General 30-300M1, 30-300HC M1 User Manual

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SETUP & OPERATION MANUAL

FEATURES

Large cast-iron extension wings.

Built-in mobile base with one-step lock-pedal.

Heavy-duty enclosed stand protects motor from dust and wood chips.

Positive gear design for quick and accurate table adjustments.

Heavy-duty cast-iron base, table, and head to eliminate vibration.

Built-in table rollers reduce friction.

Large handwheel quickly adjusts table height.

Magnetic safety switch for added safety.

5” offset dust chute for efﬁcient dust collection.

Convenient top mounted return rollers allow smooth stock handling for consecutive planing/ multiple passes.

Comes with knife setting gauge (30-300 only).

Equipped with three drive belts.

20” SINGLE SURFACE PLANER

SPECIFICATIONS

• Table size 25 9/16” x 20” (650 x 508 mm)

• Extension wing sizes (2) 15” x 21 1/4” (380 x 538 mm)

• Total surface of work table 55” x 20” (1437 x 506 mm)

• Maximum planing width 20” (508 mm)

• Maximum thickness of stock 8” (202 mm)

• Minimum thickness of stock 1/8” (3 mm)

• Minimum length of stock 6 3/4” (172 mm)

• Maximum depth of cut 1/8” (3 mm)

• Cutter head diameter 3 1/8” (80 mm)

• Cutter head speed 5000 rpm

• Feed rates (2) 16 & 20 fpm (4.87 & 6.1 mpm)

• Cuts per inch (not applicable for HC model)

78.13 at 16 fpm & 62.5 at 20 fpm

• Number of knives / Inserts 3 - 30-300 / 58 - 30-300HC

• Dust Outlet 5" (127 mm)

• Motor 5 HP, 220 V, 1 Ph, 23.2 A

• Weight 893 lbs (406 kg) - 30-300HC 860 lbs (390 kg) - 30-300

Version #2 / Revision #1 - November 2015

*With helical cutter head

MODELS

30-300M1

30-300HC M1*

GENERAL® INTERNATIONAL

8360 Champ-d’Eau, Montreal (Quebec) Canada H1P 1Y3

Telephone (514) 326-1161 • Fax (514) 326-5555 • www.general.ca

THANK YOU

for choosing this General® International model 30-300 or 30-300HC 20” single surface planer. This planer has been carefully tested and inspected before shipment and if properly used and maintained, will provide you with years of reliable service. For your safety, as well as to ensure optimum performance and trouble-free operation, and to get the most from your investment, please take the time to read this manual before assembling, installing and operating the unit.

The manual’s purpose is to familiarize you with the safe operation, basic function, and features of this planer as well as the set-up, maintenance and identification of its parts and components. This manual is not intended as a substitute for formal woodworking instruction, nor to offer the user instruction in the craft of woodworking. If you are not sure about the safety of performing a certain operation or procedure, do not proceed until you can confirm, from knowledgeable and qualified sources, that it is safe to do so.

Once you’ve read through these instructions, keep this manual handy for future reference.

DISCLAIMER: The information and specifications

in this manual pertain to the unit as it was supplied from the factory at the time of printing. Because we are committed to making constant improvements, General® International reserves the right to make changes to components, parts or features of this unit as deemed necessary, without prior notice and without obligation to install any such changes on previously delivered units. Reasonable care is taken at the factory to ensure that the specifications and information in this

manual corresponds with that of the unit with which it was supplied. However, special orders and “after factory” modifications may render some or all information in this manual inapplicable to your machine. Further, as several generations of this model of planer and several versions of this manual may be in circulation, if you own an earlier or later version of this unit, this manual may not depict your unit exactly. If you have any doubts or questions contact your retailer or our support line with the model and serial number of your unit for clarification.

GENERAL® INTERNATIONAL WARRANTY

All component parts of General® International and Excalibur by General® International products are carefully inspected during all stages of production and each unit is thoroughly inspected upon completion of assembly.

Limited Lifetime Warranty

Because of our commitment to quality and customer satisfaction, General® International agrees to repair or replace any part or component which upon examination, proves to be defective in either workmanship or material to the original purchaser for the life of the tool. However, the Limited Lifetime Warranty does not cover any product used for professional or commercial production purposes nor for industrial or educational applications. Such cases are covered by our Standard 2-year Limited Warranty only. The Limited Lifetime Warranty is also subject to the “Conditions and Exceptions” as listed below.

Standard 2-Year Limited Warranty

All products not covered by our lifetime warranty including products used in commercial, industrial and educational applications are warranted for a period of 2 years (24 months) from the date of purchase. General® International agrees to repair or replace any part or component which upon examination, proves to be defective in either workmanship or material to the original purchaser during this 2-year warranty period, subject to the “conditions and exceptions” as listed below.

To file a Claim

To file a claim under our Standard 2-year Limited Warranty or under our Limited Lifetime Warranty, all defective parts, components or machinery must be returned freight or postage prepaid to General® International, or to a nearby distributor, repair center or other location designated by General® International. For further details call our service department at 1-888-949-1161 or your local distributor for assistance when filing your claim.

Along with the return of the product being claimed for warranty, a copy of the original proof of purchase and a “letter of claim” must be included (a warranty claim form can also be used and can be obtained, upon request, from General® International or an authorized distributor) clearly stating the model and serial number of the unit (if applicable) and including an explanation of the complaint or presumed defect in material or workmanship.

CONDITIONS AND EXCEPTIONS:

This coverage is extended to the original purchaser only. Prior warranty registration is not required but documented proof of purchase i.e. a copy of original sales invoice or receipt showing the date and location of the purchase as well as the purchase price paid, must be provided at the time of claim.

Warranty does not include failures, breakage or defects deemed after inspection by General® International to have been directly or indirectly caused by or resulting from; improper use, or lack of or improper maintenance, misuse or abuse, negligence, accidents, damage in handling or transport, or normal wear and tear of any generally considered consumable parts or components.

Repairs made without the written consent of General® International will void all warranty.

TABLE OF CONTENTS

Rules for safe operation ..................................................................................................... 5

Electrical requirements ...................................................................................................... 6

Identiﬁcation of main parts and components .................................................................. 7

Unpacking .......................................................................................................................... 8

Clean-up............................................................................................................................. 8

Placement within the shop ................................................................................................ 9

Assembly instructions ................................................................................................... 9-11

Assembling the knife setting jig (for 30-300 only) ........................................................................................... 9

Installing the depth cut handwheel ............................................................................................................... 10

Intalling extension tables ................................................................................................................................. 10

Installing the dust chute ................................................................................................................................... 10

Connecting to a dust collector ....................................................................................................................... 11

Basic adjustments and controls ................................................................................. 11-12

Connecting to a power source .......................................................................................................................11

On/Off magnetic power switch ......................................................................................................................11

Overload protection ......................................................................................................................................... 11

Deph of cut adjustment ................................................................................................................................... 12

Feed speed control ..........................................................................................................................................12

Operating Instructions ................................................................................................ 11-14

Basic principles of planing .............................................................................................................................. 11

Selecting boards suitable for planing ............................................................................................................ 12

Check list before starting ................................................................................................................................. 12

Maintenance ............................................................................................................... 14-26

Adjusting the cutter head parallel to table ................................................................................................... 14

Adjusting the infeed and outfeed rollers ....................................................................................................... 15

Adjusting the chipbreaker ............................................................................................................................... 15

Adjusting the table rollers ................................................................................................................................ 17

Adjusting the feed roller spring tension ......................................................................................................... 17

Inspecting cutter head knives ......................................................................................................................... 18

Checking/setting the knives (30-300 only) .................................................................................................... 18

Knife setting or replacement (30-300 only) ................................................................................................... 20

Helical cutter head insert reversal/replacement (model 30-300HC) ........................................................ 21

Periodic maintenance ..................................................................................................................................... 22

Replacing the gear box oil ............................................................................................................................. 23

Cleaning the anti-kickback ﬁngers ................................................................................................................ 24

Lubrication ......................................................................................................................................................... 24

Aligning the pulleys .......................................................................................................................................... 25

Adjusting belt tension ....................................................................................................................................... 25

Recommended optional accessories ............................................................................. 26

Parts list & diagrams ................................................................................................... 27-32

Contact information ........................................................................................................ 34

RULES FOR SAFE OPERATION

To help ensure safe operation, please take a moment to learn the machine’s applications and limitations, as well as potential hazards. General harmless for any injury that may result from the improper use of its equipment.

