting programs can be exchanged as above method between GSK928TC systems. Just operate two
GSK928TC systems with input/output mode.
4.3.2.6 Delete all cutting programs
Delete all cutting program in the CNC system once.
1. Push button on the EDIT mode.
2. Input
3. Push button , then the system display DEL? .
4. Push button , the all programs in storage will be deleted, or not, push any other button to return to
the EDIT mode without any change.
输入
O
删除
Del
回车
by keyboard.
4.3.2.7 Rename the cutting program
Rename the local cutting program.
1. Push button , display % .
输入
Input
2. Input a new program number inexistent in this system, and push button , and then the inputted
改写
program name is instead of the local program number.
Copy the contents of the local program to another program and the new program will be regarded as the local
program.
1. Pree button , display %,
2. Input the program number inexistent in this system, push button , copy the contents of local
program to the program with the inputted program number, and the new program is regarded as the local
program.
输入
Input
输入
Input
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Operation GSK928TC Turning CNC System
Example: Copy the contents of the local program %00 to the local program %05
Push button , intput 0 5 ,and then push button to finish copy.
输入
Input
输入
Input
Caution: If the inputted program number existed in the system, the system display EXISTED.Push any button
to escape, then input the other program number inexistent in this system, push button .
回车
Enter
4.3.3 Input and edit the contents of the cutting program
This CNC system automatically runs according to the sequence of the cutting programs inputted by
user. The program consists of some program segments. The segment consists of serial number, dictate, data
and so on. Only correctly input the contents of the cutting program in the light of the cutting technics, the
system can run normally.
The edit model of this system is full screen. The programs are managed as documents.
4.3.3.1 Create the serial number automatically
Every program consists of some program segment. And each segement begans at N**** . After a
new program is built, the system will create the first serial numbe as N0000 . And when push button
Enter after inputted a segment, the system will create the next serial number automatically. The increment of
the serial number in program input is set by the parameter P23. The parameter P23 can create the serial
number with the integer of the 1/4 increment.
Create the serial number of segment as PICTURE 8 (Parameter P16 is 10):
NOTE: The Enter and Esc in above picture aren’t displayed on the screen
PICTURE 8 SERIAL NUMBER CREATION AND PROGRAM CONTENT INPUT
N0040 M20 <
EDIT %01 0082
Enter>
Esc>
Enter>
Enter>
Enter>
4.3.3.2 The program contents input
Edits of this system is on the full screen mode. The program contents were inputted on the EDIT mode.
1. Setup a new program as Chapter 4.3.2.1;
2. Input the contents of the first program row after the Serial Number
N0000
is displayed;
3. Push the button Enter to end the input of this row after this row was inputted;
4. The next Serial Number is created automatically after push button Enter , then the new row can be
inputted;
5. Push the button
NOTE: Only ahead 40 characters can be displayed in every segment if there has more then 40 characters in the segment.
When push the button once, the displayed characters indent one bit to left. There can’t be more then 255 characters in
one row, or not the inputted contents can be accepted. The 13 segments can be displayed in one screen. The segment will move
up automatically after the segments are more then 13 rows.
Esc
to end the input after the all contents of the program were inputted.
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Operation GSK928TC Turning CNC System
4.3.3.3 Insert the program segment insert
Insert one segment or more between two program segments.
1. Push the button or to move the cursor to the frontal one in the two segments;
2. Keep pushing the button as far as the cursor arrives at the last character, or push the button to
move the cursor to the last character;
3. Push the button
increment is set by the integer part of 1/4 the parameter No. P16. If the numbers are no enough, the next
segment number can be rewrited artificially;
4. Input the contents of the inputted segment;
5. The segment was inserted, except push the button
NOTE 1: Insert the segment after the last segment, push the button directly, the new serial number will be created
automatically.
NOTE 2: A new segment can’t be inserted in front of the first segment directly. If it is necessarily, only rewrite the first
segment with new segment contents, and then insert the contents of the foregoing first segment thereafter.
For example:
1. Push the button or to move the cursor to the segment
the characters
2. Push the button Enter , a new serial number N0022 was created such as PICTURE 9, and the cursor
button , the spindle rev changes in S1S2S3S4(P11,SCOD=0) or S0~S15(P11,SCOD=1). The spindle rev switch from S2 to S1 by pushing the button trice when the spindle rev only has two steps.
3. Select the seemly manual feed speed. In Manual Jog mode, move the tool to close to the selected point
on the workpiece. After confirm the tool point coincides with the selected point on the workpiece, stop
moving the tool.
4. Push the button Enter, the tool number and tool offset are displayed with highlight, push the
button twice continuously. The display of the tool number and tool offset is in normal again,
now the tool coordinate is deposited, and this tool coordinate goes into the benchmark to regulate the
other tools. (Except the reference tool, the other tool can’t be operated with this approach).
5. Push the button Enter, and the button to confirm, (if regulate the tool again for the damage of the
primary tool, please push the button ), the display of the tool number and the tool offset is in
输入
改写
normal, the tool number and the tool offset are figured out and deposited the current tool parameter
storage. In the OFFSET mode, the tool offset can be amended or viewed.
