IMPORTANT INFORMATION ? KEEP FOR OPERATOR ? IMPORTANT INFORMATION
OPERATOR AND SERVICE MANUAL |
OM/SM-TDB/7 |
Part Number 121062 |
NORTH AMERICA |
MODEL: TDB/7 |
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Steam Jacketed Kettle |
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Self-Contained |
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Electrically heated |
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Table top mounted |
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Tilting |
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THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE. READ, UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED IN THIS MANUAL.
FOR YOUR SAFETY
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
Information contained in this document is known to be current and accurate at the time of printing/creation. Unified Brands recommends referencing our product line websites, unifiedbrands.net, for the most updated product information and specifications.
OM/SM-TDB/7
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IMPORTANT — READ FIRST — IMPORTANT |
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CAUTION: |
BE SURE ALL OPERATORS READ, UNDERSTAND AND FOLLOW THE OPERATING |
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INSTRUCTIONS, CAUTIONS, AND SAFETY INSTRUCTIONS CONTAINED IN THIS |
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MANUAL. |
WARNING: |
THIS UNIT IS INTENDED FOR USE IN THE COMMERCIAL HEATING, COOKING AND |
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HOLDING OF WATER AND FOOD PRODUCTS, PER THE INSTRUCTIONS |
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CONTAINED IN THIS MANUAL. ANY OTHER USE COULD RESULT IN SERIOUS |
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PERSONAL INJURY OR DAMAGE TO THE EQUIPMENT AND WILL VOID |
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WARRANTY. |
WARNING: |
KETTLE MUST BE INSTALLED BY PERSONNEL QUALIFIED TO WORK WITH |
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ELECTRICITY. IMPROPER INSTALLATION CAN RESULT IN INJURY TO |
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PERSONNEL AND/OR DAMAGE TO EQUIPMENT. |
DANGER: |
ELECTRICALLY GROUND THE UNIT AT THE TERMINAL PROVIDED. FAILURE TO |
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GROUND UNIT COULD RESULT IN ELECTROCUTION AND DEATH. |
WARNING: |
AVOID ALL DIRECT CONTACT WITH HOT EQUIPMENT SURFACES. DIRECT SKIN |
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CONTACT COULD RESULT IN SEVERE BURNS. |
WARNING: |
AVOID ALL DIRECT CONTACT WITH HOT FOOD OR WATER IN THE KETTLE. |
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DIRECT CONTACT COULD RESULT IN SEVERE BURNS. |
CAUTION: |
DO NOT OVER FILL THE KETTLE WHEN COOKING, HOLDING OR CLEANING. |
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KEEP LIQUIDS A MINIMUM OF 2-3” (5-8 cm) BELOW THE KETTLE BODY RIM TO |
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ALLOW CLEARANCE FOR STIRRING, BOILING AND SAFE PRODUCT TRANSFER. |
WARNING: |
TAKE SPECIAL CARE TO AVOID CONTACT WITH HOT KETTLE BODY OR HOT |
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PRODUCT WHEN ADDING INGREDIENTS, STIRRING OR TRANSFERRING |
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PRODUCT TO ANOTHER CONTAINER. |
WARNING: |
WHEN TILTING KETTLE FOR PRODUCT TRANSFER: |
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1) WEAR PROTECTIVE OVEN MITT AND PROTECTIVE APRON. |
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2) USE CONTAINER DEEP ENOUGH TO CONTAIN AND MINIMIZE PRODUCT |
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SPLASHING. |
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3) PLACE CONTAINER ON STABLE, FLAT SURFACE, AS CLOSE TO KETTLE AS |
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POSSIBLE. |
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4) STAND TO LEFT OR RIGHT SIDE OF KETTLE (DEPENDING ON TILTING |
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HANDLE PLACEMENT) WHILE POURING . DO NOT STAND DIRECTLY IN POUR |
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PATH OF HOT CONTENTS. |
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5) POUR SLOWLY, MAINTAIN CONTROL OF KETTLE BODY HANDLE AT ALL |
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TIMES, AND RETURN KETTLE BODY TO UPRIGHT POSITION AFTER |
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CONTAINER IS FILLED OR TRANSFER IS COMPLETE. |
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6) DO NOT OVER FILL CONTAINER. AVOID DIRECT SKIN CONTACT WITH HOT |
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CONTAINER AND ITS CONTENTS. |
CAUTION: |
KEEP FLOORS IN FRONT OF KETTLE WORK AREA CLEAN AND DRY. IF SPILLS |
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OCCUR, CLEAN IMMEDIATELY, TO AVOID SLIPS OR FALLS. |
WARNING: |
FAILURE TO CHECK SAFETY VALVE OPERATION PERIODICALLY COULD RESULT |
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IN PERSONAL INJURY AND/OR DAMAGE TO EQUIPMENT. |
WARNING: |
WHEN TESTING, AVOID ANY EXPOSURE TO THE STEAM BLOWING OUT OF THE |
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SAFETY VALVE. DIRECT CONTACT COULD RESULT IN SEVERE BURNS. |
WARNING: |
TO AVOID INJURY, READ AND FOLLOW ALL PRECAUTIONS STATED ON THE |
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LABEL OF THE WATER TREATMENT COMPOUND. |
WARNING: |
BEFORE REPLACING ANY PARTS, DISCONNECT THE UNIT FROM THE ELECTRIC |
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POWER SUPPLY. |
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OM/SM-TDB/7 |
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IMPORTANT — READ FIRST — IMPORTANT |
WARNING: |
KEEP WATER AND SOLUTIONS OUT OF CONTROLS AND ELECTRICAL |
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EQUIPMENT. NEVER SPRAY OR HOSE THE SUPPORT HOUSING OR ELECTRICAL |
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CONNECTIONS. |
CAUTION: |
MOST CLEANERS ARE HARMFUL TO THE SKIN, EYES, MUCOUS MEMBRANES |
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AND CLOTHING. PRECAUTIONS SHOULD BE TAKEN. WEAR RUBBER GLOVES, |
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GOGGLES OR FACE SHIELD AND PROTECTIVE CLOTHING. CAREFULLY READ |
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THE WARNINGS AND FOLLOW THE DIRECTIONS ON THE LABEL OF THE |
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CLEANER TO BE USED. |
CAUTION: |
USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY GROEN |
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OR THEIR AUTHORIZED DISTRIBUTORS CAN CAUSE OPERATOR INJURY AND |
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DAMAGE TO THE EQUIPMENT, AND WILL VOID ALL WARRANTIES. |
IMPORTANT: SERVICE PERFORMED BY OTHER THAN FACTORY AUTHORIZED PERSONNEL WILL VOID WARRANTIES.
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OM/SM-TDB/7
Table of Contents
IMPORTANT OPERATOR WARNINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 EQUIPMENT DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 INSPECTION & UNPACKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 INITIAL START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 SEQUENCE OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 PARTS LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 WIRING DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 SERVICE LOG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 REFERENCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
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OM/SM-TDB/7
Equipment Description
The Groen TDB/7 is a table top, tilting, steam jacketed kettle with a thermostatically controlled, self-contained, electrically-heated steam supply and appropriate controls, mounted on a sturdy base. The Model TDB/7 is available in 20 or 40 - quart capacity.
The body of the TDB/7 Kettle is constructed of stainless steel, welded into one solid piece. The kettle is furnished with a reinforced rim and a butterfly shaped pouring lip. It has a steam jacket rated for working pressures up to 50 PSI. Kettle finish is 180 emery grit on the inside and bright semi-deluxe on the outside. A tilt handle allows the operator to manually tilt the kettle body in a controlled manner. Pouring height accepts pans up to 4 inches high on a table top.
A built-in steam generator, sized for the kettle capacity and heated by electricity, delivers steam into the jacket. “Airless” operation of the steam jacket permits uniform, efficient heating at temperatures as low as 150°F and as high as 295°F. In addition to the adjustable thermostat for operating control, the unit has a tilt cut-off switch, low water cut-off, safety valve, and highlimit pressure switch as safety features. A heating indicator light, pressure gauge, and sight glass are provided for monitoring kettle operation.
A single electrical connection is required for installation. The unit may be ordered for use with 208/240 or 480 volt power. All kettles are wired for three-phase operation. For single-phase conversion, see the wiring diagrams in this manual.
KETTLE CHARACTERISTICS
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TDB/7-20+ |
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TDB/7-40 |
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Kettle Capacity |
20 qts. |
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18.8 liters |
40 qts. |
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37.6 liters |
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Jacket Capacity |
4 qts. |
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3.7 liters |
5 qts. |
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4.7 liters |
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Diameter |
14” |
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36 cm |
16-1/2” |
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42 cm |
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Depth |
11” |
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28 cm |
14-1/4” |
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36 cm |
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K.W. at 208 V |
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6.3 |
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10.8 |
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K.W. at 240 V |
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8.4 |
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14.4 |
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K.W. at 480 V |
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6.3 |
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12.0 |
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Base Width |
24” |
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60 cm |
24” |
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60 cm |
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Base Depth |
16” |
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41 cm |
16” |
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41 cm |
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OM/SM-TDB/7
Current Models
Optional equipment available with any model:
1.Stand that supports the unit and holds a pan in position for filling
2.Lift-off cover
3.Basket insert
4.Fill faucet
5.Manual stirrers
6.Motor driven agitator
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OM/SM-TDB/7
Inspection & Unpacking
The unit will arrive in a heavy shipping carton and will be attached to a skid. Immediately upon receipt, inspect the carton carefully for exterior damage.
CAUTION
SHIPPING STRAPS ARE UNDER TENSION AND CAN SNAP BACK WHEN CUT. TAKE CARE TO AVOID PERSONAL INJURY OR DAMAGE TO THE UNIT BY STAPLES LEFT IN THE WALLS OF THE CARTON.
Carefully cut the polyester straps around the carton and detach the sides of the box from the skid. Pull the carton up off the unit.
Thoroughly inspect the unit for concealed damage. Report any shipping damage or incorrect shipments to the delivery agent.
Write down the model number, serial number, and installation date, and retain this information for future reference. Space for these entries is provided at the top of the Service Log at the back of this manual. Keep this manual on file and available for operators to use.
CAUTION
THIS UNIT WEIGHS 140 TO 163 LB. (64 TO 74 KG). INSTALLER SHOULD OBTAIN HELP AS NEEDED TO LIFT THIS WEIGHT SAFELY.
When installation is to begin, carefully cut the straps which hold the unit on the skid. Lift the unit straight up off the skid. Examine packing materials to be sure loose parts are not discarded with the materials.
Attach the tilt handle (normally shipped inside the kettle) by carefully threading it into the socket on the trunnion support. Be careful to avoid cross-threading fine socket threads.
The TDB/7 is shipped from the factory strapped on a pallet. The tilt handle is inside the kettle.
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OM/SM-TDB/7
Installation
The Groen Kettle is provided with complete internal wiring. It is
ready for immediate connection. A wiring diagram is provided in this manual and on the inside of the
control housing service panel. Any mechanical or electrical changes must be approved in by Groen’s Food Service Engineering Department.
WARNING
INSTALLATION OF THE KETTLE MUST BE DONE BY PERSONNEL QUALIFIED TO WORK WITH ELECTRICITY. IMPROPER INSTALLATION CAN RESULT IN INJURY TO PERSONNEL AND/OR DAMAGE TO EQUIPMENT.
The completed unit has been operated at the factory to test all controls and heater elements.
1.Set the kettle in place and level it. The base should be securely fastened to a table or work surface. Four 3/8”-16 N.C. threaded couplings are provided in the base of unit. Installation under a ventilation hood is recommended.
2.Provide electrical power as specified on the electrical information plate attached to the equipment. Observe local codes and/or The National Electrical Code in accordance with ANSI/NFPA 70 - (current edition).
TDB/7 ELECTRICAL SPECIFICATIONS
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20 QUARTS |
40 QUARTS |
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VOLTAGE |
PHASE |
KW |
AMPS |
KW |
AMPS |
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208 |
1 |
6.3 |
31 |
10.8 |
52 |
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208 |
3 |
6.3 |
18 |
10.8 |
30 |
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240 |
1 |
8.4 |
35 |
14.4 |
60 |
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240 |
3 |
8.4 |
20 |
14.4 |
35 |
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480 |
1 |
6.3 |
13 |
12.0 |
25 |
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480 |
3 |
6.3 |
8 |
12.0 |
15 |
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400 |
3 |
7.8 |
11.2 |
13.2 |
19 |
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3.The equipment is shipped ready for three phase operation. Refer to the wiring diagram for single phase operation.
4.Bringing the electrical service through the entrance at the rear of the support housing, making a watertight connection with the incoming lines. (A BX connection is not recommended.)
DANGER
ELECTRICALLY GROUND THE UNIT AT THE TERMINAL PROVIDED. FAILURE TO GROUND UNIT COULD RESULT IN ELECTROCUTION AND DEATH.
5.Confirm that the jacket water level is above mid point of sight glass. If the level is low, follow the instructions under “Jacket Filling and Water Treatment” in the “Maintenance” section of the manual.
6.The open end of the elbow on the outlet of the safety valve must be directed downward on old models. If it is not, turn the elbow to the correct position. On new models the safety valve points down.
7.Any mechanical or electrical change must be approved by the Groen Food Service Engineering Department.
TDB/7 SUPPLY WIRE REQUIREMENTS
Copper only, THHN (90°C)
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20 QUARTS |
40 QUARTS |
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VOLTAGE |
PHASE |
AWG |
mm |
AWG |
mm |
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208 |
1 |
8 |
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6 |
— |
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3 |
12 |
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8 |
— |
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240 |
1 |
8 |
3.0 |
4 |
3.5 |
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3 |
10 |
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8 |
— |
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480 |
1 |
14 |
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10 |
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3 |
14 |
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12 |
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400 |
3 |
— |
1.8 |
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2.5 |
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OM/SM-TDB/7
Initial Start-Up
IMPORTANT:
BE SURE ALL OPERATORS READ, UNDERSTAND AND FOLLOW THE OPERATING INSTRUCTIONS, CAUTIONS, AND SAFETY INSTRUCTIONS CONTAINED IN THIS MANUAL.
Now that the kettle has been installed, you should test it to ensure that the unit is operating correctly.
1.Remove all literature and packing materials from inside and outside of the unit.
2.Turn on the electrical service to the unit.
3.Pour 1-2 quarts of water into the kettle.
4.Following “To Start Kettle” instructions in the “Operation” section of this manual, begin heating the water at the highest thermostat setting. The heating indicator light should come on immediately, and heating should continue until the water boils.
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WARNI |
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NG |
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AVOID ALL DIRECT CONTACT WITH HOT |
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SURFACES. |
DIRECT SKIN CONTACT |
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COULD RESULT IN SEVERE BURNS.
AVOID ALL DIRECT CONTACT WITH HOT FOOD OR WATER IN THE KETTLE. DIRECT CONTACT COULD RESULT IN SEVERE BURNS.
5.To shut down the unit, turn the thermostat dial to “OFF”.
If the unit functions as described above, it is ready for use. If the unit does not function as intended, contact your local Groen Certified Service Agency.
A simple turn of the thermostat controls the Groen TBD/7 Kettle
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