1. Do not operate this planer when tired, distracted, or under the effects of drugs, alcohol or any medica tion that impairs reﬂexes or alertness.

2. The work area should be well lit, clean and free of debris.

3. Keep children and visitors at a safe distance when the planer is in operation; do not permit them to operate the planer.

4. Childproof and tamper proof your shop and all machinery with locks, master electrical switches and switch keys, to prevent unauthorized or unsu pervised use.

5. STAY ALERT! Give your work your undivided attention. Even a momentary distraction can lead to serious injury.

6. Fine particulate dust is a carcinogen that can be hazardous to health. Work in a well-ventilated area and whenever possible use a dust collector. Wear face, eye, ear, respiratory and body protection devices.

International disclaims any real or implied warranty and holds itself

13. Do not push or force stock into the cutter head. The planer will perform better and safer when working at the rate for which it was designed.

14. Kickback is when the workpiece is ejected at high speeds by the force of the cutter head. To minimize the risk of injury from kickback, use proper feeding technique and stand to one side, out of the path of a potential kickback.

15. Select appropriate feed speed for the stock being planed: high speed for softwood and slow for hard woods.

16. Place stock ﬁrmly against the table and use suitable in-feed and out-feed support if stock is too long.

17. Keep guards in place and in working order. If a guard must be removed for maintenance or clean ing make sure it is properly attached before using the machine again.

18. Use of parts and accessories NOT recommended by General malfunction or risk of injury.

International may result in equipment

7. Do not wear loose clothing, gloves, bracelets, neck laces or other jewelry while the planer is in ope ration. Wear protective hair covering to contain long hair and wear non-slip footwear.

8. Be sure that adjusting wrenches, tools, drinks and other clutter are removed from the machine and/or the table surface before operating.

9. Keep hands well away from knives and all moving parts. Use a push stick to feed stock, and a brush, not hands, to clear away chips and dust.

10. Be sure that the knives are securely installed in the cutter head.

11. Always use clean, properly sharpened knives. Dirty or dull knives are unsafe and can lead to accidents.

12. Inspect stock and remove all foreign objects be fore planing. Make sure that any stock you plane is clean and free of any dirt, nails, staples, tiny rocks or any other foreign objects that may damage the planer knives. Only process natural solid wood boards. Never plane MDF, particle board, plywood, laminates or other synthetic materials.

19. Never stand or lean on machinery. Serious injury could result if the tool is tipped over or if the cutting tool is unintentionally contacted.

20. Always disconnect the tool from the power source before servicing or changing accessories such as knives, or before performing any maintenance or cleaning, or if the machine will be left unattended.

21. Make sure that the switch is in the “OFF” position be fore plugging in the power cord.

22. Make sure the tool is properly grounded. If equipped with a 3-prong plug it should be used with a three pole receptacle. Never remove the third prong.

23. Do not use this planer for any purpose other than its intended use. If used for other purposes, General® International disclaims any real or implied warrantyand holds itself harmless for any injury, which may result from that use.

ELECTRICAL REQUIREMENTS

BEFORE CONNECTING THE MACHINE TO THE POWER SOURCE, VERIFY THAT THE VOLTAGE OF YOUR POWER SUPPLY CORRESPONDS WITH THE VOLTAGE SPECIFIED ON THE MOTOR I.D. NAMEPLATE. A POWER SOURCE WITH GREATER VOLTAGE THAN NEEDED CAN RESULT IN SERIOUS INJURY TO THE USER AS WELL AS DAMAGE TO THE MACHINE. IF IN DOUBT, CONTACT A QUALIFIED ELECTRICIAN BEFORE CONNECTING TO THE POWER SOURCE.

THIS TOOL IS FOR INDOOR USE ONLY. DO NOT EXPOSE TO RAIN OR USE IN WET OR DAMP LOCATIONS.

ELECTRICAL CONNECTIONS

Both a manual circuit breaker (or similar device) as well as an electrical plug (similar to the one shown) are recommended and SHOULD BE INSTALLED BY A QUALI-

FIED ELECTRICIAN.

Use locally approved wire A that includes a separate grounding wire and a 3 prong grounding type plug B with a matching receptacle C.

GROUNDING INSTRUCTIONS

In the event of an electrical malfunction or short circuit, grounding reduces the risk of electric shock to the operator. The motor of this machine is wired for 220 V single phase operation.

As with many stationary industrial type machines, because each installation situation is unique, this machine is supplied without a power cord or plug.

The installation of an appropriate power cord and plug must be performed by a qualiﬁed electrician. The machine must be connected to an electrical source using a power cord that has a grounding wire, which must also be properly connected to the grounding prong on the plug. The outlet must be properly installed and grounded and all electrical connections must be made in accordance with all local codes and regulations.

CIRCUIT CAPACITY

Make sure that the wires in your circuit are capable of handling the amperage draw from your machine, as well as any other machines that could be operating on the same circuit. If you are unsure, consult a qualiﬁed electrician.

If the circuit breaker trips or the fuse blows regularly, your machine may be operating on a circuit that is close to its amperage draw capacity. However, if an unusual amperage draw does not exist and a power failure still occurs, contact a qualiﬁed technician or our service department.

EXTENSION CORDS

The use of an extension cord is not generally recommended for 220 V equipment. If you ﬁnd it necessary, use only 3-wire extension cords that have 3-prong grounding plug and a matching 3-pole receptacle that accepts the tool’s plug. Repair or replace a damaged extension cord or plug immediately.

Make sure the cord rating is suitable for the amperage listed on the motor I.D. plate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. The accompanying chart shows the correct size extension cord to be used based on cord length and motor I.D. plate amp rating. If in doubt, use the next heavier gauge.

TABLE - MINIMUM GAUGE FOR CORD

EXTENSION CORD LENGTH

AMPERES 50 feet 100 feet 200 feet 300 feet

< 5

6 to 10

10 to 12

12 to 16

*NR = Not Recommended

18 16 16 14

18 16 14 12

16 16 14 12

14 12 *NR *NR

IDENTIFICATION OF MAIN PARTS AND COMPONENTS

A. BUILT-IN MOBILE BASE WITH LOCK-PEDAL

B. FRONT EXTENSION WING

C. MAIN TABLE

D. HEAD ASSEMBLY

E. MAGNETIC SAFETY SWITCH

F. DUST OUTLET

G. RETURN ROLLERS

H. DEPTH OF CUT ADJUSTMENT HANDWHEEL

I. REAR EXTENSION WING

J. FEED SPEED ADJUSTMENT KNOB

K. STOCK THICKNESS SCALE

L. CUTTER HEAD LOCK KNOB

M. RETRACTABLE LIFTING BAR

UNPACKING

Carefully unpack and remove the unit and its components from its shipping container and check for missing or damaged items as per the list of contents below.

NOTE: PLEASE REPORT ANY DAMAGED OR MISSING ITEMS TO YOUR GENERAL® INTERNATIONAL DISTRIBUTOR IMMEDIATELY.

LIST OF CONTENTS QTY

PLANER (NOT SHOWN)..................................................................... 1

A. ALLEN KEY (3, 4, 5 & 6 MM) .................................................... 1

B. COMBINATION WRENCH (8-10

, 12-14 MM & 17-19 MM) .

C. BOLT ......................................................................................... 6

D. SET SCREW ............................................................................... 6

E. WASHER (DUST CHUTE) ............................................................ 6

F. BOLT (DUST CHUTE) ................................................................. 6

G. HANDLE .................................................................................... 1

H. HANDWHEEL ............................................................................ 1

I. DUST CHUTE ............................................................................. 1

J. EXTENSION TABLE .................................................................... 2

KNIFE SETTING JIG (30-300 M1)

K. “C” CLIP.................................................................................... 2

L. KNIFE SETTING JIG FOOT PAD ................................................. 4

M. KNIFE SETTING JIG BAR ........................................................... 1

TOOLS/REPLACEMENT PARTS (

30-300HC M1

)

N. 5 MM “T” ALLEN KEY ................................................................ 1

O. 5 MM ALLEN KEY ..................................................................... 1

P. NUT ........................................................................................... 2

Q. SCREW...................................................................................... 2

R. KNIFE-HOLDER / CHIPBREAKER .............................................. 2

S. CARBIDE INSERT ....................................................................... 2

ADDITIONAL REQUIREMENTS FOR SET UP

A. PHILLIPS SCREWDRIVER B. STRAIGHT EDGE C. 0.004”, 0.008”, 0.020” FEELER GAUGE D. GAUGE BLOCK

FOR 30-300 M1* FOR 30-300HC M1

*Not included and not needed for 30-300HC

CLEAN UP

The protective coating on the planer tables prevents rust from forming during shipping and storage. Remove it by rubbing with a rag dipped in kerosene, mineral spirits or paint thinner. (Dispose of potentially ﬂammable solvent soaked rags according to manufacturer’s safety recommendations.)