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Operation GSK928TC Turning CNC System
6. In Manual Jog mode, Move out the toolpost to the position where the tool can be exchanged safely.
Exchange the regulating tool to the working position.
X axis returnning to program reference point Button : It is valid only on the JOG/AUTO mode.
Push this button to return from the current positon to the program reference point in x axis with the current quick
move speed.
Z
Z axis returnning to program reference point Button: It is valid only on the JOG/AUTO mode.
Push this button to return from the current positon to the program reference point in z axis with the current quick
move speed.
Note: After return to the program reference point in X axis and Z axis, all tool offset and system offset are cancelled,
and display T * 0 ( the * is the current tool number).
4.4.17 Manually return to the machine reference point (mechanic origin)
X axis returnning to machine reference point Button: It is valid only on the JOG mode. By
X
pushing this button, move the tool to the machine reference point in X axis with the current quick move speed.
Z
Z axis returnning to machine reference point Button: It is valid only on the JOG mode. By
pushing this button, move the tool to the machine reference point in X axis with the current quick move speed.
The screen area of this system is limited, so the figure display can be defined in this system with workblank
length and diameter, tool initial offset and display scale. Push the button Enter to set the workblank length and
diameter, tool initial offset and display scale in the actual planar outline display or the trail display of the tool point as PICTURE 20.
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Operation GSK928TC Turning CNC System
Z
PICTURE 20 DEFINE THE DATA OF THE FIGURE
Length: Total length of the workblank, unit : mm
Diameter: Max. Diameter of the workblank, unit : mm
Offset: The distance in Z axis from the program reference point to the machining start on the workblank (the
program reference point in X axis is the center of the workblank), unit: mm
If the program reference point is at the endface 1, the offset is 0.
If the program reference point is at the endface 2, the offset is 100.
Display scale: It ensures the display size but it doesn’t change the actual machining dimensions. If the
dimension of the workblank isnot suitable for the screen size, the display scale can be adjusted to display the
workblank properly.
In Auto mode, all the machine assistant functions such as spindle, coolant, speed and other controls can be
operated by pushing corresponding buttons manually without the program in running. The coolant can be
controlled in running.
Spindle positive rotation button The spindle rotates counter-clockwise (watch from the motor
shaft) and the Led on this button is lighted by pushing this button.
Spindle stop button The spindle stops running and the Led on the button or is
extinguished when push this button.
Spindle negative rotation button The spindle rotates clockwise (watch from the motor shaft)
and the Led on this button is lighted by pushing this button.
Coolant button Switch the coolant on/off. When start the coolant, display COOLANT ON on
the secreen and the Led on this button is lighted. When stop the coolant, display COOLANT OFF on the screen
and the Led on this button is extinguished.
Spindle shift button Select the spindle speed when the main spindle motor has more then one
step speed (not more then 16 steps) and the machine has the control loop.
Both feed speed multiple and fast move speed multiple can be amended in running, and it is invalid
immediately as soon as it is amended. The multiple adjustment is as chapter 4.5.5 Adjustment of the speed multiple .
If the feed speed multiple is 0 before running, the system prompts FEEDRATE 0%. When adjust the
feed speed multiple to 0% in running, the running stops without prompt. If adjust the feed speed multiple
isnot 0, the running carrys on.
4.5.7 Return to the program reference point in AUTO mode
For simplify the operation, the program can be started anywhere the tool stays after the workpiece coordinates
and the program reference point are defined. But the first dictate must be G00, and the X and Z axes cooedinates
must be defined with absolute coordinates. All resets by the reset button, and G26/G27/G29 dictates are returning
to the program reference point. After G26/G27/G29, the two axes absolute coordintes must be positioned with
G00 at the same time to ensure that the current workpiece keeps on being machined exactly. After reset by the
reset button, the system returns to the first segment of the program automatically. If push the run button,
then the system runs from the first segment.
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Operation GSK928TC Turning CNC System
on the
different machine. Please refer to the operation manual of the
4.5.8 Feedhold knob in running automatically
There has an interface to the external feed/spindl hold knob, It can control the spindle rotation and slider
move.this knob is very convenient to debug a new program by controlling the spindle and the slider. This knob has
three positions corresponding to three kinds controls as follows:
Position 1: Permit the spindle rotation and the slider move.
Position 2: Permit the spindle rotation, prohibit the slider move.
Position 3: Prohibit the spindle rotation and the slider move.
Note: The identifier of the feedhold knob may be different
machine.
Feedhold knob
4.5.8.1 Application of the feedhold knob
In front of running program:
The spindle can start or stop with the spindle control buttons when the knob at position 1 or position2. but the
spindle can’t start or stop with the spindle control buttons when the knob at position 3.
In Auto single mode
When the knob at position 1, all dictates run as normal. When the knob at position 2, spindle dictates run as
normal but the X,Z axis move dictates don’t run. When the knob at position 3, any dictate can’t run.
In Auto continue mode
After start the program, the knob can be adjustable at any moment to control the spindle and the move.
When the knob at position 1, the program runs as normal.
When the knob from position 1 to position 2, the slider move pauses, but the spindle keeps the previous
condition.
When the knob from position 2 to position 3, the spindle stops.
When the knob from position 3 to positon 2, the spindle resumes the previous condition.
When the knob from position 2 to position 1, the slider mover resumes the previous condition.
