gsk DAT2030, DAT2050, DAT2075, DAT2100 User Manual

This user manual describes all items concerning the operation of this CNC system in detail. However, it is impossible to give particular descriptions for all unnecessary or unallowable operations due to length limitation and products application conditionsTherefore, the items not
presented herein should be considered impractical or unallowable.
Copyright is reserved to GSK CNC Equipment Co., Ltd. It is illegal for any organization or individual to publish or reprint this manual. GSK CNC Equipment Co., Ltd. reserves the right to ascertain their legal liability.
DAT Series AC Servo Drive Unit User Manual
Preface
Your Excellency,
We are honored by your purchase of products from GSK CNC Equipment Co., Ltd.
This manual introduces property, installation, connection, debugging, operation and maintenance of DAT Series AC Servo Driver in detail. To ensure safe and efficient work, please read this manual carefully before installation and operation.
New products of DAT Series AC Servo Drive Unit include DAT2030, DAT2050, DAT2075, DAT2100 and bus-type ones such as DAT2030C, DAT2050C, DAT2075C and DAT2100C.
This manual applies to the software version: V1.05 of DAT2000 series and V1.05 of DAT2000C series.
Please read the manual carefully before installation and using the product to ensure it works safely, normally and efficiently.
To avoid operator and other personal injury and machine damage, please pay special attention to the following warning label while you read the manual.
Danger
If the motor operates incorrectly, it will cause damage or death.
If the motor operates incorrectly, it will cause medium or slight injury, even property loss.
Caution
If this label is not noticed, unexpected result and situation will
Note
Remind important requirements and instructions to user during the operation.
occur.
II
It indicates prohibition (mustn’t do)
It indicates forced execution (must do)
Cautions
Danger
III
DAT Series AC Servo Drive Unit User Manual
Note
The drive unit may startup when the power is recovered, the user don’t operate the shaft device of the servo motor.
If the user does not obey the instruction, it will cause personal injury.
Don’t put the cable on sharp edge. Don’t make the cable bear heavy load or tension.
If the user does not obey the instruction, it will cause electric shock, trouble or damage.
Caution
Don’t prevent heat diffusion or put object on radiator fan or radiator.
If the user does not obey the instruction, it will cause damage or a fire.
When removing the cover on the terminal board, the user don’t operate drive device
during power is on.
If the user does not obey the instruction, it will cause electric shock.
IV
Cautions
Caution
V
DAT Series AC Servo Drive Unit User Manual
Safety responsibility
Manufacturer Responsibility
——Be responsible for the danger which should be eliminated and/or controlled on design and configuration of the provided servo unit and accessories. ——Be responsible for the safety of the provided servo unit and accessories. ——Be responsible for the provided information and advice for the users.
User Responsibility ——Be trained with the safety operation of servo unit and familiar with the safety operation procedures. ——Be responsible for the dangers caused by adding, changing or altering to the original servo unit and the accessories. ——Be responsible for the failure to observe the provisions for operation, adjustment, maintenance, installation and storage in the manual.
This manual is kept by final user.
We are full of heartfelt gratitude to you for supporting us in the use of GSK’s
products.
VI
Contents
contents
CHAPTER 1 PRODUCT INTRODUCTION .........................................................................................1
1.1 Basic Knowledge .................................................................................................................1
1.2 Confirmation of the Arrived Goods.......................................................................................6
1.2.1 Instruction of Servo Motor Model ...............................................................................6
1.2.2 Instruction of Servo Motor Models Unit......................................................................7
1.2.3 Appearance of servo unit ...........................................................................................8
1.3 Technical Specifications ..................................................................................................10
1.3.1 Servo motor technical specifications........................................................................10
1.3.2 Technical Specification of Servo Unit ......................................................................13
1.4 Order instruction ..............................................................................................................15
1.4.1 Order model example ..............................................................................................15
1.4.2 Standard Products Accessories...............................................................................17
CHAPTER 2 INSTALLATION ........................................................................................................19
2.1 Servo Motor .......................................................................................................................19
2.1.1 Mounting Dimension of the Servo Motor..................................................................19
2.1.2 Servo Motor Installation ...........................................................................................21
2.2 Servo Unit ..........................................................................................................................22
2.2.1 Installation Dimension..............................................................................................23
2.2.2 Mounting Interval .....................................................................................................24
Chapter 3 CONNECTION.................................................................................................................25
3.1 Connection of Peripherals..................................................................................................26
3.2 Terminal Connection of Main Circuit ...................................................................................30
3.2.1 Terminal Connection of Servo Unit ..........................................................................30
3.2.2 Instructions for Servo Motor Interface......................................................................32
3.3 Connection of Control Signal .............................................................................................33
3.3.1 Definition of Pin CN1 of DAT Series Products .........................................................33
3.3.2 Input of Speed Command ........................................................................................35
3.3.3 Input of Position Command......................................................................................36
3.3.4 Switching Value Input ..............................................................................................39
3.3.5 Output of Switch Value ............................................................................................41
3.4 Connection of Feedback Signal .........................................................................................44
3.4.1 Introductions for CN2 of DAT2000...........................................................................44
3.4.2 Introductions for CN2 OF DAT2000C ......................................................................45
3.4.3 Connection to Encoder Signal of the Motor .............................................................46
3.5 GSKLink Communication Function ....................................................................................48
3.6 Examples for Different Working Mode ...............................................................................50
3.6.1 Speed Mode Wiring of DAT2000 Series Products ...................................................50
3.6.2 Position Mode Connection of DAT2000 Series Products.........................................51
3.6.3 Speed Mode Connection of DAT2000C Series Products ........................................52
3.6.4 Position Mode Connection of DAT2000C Series Products ......................................53
CHAPTER 4 DISPLAY AND OPERATION.......................................................................................54
VII
DAT Series AC Servo Drive Unit User Manual
4.1 Operation Panel.................................................................................................................54
4.2 Display Menu.....................................................................................................................54
4.3 State Monitoring.................................................................................................................55
4.4 Parameter Setting.............................................................................................................. 59
4.5 Parameter Management ....................................................................................................60
CHAPTER 5 DEBUGGING AND OPERATION .............................................................................62
5.1 Manual and Jog operation .................................................................................................63
5.1.1 Manual Operation ....................................................................................................64
5.1.2 Jog Operation ..........................................................................................................65
5.2 Speed mode operation ......................................................................................................66
5.2.1 External analog voltage command ..........................................................................66
5.2.2 Internal digital command..........................................................................................69
5.3 Position Mode Operation ...................................................................................................71
Chapter 6 FUNCTION DEBUGGING............................................................................................. 73
6.1 Fundamental performance parameter debugging illustration.............................................73
6.2 Application of brake releasing signal .................................................................................75
6.3 The switchover of motor rotating direction .........................................................................79
6.4 Output of position feedback signal..................................................................................... 80
6.5 Function Debugging of Position Mode ...............................................................................82
6.5.1 Position Command E-gear Ratio .............................................................................82
6.5.2 Position arrival signal (COIN).............................................................................83
6.5.3 Pulse deviation zero clearing(CLE)..................................................................... 84
6.5.4 Pulse command inhibition (INH).........................................................................84
6.6 Function debugging under speed mode ............................................................................84
6.6.1 Adjustment of analog command ..............................................................................84
6.6.2 Speed arrival signal
COIN.................................................................................85
6.6.3 Zero speed clamping(ZSL) ................................................................................. 86
CHAPTER 7 PARAMETERS .........................................................................................................87
7.1 Parameter List......................................................................................................................87
7.2 Parameter Description..........................................................................................................89
CHAPTER 8 ABNORMALITIES AND REMEDIES ........................................................................98
8.1 Abnormalities Caused by Misuse .........................................................................................98
8.2 Alarms and Remedies ........................................................................................................100
8.3 Inspection and Maintenance ..............................................................................................105
APPENDIX A MODEL CODE PARAMETERS AND FEED SERVO MOTOR TABLE................. 106
APPENDIX B PERIPHERAL EQUIPMENTS ............................................................................... 108
B. 1 External Braking Resistor (Optional).................................................................................108
B. 2 Circuit Breaker and Contactor (Necessary) ......................................................................109
B.3 Three-Phase AC Filter (Recommended)............................................................................ 110
B.4 Isolation Transformer (Necessary).....................................................................................110
APPENDIX C VERSION UPGRADE INSTRUCTION .....................................................................114
VIII
Chapter 1 Product Introduction
CHAPTER 1 PRODUCT INTRODUCTION
1.1 Basic Knowledge
¾ Basic principle of AC servo drive device
The AC servo drive unit consists of AC servo unit and AC servo motor (three-phase permanent magnet synchronous servo motor, hereafter referred to as the servo motor). Approximate sine wave current with 120° phase difference (namely: DC—AC) are generated in three-phase stator winding of the servo motor through controlling on/off of the power switch tube after three-phase alternating current is rectified to direct current by the servo unit (namely: AC—DC). Rotary magnetic field is formed by the sine wave current and the rotor of the servo motor is made of rare earth permanent materials that with fine anti-degaussing property, therefore, the interaction between the field of motor rotor and rotary field generates electromagnetic torque to rotate the rotor. The higher the current frequency flowing through the motor winding is, the faster speed will be. The bigger the current amplitude flowing through the motor winding is, the bigger the output torque (Torque=force × arm length of the force) will be.
The diagram of main return current, see Fig. 1-1, PG in the figure represents encoder.
Fig.1-1 Main return current diagram of the AC servo drive unit
¾ Basic configuration of AC servo drive device
The servo unit receives the speed (or position) command from a control unit(PC)like
computerized numerical control system (CNC) to control the frequency and magnitude of the motor winding current, and make the speed (or rotor angle) of motor rotor approach to the speed (or position) command value. The deviation between the actual value of motor rotor speed (or rotor angle) and the command value is obtained through the feedback signal from the encoder. In addition, the servo unit constantly adjusts frequency and magnitude of the motor winding current to make the deviation between the actual value of motor speed (or rotor anger) and the command value within a required range. The basic configuration of the servo system is shown in Fig 1-2.
1
DAT Series AC Servo Drive Unit User Manual
setting
CNC
equipment
Spindle servo drive equipment
Control
unit
Power drive unit
Feedback
check
Motor
Fig.1-2 Basic configuration of AC servo drive device
¾ General concept of control ¾ Control: The process of making the property (eg. Speed) of the object (eg. Servo motor) get
or close to the predicted value is called control. The forementioned object is called controlled object. Controlled quantity (Variable): The property of the controlled object. Control unit (controller): The device to achieve control. Setting: The predicted value (command value) of the
controlled quantity that is received by the control unit. Feedback: The controlled quantity is taken as input of the controller to affect itself. Feedback device: The device to detect the controlled quantity. According to the vary direction of controlled quantity and setting to the controller output, the feedback is divided into positive feedback (the same direction) and negative feedback (opposite direction). Control system consists of the controller used to achieve the controlled quantity control, the controlled object and the feedback device. The drive device is divided into closed-loop control and open-loop control according to the presence and absence of feedback device, and the position of feedback unit .The closed loop introduced in this manual are all closed loop of negative feedback.
In the AC servo drive unit introduced by this manual, servo unit is a controller, the servo motor is controlled object, the motor speed (or rotor angle) is a controlled quantity, the encoder of the servo motor is a feedback device. The actual speed is detected by the encoder and it is used to speed control to achieve speed feedback. Therefore, the AC servo drive unit belongs to closed loop control system. z Open loop control: There is no feedback device in the control system, and the actual value of the controlled quantity does not affect the controller output. Example: Drive unit of step motor. After output current phase sequence of servo unit of step motor is changed, the rotation of rotor of the step motor should vary with it. Because the step motor are not usually installed speed or position feedback device, the rotation of motor rotor may not vary accurately with the changing of the current phase sequence, which causes so-called “step out”.
Open loop control is shown in Fig. 1-3.
Driving
machine
Fig. 1-3 Open loop control
2
Chapter 1 Product Introduction
z Closed loop control: The controlled quantity of the control system is detected by feedback device and is output to the controller. This process affects the output of the controller and then changes the controlled quantity. According to the detection point of the feedback device, the closed loop control id divided into entirely closed loop control and semi closed loop control. Entirely closed loop control (Fig. 1-4): The controlled quantity is detected directly by the feedback device and it is used for feedback. Mechanical position is used as controlled quantity, grating ruler fixed on the machine as position feedback device, and the encoder of the servo motor is taken as a speed feedback device, realizing the entirely closed loop control of machine position. If the grating ruler is not fixed, the encoder of the servo motor is used as speed feedback device (Fig. 1-5), therefore, this is a semi-closed loop control of a mechanical position.
Fig. 1-4 Full-closed loop control
Fig. 1-5 semi-closed loop control
z PID Control: also called PID adjustment, is a common algorithm the controller adopted to mathematically deal with input data (setting, feedback). P stands for proportional, which means the input of the controller is to be linearly proportional to the output, the larger the adjustment coefficient is, the more sensitive the system will react and smaller the error is (can not completely eliminated), however, over larger adjustment coefficient will result in system oscillation and instability. I stands for integral, means time integral of system input affects the output (input gradually affects output), the larger the integration time constant is, the more stable the system will be, which can eliminate steady-state error but slows system response at the same time. D stands for differential, which means input differential (slope of input change) affects output, differential control may predict deviation and produce advanced correction action to decrease tracking error and improve dynamic performance; while over large differential coefficient will also result in system oscillation and instability. Along with the adjustment of PID control coefficient at specific control system, the proportional, integral and differential adjustment are mutually affected to make a balance between system reaction speed, control accuracy and stability. As differential adjustment is prone to produce impact and oscillation, the servo system introduced in this manual adopts PI adjustment, that is, proportional and differential adjustment.
3
DAT Series AC Servo Drive Unit User Manual
¾ Concepts of servo control
There are three basic control models in servo system: location control, speed control and torque control. The system chart is shown in Fig. 1-6. z Position control: set the direction and angle of motor rotation through digital pulse or data communication, the motor rotor controlled by servo unit will rotate to the corresponding angle in accordance with the preset direction. The rotary angle (position) and speed are both controllable. z Speed control: set the direction and angle of motor rotation through analog voltage or data communication, the motor rotor controlled by servo unit will rotate in accordance with the set direction and speed. z Torque control: set the value and direction of the motor output torque through analog voltage or data communication, the servo unit controls the motor rotor’s rotation direction and the value of output torque.
The servo device introduced in this manual does not receive signals set by torque at present and the torque control operational mode is not available for the time being.
Command
position
Position
controller
Position
adjustment
Position
feedback signal
Speed
controller
Speed
adjustment
Speed feedback
signal
Current
controller
Current
adjustment
Current feedback
signal
Power
amplification
Motor
PG
Fig. 1-6 Three-loop control diagram
¾ Servo performance index Servo dynamic reaction characteristics: refers to the reaction speed, dynamic control error
and stable control error of the servo system with set signal or load change. Fig. 1-7 indicates reaction characteristics of the servo system set with step signals (solid line represents the setting signal and dashed line represents the output signal of the servo system).
Fig. 1-7 Servo dynamic reaction curve
4
Chapter 1 Product Introduction
Rise time tr: the length of time of the speed quantity rise for the first time from zero to 90% of a stable
value R (t), which shows the rapidity of dynamic reaction.
Adjustment time t
error interval which is used to measure the whole adjustment tempo of the device. The allowed interval refers to plus or minus 5% of the stable value proximal to the step reaction curve stable value R (t).
Overshoot σThe ratio between the maximum D-value that the rotation output quantity overpasses
the stable valueRmax(t)- R (t)and the stable value R (t), which reflects the relative stability of
the servo device and expressed as percentages, i.e.:
Steady-state error: the difference between the expected output steady-state value and the practical
output value after the system rotation speed turned into stable.
Servo static performance: Stability is the most important issue of the servo control system. Servo
static performance index, mainly the position accuracy, refers to deviation degree between the practical state and expected state when the system transient process comes to cease. Not only errors from the position measurement device and from the system will affect servo steady-state accuracy, but the internal structure and parameters of the system can also matter. Fig.1-8 shows the position servo static curve.
The minimum time needed to make the reaction curve reach but not exceed
s
)()(
σ
(%)
max
=
tRtR
)(
tR
%100
×
Fig. 1-8 Position servo static curves
Tracking error: The difference between the movable position of the workbench requested by the
command signals (commanding position) and the practical movable position, i.e., tracking error equals to the value of commanding position minus the value of practical position.
Servo rigidity: servo system’s capability to resist the position deviation resulted from load
interference.
5
DAT Series AC Servo Drive Unit User Manual
1.2 Confirmation of the Arrived Goods
Please promptly inspect the received goods in accordance with the following items, any question,
please feel free to contact suppliers or our company.
Inspected Items Notes
Check and confirm if the servo units
and servo motors are the ordered.
Accessories complete or not
Damaged or not in transport
Screw loose or not
Please check by the nameplates on the servo units and servo motors
Please check accessories according to packing list, any unmatched ones, refer to order instruction 1.4.
Check the general appearance of goods to ensure products intact and with no damage.
Please check if there is any screw loose with screwdrivers.
1. Damaged AC servo unit or the ones without integrated parts can not be installed.
2. AC servo unit should be matched with servo motor with proper property.
1.2.1 Instruction of Servo Motor Model
Rated speed
Rated voltage and rated current
Servo motor model
交流伺服电动
N
U :220V
N
: 2500r/min
S/N:
Product No.
Class of Insulation
N
I :10A
081016100D0000107H
max
IP65INS.CLASS: B
Grade of protection Encoder lines
Rated torque
NS
: 3000 r/min
M: 17 bit
Max speed
Fig. 1-9 Instruction of servo motor models:
6
Chapter 1 Product Introduction
130 SJT
Machine model
AC synchonic servo motor
M:Photoelectric encoder
Non:Non-electricity-breaking brake
Z:With-electricity-breaking brake
Zero-speed torque
150: 15N·m
Rated
rotation
speed
#1:Working power of electricity-breaking brake: DC(0.91.1×24V, interface: triax socket, 1,2
pin are power terminals (have no polarity), 3 pin is the earth terminal. When the 1 and 2 pin plug in power, the electricity-breaking brake doesn’t work, while when the power is disconnected, it will brake and the operating time is less or equal to 0.1s. #2:A three-digital number “150” is used to show its value: 150×10
A:1000 r / min B:1500 C:2000
D:2500 E:3000
2
r/min r/min r/min r/min
M
Z
150 D(A□Y□X
Non:Aviation sockettype
X:Cable direct type
Shaft or installation config.#3
Non:Standard shaft
Y:Special ballpoint shaft Z:Special cone shaft
S:Stepping motor installation config.
Encoder type
A or None: A2Increment type 5000 p/r
A3:Increment split-type 5000 p/r
A4:Absolute type 17bit
A41:Danaher multi-circle 17bit absolute type
A4S1:Danaher single-17bit absolute type
Increment type 2500 p/r
-1
=15, unit: N.m.
#3:‘’ is a numeric codes, please refer to the installation outline drawing of the motor for the
special shaft represented by a certain number.
1.2.2 Instruction of Servo Motor Models Unit
Nameplate examples:
Motor model corresponded to factory parameter of the drive unit
Drive unit order model
Digital AC servo drive unit
DAT2075C
Version: Model :
V1.05
Adapted motor:130SJT-M150D(A4
Power:3-phase 220V
SN:E03DN00088
Date:2009/3
Tel.020-81986247 Fax.81993683
Software version
of Drive unit
Production date
of drive unit
Production No. of drive unit
Power of drive unit
7
DAT Series AC Servo Drive Unit User Manual
DAT 2 050
130
C
SJT M
IPM module nominal current
Input power grade:2:AC220V
Product model code
150 D
1.2.3 Appearance of servo unit
z Appearance of DAT2030 and DAT2050
A Y X □)
Matching AC servo motor model (omit if no matching)
Communications Mode:
C: GSKLink serial communications
None: No serial communications function
030:30A; 050:50A; 075:75A; 100:100A。
8
z Appearance of DAT2030C and DAT2050C
LED Monitoring window:
composed of 6 LED nixie tubes and able to carry out monitoring under all operating models and make parameters revision and management.
Parameter sequence, parameter value increase
Parameter sequence, parameter value decrease
Back to the previous menu, or cancel operation
The parameter value increase 100 for every pushing of the combination button
The parameter value decrease 100 for
every pushing of the combination button
Step to the next menu, or cancel operation
CN1: Control signal interface:
Insert external speed command, position command and input, output signals
CN2: Encoder feedback input interface Increment-type encoder differential signal, motor position feedback input
CN4, CN5, GSKLlink Commnuincations Interface Connect with GSKLlink serial bus through which the CNC system can achieve servo module and real-time monitoring.
z Appearance of DAT2075 and DAT2100
Chapter 1 Product Introduction
RSTDrive unit power input terminal Voltage range: 3-Phase AC 220V
Please lead power through protector
!
device such as circuit breaker.
Input power ground, motor protector ground earth terminal
PB1BDynamic braking resistor inserting end: when attach external braking resistor, switch the resistor on P. B end, no B1 end; attach internal braking resistor, short-circuit B1B end, no P end. Refer to Appendix B1 for braking resistor selection.
Indicator light:” CHANGE” high voltage indicator light ON: DC bus with high voltage OFF: DC bus discharged off
Short-circuit of PB ends are not allowed.
U、V、W:Inserting end of motor power
Serial connecting capacitive device
between drive unit and motor for
filtering processing is not allowed.
When Indicator light ON, No dismantle or install drive unit, power lines, motor line and braking resistor lines.
9
DAT Series AC Servo Drive Unit User Manual
z Appearance of DAT2075C,DAT2100C
1.3 Technical Specifications
1.3.1 Servo motor technical specifications
Table 1-1 Principle Technical Parameters of 80SJT Series Motor
Model
Project
Rated Voltage(kW)
Pole-pairs 4
Rated Current(A)
Zero-speed Torque(N·m)
Rated Torque(N·m)
Maximum Torque (N·m)
Rate Rotary speed(r/min)
Maximum Rotary speed(r/min)
Moment of Inertia(kg·m2)
Weightkg
80SJT-M024C
(A)
0.5 0.75 0.66 1.0
3 4.8 5 6.2
2.4 2.4 3.2 3.2
2.4 2.4 3.2 3.2
7.2 7.2 9.6 9.6
2000 3000 2000 3000
2500 4000 2500 4000
0.83×10
2.8 2.9 3.4 3.5
80SJT-M024E
(A)
-4
0.83×10-4 1.23×10-4 1.23×10-4
80SJT-M032C
(A)
80SJT-M032E
(A)
Insulation Grade
Oscillation Grade
Protection Grade
Installation Type
character of service
electricity-breaking brake Not available
Adaptive Encoder
10
IP65GB 4208—2008/IEC 605292001GB/T 4942.1—2006
IMB5(Flange installation)(GB/T 997—2008 / IEC 60034-7:2001)
S1Continuous duty)(GB 755—2008
Increment-type 2500 p/r,5000 p/r etcabsolute encoder17bit
FGB 755—2008
RGB 10068—2008
single-circuit or multi-coil
Chapter 1 Product Introduction
Table 1-2 Principle Parameters of 110SJT Series, 130SJT Series Motor
Model
Project
Rated VoltagekW
Pole-Pairs 4
Rated Current (A)
Zero-speed Torque
N·m
Rated Torque (N·m)
Maximum Torque (N·m
Rated Rotary speed
r/min
Maximum Rotary speed
r/min
Moment of Inertia
kg·m
2
Weightkg
Weight of motor with
electricity-breaking
brakekg
110SJT-M
040D(A)
110SJT-M
040E(A□)
110SJT-M
060D(A□)
110SJT-M
060E(A□)
130SJT-M
040D(A)
130SJT-M
050D(A□)
1.0 1.2 1.5 1.8 1.0 1.3
4.5 5 7 8 4 5
4 4 6 6 4
4 4 6 6 4
12 10 12 12 10
5
5
12.5
2500 3000 2500 3000 2500 2500
3000 3300 3000 3300 3000 3000
0.68×10
-3
0.68×10
-3
0.95×10
-3
0.95×10
-3
1.1×10-3 1.1×10-3
6.1 6.1 7.9 7.9 6.5 6.5
7.7 7.7 9.5 9.5 8.1 8.1
Insulation Grade
Oscillation Grade
Protection Grade
Installation Type
Character of Service
Adaptive Encoder
Table 1-2 Principle Parameters of 110SJT Series, 130SJT Series Motor(continue)
Model
Project
Rated Voltage(kW)
Pole-Pairs 4
Rated Current (A)
Zero-speed Torque
N·m
Rated Torque (N·m)
BGB 755-2008
RGB 10068-2008
IP65GB/T4942.1-2006
IMB5Flange Installation)(GB/T 997-2008 / IEC 60034-7:2001
S1Continuous Duty)(GB 755-2008
Increment-type 2500 p/r,5000 p/r etcabsolute encoder17bit single-circuit
or multi-coil
130SJT-M
060D(A)
1.5 1.88 1.5 2.5 2.3
130SJT-M
075D(A□)
130SJT-M
100B(A□)
130SJT-M
100D(A)
130SJT-M
150B(A)
130SJT-M
150D(A□)
3.9
6 7.5 6 10 8.5 14.5
6 7.5 10 10 15 15
6 7.5 10 10 15 15
Maximum Torque (N·m
18 20 25 25 30 30
11
DAT Series AC Servo Drive Unit User Manual
Rated Rotary speed
r/min
Maximum Rotary speed
r/min
Moment of Inertia(kg·m2)
Weightkg
Weight of motor with
electricity-breaking brake
kg
Insulation Grade
Oscillation Grade
Protection Grade
Installation Type
Character of Service
Adaptive Encoder
2500 2500 1500 2500 1500 2500
3000 3000 2000 3000 2000 3000
1.33×10
-3
1.85×10
-3
2.42×10
-3
2.42×10
-3
3.1×10-3 3.6×10-3
7.2 8.1 9.6 9.7 11.9 12.7
10.1 11 12.5 12.6 14.8 15.6
BGB 755-2008
RGB 10068-2008
IP65GB/T4942.1-2006
IMB5Flange Installation)(GB/T 997-2008 / IEC 60034-7:2001
S1Continuous Duty)(GB 755-2008
Increment-type 2500 p/r,5000 p/r etc,absolute encoder17bit single-circuit or
multi-coil
Model
Project
Rated Voltage(kW)
Pole-Pairs 3
Rated Current (A)
Zero-speed Torque (N·m)
Rated Torque (N·m)
Maximum Torque (N·m
Rated Rotary speed(r/min)
Maximum Rotary speed
r/min
Moment of Inertia(kg·m2)
Weightkg
Weight of motor with
electricity-breaking brake
kg
Insulation Grade
Oscillation Grade
Protection Grade
Installation Type
Character of Service
Adaptive Encoder
Table 1-3 Principle Parameters of 175SJT Series Motor
175SJT-M
180B(A)
175SJT-M
180D(A□)
175SJT-M
220B(A□)
175SJT-M
220D(A□)
175SJT-M
300B(A)
175SJT-M
300D(A□)
2.8 3.8 3.5 4.5 3.8 6
15 16.5 17.5 19 19 27.5
18 18 22 22 30 30
18 14.5 22 17.6 24 24
36 29 44 35.2 48 48
1500 2500 1500 2500 1500 2500
2000 3000 2000 3000 2000 3000
6.5×10
-3
6.5×10
-3
9.0×10-3 9.0×10-3 11.2×10-3 11.2×10
22.8 22.9 28.9 29.2 34.3 34.4
28.4 28.5 34.5 36.8 42 42.1
FGB 755-2008
RGB 10068-2008
IP65GB/T4942.1-2006
IMB5Flange Installation)(GB/T 997-2008 / IEC 60034-7:2001
S1Continuous Duty)(GB 755-2008
Increment-type 2500 p/r,5000 p/r etcabsolute encoder17bit
single-circuit or multi-coil
-3
12
Mechanical Properties of Servo Motor
1.3.2 Technical Specification of Servo Unit
Servo unit model
Rated current of
adaptive servo current
A
DAT2030
DAT2030C
<6
DAT2050
DAT2050C
610.5 1121 2228
Chapter 1 Product Introduction
DAT2075
DAT2075C
DAT2100
DAT2100C
Dimensionmm
width*height*depth
Main power
speed regulation ratio
Speed fluctuation ratio
Speed frequency
response
Position accuracy
Work mode
Internal speed pattern
External speed pattern
Position pattern
263×115×197 300×105×240
3-phase AC(0.85~1.1)×220 V 50Hz/60Hz
50001
DAT2000 adaptive to 5000p/r increment encoder, <0.03%;
DAT2000C adaptive to 17bit absolute encoder,<0.01%;
300Hz
DAT2000 adaptive to 2500p/rspeed regulation ratio Position error
±0.036°
DAT2000 adaptive to 5000p/rspeed regulation ratio Position error
±0.018°
DAT2000C adaptive to 17bit absolute encoderPosition error:±0.005°
As manual operation, jog, internal speed, external speed, position, zero
setting etc.
Servo motor operates at the 4-stage speed set in accordance with
parameters and selected by input signals.
Servo motor operated at the speed corresponding to VCMD input
-10V+10V or 0V+10V analog voltage).
13
Position feedback input
position feedback
output
DAT Series AC Servo Drive Unit User Manual
Rotary angle of servo motor is controlled according to the pulse quantity of position command and the rotary speed determined by the pulse frequency of position command. Position command mode: pulse plus direction, CCW pulse/CW pulse, A/B two phase orthogonal pulse Maximum pulse frequency: 1MHz Command pulse frequency multiplication ratio and frequency demultiplication: 1~32767
1
Position command electric gear ratio
50
50
With DAT2000 standard adaptive increment type encoder as the position feedback input, A/B/Z/U/V/W differential signal , encoder
resolution ratio: 2500 pixels or 5000 pixels.
With DAT2000C standard adaptive absolute encoder as the position feedback input, i.e. 17bit absolute encoder, 12bit circles of power-down memory
Carry out frequency division processing to the pulse data from electromotor encoder (PG or pulse generator) in drive unit and output them to upper computer through CN1 in accordance with the preset pulse number so as to realize function such as the positional closed-loop control of upper computer.
Communications bus
10 input points as servo enabling, alarming elimination, CCW
Input signal
Output signal
Protection function
Operation and display
braking mode
CCW indicates the main drive shaft of motor installation plane rotates counterclockwise when you see it from the shaft extension direction (CCW-Counter Clockwise).
CW indicates the main drive shaft of motor installation plane rotates clockwise when you
see it from the shaft extension direction (CW- Clockwise).
prohibition, CW prohibition, Zero-speed clamping, internal speed option1,internal speed option 2,CCW torque limitation, CW torque limitation, general input etc.
7 output points as S-RDY, servo alarming, position arrival/speed arrival, band-type brake release, zero-speed output, Z pulse(encoder zero point), general output, etc.
With protection functions as overvoltage, undervoltage, overcurrent, overload, overspeed, position deviation, drive abnormality, encoder abnormality, etc.
4 buttons, manual operation, jog as well as parameter revision, setting, writing-in and back-up are available. 6 LEDs which display information as rotary speed, current position, pulse accumulation, position deviation, motor torque, motor current, absolute rotor position, input & output signal states.
Dynamic braking, built-in braking resistor (DAT2100 or DAT2100C excluded) and can attach external braking resistor.
GSKLink Bus(V1.0)
14
Chapter 1 Product Introduction
1.4 Order instruction
1.4.1 Order model example
Order model examples of adaptive SJT series servo motor are listed on the following chart:
Principle motor parameters
Order model
DAT2030-05-80SJT-M024C 0.5kW 3 A 2.4 N·m 2000r/min
DAT2030-08-80SJT-M024E 0.75kW 4.8 A 2.4 N·m 3000r/min
DAT2030-07-80SJT-M032C 0.66kW 5 A 3.2 N·m 2000r/min
DAT2050-10-80SJT-M032E 1.0kW 6.2 A 3.2 N·m 3000r/min
DAT2030-10-110SJT-M040D(A2)
DAT2030-10-110SJT-MZ040D(A2)
DAT2050-15-110SJT-M060D(A2)
DAT2050-15-110SJT-MZ060D(A2)
DAT2030-10-130SJT-M040D(A2)
DAT2030-10-130SJT-MZ040D(A2)
DAT2030-13-130SJT-M050D(A2)
DAT2030-13-130SJT-MZ050D(A2)
DAT2050-15-130SJT-M060DA2
DAT2050-19B-130SJT-M075DA2
DAT2050-15-130SJT-M100BA2
DAT2050-25B-130SJT-M100DA2
DAT2050-23B-130SJT-M150BA2
DAT2075-39E-130SJT-M150DA2
DAT2075-28E-175SJT-M180BA2
DAT2075-38E-175SJT-M180DA2
DAT2075-35-175SJT-M220BA2
DAT2075-45-175SJT-M220DA2
Rated
Voltage
1.0kW 4.5A 4N·m 2500r/min
1.5kW 7A 6N·m 2500r/min
1.0kW 4A 4N·m 2500r/min
1.3kW 5A 5N·m 2500r/min
1.5kW 6 A 6 N·m 2500r/min
1.9kW 7.5 A 7.5 N·m 2500r/min
1.5kW 6 A 10 N·m 2500r/min
2.5kW 10 A 10 N·m 2500r/min
2.3kW 8.5 A 15 N·m 1500r/min
3.9kW 14.5 A 15 N·m 2500r/min
2.8kW 15 A 18 N·m 1500r/min
3.8kW 16.5 A 18 N·m 2500r/min
3.5kW 17.5 A 22 N·m 1500r/min
4.5kW 19 A 22 N·m 2500r/min
Rated
Current
Zero-speed
Torque
Rated
speed
Encoder
2500p/r
Incremental type
2500p/r
Incremental type
2500p/r
Incremental type
2500p/r
Incremental type
5000p/r
Incremental type
5000p/r
Incremental type
5000p/r
Incremental type
5000p/r
Incremental type
5000p/r
Incremental type
5000p/r
Incremental type
5000p/r
Incremental type
5000p/r
Incremental type
5000p/r
Incremental type
5000p/r
Incremental type
5000p/r
Incremental type
5000p/r
Incremental type
5000p/r
Incremental type
5000p/r
Incremental type
15
DAT Series AC Servo Drive Unit User Manual
Principle motor parameters
Order model
DAT2075-38-175SJT-M300BA2
DAT2100-60-175SJT-M300DA2
DAT2030C-10-110SJT-M040D(A4I)
DAT2030C-10-110SJT-MZ040D(A4I)
DAT2050C-15-110SJT-M060D(A4I)
DAT2050C-15-110SJT-MZ060D(A4I)
DAT2030C-10-130SJT-M040D(A4I)
DAT2030C-10-130SJT-MZ040D(A4I)
DAT2030C-13-130SJT-M050D(A4I)
DAT2030C-13-130SJT-MZ050D(A4I)
Rated
Voltage
Rated
Current
3.8kW 19 A 30 N·m 1500r/min
6.0kW 27.5 A 30 N·m 2500r/min
1.0kW 4.5A 4N·m 2500r/min
1.5kW 7A 6N·m 2500r/min
1.0kW 4A 4N·m 2500r/min
1.3kW 5A 5N·m 2500r/min
DAT2050C-15-130SJT-M060D(A4I) 1.5kW 6 A 6 N·m 2500r/min
DAT2050C-19B-130SJT-M075D(A4I) 1.9kW 7.5 A 7.5 N·m 2500r/min
DAT2050C-15-130SJT-M100B(A4I) 1.5kW 6 A 10 N·m 2500r/min
DAT2050C-25B-130SJT-M100D(A4I) 2.5kW 10 A 10 N·m 2500r/min
DAT2050C-23B-130SJT-M150B(A4I) 2.3kW 8.5 A 15 N·m 1500r/min
DAT2075C-39E-130SJT-M150D(A4I) 3.9kW 14.5 A 15 N·m 2500r/min
DAT2075C-28E-175SJT-M180B(A4I) 2.8kW 15 A 18 N·m 1500r/min
DAT2075C-38E-175SJT-M180D(A4I) 3.8kW 16.5 A 18 N·m 2500r/min
DAT2075C-35-175SJT-M220B(A4I) 3.5kW 17.5 A 22 N·m 1500r/min
DAT2075C-45-175SJT-M220D(A4I) 4.5kW 19 A 22 N·m 2500r/min
DAT2075C-38-175SJT-M300B(A4I) 3.8kW 19 A 30 N·m 1500r/min
DAT2100C-60-175SJT-M300D(A4I) 6.0kW 27.5 A 30 N·m 2500r/min
Zero-speed
Torque
Rated
speed
Encoder
5000p/r
Incremental type
5000p/r
Incremental type
17bit multi-coil
absolute type
17bit multi-coil
absolute type
17bit Multi-coil
absolute type
17bit Multi-coil
absolute type
17bit Multi-coil
absolute type
17bit Multi-coil
absolute type
17bit Multi-coil
absolute type
17bit Multi-coil
absolute type
17bit Multi-coil
absolute type
17bit Multi-coil
absolute type
17bit Multi-coil
absolute type
17bitMulti-coil
absolute type
17bit Multi-coil
absolute type
17bit Multi-coil
absolute type
17bit Multi-coil
absolute type
17bit Multi-coil
absolute type
16
Chapter 1 Product Introduction
1.4.2 Standard Products Accessories
Following list shows the standard products accessories which are allocated on the basis that no special requirement asked by users. If users need other accessories not included in the list, please contact salesperson or consult our technicians for further information.
DAT2000 series servo unit standard accessories list(allocated per each servo unit)
Order
Type
servo unit
and servo
motor kit
Servo unit
and CNC
Kit(without
servo
motor)
Servo unit,
servo
motor and
CNC Kit
Note: Please mark on the order if you need other length of wire except for the standard 3M.
Accessories Name Quantity Description Note
44DB cellular type plug and
1set CN1 connection plug
plastic box
motor encoder wire 1strip standard length 3M
motor wire 1strip standard length 3M
“Instruction Manual of DAT Series AC Servo Drive Unit”
RXLG-1500W-10J braking
resistor
25DB pin-type plug and plastic
1 PCS Accompanying
technical document
1 PCS Only DAT2100 adaptive
to this accessory
1 set CN2 connection plug
welded cable wire
box
“Instruction Manual of DAT
Series AC Servo Drive Unit
RXLG-1500W-10J braking
resistor
1PC Accompanying
technical document
1PC Only DAT2100 adaptive
to this accessory
motor encoder wire 1strip standard length 3M
motor wire 1 strip standard length 3M
“Instruction Manual of DAT
Series AC Servo Drive Unit
RXLG-1500W-10J braking
resistor
1PC Accompanying
technical document
1PC Only DAT2100C
adaptive to this
CN1-CNC signals
accessory
are available
CN1-CNC
signals.
connection wires
are available
along with CNC
products
connection wires
are available
along with CNC
products
17
DAT Series AC Servo Drive Unit User Manual
DAT2000C Series Servo Unit Standard Accessories List(allocated per each servo unit)
Order
Type
Servo unit and CNC Kit(without servo motor)
servo unit, servo motor and CNC Kit
DAT Series Selective Accessories
Accessory Name Quantity Description Note
26P high density plug and
plastic box
“Instruction Manual of DAT Series AC Servo Drive Unit
RXLG-1500W-10J braking
resistor
1set CN2 connection plug
1 pc Accompanied
technical document
1 pc Only DAT2100C
adaptive to this
CN1-CNC, GSKLinK signals connection wire and terminal socket are available along with CNC products
accessory
motor encoder wire 1strip standard length 3M
motor wire 1 strip standard length 3M
“Instruction Manual of DAT Series AC Servo Drive Unit
RXLG-1500W-10J braking
resistor
1 pc Accompanied
technical document
1 pc Only DAT2100C
adaptive to this
CN1-CNC, GSKLinK signals connection wire and terminal socket are available along with CNC products
accessory
Accessory Name Description Note
Braking resistor
RXLG-300W-30ΩJ
Braking resistor
RXLG-500W-22ΩJ
Power:300W,resistivity: 30 DAT2030
or DAT2030C external selective
Power 500W,resistivity: 22;DAT2050
or DAT2050C external selective
Refer to Appendix B1 “Outlay Braking Resistor” for detailed the
Braking resistor
RXLG-1000W-15J
4*1.5mm2 BVVB
4*2.5mm2 BVVB
Power 1000W,resistivity:15 DAT2075
or DAT2075C external selective
4-core wire, wire diameter:1.5mm2; DAT2030
or DAT2030C for motor wire
4-core wire, wire diameter:2.5mm
2
DAT2050
installation dimension.
or DAT2050C for motor wire
2
4*4.0mm2 BVVB
4-core wire, wire diameter:4.0mm
DAT2075,DAT2075C,DAT2100,DAT2100C for
motor wire
10-core twinning
shielding wire
matching motor encoder wire
18
Chapter 2 Installation
CHAPTER 2 INSTALLATION
2.1 Servo Motor
2.1.1 Mounting Dimension of the Servo Motor
¾ For external dimensions and installation of 80SJT series motor, see figure 2-1, table 2-1.
Industrial (aviation)
Socket mount
Cable type
Type D(mm) N(mm) LB(mm) L(mm)
80SJT—M024C (A□) φ19
80SJT—M024E(A□) φ19
80SJT—M032C(A□) φ19
80SJT—M032E(A□) φ19
Fig. 2-1
Table 2-1
0
-0.013
0
-0.013
0
-0.013
0
-0.013
φ70
φ70
φ70
φ70
0
171 206
-0.03
0
171 206
-0.03
0
189 224
-0.03
0
189 224
-0.03
19
DAT Series AC Servo Drive Unit User Manual
¾ For external dimensions of 110SJT series motor, see figure 2-2, table 2-2.
Fig. 2-2
Table 2-2
Type D(mm) N(mm) LB(mm) L(mm)
110SJT—M040D(A□) φ19
110SJT—M040E(A□) φ19
110SJT—M060D(A□) φ19
110SJT—M060E(A□) φ19
0
-0.013
0
-0.013
0
-0.013
0
-0.013
Note: LB, L values in the brackets are the length of corresponding motor that with safe brake.
φ95
φ95
φ95
φ95
0
-0.035
0
-0.035
0
-0.035
0
-0.035
186 (237) 241 (292)
186 (237) 241 (292)
212 (263) 267 (318)
212 (263) 267 (318)
¾ For external dimensions of 130SJT series motor, see figure 2-3, table 2-3.
Fig. 2-3
Table 2-3
Type D(mm) N(mm) LB(mm) L(mm)
0
130SJT—M040D(A□) φ22
130SJT—M050D(A□) φ22
130SJT—M060D(A□) φ22
130SJT—M075D(A□) φ22
130SJT—M100B(A□) φ22
130SJT—M100D(A□) φ22
130SJT—M150B(A□) φ22
130SJT—M150D(A□) φ22
-0.013
0
-0.013
0
-0.013
0
-0.013
0
-0.013
0
-0.013
0
-0.013
0
-0.013
Note: LB, L values in the brackets are the length of corresponding motor that with safe brake.
φ110
φ110
φ110
φ110
φ110
φ110
φ110
φ110
0
-0.035
0
-0.035
0
-0.035
0
-0.035
0
-0.035
0
-0.035
0
-0.035
0
-0.035
168 (227) 225 (284)
168 (227) 225 (284)
176 (235) 233 (292)
188 (247) 245 (304)
208 (267) 265 (324)
208 (267) 265 (324)
238 (297) 295 (354)
248 (307) 305 (364)
20
Chapter 2 Installation
¾ For external dimensions of 175SJT series motor, see figure 2-4, table 2-4.
Fig. 2-4
Table 2-4
Type D(mm) N(mm) LB(mm) L(mm)
175SJT—M150D(A) φ35
175SJT—M180B(A) φ35
175SJT—M180D(A) φ35
175SJT—M220B(A) φ35
175SJT—M220D(A) φ35
175SJT—M300B(A) φ35
175SJT—M300D(A) φ35
175SJT—M380B(A) φ35
Note: LB, L values in the brackets are the length of corresponding motor that with safe brake.
+0.01
φ114.3
0
+0.01
φ114.3
0
+0.01
φ114.3
0
+0.01
φ114.3
0
+0.01
φ114.3
0
+0.01
φ114.3
0
+0.01
φ114.3
0
+0.01
φ114.3
0
0
-0.025
0
-0.025
0
-0.025
0
-0.025
0
-0.025
0
-0.025
0
-0.025
0
-0.025
224 (291) 303 (370)
244 (311) 323 (390)
244 (311) 323 (390)
279 (346) 358 (425)
279 (346) 358 (425)
309 (382) 388 (461)
309 (382) 388 (461)
359 (432) 438 (561)
2.1.2 Servo Motor Installation
Servo motor installation, storage and transportation environment
Item Parameter and requirement
Operation temperature
Storage and transportation
temperature
040
-4070
Operation humidity
Storage and transportation humidity
Atmosphere environment
There is no corrosive or flammable gas, oil
30%95%no dewing
95%(40
mist or dust etc. in the control cabinet
Altitude Altitude of below 1000m
21
DAT Series AC Servo Drive Unit User Manual
Attentions
the motor or the motor axis to avoid damage to internal encoder. Spiral insert and pull out tools should be used for dismounting.
radial load. Spring coupling is recommended to connect the load.
to avoid motor loosening.
against water and oil. The cable will bring water and oil to the motor if it immerses in water and oil.
Therefore, this situation should be prevented from happening.
1. When install the belt pulley, do not strike
2. The servo motor can not bear axial and
3. Stop washer should be used to fix the motor
4. The motor mounting position should be protected
2.2 Servo Unit
The installation environment of the servo motor has direct effect on its functions and service life.
Please install it correctly under the instructions below.
Storage and transportation temperature
Storage and transportation humidity
Operation temperature
Operation humidity
Atmosphere environment
Atmosphere pressure
Item Parameter and requirement
040
-4070
30%95%no dewing
95%(40
There is no corrosive or flammable gas, oil
mist or dust etc. in the control cabinet
Altitude Altitude of below 1000m
Vibration 0.6G(5.9m/s2)
86kPa106kPa
22
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