A putty knife, held ﬂat to avoid scratching the surface, may also be used to scrape off the coating followed by clean-up with solvent. Avoid rubbing the planer’s painted surfaces, as many solvent-based products will remove paint.

To prevent rust, apply a light coating of paste wax or use regular applications of any after-market surface protectant or rust inhibitor.

TIP: WITH A SCREW DRIVER, PUSH A SOLVENT-SATURATED RAG INTO THE T-SLOTS TO REMOVE THE GREASE.

PLACEMENT WITHIN THE SHOP / SAFETY ZONE

THIS MODEL 30-300 PLANER IS HEAVY. DO NOT OVER-EXERT. A HOIST OR FORKLIFT WITH STRAPS SHOULD BE USED TO LIFT THIS MACHINE. TO LIMIT THE RISK OF SERIOUS INJURY OR DAMAGE TO THE MACHINE, ANY EQUIPMENT USED TO LIFT THIS MACHINE SHOULD HAVE A RATED CAPACITY IN EXCESS OF 860 LBS (390 KG).

PLACEMENT WITHIN THE SHOP

This machine should be installed and operated only on a solid, ﬂat and stable ﬂoor that is able to support the weight of the planer (860 lbs - 390 kg) and the operator.

Using the dimensions shown as a guideline, plan for placement within your shop that will allow the operator to work unencumbered and unobstructed by foot trafﬁc (either passing shop visitors or other shop workers) or other tools or machinery.

ESTABLISHING A SAFETY ZONE

For shops with frequent visitors or multiple operators, it is advisable to establish a safety zone around shop machinery. A clearly deﬁned “no-go” zone on the ﬂoor around each machine can help avoid accidents that could cause injury to either the operator or the shop visitor.

It is advisable to take a few moments to either paint (using non-slip paint) or using tape, deﬁne on the ﬂoor the limits or perimeter of each machines safety zone.

Take steps to ensure that all operators and shop visitors are aware that these areas are off limits whenever a machine is running for everyone but the individual operating the unit.

Note: To move the machine, step on the foot pedal A and roll the machine to the desired location. Once the machine is in place, raise the pedal to retract the built-in wheels.

17"

27 1/2"

29 1/2"

56"

23 1/2"

ASSEMBLY INSTRUCTIONS

BEFORE ASSEMBLING MAKE SURE THAT THE SWITCH IS IN THE “OFF” POSITION AND THAT THE POWER CORD IS UNPLUGGED. DO NOT PLUG IN OR TURN ON THE MACHINE UNTIL YOU HAVE COMPLETED THE ASSEMBLY AND INSTALLATION STEPS DESCRIBED IN THIS SECTION OF THE MANUAL.

ASSEMBLING THE KNIFE SETTING JIG*

1. Using a pair of pliers, push a “C” clip into the inner

grooves on each end of the knife setting jig rod as shown B.

2. Slide one foot onto one end of the rod as shown C.

3. Secure the foot on the rod by pushing a “C” clip into the outer groove in the rod as shown D.

4. Repeat step 2 and 3 to install the other foot as

shown E. Set the jig aside for use whenever knife settings need to be veriﬁed or adjusted.

*Not included and not needed for 30-300HC

D E

BEFORE ASSEMBLING, MAKE SURE THAT THE SWITCH IS IN THE “OFF” POSITION AND THAT THE POWER CORD IS UNPLUGGED. DO NOT PLUG IN OR TURN ON THE MACHINE UNTIL YOU HAVE COMPLETED THE ASSEMBLY AND INSTALLATION STEPS DESCRIBED IN THIS SECTION OF THE MANUAL.

INSTALLING THE DEPTH OF CUT ADJUSTMENT HANDWHEEL

1. Remove the protective tape from the handwheel

shaft.

3. Install the handwheel onto the shaft by aligning its mounting hole with the key installed in the shaft and secure the handwheel by retightening the nut with the washer using a 19 mm wrench.

INSTALLING THE EXTENSION TABLES

2. Remove the nut and the ﬂat washer from the shaft.

4. Screw the handle into the handwheel, then secure

it using a 14 mm wrench.

1. Install leveling screws B into the extension tables with

the a 3 mm Allen key so that they are ﬂush with the surface that faces the machine.

2. Attach the table extensions to the machine using three hex head bolts A using the 12 mm wrench.

Note: This step requires help from an assistant.

3. Use a straight edge approximately four feet long to verify table level.

Using the bolts A and set screws B, adjust so that there

4. is no space between the straight edge and the tables.

5. Tighten bolts A and repeat the same procedure for the other table extension.

INSTALLING THE SWITCH ASSEMBLY

1. Remove the two cap screws installed on the left

front side of the machine.

INSTALLING THE DUST CHUTE

1. Align the 3 dust chute mounting holes with the cor-

responding holes in the machine.

2. Align the switch assembly mounting holes with holes in the machine. Secure it in place using the the two cap screws with a 5 mm Allen key.

2. Screw 3 bolts with washers into the upper part of the dust chute by hand.

3. Screw 3 bolts with washers into the lower part of the dust chute by hand.

4. Secure the dust chute to the machine by tightening all 6 bolts with a 10 mm wrench.

STOP

CONNECTING TO A DUST COLLECTOR

A dust port with a 5” opening is provided to accommodate connection to a dust collector (not included).

Be sure to use appropriate sized hose and ﬁttings (not included). Check that all connections are sealed tightly to help minimize airborne dust. If you do not already own a dust collection system consider contacting your General® International distributor for information on our complete line of dust collection systems and acces sories or visit our Web Site at www.general.ca.

BASIC ADJUSTMENTS & CONTROLS

TO REDUCE THE RISK OF SHOCK OR FIRE DO NOT OPERATE THE UNIT WITH A DAMAGED POWER CORD OR PLUG. REPLACE DAMAGED CORD OR PLUG IMMEDIATELY. TO AVOID UNINTENTIONAL START-UP, MAKE SURE THAT BOTH OF THE POWER SWITCHES ARE IN THE OFF POSITION BEFORE CONNECTING TO A POWER SOURCE.

CONNECTING TO A POWER SOURCE

Once the assembly steps have been completed, plug the power cord into an appropriate outlet.

Refer back to the section entitled “Electrical Require ments” and make sure all requirements and grounding instructions are followed.

When operations have been completed unplug the machine from the power source.

SWITCH OFF

TO AVOID UNEXPECTED OR UNINTENTIONAL START-UP, MAKE SURE THAT THE POWER SWITCH IS IN THE OFF POSITION BEFORE CONNECTING TO A POWER SOURCE.

ON/OFF MAGNETIC POWER SWITCH

This planer is equipped with a magnetic 2-step safety switch to prevent unintentional start-up and unauthorized use. The switch assembly is equipped with a “START” but ton A, an extra-large easy access stop panel B, and a lock-out key C.

To start the planer: Insert the lock-out key C and press on the “START” button A.

To stop the planer: Press on the “STOP” panel, B. Once the “STOP” panel has been pressed, the planer can only be re-started by pressing again on the “STOP” panel to re lease the green button, then by pressing on the button A.

OVERLOAD PROTECTION

The safety switch is equipped with an overload protection feature to prevent an electrical overload from damaging the motor. In the event of a spike in line voltage or amperage draw, the overload protector will automatically cut off power to the motor.

To reset the overload protection switch

1. Set the power switch to the OFF position, and disconnect the machine from the power source.

2. Unscrew the 2 screws on the control box front cover. Remove the cover and press the reset button D. Re-install the control box cover and reconnect the machine to the power source.

DEPTH OF CUT ADJUSTMENT

The depth of cut is controlled by raising and lowering the main table. The table raises and lowers on four precisionground steel columns. Removing less material per pass and taking multiple passes is always preferred to more aggressive planing. Advantages include longer blade life, better ﬁnish quality (resulting in less time sanding later) and less likelihood of removing too much material causing the workpiece to be too thin for its intended use.

Note: Depth of cut will vary depending on the width of the workpiece, density/type of wood and moisture content of the stock.