When the feed holds and spindle stops, push the button ESC or reset button, this system escapes from auto
running. The non-execution dictates and the spindle can’t be held. If keep on machining, only start the program
again.
4.6 Parameter setup
There have 23 group parameters numbered from P01 to P23 in this system. Each parameter is defined to
confirm a certain function of this system and the machine, so the parameters must be defined again when
installation and adjustment of the machine and the CNC system.
Push the button PAR to enter the parameter setuo mode. The first screen is from P01 to P09 as follows:
Parameters P01, P02 define the Max. travels in Z axie positive, negative directions separately. If the Z axis
coordinate isnot less then that defined by the parameter P01 (positive limit), the slider can’t move along positive
direction, but it can move along negative direction. If the Z axis coordinate isnot bigger then that defined by the
parameter P02 (negative limit), the slider can’t move along the negative direction, but it can move along the
positive direction. Unit: mm
Parameters P03, P04 define the Max. travels in X axis positive, negative directions separately. If the X axis
coordinate isnot less then that defined by the parameter P03 (positive limit), the slider can’t move along positive
direction, but it can move along negative direction. If the X axis coordinate isnot bigger then that defined by the
parameter P04 (negative limit), the slider can’t move along the negative direction, but it can move along the
positive direction. Unit: mm
Parameter P05 defines the Z axis fast move speed in manual move and in G00. The actual fast move speed in
Z axis is restricted by the fast move speed multiple, too. Z axis actual fast move speed=P05* fast move speed multiple. Unit: mm/min
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Operation GSK928TC Turning CNC System
4.6.1.4 Parameter P06—X axis fast move speed
Parameter P06 defines the X axis fast move speed in manual move and in G00. The actual fast move speed in
X axis is restricted by the fast move speed multiple, too. X axis actual fast move speed=P06* fast move speed
multiple. Unit: mm/min
4.6.1.5 Parameters P07 P08—Compensations of the reverse clearances in Z, X axie
Parameters P07, P08 define the compensations the mechanical reverse clearance in Z, X axis separately. Unit:
mm
There have clearances in the thread, the reducer, and the other transmissions of the machine, so the errors
must happen in the reciprocating movement. After set the parameters P07, P08, this system can compensate the
errors when the movement changes the direction.
Measurement of the mechanical reverse clearances: (Example for Z axis):
1. Select the JOG mode and the proper feed speed.
2. Assembly the dial indicator on the proper position on the machine, Move the tool to touch the probe of the
dial indicator and adjust the finger of the dial indicator at zero.
3. Select the JOG Single feed mode with the step 1.0mm.
4. Push the button or to move the toolpost to the dial indicator, let the finger of the dial indicator
run one circuit and point to the zero again.
5. Push the button or to move the toolpost away from the dial indicator for the same distance,
let the finger of the dial indicator run back, but it can’t return to the 0 for the clearance. Then the distance from
reading to the zero is the Z axis reverse clearance.
Note 1: Repeat above approaches some times to obtain the exact value.
Note 2: Measurement of the X axis reverse clearance is same as above approaches. But the observed result must time 2
to change into the diameter value.
Note 3: Compensate the reverse clearances in X, Z axis with the start speed (defined by P17, P18) .
4.6.1.6 Parameter P09 – Low spindle speed
Parameter P09 deifnes the spindle convertor control with low gear speed, and then the syetem output 10V
DC signal corresponding to the Max. speed. The parameter P09 is invalid when control the spindle speed with S
progression. Unit: rev/min.
4.6.1.7 Parameter P10 High spindle speed
Parameter P10 deifnes the spindle convertor control with high gear speed, and then the syetem output 10V
DC signal corresponding to the Max. speed. The parameter P10 is invalid when control the spindle speed with S
progression. Unit: rev/min.
1 Spindle rev analog control (0~10VDC) (frequency conversion spindle)
MODT 0 Push the tool change button to change the tool directly
1 Push the button Enter to change the tool after push the tool change button .
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MODM 0 Start/stop of the spindle and the coolant are controlled with power level (only M03/04/05,
M08/09 are controlled)
1 Start/stop of the spindle and the coolant are controlled with pulse (the other M signals are
power level )
MSP 0 Stop the spindle without brake signal output
1 Stop the spindle with brake signal output (the brake time is defined by the parameter P16)
MZRM 0 Return to the mechanical point with checking one rotation signal
1 Return ot the mechanincal point without checking one rotation signal
DAMX 0 Display X AXIS DRIVER ALARM when the driver alarm input signal in X axis is high
level.
1 Display X AXIS DRIVER ALARM when the driver alarm input signal in X axis is low
level.
DAMZ 0 Display Z AXIS DRIVER ALARM when the driver alarm input signal in X axis is high
level.
1 Display Z AXIS DRIVER ALARM when the driver alarm input signal in X axis is low
level.
MZRO 0 The function to return to the mechanical point is invalid.
1 The function to return to the mechanical point is valid.
4.6.1.9 Parameter P13—the most tool positions
Parameter P13 sets the most tool positions on the machine. This system defaults 4 positions. When it can
expand 6~8 positions with coding the position signals.
