SETUP & OPERATION MANUAL
FEATURES
Like our Canadian made design, the head
can be raised or lower on the column giving the operator the flexibility to choose
the most comfortable and practical position to suit their specific work style. Equally
well suited for wheelchair users or the
standing operator.
Variable speed handwheel adjustment
sets the speeds (34-156V) and the cover
opening is designed for quick and easy
speed changes (34-156 only).
Precision-machined high-grade cast-ironbase, table and head to ensure maximum
tolerances and vibration free performance.
Precision machined steel column for
smooth table and head adjustments.
Large front-mounted paddle style stopswitch.
Extra long 6” quill stroke and heavy-dutypositive depth stop.
Industrial quality 1 HP motor.
Smooth rack and pinion table height
adjustment, designed to withstand continuous movement without binding.
HEAVY-DUTY 15” DRILL PRESS
6 Speed / Variable Speed
SPECIFICATIONS
SWING 15”
(381 MM)
DRILLING CAPACITY 5/8”
(16 MM)
SPINDLE TRAVEL (STROKE)
6” (152 MM)
QUILL DIAMETER
2 ?” (57 MM)
SPINDLE DISTANCE TO TABLE
27 1⁄2” (700 MM)
SPINDLE DISTANCE TO BASE
46 1⁄2” (1180 MM)
TABLE SIZE
14” X 17 7/8” (355 X 455 MM)
TABLE SLOTS (2)
9/16” (14 MM)
COLUMN DIAMETER
3” (76 MM)
SPINDLE SPEEDS
34-156: (6) 400 - 5000 RPM
34-156V: (VARIABLE) 400 - 5000 RPM
SPINDLE TAPER
JT3
OVERALL HEIGHT
34-156: 70 7/8”(1800MM)
34-156V: 71 1/2”(1815MM)
BASE SIZE
14 3/8” X 20 3⁄4” (365 MM X 530 MM)
MOTOR
1 HP, 110 V, 13 A
WEIGHT
320 LBS (145 KG)
MODELS
#34-156
#34-156V
VERSION 2_REVISION 1 - MARCH 04/13 (S/N 34009213)
© Copyright General® International 03/2013
GENERAL® INTERNATIONAL
8360 Champ-d’Eau, Montreal (Quebec) Canada H1P 1Y3
Telephone (514) 326-1161 • Fax (514) 326-5555 • www.general.ca
THANK YOU for choosing this General
®
International model 34-156 / 34-156V
Heavy-duty 15” drill press. This drill press has been carefully tested and inspected before shipment and if properly used and maintained, will provide you with years of reliable service. For
your safety, as well as to ensure optimum performance and trouble-free operation, and to get
the most from your investment, please take the time to read this manual before assembling,
installing and operating the unit.
The manual’s purpose is to familiarize you with the safe operation, basic function, and features
of this drill press as well as the set-up, maintenance and identification of its parts and components. This manual is not intended as a substitute for formal woodworking instruction, nor to
offer the user instruction in the craft of woodworking. If you are not sure about the safety of
performing a certain operation or procedure, do not proceed until you can confirm, from
knowledgeable and qualified sources, that it is safe to do so.
Once you’ve read through these instructions, keep this manual handy for future reference.
Disclaimer: The information and specifications in this
manual pertain to the unit as it was supplied from the
factory at the time of printing. Because we are committed to making constant improvements, General
International reserves the right to make changes to
components, parts or features of this unit as deemed
necessary,without prior notice and without obligation to
install any such changes on previously delivered units.
Reasonable care is taken at the factory to ensure that
the specifications and information in this manual corres-
ponds with that of the unit with which it was supplied.
However, special orders and “after factory” modifications may render some or all information in this manual
®
inapplicable to your machine. Further, as several generations of this model of drill press and several versions of
this manual may be in circulation, if you own an earlier
or later version of this unit, this manual may not depict
your machine exactly. If you have any doubts or questions contact your retailer or our support line with the
model and serial number of your unit for clarification.
GENERAL®& GENERAL®INTERNATIONAL WARRANTY
ll component parts of General®, General® International and Excalibur by General
A
International ® products are carefully inspected during all stages of production and each unit
is thoroughly inspected upon completion of assembly.
Limited Lifetime Warranty
Because of our commitment to quality and customer satisfaction, General® and General®
International agree to repair or replace any part or component which upon examination,
proves to be defective in either workmanship or material to the original purchaser for the life
of the tool. However, the Limited Lifetime Warranty does not cover any product used for profes-
sional or commercial production purposes nor for industrial or educational applications. Such
cases are covered by our Standard 2-year Limited Warranty only. The Limited Lifetime Warranty
is also subject to the “Conditions and Exceptions” as listed below.
Standard 2-Year Limited Warranty
All products not covered by our lifetime warranty including products used in commercial,
industrial and educational applications are warranted for a period of 2 years (24 months) from
the date of purchase. General® and General® International agree to repair or replace any
part or component which upon examination, proves to be defective in either workmanship or
material to the original purchaser during this 2-year warranty period, subject to the “conditions
and exceptions” as listed below.
To file a Claim
To file a claim under our Standard 2-year Limited Warranty or under our Limited Lifetime
Warranty, all defective parts, components or machinery must be returned freight or postage
prepaid to General® International, or to a nearby distributor, repair center or other location
designated by General® International. For further details call our service department at 1-888949-1161 or your local distributor for assistance when filing your claim.
Along with the return of the product being claimed for warranty, a copy of the original proof
of purchase and a “letter of claim” must be included (a warranty claim form can also be used
and can be obtained, upon request,from General® International or an authorized distributor)
clearly stating the model and serial number of the unit (if applicable) and including an explanation of the complaint or presumed defect in material or workmanship.