To adjust the depth cut:

1. Loosen the two lock knobs to unlock the main table. 2. Turn the handwheel to adjust the depth of cut using

the graduated scale A. Retighten the lock knobs to lock the main table in position.

Note: The maximum depth of cut on full width planing is 1/8”. A limiter B is provided to limit the depth of cut. If the workpiece to be cut is less than 6”, the allowable maximum depth of cut is no more than 1/4” in one pass.

FEED ROLLER SPEED CONTROL

The machine is equipped with a serrated infeed roller and solid steel outfeed roller. When the feed rollers are engaged, they turn and feed the stock. The feed rollers slow automatically when the machine is under heavy load. The feed rollers are driven by a chain and sprocket drive, which takes power directly from the cutter head through the oil bath gearbox.

To engage the feed rollers: Pull out the lever. To disengage the feed rollers: Push the lever back in to-

ward machine. To change the feed speed: For 20 fpm, push the lever

in, or for 16 fpm pull the lever out. Set the lever between the two positions to set the machine in neutral position for zero speed.

OPERATING INSTRUCTIONS

ALWAYS PLANE IN THE GENERAL DIRECTION OF THE GRAIN. PLANING AGAINST THE GRAIN OR PLANING END GRAIN IS DANGEROUS AND MAY CAUSE THE WORKPIECE TO SHATTER.

BASIC PRINCIPLES OF PLANING

This planer is designed to remove material from the top face of a board in order to bring the board (or a series of boards) down to a speciﬁc thickness.

To obtain uniform results across the length of a board, the stock being planed must have one face that has already been machined perfectly ﬂat (usually on a jointer) and the stock should be fed with this ﬂat face against the table.

20 fpm016 fpm

NOTE: TO AVOID DAMAGE TO THE GEARBOX, SPEED CHANGES SHOULD ONLY BE MADE WHILE THE MACHINE IS RUNNING.

FLAT FACE AGAINST

THE TABLE

SELECTING BOARDS SUITABLE FOR PLANING

GRAIN DIRECTION

Max. 20”

Max. 8”

Min. 1/8”

Min. 6 3/4”

This planer is intended for use with solid woods or MDF only, and should not be used to plane any other materials. The workpiece should always be fed through the machine in the general direction of the grain in the wood.

Before being fed through the planer all lumber should be inspected for debris and foreign objects such as staples or nails. Foreign objects stuck to, or embedded in your workpiece can be ejected from the machine at high speed and cause serious injury or damage the cutter knives.

Make sure to remove all such foreign objects from the wood before running it through the planer. Select lumber carefully and avoid workpieces with loose or protruding knots. Workpieces that are twisted, severely deformed or warped should also be avoided. Warped, twisted, damaged or fragile stock runs an increased risk of jamming in or damaging the machine or the cutters.

There is also a much greater risk of injury to the operator or bystanders from kickback, where the workpiece is forcefully or violently ejected from the machine due to a jam, whenever working with such damaged or warped wood.

RESPECT THE RATED LIMITS OF THIS MACHINE. IGNORING THESE LIMITS AND FEEDING NON-COMPATIBLE STOCK INTO THIS PLANER CAN LEAD TO SERIOUS INJURY TO THE USER OR SHOP BYSTANDERS, AND CAUSE DAMAGE TO THE WORKPIECE AND/OR THE MACHINE. IF THE STOCK YOU WISH TO PLANE DOES NOT MEET OR COMPLY WITH THE LIMITATIONS LISTED ABOVE, FIND ANOTHER SAFER WAY TO PERFORM THE REQUIRED TASK.

RATED LIMITS OF THIS PLANER

Maximum planing width: 20”

Minimum workpiece thickness: 1/8”

Maximum workpiece thickness: 8”

Minimum workpiece length: 6 3/4”

CHECKLIST BEFORE STARTING

• Make sure you and any assistants are wearing safe appropriate workshop attire. Roll up long sleeves, secure long hair and remove any jewelry: watches, rings, bracelets or anything that could become caught in the moving parts, potentially causing serious injury.

• To reduce the risk of damage to the planer or the workpiece, as well as a potential for personal injury, after initial set-up as well as before each use, make sure that everything is securely installed and that all fasteners and moving parts on this machine are locked in place before starting the machine.

• Make sure that the knives/inserts in the cutter head are properly set as explained in section “Checking/Setting the

knives”.

Make sure that the feed rollers are properly set as explained in sections “Adjusting feed roller spring tension”,

• “Adjusting the infeed and outfeed rollers” and “Adjusting table rollers”.

• Make sure the board has been inspected and is suitable for planing as explained in section “Selecting boards suitable for planing”.

• If multiple boards are to be planed, collect all workpieces together and set them nearby on a table or bench within easy reach. To limit the potential for injury in the event of a kickback, avoid having to step or reach in front of the machine to pick up the next workpiece.

• Make sure to have on safety glasses as well as hearing & respiratory protection at all times when using the

machine.

MAINTENANCE

Note: It is recommended to verify the following before starting any new project. To do this will require: A straight edge, a feeler gauge, a gauge block (see below).

GAUGE BLOCK

You may use a home made gauge block made of hardwood. The gauge block can be made by following the dimensions in the illustration. If you prefer, precision aluminum gauge blocks are available from General International under item #30-040.

1/2"

45°

1/2"

MAKE SURE THE MACHINE HAS BEEN TURNED OFF AND UNPLUGGED FROM THE POWER SOURCE BEFORE PERFORMING ANY MAINTENANCE OR ADJUSTMENTS.

1½"

1/4"

3" 4"

ADJUSTING THE TABLE PARALLEL TO THE CUTTER HEAD

The cutter head has been pre-set parallel to the table at the factory, therefore except in some rare cases (such as important maintenance, rough transport or handling) no further adjustments are required.

If adjustments are required follow these procedures:

1. Disconnect the machine from the power source.

2. Place the gauge block on the table directly under

the cutter head A. Raise the table until the gauge block just touches the cutter head.

3. Move the gauge block to the opposite end of the table B and make sure the cutter head still slightly touches the gauge block. If not, go to the next steps.

4. Remove the access panel at the back of the machine. Remove bolt C and loosen nut D with the a 14 mm wrench to move sprocket F and loosen the chain. Remove the chain from the sprockets E located on the higher side of the table.

Note: The right side was chosen for this example.

5. Turn the sprockets E clockwise by hand until the right side of the table is the same height as the left side.

Note: This adjustment is very sensitive and it should not be necessary to turn the sprocket more than one or two teeth.

6. Re-install the chain, reposition the sprocket F to ten- sion the chain, and then retighten the two bolts C and D.

7. Re-install the rear panel.

MAKE SURE THE MACHINE HAS BEEN TURNED OFF AND UNPLUGGED FROM THE POWER SOURCE BEFORE PERFORMING ANY MAINTENANCE OR ADJUSTMENTS.

ADJUSTING THE INFEED AND OUTFEED ROLLERS

The rollers have been adjusted at the factory, therefore, except in some rare cases (such as important maintenance, rough transport or handling) no further adjustments are required.

To adjust the infeed roller:

1. Disconnect the machine from the power source.

2. Verify that the knives are properly adjusted as

described in the section “Checking the knives/inserts”.

3. Place the gauge block on the table directly underneath the cutter head.

4. Place a 0.004” feeler gauge on top of the gauge block, and then raise the main table until the knife/ insert just touches the feeler gauge when knife is at the lowest point A. Do not move the table any further until the infeed roller is adjusted.

5. Move the gauge block under the end of the infeed roller. The infeed roller should slightly touches the top of the gauge block B. If adjustment to the roller is necessary, loosen jam nut C with a 10 mm wrench and turn the set screw D with a 3 mm Allen key until the infeed roller slightly touches the gauge block. Retighten jam nut C. Repeat for the other end of the infeed roller.

Note: For clarity, the gear box cover has been removed.

To adjust the outfeed roller:

1. Perform steps 1 to 3 above.

2. Place a 0.020” feeler gauge on top of the gauge

block, and then raise the main table until the knife just touches the feeler gauge when knife is at the lowest point A. Do not move the table any further until the outfeed roller is adjusted.

3. Move the gauge block under the one end of the outfeed roller. The outfeed roller should just touch the top of the gauge block E. If adjustment to the roller is necessary, loosen jam nut F with a 10 mm wrench and turn set screw G with a 3 mm Allen key until the outfeed roller just touches the gauge block. Retighten jam nut F. Repeat for the other end of the outfeed roller.