4.6.1.10 Parameter P14—Toolpost reverse time
Parameter P14 sets the retentive signal time of reverse to lock the toolpost. Unit: 0.1 second
Note 1: The value of the parameter P14 must be adjusted to fit for the assemblied toolpost. If the value of the parameter
P14 is too big, the motor of the toolpost may be damaged. If the value of the parameter P14 is too small, the toolpost
can’t be locked.
4.6.1.11 Parameter P15— The pulse time of the M code
Parameter P15 sets the pulse time when the spindle and coolant control with pulse mode. U nit: 0.1second.
4.6.1.12 Parameter P16—The signal time of the spindle brake
Parameter P16 sets the signal time of the spindle brake. Unit: 0.1second.
4.6.1.13 Parameter P17—The lowest start speed in Z axis
Parameter P17 sets the lowest start speed in Z axis with G00 dictate or in JOG mode. Unit: mm/min
When the actual Z axie speed is lower then the value of the parameter P17, there has not the speed up/down
process in Z axis. The value of the parameter P17 must be adjusted to fit for the machine.
4.6.1.14 Parameter P18—The lowest start speed in X axis
Parameter P18 sets the lowest start speed in X axis with G00 dictate or in JOG mode. U nit: mm/min
When the actual X axie speed is lower then the value of the parameter P18, there has not the speed up/down
process in X axis. The value of the parameter P18 must be adjusted to fit for the machine.
4.6.1.15 Parameter P19—The speed up/down time in Z axis
Parameter P19 sets the speed up/down time in Z axis from the lowest start speed (P17) to the higest speed (P5)
linearly with G00 dictate or in Jog mode. Unit: millisecond.
The speed up/down time in Z axis increase with the value of the parameter P19. So the value of the parameter
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Operation GSK928TC Turning CNC System
should be shorter as soon as possible based on satisfying the load characteristic.
4.6.1.16 Parameter P20—The speed up/down time in X axis
Parameter P20 sets the speed up/down time in X axis from the lowest start speed (P18) to the higest speed
(P6) linearly with G00 dictate or in Jog mode. Unit: millisecond.
The speed up/down time in X axis increase with the value of the parameter P20. So the value of the
parameter should be shorter as soon as possible based on satisfying the load characteristic.
4.6.1.17 Parameter P21—The feed start speed
Parameter P21 sets the start speed of the G01, G02, G03 and other feed dictates in Auto mode. Unit: mm/min.
There has not the speed up/down procees when the speed defined with F is lower then the value of the parameter
P21.
4.6.1.18 Parameter P22—the feed speed up/down time
Parameter P22 sets the time to increase/reduce the speed of G01, G02, G03 and other feed dictates in Auto
mode from the speed appointed by the parameter P21 to 6000mm/min. Unit: millisecond
By adjusting the parameters P5, P6, P17~P22, this system can fit for the different motors or the machines with different
loads to increase the machining efficiency.
4.6.1.19 Parameter P23 The space between two sequence numbers of the program
Parameter P23 sets the increment of the sequence number in Edit mode, the space between teo sequence
numbers.
Parameters list in this GSK928TC system:
Parameters
number
P01 Z axis positive limit mm 8000.000 0~8000.000
P02 Z axis negative limit mm -8000.000 -8000.000~0
P03 X axis positive limit mm 8000.000 0~8000.000
P04 X axis negative limit mm -8000.000 -8000.000~0
P05 Z axis max. speed mm 6000 0~15000
P06 X axis max. speed mm 6000 0~15000
P07 Z axis reverse clearance mm 00.000 0~65.535
P08 X axis reverse clearance mm 00.000 0~65.535
P09 Spindle low rev rpm 1500 0~6000
P10 Spindle hig rev rpm 3000 0~6000
P11 Bit parameter 1 00000000 0~11111111
P12 Bit parameter 2 00000000 0~11111111
P13 Tool positions 4 1~8
P14 Toolpost reverse time 0.1second 10 0.1~99.9
P15 M code time 0.1second 10 0.1~99.9
P16 Spindle brake time 0.1second 10 0.1~99.9
P17 Z axis lowest start speed mm/min 50 8~1000
P18 X axis lowest start speed mm/min 50 8~1000
P19 Z axis speedup time millisecond 600 8~9999
P20 X axisspeedup time millisecond 600 8~9999
Definition Unit Initial value Scale
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P21 Feed start speed mm/min 50 8~6000
P22 Feed speed up/down time millisecond 600 8~9999
P23 The space between two
sequence numbers
10 1~255
4.6.2 Parameters input
All the parameters of this system are initialled before it leaves factory. When it is assemblied on the machine,
it is necessary to adjust the parameters according to the actual conditions.
Approaches of parameter input:
1. Enter the Parameter mode.
2. Move the cursor to the parameter to be amended with highlight by pushing the button or
(display the corresponding definition of the parameter at the bottom of the sreen), then push the
button
输入
Input
to display a highlight square that can be amended.