CONDITIONS AND EXCEPTIONS:
This coverage is extended to the original purchaser only. Prior warranty registration is not
required but documented proof of purchase i.e. a copy of original sales invoice or receipt
showing the date and location of the purchase as well as the purchase price paid, must be
provided at the time of claim.
Warranty does not include failures, breakage or defects deemed after inspection by General®
or General® International to have been directly or indirectly caused by or resulting from;
improper use, or lack of or improper maintenance, misuse or abuse, negligence, accidents,
damage in handling or transport, or normal wear and tear of any generally considered consumable parts or components.
Repairs made without the written consent of General® Internationallwill void all warranty.
TABLE OF CONTENTS
Rules for safe operation . . . . . . . . . . . . . . . . . . . . . . . .5
Electrical requirements . . . . . . . . . . . . . . . . . . . . . . . .6
Grounding instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Circuit capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Extension cords . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Identification of mainparts andcomponents . . . . . . . . . . . . .7
Basic functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Placement within the shop . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Placement within the shop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Establishing a safety zone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-10
Install table height adjustment handle . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Reposition the head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Install the chuck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Adjustments & Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Connecting to a power source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
On/Off power switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Table height adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Table swing adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Depth stop adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Changing speed (model 34-156 only) . . . . . . . . . . . . . . . . . . . . . . . . . .12
Spindle speed control (model 34-156V only) . . . . . . . . . . . . . . . . . . . . .13
Basic adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Install a drill bit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Periodic maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Recommended optional accessories . . . . . . . . . . . . . . . . . .15
Diagrams & parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16-25
To contact us . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
RULES FOR SAFE OPERATION
To help ensure safe operation, please take a moment to learn the machine’s applications and limitations, as well as poten-
ial hazards. General® International disclaims any real or implied warranty and holds itself harmless for any injury that
t
may result from improper use of its equipment.
1. Do not operate the drill press when tired, distracted, or
under the effects of drugs, alcohol or any medication
that impairs reflexes or alertness.
. The working area should be well lit, clean and free of
2
debris.
3. Keep children and visitors at a safe distance when the
drill press is in operation; do not permit them to operate the drill press.
4. Childproof and tamper proof your shop and all
machinery with locks, master electrical switches and
switch keys, to prevent unauthorized or unsupervised
use.
5. Stay alert! Give your work your undivided attention.
Even a momentary distraction can lead to serious
injury.
6. Fine particulate dust is a carcinogen that can be haz-
ardous to health. Work in a well-ventilated area and
whenever possible use a dust collector and wear eye,
ear and respiratory protection devices.
7. Do not wear loose clothing, gloves, bracelets, neck-
laces or other jewelry while the drill press is in operation.
8. Be sure that adjusting wrenches, tools, drinks and
other clutter are removed from the machine and/or
the table surface before operating.
9. Keep hands well away from the drill bit and all moving
parts. Use a hold-down or clamp to secure the stock,
and use a brush, not hands, to clear away chips and
dust.
13. Use suitable work piece support if the work piece does
not have a flat surface.
14. Do not push or force the bit into the stock. The drill will
erform better and more safely when working at the
p
rate feed for which it was designed.
15. Avoid working from awkward or off balance positions.
Do not overreach and keep both feet on floor.
16. Keep guards in place and in working order. If a guard
must be removed for maintenance or cleaning be
sure it is properly re-attached before using the tool
again.
17. Never leave the machine unattended while it is run-
ning or with the power on.
18. Use of parts and accessories NOT recommended by
GENERAL® INTERNATIONAL may result in equipment
malfunction or risk of injury.
19. Never stand on machinery. Serious injury could result
if the tool is tipped over or if the drill bit is unintentionally contacted.
20. Always disconnect the tool from the power source
before servicing or changing accessories such as bits,
or before performing any maintenance, cleaning, or if
the machine will be left unattended.
21. Make sure that the switch is in the “OFF”position before
plugging in the power cord.
22. Make sure the tool is properly grounded. If equipped
with a 3-prong plug, it should be used with a threepole receptacle. Never remove the third prong.
10. Be sure that the drill bit is securely installed in the
chuck before operation.
11. Be sure the drill bit has gained full operating speed
before beginning to drill.
12. Always use a clean, properly sharpened bit. Dirty or
dull bits are unsafe and can lead to accidents.
23. Do not use this drill press for any purpose other than its
intended use. If used for other purposes, GENERAL®
INTERNATIONAL disclaims any real or implied warranty
and holds itself harmless for any injury, which may
result from that use.
5
ELECTRICAL REQUIREMENTS
EFORE CONNECTING THE MACHINE TO THE POWER SOURCE, VERIFY THAT THE VOLTAGE OF YOUR POWER SUPPLY CORRESPONDS
B
WITH THE VOLTAGE SPECIFIED ON THE MOTOR I.D. NAMEPLATE. A POWER SOURCE WITH GREATER VOLTAGE THAN NEEDED CAN
ESULT IN SERIOUS INJURY TO THE USER AS WELL AS DAMAGE TO THE MACHINE. IF IN DOUBT, CONTACT A QUALIFIED ELECTRICIAN
R
BEFORE CONNECTING TO THE POWER SOURCE.
HIS TOOL IS FOR INDOOR USE ONLY. DO NOT EXPOSE TO RAIN OR USE IN WET OR DAMP LOCATIONS.
T
a
b
GROUNDING INSTRUCTIONS
In the event of an electrical malfunction or short circuit,
grounding reduces the risk of electric shock. The motor
of this machine is wired for 110V single phase operation
and is equipped with a 3-conductor cord and a 3prong grounding plug to fit a grounded type recep-
b
tacle . Do not remove the 3rd prong (grounding pin)
to make it fit into an old 2-hole wall socket or extension
cord. If an adaptor plug is used , it must be attached
to the metal screw of the receptacle.