Note: For clarity, the gear box cover has been removed.

LEFT SIDE VIEW

LEFT REAR VIEW

MAKE SURE THE MACHINE HAS BEEN TURNED OFF AND UNPLUGGED FROM THE POWER SOURCE BEFORE PERFORMING ANY MAINTENANCE OR ADJUSTMENTS.

ADJUSTING THE CHIPBREAKER

The chipbreaker is located on top of the planer and extends down around the front of the cutter head. The chipbreaker raises as stock is fed through and breaks or curls the chips. The bottom of the chipbreaker must be parallel to the knives and set 0.004” below the cutter head.

LEFT SIDE VIEW LEFT REAR VIEW

1. Place the gauge block on the table directly underneath the cutter head. Place a 0.004” feeler gauge on top of the gauge block, and then raise or lower the main table until the knife/insert just touches the feeler gauge when knife is at the lowest point A. Do not move the table any further until the chipbreaker is adjusted.

2. Move the gauge block under the end of the chipbreaker. The chipbreaker should slightly touches the top of the gauge block B. If adjustment to the chipbreaker is necessary, go to the next step.

3. Remove the dust chute (see section “Installing the dust chute”), then using a 5 mm Allen key, remove the 4 cap screws shown.

5. Remove the cover to access the chipbreaker from above.

4. Using a 5 mm Allen key, remove the 2 screws shown.

6. Loosen the jam nut C with a 10 mm wrench and turn

the set screw D with a 3 mm Allen key until the chipbreaker just touches the gauge block. Retighten jam nut C. Move the gauge to the other end of the chipbreaker and adjust it with E.

MAKE SURE THE MACHINE HAS BEEN TURNED OFF AND UNPLUGGED FROM THE POWER SOURCE BEFORE PERFORMING ANY MAINTENANCE OR ADJUSTMENTS.

ADJUSTING THE PRESSURE BAR

The pressure bar is located on top of the planer and extends down around the front of the cutter head. The pressure bar holds the stock against the main table as it is fed through. The bottom of the pressure bar must be parallel to the knives and set 0.008” below the cutter head.

A B

LEFT SIDE VIEW

1. Place the gauge block on the table directly underneath the cutter head. Place a 0.008” feeler gauge on top of the gauge block, and then raise or lower the main table until the knife/insert just touches the feeler gauge when knife is at the lowest point A. Do not move the table any further until the pressure bar is adjusted.

3. Remove the dust chute (see section “installing the dust chute”), then using a 5 mm Allen key, remove the 4 cap screws shown.

LEFT SIDE VIEW

2. Move the gauge block under the end of the pressure bar. The pressure bar should just touch the top of the gauge block B. If adjustment to the pressure bar is necessary, go to the next step.

4. Using a 5 mm Allen key, remove the 2 screws shown.

5. Remove the cover to access the pressure bar. 6. Loosen the jam nut C with a 10 mm wrench and turn

the set screw D with a 3 mm Allen key until the pressure bar just touches the gauge block. Retighten jam nut C. Move the gauge to the other end of the pressure bar and repeat the adjustment.

MAKE SURE THE MACHINE HAS BEEN TURNED OFF AND UNPLUGGED FROM THE POWER SOURCE BEFORE PERFORMING ANY MAINTENANCE OR ADJUSTMENTS.

ADJUSTING TABLE ROLLERS

The table rollers are designed to help reduce friction when feeding stock through the planer. The height of the rollers can be set based on personal preference as well as the type of stock being fed into the machine. As a general rule when planing rough stock the rollers should be set higher, and when planing smooth stock they should be set lower.

Note: The table rollers on the planer are pre-set at the factory for average planing and parallel to the table surface.

1. Disconnect the machine from the power source. Place a straight edge A across both rollers.

2. Loosen screw B with a 3 mm Allen key.

3. Rotate the eccentric shaft C with a 14 mm wrench

to raise or lower the table roller.

ADJUSTING FEED ROLLER SPRING TENSION

The feed rollers are under spring tension and this tension must be sufﬁcient in order to feed stock smoothly and evenly through the planer without slipping. The tension should not be too tight; this can cause damage to the board. Tension should be even on both ends of each roller.

4. Repeat steps 2 & 3 on the other roller. After completing the adjustments, tighten the 2 screws B. Repeat on the opposite side of the table.

1. To adjust infeed roller tension: turn screws D to the

desired tension with a 6 mm Allen key.

2. To adjust outfeed roller tension: turn screws E to the desired tension with a 6 mm Allen key.

MAKE SURE THE MACHINE HAS BEEN TURNED OFF AND UNPLUGGED FROM THE POWER SOURCE BEFORE PERFORMING ANY MAINTENANCE OR ADJUSTMENTS.

INSPECTING CUTTER HEAD KNIVES

Cutter head knives (blades) are installed in the planer at the factory. With usage and normal wear over time, it will eventually become necessary to replace the knives.

When needed, replacement knives (sold in sets of 3) can be ordered through your local General International distributor under part #30-305.

Observing planed workpieces as they come out of the machine and looking for signs of knife damage or wear is the best method to help you to determine when knives are due to be changed.

TIP: TO AVOID POTENTIALLY COSTLY DOWNTIME, CONSIDER HAVING A SPARE SET OF REPLACEMENT KNIVES ON HAND AND READY FOR USE WHEN NEEDED.

Signs to look for include:

EFFECT

EXAGGERATED

FOR CLARITY

EFFECT EXAGGERATED FOR CLARITY

1. A raised ridgeline in the workpiece that runs a straight line from beginning to end of the board A. This is generally an indication that one or all of the knives has been nicked or damaged by a foreign object such as a nail, staple or other hard object hidden or embedded in the workpiece.

2. A slight washboard or chatter effect, B, which can be an indication of uneven knife wear causing one knife to cut slightly deeper than the others.

3. Rough, irregular, torn or fuzzy grain on a freshly planed surface may be a sign of worn or dull blades causing the wood to tear out. Sharp blades cut crisply and leave a relatively smooth ﬁnish.

Note: fuzzy grain can also be a sign of high moisture content in the workpiece. If knives have recently been changed or if you suspect that moisture content and not dull knives is the cause, set the workpiece aside and test by planing other boards with known or acceptable moisture content. If the planed results using a different workpiece are smooth, then moisture content in your wood is the problem - no adjustments can be made to the machine for this. Set the “wet” stock aside and simply work with drier wood.

To maintain even knife wear always replace all knives each time knife replacement is required.

CHECKING/SETTING THE KNIVES (30-300 ONLY)

Accurate results can only be achieved when the knives are properly installed and set to the exact same height in the cutter head.

The planer knives have been factory set to the exact same height in the cutter head. However we suggest that you verify the knives prior to ﬁrst use.

The cutter head on this unit is supplied with both adjustment springs and jack screws A providing you with two options for setting the knives.

We suggest you try each method at least once or twice and decide for yourself which method works best and fastest for you. To verify if the knives are set properly, use a knife setting jig (included) following the steps below for each knife.

ALWAYS DISCONNECT THE MACHINE FROM THE POWER SOURCE BEFORE MAKING ANY ADJUSTMENTS. FAILURE TO HEED THIS WARNING CAN LEAD TO SERIOUS PERSONAL INJURY. KNIVES ARE VERY SHARP. USE CARE WHEN HANDLING KNIVES.

CHECKING/SETTING THE KNIVES (30-300 ONLY) CONTINUED

1. Disconnect the machine from the power source.

2. Remove the two lock knobs.

Remove the dust chute and the top cover from the machine.

3. Remove the pulley cover. 4. Remove the three bolts using a 10 mm wrench, then remove the guard.

5. Position one of the three knives on top by manually

turning the cutter head belt, then set the jig A on the cutter head.

6. Ideal knife position has the jig sitting ﬂush on the cutter head and the knife barely touching the center reference pads on the jig B.

Note: Make sure the other knives are positioned properly. Should any (or all) of the knives need adjusting, follow the instructions in the next section “Knife setting or replacement”. Once the verifications are done, re-install the chip deflector, top cover and the pulley cover.

MAKE SURE THE MACHINE HAS BEEN TURNED OFF AND UNPLUGGED FROM THE POWER SOURCE BEFORE PERFORMING ANY MAINTENANCE OR ADJUSTMENTS.