3. Input the parameter value by keyboard. Push the button to delete the wrong input.
T1Z 0000.000
T 1X 0000.000
T 2Z 0000.000
T 2X 0000.000
T 3Z 0000.000
T 3X 0000.000
T 4Z 0000.000
T 4X 0000.000
T5Z 0000.000
No. 1 Tool offset Z
TOOL OFFSET
PICTURE 23 TOOL OFFSET
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Operation GSK928TC Turning CNC System
诊断
刀补
刀补
4.7.1 Tool offset searches
In tool offset mode, the contents of every offset can be viewed. Push the button or to search the
front offset or the next offset. Push the button or to search theoffset on the front page or the next
page. 9 rows can be displayed in screen.
4.7.2 Input the tool offset by keyboard
Input the tool offset by keyboard: absolute input and relative input
Absolute input the tool offset:
1. Push the button to enter the tool offset mode.
OFT
2. Push the button or to move the cursor to the offset to be amended (the tool offset number is
displayed under it when move the cursor)
3. Push the button to display a highlight square after the tool offset number.
输入
Input
4. Input the tool offset value by keyboard. The wrong input can be deleted by pushing the buttonand
input the new value again.
5. Push the button
E nter
to confirm, and store the tool offsets in the parameter storage.
R elative input the tool offset
1. Push the button to enter the tool offset mode.
OFT
2. Push the button or to move the cursor to the offset to be amended (the tool offset number is
displayed under it when move the cursor)
3. Push the button to display a highlight square after the tool offset number.
输入
Input
4. Input the offset value by keyboard. The wrong input can be deleted by pushing the buttonand input
the new value again. Push the button to cumulate the input value and the former value. If the input value is
改写
positive, add the input value to the former value, and store the result automatically. If the input value is negative,
reduce the input value from the former value and store the result automatically.
In diagnosis mode, the system can run the assistant functions by pushing the corresponding button directly,
but it cannot run the assistant functions by inputing the dictate.
Push the button, the spindle rotates ahead, Led on the button lights, the corresponding bit of M3 in
output 1 is 1, and the corresponding bit of M5 in output 1 is 0.
Push the button , the spindle stops, Led on the buttons blacks out, the corresponding bits of M3/M4
in output 1 are 0, and the corresponding bit of M5 in output 1 is 1.
Push the button , the spindle reverses, Led on the button lights, the corresponding bit of M4 in output 1
is 1, and the corresponding bit of M5 in output 1 is 0.
Return to the reference point in X axis by G27 with the speed defined by the Max rev and the quick
move speed multiple, and delete the tool offset and the system offset in X axis. When the tool offset is 0 in Z axis,
display the tool offset 0.
3.1.9 Return to the reference point in Z axis
Dictate format:
Return to the reference point in Z axis by G29 with the speed defined by the Max rev and the quick move
speed multiple, and delete the tool offset and the system offset in Z axis. When the tool offset is 0 in X axis,
display the tool offset 0.
1 Feed for the distance I in Z axis with the speed F.
2 Escape for the distance K quickly in Z axis.
3 Feed for the distance I+K with the speed F in Z axis
4 Repeat above steps 2, 3 to B in Z axis.
5 The quick excursion in X axis is E if X isn’t zero.
6 Repeat above steps 1~4 to C in X axis, to B in Z axis.
7 Return to C quickly in Z axis, to A in X axis.
Usually, several different tools are necessary in machining one workpiece. The 4~8 position toolpost can be
controlled (the direct signal iuput is for 1~4 tools, the sign coding input is for 5~8 tools). For avoid the different
positions and wears of the tools, the tool compensation can be adopted.
speed
Start coolant
T ransfer No.1 tool with No.1
compensation
No. 1 tool closes to the workpiece
Cut the endface with the speed
60mm/min
No. 1 tool leaves the endface
Position tool, and keep 0.5mm
allowance
Cut the outer column Ö60.5
The tool leaves the workpiece
Position the tool near the workpiece
Cut the outer column Ö45mm with
the outer cylinder machining loop
Feed 4mm, repeat again
Feed 4mm, repeat again
Feed 3mm, repeat again
Cut the outer column Ö30mm with
the outer cylinder machining loop
Feed 5mm, repeat again
Feed 5mm, re peat again
Tool escapes to the safe position
Transfer No.2 tool
Spindle No.2 speed
T he tool closes to the workpiece
T he tool moves to the start points of
obtuse
Finish machine the obtuse 1.5mm
Finish machine the outr cylinder
Ö30mm
Finish machine the outr cylinder
Ö40mm
Finish machine the outr cylinder
Ö60mm
T he tool return to the start point
Stop spindle
Stop coolant
E nd
Define the start point
Start spindle with No.2 grade speed
Start coolant
Transfer No.1 with No.1 compensation
T he tool closes to the workpiece