Note: The use of an adaptor plug is illegal in some
areas. Check your local codes. If you have any doubts
or if the supplied plug does not correspond to your electrical outlet, consult a qualified eletrician before proceeding.
a
c
c
EXTENSION CORDS
If you find it necessary to use an extension cord with your
machine, use only 3-wire extension cords that have 3prong grounding plug and a matching 3-pole receptacle that accepts the tool’s plug. Repair or replace a
damaged extension cord or plug immediately.
Make sure the cord rating is suitable for the amperage
listed on the motor I.D. plate. An undersized cord will
cause a drop in line voltage resulting in loss of power
and overheating. The accompanying chart shows the
correct size extension cord to be used based on cord
length and motor I.D. plate amp rating. If in doubt, use
the next heavier gauge. The smaller the number, the
heavier the gauge.
TABLE - MINIMUM GAUGE FOR CORD
TOTAL LENGTH OF CORD IN FEET
AMPERE
RATING
< 5
6 À 10
10 À 12
12 À 16
* NR = Not Recommended
110 VOLTS 25 FEET 50 FEET 100 FEET 150 FEET
AWG
------->
------->
------->
------->
18 16 16 14
18 16 14 12
16 16 14 12
14 12 * NR * NR
CIRCUIT CAPACITY
Make sure that the wires in your circuit are capable of
handling the amperage draw from your machine, as
well as any other machines that could be operating on
the same circuit. If you are unsure, consult a qualified
electrician. If the circuit breaker trips or the fuse blows
regularly, your machine may be operating on a circuit
that is close to its amperage draw capacity. However, if
an unusual amperage draw does not exist and a
power failure still occurs, contact a qualified technician
or our service department.
6
HEAVY-DUTY 15” DRILL PRESS
34-156 / 34-156V
IDENTIFICATION OF MAIN PARTS AND COMPONENTS
A
*
B
C
D
E
F
G
L
H
I
J
K
A
PULLEY CASE COVER
B
SPINDLE SPEED CONTROL
C
ON/OFF SWITCH
D
CHUCK
E
CHUCK GUARD
F
TABLE
G
COLUMN
* Model 34-156V only.
M
COLUMN FLANGE
H
*
MOTOR
I
DOWN FEED HANDLE
J
TABLE HEIGHT ADJUSTMENT HANDLE
K
L
RACK
M
BASE
7
BASIC FUNCTIONS
eaturing a large front mounted stop switch, the 34-156/156V M1 also offers the user the flexibility to choose from 6
F
spindle speed options (34-156) or mechanical variable speed (34-156V) to suit a large variety of drilling applications.
For model 34-156 by simply changing the positioning of the belts on the pulleys, which is clearly shown on the conveniently located speed selection chart located on the inside of the pulley cover door, the user can select the following spindle speeds: 400, 625, 1125, 1950, 3400 & 5000 RPM. For model 34-156V a large side mounted handwheel
llows the user to dial-in the desired spindle speed anywhere from 400-5000 rpm, with a digital display showing the
a
speed selected.
As a general rule, drilling larger holes or drilling in metals is best done at lower speeds. Drilling at higher spindle
speeds is normally reserved for smaller holes or drilling in wood.
UNPACKING
Carefully unpack and remove the drill press and its components from its packaging and check for damaged or
missing items as per the list of contents below.
NOTE: Please report any damaged or missing items to
your General International distributor immediately.
LIST OF CONTENTS QTY
A
DRILL PRESS (NOT SHOWN) . . . . . . . . . . . . . . . . . . . . .1
B
TABLE HEIGHT ADJUSTMENT HANDLE . . . . . . . . . . . . .1
C
CHUCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
D
CHUCK KEY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
E
4 MM ALLEN KEY . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
B
C
D
E
8
PLACEMENT WITHIN THE SHOP / ESTABLISHING A SAFETY ZONE
HIS MODEL 34-156/34-156V DRILL PRESS IS HEAVY. DO NOT OVER-EXERT. THE HELP OF AN ASSISTANT WILL BE NEEDED FOR THE
T
FOLLOWING STEP.
SERIOUS PERSONAL INJURY COULD OCCUR IF YOU CONNECT THE MACHINE TO THE POWER SOURCE BEFORE YOU HAVE COMPLET-
D THE INSTALLATION AND ASSEMBLY STEPS. DO NOT CONNECT THE MACHINE TO THE POWER SOURCE UNTIL INSTRUCTED TO DO
E
SO.
PLACEMENT WITHIN THE SHOP
This machine should be installed and operated only on a solid, flat
and stable floor that is able to support the weight of the drill press
320 lbs - 145 kg) and the operator.
(
sing the dimensions shown as a guideline, plan for placement
U
within your shop that will allow the operator to work unencumbered and unobstructed by foot traffic (either passing shop visitors
or other shop workers) or other tools or machinery.
ESTABLISHING A SAFETY ZONE
For shops with frequent visitors or multiple operators, it is advisable
to establish a safety zone around shop machinery. A clearly
defined “no-go” zone on the floor around each machine can help
avoid accidents that could cause injury to either the operator or
the shop visitor. It is advisable to take a few moments to either paint
(using non-slip paint) or using tape, define on the floor the limits or
perimeter of each machines safety zone. Take steps to ensure that
all operators and shop visitors are aware that these areas are off
limits whenever a machine is running for everyone but the individual operating the unit.
71 ”
21”
70 ”
1
/
2
34-156V
7
/
8
34-156
14”
ASSEMBLY INSTRUCTIONS
For your convenience this drill press is shipped from the factory partially assembled and requires only minimal
assembly and set up before being put into service.