KNIFE SETTING OR REPLACEMENT (MODEL 30-300 ONLY)

Properly setting all three knives is essential to achieving accurate results. Properly set knives will last longer and also keep their edge (sharpness) longer by equally sharing the cutting workload. You may use the supplied knife setting jig to help you set the knives to the correct height whenever re-setting or changing knives.

Note: If you prefer you may also find other “aftermarket” gauges, jigs or knife setting tools that may be your liking – ask your local tool distributor for information on any such tools that may be available in your market.

The cutter head on this unit is supplied with both adjustment springs and jack screws A providing you with two options for setting the knives.

We suggest you try each method at least once or twice and decide for yourself which method works best and fastest for you.

Tip: To avoid potentially costly downtime, consider having a spare set of replacement knives/inserts on hand and ready for use when needed.

KNIVES ARE VERY SHARP. USE CARE WHEN HANDLING KNIVES.

1. Refer to the previous section “Inspecting cutter

head knives” and perform steps 1 to 4 before following the instructions below.

2. Turn the cutter head pulley by hand to rotate the cutter head to access one of the knives as shown B.

3. Loosen the 6 the gib bolts C using a 12 mm wrench – start in the center and alternate sides. Position the jig over the selected knife D.

Note: If replacing an old or damaged knife, loosen the bolts until the knife can be removed and install a new sharpened knife.

To use the adjustment springs to set the knife height:

Push the knife down with the jig so that the edge of the knife is touching the center reference pads on the jig E. Hold the jig down and tighten the bolts C to secure the knife in place. Repeat for the 2 other knives.

To use the Jack Screws to set the knife height:

Use a 3 mm Allen key to turn the two screws F to raise or lower the knife as needed until the knife touches the center reference pads with the jig sitting ﬂush on the cutter head and the knife barely touching the center reference pads on the jig E. Repeat for the 2 other knives.

6. Re-check the height on all the knives and reset if necessary.

7. Re-install the cutter head guard, the top cover and the dust chute, then tension the belts and re-install the pulley cover before starting the machine.

Note: After changing or resetting the knives, the depth cut must be readjusted.

MAKE SURE THE MACHINE HAS BEEN TURNED OFF AND UNPLUGGED FROM THE POWER SOURCE BEFORE PERFORMING ANY MAINTENANCE OR ADJUSTMENTS.

HELICAL CUTTER HEAD INSERT REVERSAL / REPLACEMENT (MODEL 30-300HC ONLY)

To be sure that the inserts are in good condition, simply make a visual inspection by manually turning the cutter head.

There are 58 reversible carbide inserts (knives) B installed in the helical cutter head A (#30300H) at the factory. With use and normal wear over time, it will eventually become necessary to reverse and/or replace the inserts.

To maintain even insert wear always reverse or replace all 58 inserts each time knife replacement is required. When needed, replacement inserts B can be ordered through your local General International distributor under part #30-443 (sold in sets of ten).

A B

NOTE: THE DISASSEMBLY OF THE CUTTER HEAD IS NOT REQUIRED FOR THIS OPERATION. THE IMAGE ABOVE IS FOR ILLUSTRATION ONLY.

1. Using one of the two supplied Allen keys, loosen but

do not remove the nut and screw C and remove the knife-holder/chip breaker D and insert E.

IMPORTANT! TO PREVENT KNIFE HEIGHT DISCREPENCIES, THE KNIFE HOLDERS /CHIP BREAKERS AND INSERTS MUST BE CLEAN AND FREE OF DEBRIS.

3. Thoroughly clean the knife-holders/chip breakers G and inserts H using a lacquer thinner and small

brush. Reverse or replace the insert and re-install it along with the knife-holder/chip breaker into the slot, then partially retighten the nut and screw I.

2. Thoroughly clean the housing F before re-installing

a knife-holder/chip breaker and insert.

4. Center the knife-holder/chip breaker with the ﬂat

edge of the nut J and fully tighten the nut and screw. Repeat for all inserts.

HELICAL CUTTER HEAD INSERT REVERSAL / REPLACEMENT (MODEL 30-300HC ONLY)

Important! The nut and screw that secures the knife-holder/chip breakers and inserts in the cutter head does

not have to be removed for blade reversal/replacement, only loosened. If the nuts and screws have to be replaced or if they have been removed instead of loosened, follow the instructions below to make sure that the knife-holder/chip breakers are all secured at the same height in the cutter head.

1. Place the screw in the threaded hole but don’t start tightening it yet.

3. Holding the nut with your ﬁngers, tighten the screw. This will tighten both the screw and nut simultane-

2. Place the nut on top of the screw but don’t start tightening the screw yet.

Do not thread the nut onto the screw before tightening the screw into the threaded hole in the cutter head.

ously.

PERIODIC MAINTENANCE

• Inspect/test the ON/OFF switch before each use. Do not operate the planer with a damaged switch; replace a damaged switch immediately.

• Keep the machine as well the table clean and free of saw dust, woodchips, pitch or glue.Vacuum or brush off any loose debris and wipe down the machine and the table occasionally with a damp rag.

• An occasional light coating of paste wax can help protect the table surface and reduce workpiece friction. Ask your local distributor for suggestions on aftermarket surface cleaners, protectant and dry lubricants based on what is readily available in your area.

• Avoid using silicon based products that may affect or react with wood ﬁnishing products such as oil, solvent or water-based stains, varnishes and lacquers.

• Periodically inspect the power cord and plug for damage. To minimize the risk of electric shock or ﬁre, never operate the planer with a damaged power cord or plug. Replace a damaged power cord or plug at the ﬁrst visible signs of damage.

• The motor and cutter head bearings are sealed and permanently lubricated – no further lubrication is required.

• The drive gears, chain and elevation screws should be cleaned of woodchips, dust, debris and old grease after every 10-15 hours of use, or as needed, depending on frequency of use. After cleaning, re-apply a gene rous coating of any common automotive bearing grease.

• Regularly inspect planed workpieces for signs of knife damage or wear and replace damaged or worn knives immediately.

MAKE SURE THE MACHINE HAS BEEN TURNED OFF AND UNPLUGGED FROM THE POWER SOURCE BEFORE PERFORMING ANY MAINTENANCE OR ADJUSTMENTS.

REPLACING THE GEAR BOX OIL (ONCE A YEAR):

RIGHT FRONT VIEWRIGHT FRONT VIEW

1. Remove the knob from the control feed lever by turning it counterclockwise.

LEFT REAR VIEW LEFT REAR VIEW

3. Remove the other chain guard of the gear box cover by using a 10 mm wrench.

2. Remove the chain guard at the rear of the gear box cover by using a 10 mm wrench.

4. Remove the gear box cover mounting screw using a 6 mm Allen key.

5. Place a container under the plug A and unscrew

and remove the plug with a 14 mm wrench. Once the gear box is drained, re-install the plug.

6. Remove the plug B using a 14 mm open wrench.

Fill the gear box with a 80W/90 oil until it reaches the hole, then re-install the plug B. Re-install the gear box cover with the chain guards before starting the machine.

MAKE SURE THE MACHINE HAS BEEN TURNED OFF AND UNPLUGGED FROM THE POWER SOURCE BEFORE PERFORMING ANY MAINTENANCE OR ADJUSTMENTS.

CLEANING THE ANTI-KICKBACK FINGERS

The anti-kickback ﬁngers on this planer are designed to reduce the risk of injury due to kick-back by preventing the workpiece from being violently ejected from the machine.

In order for the anti-kickback ﬁngers to move freely and operate correctly, regularly clean off any dust particles or residue left behind using a compressed air blower.

LUBRICATION

LUBRICATION REFERENCE CHART

REFERENCE PART TYPE OF LUBRICANT FREQUENCY TASK

Remove old lubricant and dust

B & D

ELEVATION SCREWS ALL PURPOSE OIL ONCE A MONTH

ROLLER SPRINGS ALL PURPOSE OIL

CHAINS ALL PURPOSE GREASE ONCE A MONTH

EVERY 30 HOURS OF

SERVICE

deposits by wiping with a dry rag, then apply generous dabs of the required lubricant.

Lubricate the spring rollers with the required lubricant via the four set screws.

Remove old lubricant and dust deposits by wiping with a dry rag, then apply generous dabs of the required lubricant.

MAKE SURE THE MACHINE HAS BEEN TURNED OFF AND UNPLUGGED FROM THE POWER SOURCE BEFORE PERFORMING ANY MAINTENANCE OR ADJUSTMENTS.