Cut endface with speed 60mm/min
T he tool leaves the workpiece
T he tool closes to workpiece
Cut the outer cylinder 24, keep the
tool width
T he tool leaves the workpiece
T he tool closes to the workpiece
Cut the outer cylinder 16 with
column machining loop
Feed 3mm, repeat again
Feed 2.1mm.repeat again (smaller
0.1mm then outer cylinder)
; T he tool moves to obtuse
; Obtuse
T he tool escapes to safe position
; T ransfer No.4 tool with No.4
compensation
; No. 2 grade spindle speed
thread machining
M achine the thread. Toolexit trail
length 2mm
Feed 0.8mm, second machining thread
Feed 0.4mm, third machining thread
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20
40
10
150
Z
Feed 0.2mm, fourth machining thread
T he tool escapes to the safe position
Transfer the No. 3 tool
T he tool closea to the cutting point
cut
Return to the start point of machining
in X,Z axes
Stop coolant
Stop spindle
E nd
4.4.3 Compund machining instance
Instance 3: Machine the workpiece in PICTURE 34. Rod: 135178 mm, No.1 tool for rough machining
130
Return start point
Transfer No.3 tool to slot
Close to workpiece
Cut slot 30
Return
Chamfer
E scape for tool width
Cut slot 10
Return
Return start point
Transfer No.4 tool to cut
thread with low spindle speed
Close to workpiece
T hread machining loop
Feed 0.8mm, second machining
Feed 0.5mm, third machining
Return start point
Transfer No.1 tool
Stop spindle
Stop coolant
E nd
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Connection
I. Interface summary
1. Interface layout
GND
VCC
AC220V
AC220V
pin
131211109
2524232221
87654321
20191817161514
X6 Input
GND
0V
+
24V
AC220V
SWITCH POWER
AC220V
slot
12345678
14151617181920
12
3
4
X7 Output
242523 22 21
X8 power
input terminal
power filter
dutput terminal
AC220V
FN2060-6-06
AC220V
pin
67
5
pin
54321
9876
slot
1
6
2
7
3
8
4
9
5
X2 Handwheel
X1 communication
13 12 11 10 9
pin
5
4
8 9
3
7
2
6
X3 Thread
1
pin
X4 Toolpost
9 10 11 12 13 14 15
1 2 3 4 5 6 7 8
slot
12345678
9101112131415
X5 motor
doesn't puts through, this system prompts Emergency.
It should be connected to 0V pin as a rule.
!CAUTION: No. 15 pin of X6 is used for the external emergency stop button. When it
Assemtly hole*4
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Connection GSK928TC Turning CNC System
GSK928T
2. Sockets instruction
1. X8 core aerial slot, power socket (VCC GND+24V 0V)
1. The response step driver, the compound step driver and the servo driver are suitable for this
system by this interface.
XalmX axis driver alarm input terminal , Signal from driver to GSK928TC
Xpu+X axis driver pulse positive terminal , signal from GSK928TC to driver
Xpu -X axis driver pulse negative terminal, signal from GSK928TC to driver
Xdir+X axis driver direction positive terminal , signal from GSK928TC to driver
Xdir-X axis driver direction negative terminal , signal from GSK928TC to driver
XenX axis enable (amplifier), signal from GSK928TC to driver
ZalmZ axis driver alarm input terminal , Signal from driver to GSK928TC
Zpu+Z axis driver pulse positive terminal , signal from GSK928TC to driver
Zpu-Z axis driver pulse negative terminal , signal from GSK928TC to driver
Zdir+Z axis driver direction positive terminal , signal from GSK928TC to driver
Zdir-Z axis driver direction negative terminal , signal from GSK928TC to driver
ZenZ axis enable (amplifier), signal from GSK928TC to driver
X axis pulse +
X axis pulse X axis direction +
X axis direction -
+
X axis enable
X axis alarm
5V
DF3 direction
conection signal
1 CP
2 /CP
3 DIR
4 /DIR
8 FRE
5 /FRE
7 ALM
9 COM
shell
GSK928TC(Z axis )DF3 direction
conection Signal
1 CP
2 /CP
3 DIR
4 /DIR
8 FRE
5 /FRE
7 Alm
9 COM
shell
12 Zpu+
4 Zpu6 Zdir+
14 Zdir8 +5V
15 Zen
9 Zalm
10 OV
shell
Z axis pulse +
Z axis pulse Z axis direction +
Z axis direction -
+
5V
Z axis enable
Z axis alarm
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Connection GSK928TC Turning CNC System
+2
V
5. Toolpost interface
1 TL+
2 +24V
3 T1
4 T3
5
6
7
8
9 TL10 0V
11 T2
12 T4
13
14
15
1. This system can control 4~8 position toolpost. If there has more then 4 positions on the
toolpost, the T1~T4 coding input is adopted in this system ( refer to the GSK TC toolpost
controller illustrative diagram).
TL+Drive toolpost forward, signal from GSK928TC to toolpost.
TL-Drive toolpost backward, signal from GSK928TC to toolpost.
T1No.1 tool arrived. Signal from toolpost to GSK928TC
T2No.2 tool arrived. Signal from toolpost to GSK928TC
T3No.3 tool arrived. Signal from toolpost to GSK928TC
T4No.4 tool arrived. Signal from toolpost to GSK928TC
2. TL+TL- illustrative diagram
ULN2803
0V
GSK928TC
Toolpost
3. T1T2T3T4 illustrative diagram
4.7K
Toolpost
VT
0
Relay
+24
3K
GSK928TC
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Connection GSK928TC Turning CNC System
Remarks: the valid level, VT (from toolpost to GSK928TC when the tool arrived) is determined by the bit parameter
P12.