SERIOUS PERSONAL INJURY COULD OCCUR IF YOU CONNECT THE MACHINE TO THE POWER SOURCE BEFORE YOU HAVE COMPLETED THE INSTALLATION AND ASSEMBLY STEPS. DO NOT CONNECT THE MACHINE TO THE POWER SOURCE UNTIL INSTRUCTED TO DO
SO.
INSTALL TABLE HEIGHT ADJUSTMENT HANDLE
1. Align the set screw in the table height adjustment handle
A with the flat portion of the shaft.
2. Slide the handle onto the shaft and tighten the set screw
using the supplied 4 mm Allen key.
A
9
ON
REPOSITION THE HEAD
To limit the potential for damage in transport,
this drill press is shipped from the factory with
the head lowered. To be operational, the
head must be raised as follows:
1. Loosen lock handle A and place a block
of wood on the table, under the bottom of the head, as shown in B.
2. Loosen table lock handle C, then turn
table height adjustment handle D to raise
the head.
3. Move up the column collar as shown in E
until it reaches the bottom of the head,
then re-tighten the collar.
4. Re-tighten lock handle A to secure the
head in position.
INSTALL THE CHUCK
E
A
B
D
C
MAKE SURE THAT THE SWITCH IS IN THE OFF POSITION
BEFORE INSTALLING OR REMOVING THE CHUCK AND
ARBOR.
Slide the chuck onto the tapered end of the spindle then, using
the down-feed handle, lower the quill assembly against the
table to secure the chuck. (To avoid damaging the chuck and
table, place a piece of wood on the table).
ADJUSTMENTS & CONTROLS
CONNECTING TO A POWER SOURCE
TO REDUCE THE RISK OF SHOCK OR FIRE DO NOT OPERATE THE UNIT WITH A DAMAGED POWER CORD OR PLUG.
REPLACE DAMAGED CORD OR PLUG IMMEDIATELY.
TO AVOID UNEXPECTED OR UNINTENTIONAL START-UP, MAKE SURE THAT THE POWER SWITCH ON THE DRILL
PRESS IS IN THE OFF POSITION BEFORE CONNECTING TO A POWER SOURCE.
Once the assembly steps have been completed, uncoil
the power cord and plug the power cord into an appropriate outlet. Refer back to the section entitled “Electrical
Requirements” and make sure all requirements and
grounding instructions are followed. When drilling operations have been completed unplug the drill press from
the power source.
SWITCH OFF
10
ON/OFF POWER SWITCH
The ON/OFF switch assembly A is equipped with a lockout safety pin B. When the pin is installed through the
green“on”button C, the machine cannot be started.
To start the machine:
ift the red stop switch panel and remove the lock-out
L
pin. Lower the stop panel and push the green “ON” button. Wait for the drill bit to reach full speed before
drilling.
To stop the machine:
ush on the RED “STOP” panel and wait for the drill bit to
P
come to a complete stop.
When you have finished using the machine be sure to re-install the lock-out pin and unplug the saw from the
power source.
A
B
C
TABLE HEIGHT ADJUSTMENT
1. Loosen table lock handle A.
2. Turn the table height adjustment handle B until the table is
at the desired height.
3. Tighten the table lock handle A to lock the table in position.
TABLE SWING ADJUSTMENT
1. Loosen table lock handle A.
2. Swing the table to the desired position C.
3. Tighten the column lock handle A to lock the table in position.
Note: When working with taller workpieces, swing the table
180° out of the way and use the base as a table.
DEPTH STOP ADJUSTMENT
1. Set the bottom edge of nut #1 even with the desired
depth setting.
2. Tighten nut #2 against nut #1 to secure it in position.
Depth stop is now set and will provide repetitive holes of
equal depth.
C
B
A
NUT 2
NUT 1
DEPTH
SETTING
11
CHANGING SPEED (MODEL 34-156 ONLY)
TURN OFF AND UNPLUG THE MACHINE FROM THE POWER SOURCE BEFORE OPENING THE PULLEY CASE COVER OR BEFORE PER-
ORMING ANY MAINTENANCE OR ADJUSTMENTS.
F
The spindle speed ranges from 400 to 5000 Revolutions
Per Minute (RPM), depending on the positionning of
the drive belt on the pulleys.
Note: Refer to the reference chart below for speed
selection, based on bit size and workpiece material.
REFERENCE CHART FOR SPINDLE SPEED SELECTION - BASED ON BIT SIZE AND WORKPIECE MATERIAL*
WORKPIECE MATERIAL
BIT SIZE (DIAMETER)
1-16” (2 mm)
1/8" (3 mm)
3/16" (5 mm)
1/4" (6 mm)
5/16" (8 mm)
3/8" (10 mm)
7/16" (11 mm)
1/2" (13 mm)
*The information in this chart is supplied as a general guideline only. Your results may vary depending on drill bit material,as well as their
quality and sharpness. For best results always follow any speed recommendations supplied with the drill bits being used.
CAST STEEL TOOL STEEL
1900 - 2445 2865 -3665
1220 - 1275 1835 - 1910
765 - 815 1145 - 1220
610 915 - 955
480 - 490 715 - 735
380 - 405 570 - 610
350 520 - 525
300 - 305
440 - 460
REVOLUTIONS PER MINUTE (RPM)
A
CAST IRON MILD STEEL ALUMINIUM & COPPER
3820 - 4890 4775 - 6110 9550 - 12225
2445 - 2545 3055 - 3185 6110 - 6365
1530 - 1630 1910 - 2035 3820 - 4075
1220 - 1275 1530 - 1590 3055 - 3180
955 - 980 1195 - 1220 2390 - 2445
765 - 815 955 - 1020 1910 - 2035
700 870 1740 - 1745
560 - 610
735 - 765 1470 - 1530
C
B
1. Disconnect the drill press from the power source.
2. Open the pulley cover case by loosening the two cap screws A, using the supplied 4 mm Allen key.
3. Loosen tension on the belt by loosening the 4 set screws B (two each side of the head), using the supplied
4 mm Allen key.