ALIGNING THE PULLEYS

1. Remove the two lock knobs from the pulley cover and remove the cover A.

2. Using a straight edge, verify that the pulleys are

properly aligned B. If the pulleys are not aligned, go to the next step.

3. Remove the four screws on the cover located at the front bottom of the machine with a phillips screwdriver C, then remove the cover D. Repeat with the cover located on the back bottom of the machine.

4. Loosen the two nuts E on the motor base using 14 mm a wrench.

5. Loosen the two nuts F on the other side of the motor.

6. Slide the motor on its mounting plate so that the

pulleys are aligned. Once the pulleys are aligned retighten the four nuts and re-install all the covers.

MAKE SURE THE MACHINE HAS BEEN TURNED OFF AND UNPLUGGED FROM THE POWER SOURCE BEFORE PERFORMING ANY MAINTENANCE OR ADJUSTMENTS.

ADJUSTING BELT TENSION

1. Loosen the two nuts using a 17 mm wrench. 2. Check the belt tension by pushing the belt with your

ﬁnger. The belt should not move more than 1/2”. If the belt moves more than 1/2”, go to the next step.

3. Using a phillips screwdriver, remove the four screws on the cover located at the front bottom of the machine, then remove the cover to access the motor.

REPLACING THE BELTS

4. To tighten the belts, turn the two nuts A counter-

clockwise using a 17 mm wrench and turn the two nuts B counterclockwise until the required tension is achieved.

To loosen the belts, turn the two nuts B clockwise

using a 17 mm wrench until the required tension is achieved. Tighten the nuts A against the motor plate.

1. Remove the two lock knobs from the pulley cover, then remove the cover.

2. Remove the four screws on the cover located at the front bottom of the machine with a phillips screwdriver C.

MAKE SURE THE MACHINE HAS BEEN TURNED OFF AND UNPLUGGED FROM THE POWER SOURCE BEFORE PERFORMING ANY MAINTENANCE OR ADJUSTMENTS.

REPLACING THE BELTS

3. Remove the cover to access the motor. 4. Loosen without removing the two nuts A using a 17

mm wrench.

5. Place a piece of wood under the motor base.

6. While pressing on the wood to pivot up the motor

up, remove all the belts from the motor pulley. Install the new belts, then adjust the tension belts (see section “Ajusting the belt tension”). Re-install the cover before starting the machine.

ADJUSTING THE GRADUATED SCALE

The graduated scale is adjusted at the factory and under normal circumstances should not require adjustment upon initial installation. However with use over time, it may become necessary to re-adjust the graduated scale.

1. Plane a board then measure its thickness to verify that it corresponds with the measure indicated by the graduated scale. If not, go to the next step.

2. Loosen the two screws with a Phillips screwdriver

then position the scale so that it indicates the thickness of the board you have just planed. Once the adjustment is done, retighten the screws.

RECOMMENDED OPTIONAL ACCESSORIES

Here is a sampling of optional accessories available from your local General International dealer that can be used with this product. For more information about our products, please visit our website at www.general.ca

Item #30300H

20” MAGNUM” HELICAL CUTTER HEAD

DUST COLLECTORS

We offer a wide selec tion of top quality dust collectors to suit all your shop needs. Dust col lectors contribute to a cleaner more healthful workshop environment.

Item #30-050

DIAL-GAUGE MICROMETER FOR PLANER AND JOINTER KNIFE ALIGNMENT

Precision built, easy to adjust, mounted on enamel ﬁnished alloy steel. Designed to rest squarely on the cutter head for fast accurate knife alignment. Dial is easy to read and adjust.

4 rows, total: 58 inserts.

Item #

30-443

SET OF 10 CUTTER HEAD INSERTS

For “Magnum” helical cutter head.

Item #50-150, #50-170 & #50-167S

ROLLER STANDS

We offer a selection of roller stands for added in-feed or out-feed sup port when working with longer stock.

Item #30-040

CUTTER HEAD – TABLE ALIGNMENT BLOCKS

Aluminum guide block used to align the cut ter head parallel to the table (set of 2).

Item #

30-444

INSERT SCREWS

For carbide inserts on “Magnum” helical cutter head.

Item #30-025

MAGNETIC, MICRO-ADJUSTABLE KNIFE ALIGNMENT GAUGE

Set of two gauges. Suitable for all planer knives from 6” – 26” in length.

Item #30-305

REPLACEMENT KNIVES

Set of 3 20” hi-speed steel knives

DIAGRAM

HEADSTOCK

87N

PARTS LIST

HEADSTOCK

IMPORTANT: When ordering replacement parts, always give the model number, serial number of the machine and part number. Also a brief description of each item and quantity desired.

PART # DESCRIPTION SPECIFICATIONS QTY

30300-01 HEAD CASTING 1 30300-02 SET SCREW M10 X 1.5P -12 8 30300-03 CUTTER HEAD 1 30300-04 HEX HEAD BOLT M8 X 1.25P -10 18 30300-05 KNIVES 3 30300-06 KNIFE LOCKING BAR 3 30300-07 HEX HEAD BOLT 6 30300-08 KNIFE GAUGE 14 30300-09 HEX HD. SCREW W/WASHER 14 30300-10 HEX HD. SCREW W/WASHER 4 30300-11 CAP SCREW 2 30300-12 BEARING 6206 2NSE 1 30300-13 KEY 8 X 8 X 35 1 30300-14 MACHINE PULLEY 1 30300-15 WASHER 8 X 30 X 3T 2 30300-17 MOTOR PULLEY 1 30300-18 INFEED ROLLER 1 30300-19 BUSH 4 30300-20 SPRING 4 30300-21 SCREW M22 X 1.5P-20 4 30300-22 PLATE 1 30300-23 HEX HEAD BOLT M8 X 1.25P - 20 8 30300-24 SET SCREW M6 X 1.0P - 16 4 30300-25 NUT M6 X 1.0P 8 30300-26 KEY 5 X 5 X 22 2 30300-27 SPROCKET 31T 1 30300-28 WASHER 6.2 X 22 X 3 2 30300-29 HEX HEAD BOLT M6 X 1.0P 2 30300-30 OUTFEED ROLLER 1 30300-31 SPROCKET 1 30300-32 SHAFT 1 30300-33 RETAINING RING STW-12 1 30300-34 CHIP BREAKER 1 30300-35 NUT M12 X 1.75P 2 30300-36 PLATE SPRING 3 30300-37 WASHER 6.6 X 13 X 1.0 14 30300-38 HEX HEAD BOLT M6 X 1.0P X 12 11 30300-39 SHAFT 1 30300-40 BRACKET 2 30300-41 PRESSURE PLATE 1 30300-42 SPRING WASHER 8.2 X 15.4 X 2 2 30300-43 SHAFT 2 30300-45 SET SCREW M6 X 1.0P -20 2 30300-46 PLATE SPRING 0.6T 3 30300-47 CHIP DEFLECTOR PLATE 1 30300-48 ANTI-KICK FINGER 86 30300-49 COLLAR 86 30300-50 SHAFT 1 30300-51 RETAINING RING ETW-15 2 30300-52 CUT LIMITER PLATE 1 30300-53 FLAT HD. MACH SCREW M5 X 0.8P X 12 2 30300-54 UPPER COVER 1 30300-55 GASKET 1

PARTS LIST

HEADSTOCK

IMPORTANT: When ordering replacement parts, always give the model number, serial number of the machine and part number. Also a brief description of each item and quantity desired.