4. Connection example:
+24V
0V
TL+
TL-
T1
T2
T3
T4
2
10
1
9
3
11
4
12
4
11
10
12
13
1
2
3
+24V
0V
JZ
JF
T1
T2
T3
T4
GSK TC
Toolpost
Controller
GSK928TC
Toolpost
6Input interface
1 +24
2 SP
3 0V
4 SHL
5 DecZ
6 +24
7 0V
8 0V
9 Z0
10 -XZL
11 M93/M94
12 M3XZ2
13 0V
1. Signal definition:
All the input signal are valid with low level, signal from toolpost to GSK928TC.
SPExternal pause button signal
STExternal loop start button signal.
ESPExternal emergency button signal.
SHLFrequency convertor spindle low speed feedback signal. To avoid the weakness of the
defective torque in low speed, keep the motor running with high speed by changing the
mechanical drive ratio, then the signal is feeded back to GSK928TC by SHL.
DecXthe signal of X axis speed down and return to point.
DecZthe signal of Z axis speed down and return to point.
-XZLXZ axis negative limit signal.
+XZLXZ axis negative limit signal.
X0X axis point input signal.
Z0Z axis point input signal.
2. Except for the SVC signal, the other signals are driven by transistor ULN2803. The max. load
current is 200mA. When the signal is valid, the transistor puts through. The public terminal
voltage is +24V.
3. When there has the inductance load such as the relay on the machine, the spark controller
must be adopted, and it should be closes to the load (within 20cm). When there has the
capacitance load on the machine, the current limiting resistor must be connected in series.
4. Signal definition:
When the spindle motor has many kinds of speed, the S01 S02 S03 S04 bits are adopted.
By coding the S01 S02 S03 S04 bits, it can control the motor with the most 16 kinds of speed.
MSP: Spindle brake
SVC: Analog signal (0~10VDC) to control the spindle rev when the frequency converter motor is
adopted on the machin
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Connection GSK928TC Turning CNC System
+
uput interface of
T3
5. Connection elements
Output interface:
+24V
ULN2803
0V
GSK928TC
Relay
Machine
6. M8 M9 M3 M4 M5 can be set as level control or pulse control by the bit MODM of the
parameter P12. When it is the pulse control, the time of M code (the time that the
corresponding transistor puts through) is defined by parameter .
7. S01S02S03S04M21/M22M23/M24M32/M33M10/M11MSP are only the
level control
8. MSP spindle brake scheduling:
M3 or M4
M5
MSP
T1
T2
T1The valid time of M5 (with the pulse control) is defined by the parameter P15.
T2The delay time from M5 signal cancel to MSP signal sendout, it is 0.2second in.
T3the Spndle brake time is defined by the parameter P16.
9. With the level control, M10/M11( unlock), M32/M33(Lubrication off)M9M5 are not
output.
10. SVC signal: 0~10V DC, control the output rev of the frequency convertor.
LM358
_
GSK928TC
10
0V
13
25
convertor
Frequency
I
the control voltage
Machine
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the speeddown and reset interface
Return to the mechanical point 1
+24
DecX or DecZ
+24
X0 or Z0
GSK928T
Machine
Signal
Proximity Switch
It's low level at T1,T3
(Xdec or Zdec) of GSK928TC
Switch
NPN Proximity
Connect the proximity switch to
T3 T2 T1
Direction to return to the mechanical point
machine
Block on the
slider moves positively, the T1 part of the block
Remarks: When return to the mechanical point, the
presses the proximity switch, then the slider speeds
mechanical point when it is in T2 part (the slider
down. The width of the Ti part must be enough to
moves with the appointed lowest speed). The T2
finish speeddown (not short then 25mm). Test the
point when it is in T3 part (the front side of T3 in
width must bigger then the testing diameter of the
proximity switch. Finish returning to the mechanical
cuts off. Define if the returning to the mechanical
NPN, it puts through at T1, T3 parts. Otherwise, it
effect). The proximity switch is the normal open of
point is valid by the bit MZRO of the parameter P12.
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Connection GSK928TC Turning CNC System
C
speeddown, this system begins to test the point signal.
e point signal, finish returning to
set interface
Return to the mechanical point 2
+24
GSK928T
Machine
+24
DecX or DecZ
X0 or Z0
Point signal
Signal
Switch
Or Contact
It's low level at T1,
Proximity Switch
Code wheel
Sewo motor
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Direction to return to the mechanical point
machine
Block on the
Switch
NPN Proximity
T1
(Xdec or Zdec) of GSK928TC
Connect the proximity switch to
the speeddown and re
parameter P12.
slider moves positiv ely, the T1 part of the block
Remarks: When return to the mechanical point, the
finish speeddown (not short then 25mm). After
down. The width of the Ti part must be enough to
presses the proximity switch, then the slider speeds
mechanical point is valid by the bit MZRO of the
the mechanical point. Define if the returning to the
As soon as it finds th
Page 98
Connection GSK928TC Turning CNC System
GSK TC Toolpost Coutroller illustrative diagram
TK4TK3TK2TK1
1
2
3
456
T1T2T3T4T5T6T7
TK8TK7TK6TK5
7
8
T8
9
GND
10
24V
+
Toolpost Signaling
Signaling Interface
C3
Toolpost Motor
AC 50Hz 60/120W
4
3
2
1
Toolpost Motor Interface
U
V
W
PE
R3
C2
R2
C1
630V/0.1uFX3
1N4148X8
D1 D2 D3 D4 D5 D6 D7 D8
JF
JZ
1
2
3
4
101112
13
GSK928TC Interface
R1
RJ-2W-100HOWX3
GSK TC Toolpost controller
U
V
W
PE
4
3
2
1
Toolpost power Interface
98 GSK CNC Equipment Company
Page 99
Connection GSK928TC Turning CNC System
928TC(Hardware V2.0) I/O Interface Test illustrative diagram
ST
SP
R29
4.7K
BG1
8050
ESP
D4
SHL
DECX
DECZ
4.7K
4.7K
X0
Z0
+XZL
_XZL
M91
L4
L3
R6
R5
1
14
2
15
3
16
4
17
5
18
6
19
7
20
8
21
9
22
10
23
11
24
12
25
13
DB25z in
J2
XALM
ZALM
R22
R23 100
R24 100
R25 100
R26 1K
R27
100
1K
BG3
8050
BG2
8050
XPU
ZPU
XDIR
ZDIR
XEN
ZEN
R31
4.7K
R30
4.7K
1
9
2
10
3
11
4
12
5
13
6
14
7
15
8
DB15z-XZ
J4
M93
M3XZ1
M3XZ2
4.7K
R2
T1
T2
T3
T4
T5
4.7K
L1
TL+
TL_
R21 4.7K
R7 4.7K
4.7K
R8
R9
4.7KM21
R10 4.7K
4.7K
R11
4.7K
4.7K
R13
1
9
2
10
3
11
4
12
5
13
6
14
7
15
8
DB15z-dj
J1
4.7K
R14
4.7K
R15
4.7K
R18 4.7K
4.7K
R20 4.7K
SVC
L5
S01
S02
M23
M33
M32R12
M11
M10
MSP
M9R16 4.7K
M8R17
M5
M4R19
M3
2
1
1
14
2
15
3
16
4
17
5
18
6
19
7
20
8
21
9
22
10
23
11
24
12
25
13
J3DB25k out
R3
4.7K
R1
GSK CNC Equipment Company 99
Page 100
Connection GSK928TC Turning CNC System
DB15Z
GSK928TC I/O Interface illustrative diagram 1
24
22
20
18
+24
16
M3XZ1
+24
M3XZ2
R13
R39
3K
C124
104
3K
C118
104
D2.+XZL
D4.M91/M92
M3XZ1
0V
25
0V
D0.X0
2
9 TL-
2468101214
8
6
4
ESP KEY
D3.T4
0V
D1.T2
15
14
13
12
11
10
ST KEY
DB25Z
1415161718192021222324
D4
+24
D6.DecX
J10
10PIN
1
TL+
TL+
1
1
234
TL-
+24
+24
2
3
D0.T1
3
5
5
0V
AGND
D0.T1
D2.T3
4
7
6
D1.T2
D4.T5
5
9
789
D2.T3
6
D3.T4
7
10
D4.T5
O15
0V
+24
8
+24
R34
3K
C60
104
O17
KI7
SP KEY
123456789
135791113
SP
ST
ST
SP
R32
3K
C61
104
O16
KI8
KO13
VCC+24
R33
3K
C62
104
D5.SHL
+24
ESP
/INT0
+24
D7.DecZ
STSPESP
521
O19
R31
1K
D1.Z0
0V
0V
17
15
J9
26PIN
6
54321
7
D4
D5.SHL
D3.-XZL
D5.M93/M94
101112
21
19
8
9
D7.DecZ
D6.DecX
M3XZ2
23
121110
+24
0V
13
25
VCC
151413
0V
AGND
R2
R3
1K
1K
M3XZA
1617181920
D1.Z0
D0.X0
D2.+XZL
M3XZB
D3.-XZL
D4.M91/M92
O21
22
23
21
D5.M93/M94
D6.AlmX
ALMX
AGND
2524
D7.AlmZ
ALMZ
2
2
3
3
4
D0.T1
D1.T2
D2.T3
D3.T4
C19 DS104
23
9
11
D0
D4.T5
C21 DS104
C20 DS104
1
23
4O3
521
C23 DS104
C22 DS104
C24 DS104
C25 DS104
1
1
23
9
4
O4
521
215345678
16
1413121110
1
A02A13A24A35A46A57A68A7
DIR
B018B117B216B315B414B513B612B7
D7D6D5D4D3D2D1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
9
1
1
C78 DS104
6.2K
6.2K
RP16
RP18
VCC
1
2
3
4
5
6
7
8
9
RP6
1K
1
1
23
O20
521
4
4
521
O18
U13
74HC245
4
5
5
6
6
7
7
8
8
9
9
1
1
DS104
6.2K
RP15
RP17
6.2K
+24
O6
521-4
O5
521-4
1K
RP7
2
3
4
5
6
7
8
9
1
VCC
C26
C27 DS104
9
U17
74AHC245
D0D1D2D3D4D5D6
C28 DS104
C29 DS104
1
215345678
16
1413121110
9
11
DS104
C33 DS104
C32
C31 DS104
C30 DS104
1
215345678
O7
521-4
9
16
1413121110
VCCVCC
1
A02A13A24A35A46A57A68A7
DIR
B018B117B216B315B414B513B612B7
D7
100 GSK CNC Equipment Company
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