4. Manually reposition the belt on the set of pulleys corresponding to the desired spindle speed as indicated
on the reference chart located on the front panel on the drill head C.
5. Re-tension the belt by tightening the 4 set screws B.
6. Verify belt tension. If needed, adjust belt tension by loosening/tightening the 4 set screws B.
7. Close the pulley cover and tighten the two cap screws A to lock it in place.
12
SPINDLE SPEED CONTROL (MODEL 34-156V ONLY)
The spindle speed ranges from 400 to 5000 Revolutions Per Minute (RPM).
Note: Refer to the reference chart for speed selection, based on bit
size and workpiece material.
1. The spindle speed control handwheel A is located on the left side of
the drill head.
2. Turn the handwheel clockwise to increase the spindle speed.
. Turn the handwheel counter-clockwise to decrease the spindle
3
speed.
4. The spindle speed will be indicated on the digital speed display.
Important! Always adjust the spindle speed while the drill press is running to avoid damaging the speed
adjustment mechanism.
A
BASIC ADJUSTMENTS
INSTALL A DRILL BIT
1. To facilitate drill bit installation, swing the chuck
guard to the left to keep it out of the way.
2. Insert the chuck key and turn counterclockwise to
open the chuck jaws and allow a drill bit to fit in.
3. Insert a drill bit.
4. Tighten the chuck key to hold the drill bit in place.
MAINTENANCE
MAKE SURE THE DRILL PRESS HAS BEEN TURNED OFF AND UNPLUGGED FROM THE POWER SOURCE BEFORE PERFORMING ANY
MAINTENANCE.
PERIODIC MAINTENANCE
A
B
C
D
• Inspect/test the ON/OFF switch before each use. Do not operate the drill press with a damaged switch; replace
a damaged switch immediately.
• Keep the unit clean and free of dust and debris. Painted surfaces can be wiped with a damp rag.
• Periodically lubricate all sliding or moving parts including the column and rack A, base B and the quill C (use
any all purpose grease, available at any hardware store).
• Lightly grease the slide bars D every two months or as needed, depending on frequency of use.
• Bearings in the quill and the V-belt pulley are sealed and permanently lubricated – no further lubrication is
required.
13
TROUBLESHOOTING
SPINDLE DOES NOT TURN
OSSIBLE CAUSES
P
Circuit breaker tripped.
Branch circuit breaker
ripped or fuse blown.
t
uit.
c
DRILL STALLS
POSSIBLE CAUSES
Worn drive belt.
Excessive feed rate for
size of drill and material
being drilled.
improper cutting fluid.
SOLUTIONS
Reset circuit breaker.
Reset branch circuit
reaker/replace fuse.
b
Repair open circuit.Open wire in switch cir-
Repair switch.Defective switch.
Replace drive belt.Broken drive belt.
SOLUTIONS
Check condition of belt.
Replace if glazed or slipping on pulleys.
Reduce feed pressure or
use cutting fluid.
Use correct cutting fluid.No cutting fluid or
NOISY SPINDLE
OSSIBLE CAUSES
P
Damaged spindle bearings.
POORLY DRILLED HOLES
POSSIBLE CAUSES
Dull bit.
Lack of rigidity in holddown method.
Speed too fast for material and drill size.
and drill size.
No or improper cutting
fluid or coolant being
used.
SOLUTIONS
Replace bearings.
Replace spline.Worn spline.
SOLUTIONS
Sharpen bit.
Check that all T-slot holddowns are tight and that
table-lock and drill head
bolts are tight.
Check spindle speed
recommendations.
Reduce speed if necessary.
Reduce feed rate.Feed too fast for material
Use cutting fluid, or
change to proper fluid or
coolant for material
being drilled.
MOTOR OVERHEATING
POSSIBLE CAUSES
Electrical circuit fault.
No cutting fluid, or wrong
fluid.
TABLE CAN NOT BE RAISED
POSSIBLE CAUSES
Lack of lubrication
SOLUTIONS
Check current draw in
circuit. Make sure current
draw is the same as rating on motor plate.
Reduce drill size.Oversize drill.
Reduce feed rate.Excessive feed.
Use correct cutting fluid
for the material and drill.
SOLUTIONS
Lubricate
Improperly ground drill
bit.
NO SPEED READOUT
(34-156V ONLY)
POSSIBLE CAUSES
Speed pickup out of
adjustment or failed.
Check for proper angles
and reliefs. Regrind to
proper geometry.
SOLUTIONS
Adjust gap between
speed pickup and post
spindle pulley. If there is
no readout on the speed
indicator, replace the
speed pickup.
14
RECOMMENDED OPTIONAL ACCESSORIES
We offer a large variety of products for increased convenience, productivity, accuracy and safety when using
your drill press. Here’s a small sampling of optional accessories available from your local General International
dealer.
For more information about our products, please visit our website at www.general.ca
25 PIECE - RUBBER
DRUM SANDING SET
# 70-025
Turn your drill press into a
mini drum sander. Ideal
for small sanding jobs on
curved or odd shaped
pieces. Kit includes 5 different sized drums: 1/2”,
3/4”, 1”, 1 1/2” & 2” plus 2
sets of 80 grit and 2 sets
of 120 grit sanding
sleeves for each.
9” AUGER DRILL BIT SET
# 70-105
Heavy duty carbon steel.
Heat-treated and precision sharpened for
quick, accurate and
effortless cuts.Includes 6
bits - sizes: 1/4”, 5/16”,
3/8”, 1/2”,5/8”, 3/4”with
3/8”shank,in a convenient carrying case.
ABRASIVE SLEEVES
# 70-030
10 piece replacement
abrasive sleeve set for #
70-025. Includes 5 (one
of each size) 80 & 120
grit sanding sleeves.
DRILL PRESS TOOL TRAY
# 70-125
Can be installed on
most drill press columns.
Made from durable
plastic with a metal swivel rod.
12” x 24” (305 x 610 mm) 17” x 32” (432 x 813 mm)
UNIVERSAL DRILL PRESS
TABLE # 70-135
Adds versatility to your
drill press and repeatable
accuracytoyour work.
Includes: 3”tall2-pc.Full
length fence witht-slot and
stop, 2-1/2”dust port connection,parallel t-slots in
tableand 2 workpiece
hold-downs.Mountstoall
drill tables with mounting
holes.
9” VISE-CLAMP
# 70-130
Adjustable lock-in
clamping pressure and
360 degree rotation; a
must for all safety conscious woodworkers.
Includes two 1/2” t-bolts
to mount to any drill
table with 9/16”(or
wider) mounting holes.
95-140 (4”) / 95-150 (5”) / 95160 (6”)
UNIVERSAL DRILL PRESS
TABLE # 70-140
Adds versatility to your
drill press and repeatable
accuracytoyour work.
Includes: 3”tall2-pc.Full
length fence witht-slot and
stop, 2-1/2”dust port connection,parallel t-slots in
tableand 2 workpiece
holdowns.Mounts toall
drill tables with mounting
holes.
DRILL PRESS VISES
# 95-140/95-150/95-160
Hold down slots alongboth sides. High tensileiron casting construction
for maximum durability.
One-piece cast-iron
axial sleeve and movable jaws.Fast action,
“Acme” type screw
threads.
15
A1
A2
A3
A4
A5
A7
A8
A9
A
10
A11
A
12
A13
A20
A
21
A23
A19
A18
A17
A16
A15
A14
A22
A6
A24
A25
A26
A15A
BASE ASSEMBLY
16
ARTS LIST
P
34-156 & 34-156V
REF. NO. PART NO. DESCRIPTION SPECIFICATION QTY
01 34156-A01 HEX HEAD BOLT
A
A02 34156-A02 BASE
A03 34156-A03 FLANGE (BASE / COLUMN)
A04 34156-A04 SHOULDER BOLT
A05 34156-A05 COLLAR
06 34156-A06 RACK RING
A
A07 34156-A07 HEX NUT
A08 34156-A08 COLUMN
A09 34156-A09 RACK
A10 34156-A10 LOCK HANDLE
A11 34156-A11 SPACER
A12 34156-A12 TABLE
A13 34156-A13 BOLT
A14 34156-A14 HANDLE
A15A 34156-A15A HANDLE ASSEMBLY
A16 34156-A16 SET SCREW
A17 34156-A17 CAP SCREW
A18 34156-A18 C-RING
A19 34156-A19 SHAFT
A20 34156-A20 GEAR
A21 34156-A21 WORM
A22 34156-A22 BUSHING
A23 34156-A23 COVER PLATE
A24 34156-A24 TABLE RAISING ASSEMBLY
A25A 34156-A25A SET SCREW
A26A 34156-A26A SET SCREW
1/2”- 12 X 1-1/2” 4
1/2" - 12 X 4" 2
7/16” - 14 2
5/16” - 18 X 3/8” 1
1/4” - 1 4
1/2"X1 2
M6X6 2
1
BASE ASSEMBLY
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
Notes
17
B23
B15
B1
B8
B9
B2
B3
B4
B6
B7
A7
B10
B11
B12
B13
B40
A5
A4
B45
B39
B38
B36
B35
B37
B33
B46
Power
To Motor
B34
B27
B22
B21
B25
B52
B64
B19
B20
B17
B16
B22
B21
B23
B24
B40
B24
B26
B28
B63
B31
B32
B48
B47
B49
B60
B62
B61
B51
B50
W
A
R
N
I
N
G
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
C
A
U
T
I
O
N
C
G
A
N
G
E
S
P
E
E
D
S
O
N
L
Y
W
H
I
L
E
M
A
C
H
I
N
E
I
S
R
U
N
N
I
N
G
M
O
D
E
L
N
O
S
E
R
I
A
L
N
O
6
S
B
2
9
B
3
0
B5
S
T
O
P
G
E
N
E
R
A
L
I
N
T
E
R
N
A
T
I
O
N
A
L
B86
B84
B85
B41
B42
B43
B44
B53
B54
B57
B56
B55
B58
B59
A6
A26
MAIN ASSEMBLY
(34-156)
18
ARTS LIST
P
34-156
REF. NO. PART NO. DESCRIPTION SPECIFICATION QTY
B01 34156-B01 CHUCK
02 34156-B02 NUT / LOCK WASHER
B
B03 34156-B03 DEPTH STOP MOUNT
B04 34156-B04 SET SCREW
B05 34156-B05 SET SCREW
B06 34156-B06 DEPTH STOP SHAFT
B07 34156-B07 DEPTH STOP NUT
B08 34156-B08 SPINDLE
B09 34156-B09 O-RING
B10 34156-B10 BEARING
B11 34156-B11 QUILL
B12 34156-B12 BEARING
B13 34156-B13 C RING
B15 34156-B15 HEAD
B16 34156-B16 FEED SHAFT
B17 34156-B17 FEED HANDLE
B19 34156-B19 LOCK HANDLE
B20 34156-B20 SPACER
B21 34156-B21 SET SCREW
B22 34156-B22 MOTOR SLIDE BAR
B23 34156-B23 LOCK WASHER
B24 34156-B24 HEX NUT
B25 34156-B25 MOTOR MOUNTING BRACKET
B26 34156-B26 WASHER
B27 34156-B27 HEX HEAD BOLT
B28 34156-B28 NUT
B29 34156-B29 BEARING
B30 34156-B30 SPACER
B31 34156-B31 WAVE WASHER
B32 34156-B32 SNAP RING
B33 34156-B33 BOLT
B34 34156-B34 SET SCREW
B35 34156-B35 CAP NUT
B36 34156-B36 RETURN SPRING
B37 34156-B37 CAP SCREW
B38 34156-B38 RETURN SPRING BRACKET
B39 34156-B39 MOTOR CORD
B40 34156-B40 POWER CORD
B41 34156-B41 SWITCH MOUNTING PLATE
B42 34156-B42 SWITCH
B43 34156-B43 CAP SCREW
B44 34156-B44 ROUND HEAD SCREW
B45 34156-B45 COVER PLATE
B46 34156-B46 CAP SCREW
B47 34156-B47 KEY
B48 34156-B48 PULLEY (SPINDLE)
B49 34156-B49 SPINDLE PULLEY SHAFT
B50 34156-B50 SCREW
B51 34156-B51 PLATE FACE
B52 34156-B52 PULLEY COVER
B53 34156-B53 WASHER
B54 34156-B54 CAP SCREW
B55 34156-B55 CAP SCREW
B56 34156-B56 WASHER
B57 34156-B57 PLATE-A
M10 X P1.5 / 10” 1
M6 X 16 1
M6 X 1” 1
5/8”-11 2
MT#2 / JT3# 1
6204ZZ 1
6203ZZ 1
5/16”-18 X 3/8” 4
1/2” 4
1/2”-12 X 1/2” 4
5/16” 8
5/16” - 18 X 2” 4
5/16 4
6205ZZ 2
1/2” - 12 X 4” 1
5/16” -18 X 5/8” 1
1/4” - 20 X 1" 3
M4 X 15 2
3/16" - 24 X 1/4" 4
1/4” - 20 X 1/4” 2
5 X 45 1
3/16” - 24 X 3/8” 4
1/4” 2
1/4” 1
1
1
1
1
1
1
1
1
3
1
1
4
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
2
4
4
MAIN ASSEMBLY
19
ARTS LIST
P
34-156
EF. NO. PART NO. DESCRIPTION SPECIFICATION QTY
R
58 34156-B58 PLATE-B
B
B59 34156-B59 SCREW
B60 34156-B60 BELT
B61 34156-B61 PULLEY (MOTOR)
B62 34156-B62 SET SCREW
63 34156-B63 KEY
B
B64 34156-B64 MOTOR
B84 34156-B84 CAP SCREW
B85 34156-B85 LOCK WASHER
B86 34156-B86 MOTOR PLATE
105 75-105 CHUCK KEY
/16” - 24 X 3/8” 4
3
1/4” 3
Notes
1
1
1
1
1
1
3
1
1
MAIN ASSEMBLY
20
B23
B15
B1
B8
B9
B2
B3
B4
B6
B7
A7
B10
B11
B12
B13
B40
A5
A4
B39
B38
B36
B35
B37
B33
Power
To Motor
B34
B27
B22
B21
B25
B19
B20
B17
B16
B22
B21
B23
B24
B40
B24
B31
B32
B
2
9
B
3
0
B5
ST
O
P
G
E
N
E
R
A
L
I
N
T
E
R
N
A
T
I
O
N
A
L
B60
B59
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
C
A
U
T
I
O
N
C
G
A
N
G
E
S
P
E
E
D
S
O
N
L
Y
W
H
I
L
E
M
A
C
H
I
N
E
I
S
R
U
N
N
I
N
G
V
A
R
I
A
B
L
E
S
P
E
E
D
1
5
"
W
A
R
N
I
N
G
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
S
P
I
N
D
L
E
R
P
M
M
O
D
E
L
N
O
S
E
R
I
A
L
N
O
B63
B62
B61
B64
B65
B66
B67
B69
B68
B56
B57
B58
B55
B54
B53
B49
B48
B52
B51
B49
B47
B46
B45
B80
B81
B82
B83
B79
B26
B28
B41
B42
B43
B44
B
7
0
B
7
1
B
7
2
B73
B74
B75
B
5
0
B77
B76
B78
B86
B85
B84
B87
A25
A26
MAIN ASSEMBLY
(34-156V)
21
ARTS LIST
P
34-156V
REF. NO. PART NO. DESCRIPTION SPECIFICATION QTY
B01 34156-B01 CHUCK
02 34156-B02 NUT / LOCK WASHER
B
B03 34156-B03 DEPTH STOP MOUNT
B04 34156-B04 SET SCREW
B05 34156-B05 SET SCREW
B06 34156-B06 DEPTH STOP SHAFT
B07 34156-B07 DEPTH STOP NUT
B08 34156-B08 SPINDLE
B09 34156-B09 O-RING
B10 34156-B10 BEARING
B11 34156-B11 QUILL
B12 34156-B12 BEARING
B13 34156-B13 C RING
B15 34156-B15 HEAD
B16 34156-B16 FEED SHAFT
B17 34156-B17 FEED HANDLE
B19 34156-B19 LOCK HANDLE
B20 34156-B20 SPACER
B21 34156-B21 SET SCREW
B22 34156-B22 MOTOR SLIDE BAR
B23 34156-B23 LOCK WASHER
B24 34156-B24 HEX NUT
B25 34156-B25 MOTOR MOUNTING BRACKET
B26 34156-B26 WASHER
B27 34156-B27 HEX HEAD BOLT
B28 34156-B28 NUT
B29 34156V-B29 BEARING
B30 34156V-B30 SPACER
B31 34156V-B31 WAVE WASHER
B32 34156V-B32 SNAP RING
B33 34156-B33 BOLT
B34 34156-B34 SET SCREW
B35 34156-B35 CAP NUT
B36 34156-B36 RETURN SPRING
B37 34156-B37 CAP SCREW
B38 34156-B38 RETURN SPRING BRACKET
B39 34156-B39 MOTOR CORD
B40 34156-B40 POWER CORD
B41 34156-B41 SWITCH MOUNTING PALTE
B42 34156-B42 SWITCH
B43 34156-B43 CAP SCREW
B44 34156-B44 SCREW
B45 34156V-B45 HAND WHEEL
B46 34156V-B46 SET SCREW
B47 34156V-B47 NUT
B48 34156V-B48 CAP SCREW
B49 34156V-B49 SET SCREW
B50 34156V-B50 PLATE
B51 34156V-B51 SPEED CHANGE HOUSING
B52 34156V-B52 SPEED CHANGE SHAFT
B53 34156V-B53 SPEED CHANGE SCREW
B54 34156V-B54 SPEED CHANGE NUT
B55 34156V-B55 SPEED CHANGE LEVER
B56 34156V-B56 NUT
B57 34156V-B57 SET SCREW
M10 X P1.5 / 10” 1
M6 X 16 1
M6 X 1 1
5/8 - 11” 2
MT2# / JT3# 1
6204ZZ 1
6203ZZ 1
5/16” - 18 X 3/8” 4
1/2” 4
1/2” - 12 4
5/16” 8
5/16” - 18 X 2” 4
5/16” 4
6205ZZ 2
1/2” - 12 X 4” 1
5/16” - 18 X 5/16” 1
M4 X 15 2
3/16” 4
5/16” -18 X 5/16" 1
1/4” - 20 2
1/4” - 20 2
1/4” - 20 X 1” - 1/4" 2
3/8” - 16 1
1/4” - 20 X 1/2” 1
1
1
1
1
1
1
1
1
3
1
3
4
1
1
2
1
1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
MAIN ASSEMBLY
22
ARTS LIST
P
34-156V
REF. NO. PART NO. DESCRIPTION SPECIFICATION QTY
58 34156V-B58 CAP SCREW
B
B59 34156V-B59 SPEED DISPLAY
B60 34156V-B60 SCREW
B61 34156V-B61 PLATE FACE
B62 34156V-B62 LOCKING SCREW
63 34156V-B63 FACE PLATE BRACKET
B
B64 34156V-B64 SCREW
B65 34156V-B65 PULLEY COVER
B66 34156V-B66 SCREW
B67 34156V-B67 SENSOR
B68 34156V-B68 CAP SCREW
B69 34156V-B69 BRACKET
B70 34156V-B70 PULLEY WITH SPINDLE
B71 34156V-B71 HEX NUT
B72 34156V-B72 CAP SCREW
B73 34156V-B73 CAP SCREW
B74 34156V-B74 WASHER
B75 34156V-B75 SCREW
B76 34156V-B76 WASHER
B77 34156V-B77 CAP SCREW
B78 34156V-B78 SUPPORT BUSHING
B79 34156V-B79 BELT
B80 34156V-B80 SPRING COVER
B81 34156V-B81 SPRING
B82 34156V-B82 VARIABLE SPEED PULLEY-A (MOTOR)
B83 34156V-B83 VARIABLE SPEED PULLEY-B (MOTOR)
B84 34156-B84 SCREW
B85 34156-B85 LOCK WASHER
B86 34156-B86 MOTOR PLATE
B87 34156V-B87 MOTOR
105 75-105 CHUCK KEY
3/8” - 16 X 1” 1
3/16” - 24 X 3/8” 4
3/16” - 24 X 3/8" 3
5/16” - 18 X 3/4" 1
5/16" 1
3/16" 4
1/4" 4
1/4" 4
1/4" 3
1/4" 3
1
MAIN ASSEMBLY
1
2
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Notes
23
G1
G2
G3
G4
G5
G6
G8
G9
G10
G7
G11
G12
G13
G14
G15
G16
G
2
1
G
1
9
G
1
8
G
2
0
G17A
SAFETY GUARD ASSEMBLY
24
ARTS LIST
P
34-156 & 34-156V
REF. NO. PART NO. DESCRIPTION SPECIFICATIONS QTY
1 34156-G1 PIN
G
G2 34156-G2 SUPPORT BRACKET BAR
G3 34156-G3 BUSHING
G4 34156-G4 SPACER
G5 34156-G5 LOCK HANDLE
6 34156-G6 C-CLIP
G
G7 34156-G7 BRACKET
G8 34156-G8 SAFETY GUARD
G9 34156-G9 LOWER BRACKET BAR
G10 34156-G10 CAP SCREW
G11 34156-G11 SUPPORT ARM
G12 34156-G12 HEXAGONAL NUT
G13 34156-G13 LOCK WASHER
G14 34156-G14 CAP SCREW
G15 34156-G15 LOCK KNOB
G16 34156-G16 SPACER
G17A 34156-G17A GUARD ASSEMBLY
G18 34156-G18 LIMIT SWITCH
G19 34156-G19 CROSS CAP SCREW
G20 34156-G20 STRAIN RELIEF
G21 34156-G21 CABLE
X 16” 1
3
M6 X 20 1
30 1
S
410 X 208 X 5 MM 1
M8 X 12 2
3/8” 2
3/8” 2
M8 X 20 2
M4 X 20 MM 2
1
SAFETY GUARD ASSEMBLY
1
1
1
1
1
1
1
1
1
1
1
Notes
25
MODEL 34-156 / 34-156V
8360 Champ-d’Eau, Montreal (Quebec) Canada H1P 1Y3
Tel.: (514) 326-1161
Fax: (514) 326-5565 -
Parts & Service / Fax: (514) 326-5555 - Order Desk
orderdesk@general.ca
www.general.ca
IMPORTANT
When ordering replacement parts, always give the model number, serial number of the machine and
part number. Also a brief description of each item and quantity desired.
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