PART # DESCRIPTION SPECIFICATIONS QTY

30300-56 COLLECTOR TUBE 1 30300-57 ROLLER STAND 3 30300-58 ROLLER 2 30300-59 CAP SCREW M6 X 1.0P - 16 9 30300-60 WORM GEAR BOX 1 30300-61 CAP SCREW M6 X 1.0P - 50 3 30300-62 WORM 1 30300-63 BEARING 6201 Z 1 30300-64 RETAINING RING RTW-32 1 30300-65 KEY 4 X 4 X 10 1 30300-66 HAND WHEEL 1 30300-67 WASHER 13 X 28 X 3 1 30300-68 HANDLE 1 30300-69 SCALE 1 30300-71 CUT LIMIT POINTER 1 30300-72 WASHER 8.2 X 23 X 2T 2 30300-73 COVER 1 30300-74 SPRING PIN Ø6 X 20 2 30300-75 SAFETY HATCH 1 30300-76 PAN HD. SCREW M6 X 1.0P - 12 6 30300-77 SAFETY HATCH 1 30300-78 CAP SCREW M8 X 1.25P - 40 1 30300-79 PULLEY GUARD 1 30300-80 BOLT 2 30300-82 NUT 5/16” - 18NC 2 30300-83 BELT 3 30300-84 PULLEY COVER 3 30300-85 NUT 5/16” - 18NC 1 30300-86 SWITCH BOARD 2 30300-87N MAG SWITCH (ITEM #85-285) 1 30300-89 NAME PLATE 2 30300-90 RIVET 2 X 5 1 30300-91 CHAIN 06B X 67P 4 30300-92 RELIEF BUSHING 1 30300-93 POWER SUPPLY WIRE 1 30300-95 CAP SCREW M6 X 1.0P - 12 2 30300-96 SET SCREW M8 X 1.25P - 8 11 30300-97 LABEL 1 30300-98 COLLAR 1 30300-99 SHAFT 1 30300-100 IDLE PULLEY 1 30300-101 BRACKET 1 30300-102 SHAFT 1 30300-103 HANGER 1 30300-104 SPRING 1 30300-105 WASHER 8.2 X 22 X 3T 1 30300-106 BRACKET M6 X 1.0P X 12 2 30300-107 CAP SCREW M6 X 1.25 X 18 1 30300-108 LABEL 2 30300-109 WARNING LABEL 1 30300-110 CAP SCREW M5 X 0.8 X 10 1

DIAGRAM

TABLE

IMPORTANT: When ordering replacement parts, always give the model number, serial number of the machine and part number. Also a brief description of each item and quantity desired.

PART # DESCRIPTION SPECIFICATIONS QTY

30300-01 T MIDDLE TABLE 1 30300-02 T ROLLER 2 30300-03 T BEARING 6201Z 4 30300-04 T ECCENTRIC SHAFT 4 30300-05 T SET SCREW M6 X 1.0P - 12 4 30300-06 T LOCK BAR 2 30300-07 T LOCKING BOLT 2 30300-08 T LOCKSMITH 2 30300-09 T KNOB 2 30300-10 T CAP SCREW M8 X 1.25P - 16 8 30300-11 T HEX HD. SCREW M8 X 1.25P -25 6 30300-12 T SET SCREW M8 X 1.25P X 20 6 30300-13 T EXTENSION WING 1 30300-14 T EXTENSION WING 1

DIAGRAM

BASE

IMPORTANT: When ordering replacement parts, always give the model number, serial number of the machine and part number. Also a brief description of each item and quantity desired.

PART # DESCRIPTION SPECIFICATIONS QTY

30300-01 B BASE 1 30300-02 B SET SCREW M10 X 1.5P -12 8 30300-03 B COLUMN 3 30300-04 B COLUMN 1 30300-05 B LEAD SCREW 2 30300-06 B LEAD SCREW 1 30300-07 B NUT 4 30300-08 B BUSH 1 30300-09 B RETAINING RING RTW-38 1 30300-10 B KEY 4 X 4 X 10 1 30300-11 B GEAR 24T 1 30300-12 B RETAINING RING STW-12 1 30300-13 B BEARING 6202 4 30300-14 B RETAINING RING RTW-35 4

30300-16 B SPROCKET 10T 4 30300-17 B WASHER 3/8” X 20 X 1.5 4 30300-18 B NUT M10 X 1.25P 4 30300-19 B WASHER Ø8.2 X 22 X 3 2 30300-20 B HEX HEAD BOLT M18 X 1.25P-25 2 30300-21 B BRACKET 1 30300-22 B SHAFT 1 30300-23 B SPROCKET 10T 2 30300-24 B RETAINING RING STW-15 1 30300-25 B CHAIN N0. 40 X 16 6P 1 30300-26 B CRANE POST 4 30300-27 B RETAINING RING ETW-19 4 30300-28 B PIPE BAND 16 30300-29 B MACHINE SCREW M5 X 0.8P - 10 32 30300-30 B EXPANSION BEN 8

DIAGRAM

STAND

IMPORTANT: When ordering replacement parts, always give the model number, serial number of the machine and part number. Also a brief description of each item and quantity desired.

PART # DESCRIPTION SPECIFICATIONS QTY

30300-01 S STAND 1 30300-02 S COVER 2 30300-03 S MACHINE SCREW M6 X 1.0P - 20 8 30300-04 S BAR 2 30300-05 S MOTOR MOUNT 1 30300-06 S SET SCREW M8 X 1.25P - 8 4 30300-07 S COLLAR 1 30300-08 S ADJUSTING BOLT 2 30300-09 S HEX NUT M12 X 1.75P 8 30300-10 S WASHER 1/2 X 28 X 3 12 30300-11 S HEX HD. SCREW M8 X 1.25P - 25 4 30300-12 S WASHER 5/16” X 23 X 2 8 30300-13 S NUT M8 X 1.25P 6

30300-14 S MOTOR 1 30300-15 S KEY 5 X 5 X 30 1 30300-16 S HEX HD. SCREW M12 X 1.75P - 60 4 30300-17 S POWER SUPPLY WIRE 1 30300-18 S RELIEF BUSHING 1 30300-19 S WASHER 5/16” X 16 X 1.8 8 30300-20 S HEX SCREW 2 30300-21 S HEX NUT M8 X 1.25P 2 30300-22 S PEDAL ASSY 1 30300-23 S HEX SCREW M8 X 1.25P X 60 2 30300-24 S NUT M8 X 1.25P 2 30300-25 S WHEEL 2 30300-26 S SCREW M8 X 1.25P X 60 2

DIAGRAM

GEAR BOX

IMPORTANT: When ordering replacement parts, always give the model number, serial number of the machine and part number. Also a brief description of each item and quantity desired.

PART # DESCRIPTION SPECIFICATIONS QTY

30300-01 G GEAR BOX 1 30300-02 G OIL SEAL 28 X 40 X 8 1 30300-03 G BEARING 6204 ZZ 2 30300-04 G GEAR 1 30300-05 G CAP SCREW M6 X 1.0P - 25 1 30300-06 G WASHER 6.2 X 22 X 3T 2 30300-07 G CAP SCREW M6 X 1.0P - 12 1 30300-08 G BEARING 0.6201 5 30300-09 G GEAR 1 30300-10 G SHAFT 1 30300-11 G KEY 5 X 5 X 12 1 30300-12 G GEAR 1 30300-13 G KEY 5 X 5 X 10 2 30300-14 G SHAFT 1 30300-15 G GEAR 1 30300-20 G KEY 6 X 6 X 40 3 30300-21 G BALL 6 1

30300-22 G SPRING 1 30300-23 G SHAFT 1 30300-24 G OIL SEAL SC24 1 30300-25 G SPROCKET 1 30300-27 G CHAIN 06B X 47 1 30300-28 G HEX HEAD BOLT M6 X 1.0P - 16 1 30300-29 G CLUTCH 1 30300-30 G HANDLE 1 30300-31 G WASHER 6.3 X 13 X 1.5T 1 30300-32 G HEX HEAD BOLT M6 X 1.0P - 12 1 30300-33 G OIL RING P-12 1 30300-34 G KNOB 1 30300-35 G PIN 8 X 20 2 30300-36 G PACKING PIECE 1 30300-37 G COVER 1 30300-38 G CAP SCREW M6 X 1.0P - 25 5 30300-39 G OIL PLUG PT1 / 4-19 2 30300-40 G CAP SCREW M8 X 1.25P - 50 4

HELICAL CUTTER HEAD - #30300H

30-300HC ONLY

IMPORTANT: When ordering replacement parts, always give the model number, serial number of the machine and part number. Also a brief description of each item and quantity desired.

PART # DESCRIPTION SPECIFICATIONS QTY

30300H-01 CUTTER HEAD 1 30300H-02 INSERT SCREW (ITEM #30-444) 48 30300H-03 NUT 48 30300H-04 KNIFE-HOLDER / CHIPBREAKER 48

*Sold in packs of ten

30300H-05 INSERT (ITEM#30-443)* 30300H-06 “T” HANDLE ALLEN WRENCH 5 MM 1 30300H-07 ALLEN KEY 5 MM 1

30X12X1.5MM

NOTES

8360 Champ-d’Eau, Montreal (Quebec) Canada H1P 1Y3

Tel.: (514) 326-1161

Fax: (514) 326-5565 - Parts & Service / (514) 326-5555 - Order Desk

orderdesk@general.ca

www.general.ca

General 30-300M1, 30-300HC M1 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual