General 30-115HC M1, 30-115M1 User Manual

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SETUP & OPERATION MANUAL

FEATURES

Heavy-duty enclosed stand provides a stable work station.

Heavy-duty cast-iron frame reduces vibration for more precise planing.

Four-post design provides added stability to keep the table aligned with the cutter head.

4” dust chute for easy hookup to a dust collector.

Knife setting jig included (30-115M1 only).

Magnetic 2-step safety switch to prevent unintentional start-up is equipped with an extralarge easy access stop panel and a lock-out key to prevent unauthorized use.

Base is equipped with four (4) lockable wheels to allow easy movement around the workshop.

The head of the machine is equipped with anti-kickback ﬁngers.

Large cast-iron extension wings.

Equipped with four rubber leveling feet.

Powerful 2 speed, 3 HP motor.

15” SINGLE SURFACE PLANER

SPECIFICATIONS

• Table area with extensions 15’’ x 47 3/4” (380 x 1210 mm)

• Maximum planing width 15’’ (380 mm)

• Maximum thickness of stock 6” (152 mm)

• Minimum thickness of stock 1/8’’ (3 mm)

• Minimum length of stock 6 1/2’’ (165 mm)

• Maximum depth of cut 1/8’’ (3 mm)

• Number of knives/Inserts 3 - for the 30-115 42 - for the 30-115HC

• Cutter head speed 5000 rpm

• Feed speeds (2) 16 & 20 fpm (4.87 & 6.1 mpm)

• Cuts per inch (30-115 only)

78.13 at 16 fpm & 62.5 at 20 fpm

• Base dimensions (l x w) 21 1/2” x 21” (546 x 533 mm)

• Motor M1 3 HP, 240 V, 1 Ph, 15 A

• Weight (shipping / net) 545 lbs (248 kg) / 462 lbs (210 kg)

Version #2 / Revision #2 - October 2015

*With helical cutter head

MODELS

30-115M1

30-115HC M1*

GENERAL® INTERNATIONAL

8360 Champ-d’Eau, Montreal (Quebec) Canada H1P 1Y3

Telephone (514) 326-1161 • Fax (514) 326-5555 • www.general.ca

THANK YOU

for choosing this General® International model 30-115 or 30-115HC 15” single surface planer. This planer has been carefully tested and inspected before shipment and if properly used and maintained, will provide you with years of reliable service. For your safety, as well as to ensure optimum performance and trouble-free operation, and to get the most from your investment, please take the time to read this manual before assembling, installing and operating the unit.

The manual’s purpose is to familiarize you with the safe operation, basic function, and features of this planer as well as the set-up, maintenance and identification of its parts and components. This manual is not intended as a substitute for formal woodworking instruction, nor to offer the user instruction in the craft of woodworking. If you are not sure about the safety of performing a certain operation or procedure, do not proceed until you can confirm, from knowledgeable and qualified sources, that it is safe to do so.

Once you’ve read through these instructions, keep this manual handy for future reference.

DISCLAIMER: The information and specifications

in this manual pertain to the unit as it was supplied from the factory at the time of printing. Because we are committed to making constant improvements, General® International reserves the right to make changes to components, parts or features of this unit as deemed necessary, without prior notice and without obligation to install any such changes on previously delivered units. Reasonable care is taken at the factory to ensure that the specifications and information in this

manual corresponds with that of the unit with which it was supplied. However, special orders and “after factory” modifications may render some or all information in this manual inapplicable to your machine. Further, as several generations of this model of planer and several versions of this manual may be in circulation, if you own an earlier or later version of this unit, this manual may not depict your unit exactly. If you have any doubts or questions contact your retailer or our support line with the model and serial number of your unit for clarification.

GENERAL® INTERNATIONAL WARRANTY

All component parts of General® International and Excalibur by General International® products are carefully inspected during all stages of production and each unit is thoroughly inspected upon completion of assembly.

Limited Lifetime Warranty

Because of our commitment to quality and customer satisfaction, General® International agrees to repair or replace any part or component which upon examination, proves to be defective in either workmanship or material to the original purchaser for the life of the tool. However, the Limited Lifetime Warranty does not cover any product used for professional or commercial production purposes nor for industrial or educational applications. Such cases are covered by our Standard 2-year Limited Warranty only. The Limited Lifetime Warranty is also subject to the “Conditions and Exceptions” as listed below.

Standard 2-Year Limited Warranty

All products not covered by our lifetime warranty including products used in commercial, industrial and educational applications are warranted for a period of 2 years (24 months) from the date of purchase. General® International agrees to repair or replace any part or component which upon examination, proves to be defective in either workmanship or material to the original purchaser during this 2-year warranty period, subject to the “conditions and exceptions” as listed below.

To file a Claim

To file a claim under our Standard 2-year Limited Warranty or under our Limited Lifetime Warranty, all defective parts, components or machinery must be returned freight or postage prepaid to General® International, or to a nearby distributor, repair center or other location designated by General® International. For further details call our service department at 1-888-949-1161 or your local distributor for assistance when filing your claim.

Along with the return of the product being claimed for warranty, a copy of the original proof of purchase and a “letter of claim” must be included (a warranty claim form can also be used and can be obtained, upon request, from General® International or an authorized distributor) clearly stating the model and serial number of the unit (if applicable) and including an explanation of the complaint or presumed defect in material or workmanship.

CONDITIONS AND EXCEPTIONS:

This coverage is extended to the original purchaser only. Prior warranty registration is not required but documented proof of purchase i.e. a copy of original sales invoice or receipt showing the date and location of the purchase as well as the purchase price paid, must be provided at the time of claim.

Warranty does not include failures, breakage or defects deemed after inspection by General®International to have been directly or indirectly caused by or resulting from; improper use, or lack of or improper maintenance, misuse or abuse, negligence, accidents, damage in handling or transport, or normal wear and tear of any generally considered consumable parts or components.

Repairs made without the written consent of General® International will void all warranty.

TABLE OF CONTENTS

Rules for safe operation ..................................................................................................... 5

Electrical requirements ...................................................................................................... 6

Identiﬁcation of main parts and components .................................................................. 7

Unpacking .......................................................................................................................... 8

Clean-up............................................................................................................................. 8

Placement within the shop ................................................................................................ 9

Assembly instructions ................................................................................................... 9-11

Assembling the knife setting jig (for 30-115 only) ........................................................................................... 9

Installing the depth cut handwheel ............................................................................................................... 10

Intalling extension tables ................................................................................................................................. 10

Installing the dust chute ................................................................................................................................... 10

Connecting to a dust collector ....................................................................................................................... 11

Basic adjustments and controls ................................................................................. 11-12

Connecting to a power source .......................................................................................................................11

On/Off magnetic power switch ......................................................................................................................11

Overload protection ......................................................................................................................................... 11

Deph of cut adjustment ................................................................................................................................... 12

Feed roller speed control .................................................................................................................................12

Operating Instructions ................................................................................................ 11-14

Basic principles of planing .............................................................................................................................. 11

Selecting boards suitable for planing ............................................................................................................ 12

Check list before starting ................................................................................................................................. 12

Maintenance ............................................................................................................... 14-26

Adjusting the cutter head parallel to table ................................................................................................... 14

Adjusting the infeed and outfeed rollers ....................................................................................................... 15

Adjusting chipbreaker ...................................................................................................................................... 15

Adjusting the table rollers ................................................................................................................................ 17

Adjusting the feed roller spring tension ......................................................................................................... 17

Inspecting cutter head knives ......................................................................................................................... 18

Checking/setting the knives (30-115 only) .................................................................................................... 18

Knife setting or replacement (30-115 only) ................................................................................................... 20

Helical cutter head insert reversal/replacement (model 30-115HC) ........................................................ 21

Periodic maintenance ..................................................................................................................................... 22

Replacing the gear box oil ............................................................................................................................. 23

Cleaning the anti-kickback ﬁngers ................................................................................................................ 24

Lubrication ......................................................................................................................................................... 24

Aligning the pulleys .......................................................................................................................................... 25

Adjusting belt tension ....................................................................................................................................... 25

Recommended optional accessories ............................................................................. 26

Parts list & diagrams ................................................................................................... 27-32

Contact information ........................................................................................................ 34

RULES FOR SAFE OPERATION

To help ensure safe operation, please take a moment to learn the machine’s applications and limitations, as well as potential hazards. General harmless for any injury that may result from the improper use of its equipment.

1. Do not operate this planer when tired, distracted, or under the effects of drugs, alcohol or any medica tion that impairs reﬂexes or alertness.

2. The work area should be well lit, clean and free of debris.

3. Keep children and visitors at a safe distance when the planer is in operation; do not permit them to operate the planer.

4. Childproof and tamper proof your shop and all machinery with locks, master electrical switches and switch keys, to prevent unauthorized or unsu pervised use.

5. STAY ALERT! Give your work your undivided attention. Even a momentary distraction can lead to serious injury.

6. Fine particulate dust is a carcinogen that can be hazardous to health. Work in a well-ventilated area and whenever possible use a dust collector. Wear face, eye, ear, respiratory and body protection devices.

International disclaims any real or implied warranty and holds itself

13. Do not push or force stock into the cutter head. The planer will perform better and safer when working at the rate for which it was designed.

14. Kickback is when the workpiece is ejected at high speeds by the force of the cutter head. To minimize the risk of injury from kickback, use proper feeding technique and stand to one side, out of the path of a potential kickback.

15. Select appropriate feed speed for the stock being planed: high speed for softwood and slow for hard woods.

16. Place stock ﬁrmly against the table and use suitable in-feed and out-feed support if stock is too long.

17. Keep guards in place and in working order. If a guard must be removed for maintenance or clean ing make sure it is properly attached before using the machine again.

18. Use of parts and accessories NOT recommended by General malfunction or risk of injury.

International may result in equipment

7. Do not wear loose clothing, gloves, bracelets, neck laces or other jewelry while the planer is in ope ration. Wear protective hair covering to contain long hair and wear non-slip footwear.

8. Be sure that adjusting wrenches, tools, drinks and other clutter are removed from the machine and/or the table surface before operating.

9. Keep hands well away from knives and all moving parts. Use a push stick to feed stock, and a brush, not hands, to clear away chips and dust.

10. Be sure that the knives are securely installed in the cutter head.

11. Always use clean, properly sharpened knives. Dirty or dull knives are unsafe and can lead to accidents.

12. Inspect stock and remove all foreign objects be fore planing. Make sure that any stock you plane is clean and free of any dirt, nails, staples, tiny rocks or any other foreign objects that may damage the planer knives. Only process natural solid wood boards. Never plane MDF, particle board, plywood, laminates or other synthetic materials.

19. Never stand or lean on machinery. Serious injury could result if the tool is tipped over or if the cutting tool is unintentionally contacted.

20. Always disconnect the tool from the power source before servicing or changing accessories such as knives, or before performing any maintenance or cleaning, or if the machine will be left unattended.

21. Make sure that the switch is in the “OFF” position be fore plugging in the power cord.

22. Make sure the tool is properly grounded. If equipped with a 3-prong plug it should be used with a three pole receptacle. Never remove the third prong.

23. Do not use this planer for any purpose other than its intended use. If used for other purposes, General® International disclaims any real or implied warrantyand holds itself harmless for any injury, which may result from that use.

ELECTRICAL REQUIREMENTS

BEFORE CONNECTING THE MACHINE TO THE POWER SOURCE, VERIFY THAT THE VOLTAGE OF YOUR POWER SUPPLY CORRESPONDS WITH THE VOLTAGE SPECIFIED ON THE MOTOR I.D. NAMEPLATE. A POWER SOURCE WITH GREATER VOLTAGE THAN NEEDED CAN RESULT IN SERIOUS INJURY TO THE USER AS WELL AS DAMAGE TO THE MACHINE. IF IN DOUBT, CONTACT A QUALIFIED ELECTRICIAN BEFORE CONNECTING TO THE POWER SOURCE.

THIS TOOL IS FOR INDOOR USE ONLY. DO NOT EXPOSE TO RAIN OR USE IN WET OR DAMP LOCATIONS.

ELECTRICAL CONNECTIONS

Both a manual circuit breaker (or similar device) as well as an electrical plug (similar to the one shown) are recommended and SHOULD BE INSTALLED BY A QUALI-

FIED ELECTRICIAN.

Use locally approved wire A that includes a separate grounding wire and a 3 prong grounding type plug B with a matching receptacle C.

GROUNDING INSTRUCTIONS

In the event of an electrical malfunction or short circuit, grounding reduces the risk of electric shock to the operator. The motor of the model of this machine is wired for 240 V single phase operation.

As with many stationary industrial type machines, because each installation situation is unique, this bandsaw is supplied without a power cord or plug.

The installation of an appropriate power cord and plug must be performed by a qualiﬁed electrician. The machine must be connected to an electrical source using a power cord that has a grounding wire, which must also be properly connected to the grounding prong on the plug. The outlet must be properly installed and grounded and all electrical connections must be made in accordance with all local codes and regulations.

CIRCUIT CAPACITY

Make sure that the wires in your circuit are capable of handling the amperage draw from your machine, as well as any other machines that could be operating on the same circuit. If you are unsure, consult a qualiﬁed electrician.

If the circuit breaker trips or the fuse blows regularly, your machine may be operating on a circuit that is close to its amperage draw capacity. However, if an unusual amperage draw does not exist and a power failure still occurs, contact a qualiﬁed technician or our service department.

EXTENSION CORDS

The use of an extension cord is not generally recommended for 240 V equipment. If you ﬁnd it necessary, use only 3-wire extension cords that have 3-prong grounding plug and a matching 3-pole receptacle that accepts the tool’s plug. Repair or replace a damaged extension cord or plug immediately.

Make sure the cord rating is suitable for the amperage listed on the motor I.D. plate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. The accompanying chart shows the correct size extension cord to be used based on cord length and motor I.D. plate amp rating. If in doubt, use the next heavier gauge.

TABLE - MINIMUM GAUGE FOR CORD

EXTENSION CORD LENGTH

AMPERES 50 feet 100 feet 200 feet 300 feet

< 5

6 to 10

10 to 12

12 to 16

*NR = Not Recommended

18 16 16 14

18 16 14 12

16 16 14 12

14 12 *NR *NR

IDENTIFICATION OF MAIN PARTS AND COMPONENTS

A. FRONT EXTENSION WING

B. MAIN TABLE

C. POST

D. MAGNETIC SAFETY SWITCH

E. MOTOR

F. DEPTH OF CUT ADJUSTMENT HANDWHEEL

G. GEAR BOX

H. REAR EXTENSION WING

I. HEAD LOCK KNOB

J. FEED SPEED ADJUSTMENT KNOB

K. STOCK THICKNESS SCALE

L. MACHINE STAND

M. BUILT-IN WHEELS

UNPACKING

Carefully unpack and remove the unit and its components from its shipping container and check for missing or damaged items as per the list of contents below.

NOTE: PLEASE REPORT ANY DAMAGED OR MISSING ITEMS TO YOUR GENERAL® INTERNATIONAL DISTRIBUTOR IMMEDIATELY.

LIST OF CONTENTS QTY

PLANER (NOT SHOWN)..................................................................... 1

A. ALLEN WRENCH (3, 4, 5 & 6 MM) ........................................... 1

B. COMBINATION WRENCH (8-10

, 12-14 MM & 17-19 MM) .

C. M5 HEX HEAD BOLT ................................................................. 3

D. M6 CAP SCREW ....................................................................... 3

E. LOCK WASHER ......................................................................... 3

F. HANDWHEEL ............................................................................ 1

G. HANDLE .................................................................................... 1

H. DIRECTION LABEL .................................................................... 1

I. NUT ........................................................................................... 1

J. WASHER .................................................................................... 1

K. KEY ........................................................................................... 1

L. DUST CHUTE ............................................................................. 1

M. M8 HEX HEAD BOLT ................................................................. 6

N. M8 SET SCREW ........................................................................ 6

O. EXTENSION TABLE .................................................................... 2

KNIFE SETTING GAUGE (30-115 M1)

P. “C” CLIP.................................................................................... 2

Q. KNIFE SETTING JIG FOOT PAD ................................................. 4

R. KNIFE SETTING JIG BAR ........................................................... 1

TOOLS/REPLACEMENT PARTS (

30-115HC M1

)

S. 5 MM “T” ALLEN KEY ................................................................ 1

T. 5 MM ALLEN KEY ..................................................................... 1

U. NUT ........................................................................................... 2

V. SCREW...................................................................................... 2

W. KNIFE-HOLDER / CHIPBREAKER .............................................. 2

X. CARBIDE INSERT (STANDARD) ................................................. 2

Y. CARBIDE INSERT (FOR RABBETING) ........................................ 1

FOR 30-115 M1* FOR 30-115HC M1

*Not included and not needed for 30-115HC

CLEAN UP

The protective coating on the planer tables prevents rust from forming during shipping and storage. Remove it by rubbing with a rag dipped in kerosene, mineral spirits or paint thinner. (Dispose of potentially ﬂammable solventsoaked rags according to manufacturer’s safety recommendations.)

A putty knife, held ﬂat to avoid scratching the surface, may also be used to scrape off the coating followed by clean-up with solvent. Avoid rubbing the planer’s painted surfaces, as many solvent-based products will remove paint.

To prevent rust, apply a light coating of paste wax or use regular applications of any after-market surface protectant or rust inhibitor.

TIP: WITH A SCREW DRIVER, PUSH A SOLVENT-SATURATED RAG INTO THE T-SLOTS TO REMOVE THE GREASE.

PLACEMENT WITHIN THE SHOP / SAFETY ZONE

THIS MODEL 30-115 PLANER IS HEAVY. DO NOT OVER-EXERT. A HOIST OR FORKLIFT WITH STRAPS SHOULD BE USED TO LIFT THIS MACHINE. TO LIMIT THE RISK OF SERIOUS INJURY OR DAMAGE TO THE MACHINE, ANY EQUIPMENT USED TO LIFT THIS MACHINE SHOULD HAVE A RATED CAPACITY IN EXCESS OF 462 LBS (210 KG).

PLACEMENT WITHIN THE SHOP

This machine should be installed and operated only on a solid, ﬂat and stable ﬂoor that is able to support the weight of the planer (462 lbs - 210 kg) and the operator.

Using the dimensions shown as a guideline, plan for placement within your shop that will allow the operator to work unencumbered and unobstructed by foot trafﬁc (either passing shop visitors or other shop workers) or other tools or machinery.

ESTABLISHING A SAFETY ZONE

For shops with frequent visitors or multiple operators, it is advisable to establish a safety zone around shop machinery.

A clearly deﬁned “no-go” zone on the ﬂoor around each machine can help avoid accidents that could cause injury to either the operator or the shop visitor.

It is advisable to take a few moments to either paint (using non-slip paint) or using tape, deﬁne on the ﬂoor the limits or perimeter of each machines safety zone.

Take steps to ensure that all operators and shop visitors are aware that these areas are off limits whenever a machine is running for everyone but the individual operating the unit.

ASSEMBLY INSTRUCTIONS

BEFORE ASSEMBLING MAKE SURE THAT THE SWITCH IS IN THE “OFF” POSITION AND THAT THE POWER CORD IS UNPLUGGED. DO NOT PLUG IN OR TURN ON THE MACHINE UNTIL YOU HAVE COMPLETED THE ASSEMBLY AND INSTALLATION STEPS DESCRIBED IN THIS SECTION OF THE MANUAL.

ASSEMBLING THE KNIFE SETTING JIG*

1. Using a pair of pliers, push a “C” clip into the inner

grooves on each end of the knife setting jig rod as shown A.

2. Slide one foot onto one end of the rod as shown B.

3. Secure the foot on the rod by pushing a “C” clip into the exposed groove in the rod as shown C.

4. Repeat step 2 and 3 to install the other foot as

shown D. Set the jig aside for use whenever knife settings need to be veriﬁed or adjusted.

*Not included and not needed for 30-115HC

A B

BEFORE ASSEMBLING, MAKE SURE THAT THE SWITCH IS IN THE “OFF” POSITION AND THAT THE POWER CORD IS UNPLUGGED. DO NOT PLUG IN OR TURN ON THE MACHINE UNTIL YOU HAVE COMPLETED THE ASSEMBLY AND INSTALLATION STEPS DESCRIBED IN THIS SECTION OF THE MANUAL.

INSTALLING THE DEPTH CUT ADJUSTMENT HANDWHEEL

1. Insert the key A into the handwheel mounting shaft

slot.

INSTALLING THE EXTENSION TABLES

1. Install leveling screws B into the extension tables

with the a 3 mm Allen key so that they are ﬂush with the surface that faces the machine.

2. Attach the table extensions to the machine using three hex head bolts A using the supplied 14 mm wrench.

3. Use a straight edge approximately four feet long to measure table level.

Using bolts A and screws B, adjust so that when the

4. straight edge is lying on the table extensions, there is no space between the straight edge and the tables.

5. Tighten bolts A and repeat the same procedures for the other table extension.

2. Install the handwheel onto the shaft by aligning its

mounting hole with the key installed in the shaft B. Slide the direction label C and the washer E onto the threaded shaft, then tighten the nut D with a 10 mm wrench.

INSTALLING THE DUST CHUTE

1. Align the 3 dust chute mounting holes with the cor-

responding holes in the machine, then secure the upper part using ﬂange bolts and an 8 mm wrench.

2. Secure the lower part with cap screws and lock

washers using a 5 mm Allen key.

STOP

CONNECTING TO A DUST COLLECTOR

A dust port with a 4” opening is provided to accommodate connection to a dust collector (not included).

Be sure to use appropriate sized hose and ﬁttings (not included). Check that all connections are sealed tightly to help minimize airborne dust.

If you do not already own a dust collection system con sider contacting your General® International distributor for information on our complete line of dust collection systems and accessories or visit our Web Site at www. general.ca.

BASIC ADJUSTMENTS & CONTROLS

TO REDUCE THE RISK OF SHOCK OR FIRE DO NOT OPERATE THE UNIT WITH A DAMAGED POWER CORD OR PLUG. REPLACE DAMAGED CORD OR PLUG IMMEDIATELY. TO AVOID UNINTENTIONAL START-UP, MAKE SURE THAT BOTH OF THE POWER SWITCHES ARE IN THE OFF POSITION BEFORE CONNECTING TO A POWER SOURCE.

CONNECTING TO A POWER SOURCE

Once the assembly steps have been completed, plug the power cord into an appropriate outlet.

Refer back to the section entitled “Electrical Require ments” and make sure all requirements and grounding instructions are followed.

When operations have been completed unplug the machine from the power source.

SWITCH OFF

TO AVOID UNEXPECTED OR UNINTENTIONAL START-UP, MAKE SURE THAT THE POWER SWITCH IS IN THE OFF POSITION BEFORE CONNECTING TO A POWER SOURCE.

ON/OFF MAGNETIC POWER SWITCH

This planer is equipped with a magnetic 2-step safety switch to prevent unintentional start-up and unauthor ized use of the planer. The switch assembly is equipped with a “START” button A, an extra-large easy access stop panel B, and a lock-out key C.

To start the planer: Insert the lock-out key C and press on the “START” button A.

To stop the planer: Press on the “STOP” panel, B. Once the “STOP” panel has been pressed, the planer can only be started by pressing once again on the “STOP” panel to release the green button, then by pressing on the but ton A.

OVERLOAD PROTECTION

The safety switch is equipped with an overload protection feature to prevent an electrical overload from damaging the motor. In the event of a spike in line voltage or amperage draw, the overload protector will automatically cut off power to the motor.

To reset the overload protection switch

1. Set the power switch to the OFF position, and dis-

connect the machine from the power source.

2. Unscrew the 2 screws on the control box front cover. Remove the cover and press the reset button D. Re-install the control box cover and reconnect the machine to the power source.

DEPTH OF CUT ADJUSTMENT

The depth of cut is controlled by raising and lowering the head assembly. The head assembly raises and lowers on four precision-ground steel columns.

Removing less material per pass and taking multiple passes is always preferred to more aggressive planing.

Advantages include longer blade life, better ﬁnish quality (resulting in less time sanding later) and less likelihood of removing too much material causing the workpiece to be too thin for its intended use.

Note: Depth of cut will vary depending on the width of the workpiece, density/type of wood and moisture content of the stock.

To adjust the depth cut:

1. Loosen the two head assembly lock knobs A on

each side of the head, and turn the handwheel B to adjust the depth of cut using the graduated scale C.

2. Once the depth of cut is adjusted, tighten the lock knobs A to lock the cutter head in position.

Note: The maximum depth of cut on full width planing is 1/8”. A limiter D is provided to limit the depth of cut. If the workpiece to be cut is less than 6”, the allowable maximum depth of cut is no more than 1/4” in one pass.

FEED ROLLER SPEED CONTROL

The machine is equipped with a serrated infeed roller and solid steel outfeed roller. When the feed rollers are engaged, they turn and feed the stock. The feed rollers slow automatically when the machine is under heavy load. The feed rollers are driven by a chain and sprocket drive, which takes power directly from the cutter head through the oil bath gearbox.

To engage the feed rollers: Pull out the lever.

To disengage the feed rollers: Push the lever back in

toward machine.

To change the feed speed: For 20 fpm, push the lever in, or pull the lever out for 16 fpm. Set the lever between the two positions to set the machine in neutral position for zero speed.

NOTE: TO AVOID DAMAGE TO THE GEARBOX, SPEED CHANGES SHOULD ONLY BE MADE WHILE THE MACHINE IS RUNNING.

OPERATING INSTRUCTIONS

ALWAYS PLANE IN THE GENERAL DIRECTION OF THE GRAIN. PLANING AGAINST THE GRAIN OR PLANING END GRAIN IS DANGEROUS AND MAY CAUSE THE WORKPIECE TO SHATTER.

BASIC PRINCIPLES OF PLANING

This planer is designed to remove material from the top face of a board in order to bring the board (or a series of boards) down to a speciﬁc thickness.

To obtain uniform results across the length of a board, the stock being planed must have one face that has already been machined perfectly ﬂat (usually on a jointer) and the stock should be fed with this ﬂat face against the table.

FLAT FACE AGAINST

THE TABLE

SELECTING BOARDS SUITABLE FOR PLANING

GRAIN DIRECTION

Max. 15”

Min. 1/8”

Max. 6”

Min. 6 1/2”

This planer is intended for use with solid woods or MDF only, and should not be used to plane any other materials. The workpiece should always be fed through the machine in the general direction of the grain in the wood.

Before being fed through the planer all lumber should be inspected for debris and foreign objects such as staples or nails. Foreign objects stuck to, or embedded in your workpiece can be ejected from the machine at high speed and cause serious injury or damage the cutter knives.

Make sure to remove all such foreign objects from the wood before running it through the planer. Select lumber carefully and avoid workpieces with loose or protruding knots. Workpieces that are twisted, severely deformed or warped should also be avoided. Warped, twisted, damaged or fragile stock runs an increased risk of jamming in or damaging the machine or the cutters.

There is also a much greater risk of injury to the operator or bystanders from kickback, where the workpiece is forcefully or violently ejected from the machine due to a jam, whenever working with such damaged or warped wood.

RESPECT THE RATED LIMITS OF THIS MACHINE IGNORING THESE LIMITS AND FEEDING NON COMPATIBLE STOCK INTO THIS PLANER CAN LEAD TO SERIOUS INJURY TO THE USER OR SHOP BYSTANDERS, AND CAUSE DAMAGE TO THE WORKPIECE AND/OR THE MACHINE. IF THE STOCK YOU WISH TO PLANE DOES NOT MEET OR COMPLY WITH THE LIMITATIONS LISTED ABOVE, FIND ANOTHER SAFER WAY TO PERFORM THE REQUIRED TASK.

RATED LIMITS OF THIS PLANER

Maximum planing width: 15”

Minimum workpiece thickness: 1/8”

Maximum workpiece thickness: 6”

Minimum workpiece length: 6 1/2”

CHECKLIST BEFORE STARTING

• Make sure you and any assistants are wearing safe appropriate workshop attire. Roll up long sleeves, secure long hair and remove any jewelry: watches, rings, bracelets or anything that could become caught in the moving parts, potentially causing serious injury.

• To reduce the risk of damage to the planer or the workpiece, as well as a potential for personal injury, after initial set-up as well as before each use, make sure that everything is securely installed and that all fasteners and moving parts on this machine are locked in place before starting the machine.

• Make sure that the knives/inserts in the cutter head are properly set as explained in section “Checking/Setting the

knives”.

Make sure that the feed rollers are properly set as explained in sections “Adjusting feed roller spring tension”,

• “Adjusting the infeed and outfeed rollers” and “Adjusting table rollers”.

• Make sure the board has been inspected and is suitable for planing as explained in section “Selecting boards suitable for planing”.

• If multiple boards are to be planed, collect all workpieces together and set them nearby on a table or bench within easy reach. To limit the potential for injury in the event of a kickback, avoid having to step or reach in front of the machine to pick up the next workpiece.

• Make sure to have on safety glasses as well as hearing & respiratory protection at all times when using the

machine.

MAINTENANCE

Note: It is recommended to verify the following before starting any new project. To do this will require: A straight edge, a feeler gauge, a gauge block (see below).

GAUGE BLOCK

You may use a home made gauge block made of hardwood. The gauge block can be made by following the dimensions in the illustration. If you prefer, precision aluminum gauge blocks are available from General International under item #30-040.

1/2"

45°

1/2"

MAKE SURE THE MACHINE HAS BEEN TURNED OFF AND UNPLUGGED FROM THE POWER SOURCE BEFORE PERFORMING ANY MAINTENANCE OR ADJUSTMENTS.

1½"

1/4"

3" 4"

ADJUSTING THE CUTTER HEAD PARALLEL TO TABLE

The cutter head has been pre-set parallel to the table at the factory, therefore, except in some rare cases (important maintenance, transport handling) no further adjustments are required.

If adjustments are required follow these procedures:

1. Disconnect the machine from the power source.

2. Place the gauge block on the table directly under

the cutter head A. Lower the cutter head until it slightly touches the gauge block.

3. Move the gauge block to the opposite end of the cutter head A and make sure the cutter head still slightly touches the gauge block. If not, go to the next steps.

4. Remove the access panel at the back of the machine. Remove bolt B and loosen nut C with the supplied 14 mm wrench to move sprocket E and loosen the chain. Remove the chain from the sprockets D located on the higher side of the table.

Note: The right side was chosen for this example.

5. Hand turn the sprockets D clockwise until the right side of the table is the same height as the left side.

Note: This adjustment is very sensitive and it should not be necessary to turn the sprocket more than one or two teeth.

6. Re-install the chain, reposition the sprocket E to ten- sion the chain, and then retighten the two bolts B and C.

7. Re-install the rear panel.

MAKE SURE THE MACHINE HAS BEEN TURNED OFF AND UNPLUGGED FROM THE POWER SOURCE BEFORE PERFORMING ANY MAINTENANCE OR ADJUSTMENTS.

ADJUSTING THE INFEED AND OUTFEED ROLLERS

The rollers have been adjusted at the factory, therefore, except in some rare cases (important maintenance, transport handling) no further adjustments are required.

To adjust the infeed roller:

1. Disconnect the machine from the power source.

2. Verify that the knives are properly adjusted as indi-

cated in the section “Checking the knives/inserts”.

3. Place the gauge block on the table directly under-

neath the cutter head.

4. Place a 0.004” feeler gauge on top of the gauge

block, and then raise or lower the cutter head until the knife/insert slightly touches the feeler gauge when knife is at the lowest point A. Do not move the head any further until the infeed roller is adjusted.

5. Move the gauge block under the one end of the

infeed roller. The infeed roller should slightly touches the top of the gauge block B. If adjustment to the roller is necessary, loosen the jam nut C with a 10 mm wrench and turn the set screw D with a 3 mm Allen key until the infeed roller slightly touches the gauge block. Retighten jam nut C. Repeat for the other end of the infeed roller.

To adjust the outfeed roller:

1. Perform the steps 1 to 3 above.

2. Place a 0.015” feeler gauge on top of the gauge

block, and then raise or lower the cutter head until the knife slightly touches the feeler gauge when knife is at the lowest point. Do not move the head any further until the outfeed roller is adjusted.

3. Move the gauge block under the one end of the

outfeed roller. The outfeed roller should slightly touches the top of the gauge block E. If adjustment to the roller is necessary, loosen the jam nut F with a 10 mm wrench and turn the set screw G with a 3 mm Allen key until the outfeed roller slightly touches the gauge block. Retighten jam nut F. Repeat for the other end of the outfeed roller.

LEFT SIDE VIEW

ADJUSTING THE CHIPBREAKER

The chipbreaker is located on top of the planer and extends down around the front of the cutter head. The chipbreaker raises as stock is fed through and breaks or curls the chips. The bottom of the chipbreaker must be parallel to the knives and set 0.004” below the cutter head.

2. Remove the dust chute.1. Loosen the dust chute ﬂange bolts and cap screws us-

ing a 10 mm wrench and a 5 mm Allen key.

MAKE SURE THE MACHINE HAS BEEN TURNED OFF AND UNPLUGGED FROM THE POWER SOURCE BEFORE PERFORMING ANY MAINTENANCE OR ADJUSTMENTS.

ADJUSTING THE CHIPBREAKER (CONTINUED)

3. Raise the cutter head to its highest position by turning

the depth of cut handwheel adjustment clockwise.

Note: Using a 10 mm wrench, remove the flange screw located under the handwheel.

4. Using a Phillips screwdriver, remove the four ﬂange

screws/bolts located in each corner of the top cover.

5. Place the gauge block on the table directly under-

neath the cutter head. Place a 0.004” feeler gauge on top of the gauge block, and then raise or lower the cutter head until the knife slightly touches the feeler gauge when knife is at the lowest point. Do not move the head any further until the chipbreaker is adjusted.

6. Move the gauge block under one end of the chip-

breaker. The chipbreaker should slightly touch the top of the gauge block E. If not, go to the next stop.

7. Loosen the jam nut A with a 10 mm wrench and turn

the set screw B with a 3 mm Allen key until the chipbreaker slightly touches the gauge block. Retighten jam nut A. Move the gauge to the other end of the chipbreaker and adjust it with C.

MAKE SURE THE MACHINE HAS BEEN TURNED OFF AND UNPLUGGED FROM THE POWER SOURCE BEFORE PERFORMING ANY MAINTENANCE OR ADJUSTMENTS.

ADJUSTING TABLE ROLLERS

The two adjustable table rollers A are designed to help reduce friction when feeding stock through the planer. The height of the rollers can be set based on personal preference as well as the type of stock being fed into the machine. As a general rule when planing rough stock the rollers should be set higher, and when planing smooth stock they should be set lower.

Note: The table rollers on the planer are set for average planing and are parallel to the table surface.

1. Disconnect the machine from the power source. Place a straight edge B across both rollers.

ADJUSTING FEED ROLLER SPRING TENSION

The feed rollers are under spring tension and this tension must be sufﬁcient in order to feed stock smoothly and evenly through the planer without slipping. The tension should not be too tight; this can cause damage to the board. Tension should be even on both ends of each roller.

2. Loosen 2 screws C with a 3 mm Allen key. Rotate the two eccentric shafts D with a 12 mm wrench to raise or lower the table rollers. After completing the adjustments, tighten 2 screws C. Repeat on the opposite side of the table.

To adjust infeed roller tension: turn screws A to the desired tension with a 6 mm Allen key.

To adjust outfeed roller tension: turn screws B to the desired tension with a 6 mm Allen key.

MAKE SURE THE MACHINE HAS BEEN TURNED OFF AND UNPLUGGED FROM THE POWER SOURCE BEFORE PERFORMING ANY MAINTENANCE OR ADJUSTMENTS.

INSPECTING CUTTER HEAD KNIVES

Cutter head knives (blades) are installed in the planer at the factory. With usage and normal wear over time, it will eventually become necessary to replace the knives.

When needed, replacement knives (sold in sets of 3) can be ordered through your local General International distributor under part #30-116.

Observing planed workpieces as they come out of the machine and looking for signs of knife damage or wear is the best method to help you to determine when knives are due to be changed.

TIP: TO AVOID POTENTIALLY COSTLY DOWNTIME, CONSIDER HAVING A SPARE SET OF REPLACEMENT KNIVES ON HAND AND READY FOR USE WHEN NEEDED.

Signs to look for include:

EFFECT

EXAGGERATED

FOR CLARITY

EFFECT EXAGGERATED FOR CLARITY

1. A raised ridgeline in the workpiece that runs a straight line from beginning to end of the board A. This is

generally an indication that one or all of the knives has been nicked or damaged by a foreign object such as a nail, staple or other hard object hidden or embedded in the workpiece.

2. A slight washboard or chatter effect, B, which can be an indication of uneven knife wear causing one knife

to cut slightly deeper than the other.

3. Rough, irregular, torn or fuzzy grain on a freshly planed surface may be a sign of worn or dull blades caus-

ing the wood to tear out. Sharp blades cut crisply and leave a relatively smooth ﬁnish.

Note: fuzzy grain can also be a sign of high moisture content in the workpiece. If knives have recently been changed or if you suspect that moisture content and not dull knives is the cause, set the workpiece aside and test by planing other boards with known or acceptable moisture content. If the planed results using a different workpiece are smooth, then moisture content in your wood is the problem - no adjustments can be made to the machine for this. Set the “wet” stock aside and simply work with drier wood.

To maintain even knife wear always replace all knives each time knife replacement is required.

CHECKING/SETTING THE KNIVES (30-115 ONLY)

Accurate results can only be achieved when the knives are properly installed and set to the exact same height in the cutter head.

The planer knives have been factory set to the exact same height in the cutter head. However we suggest that you verify the knives prior to ﬁrst use.

The cutter head on this unit is supplied with both adjustment springs and jack screws A providing you with two options for setting the knives.

We suggest you try each method at least once or twice and decide for yourself which method works best and fastest for you. To verify if the knives are set properly, use a gauge block* (not included) following the steps below for each knives:

ALWAYS DISCONNECT THE MACHINE FROM THE POWER SOURCE BEFORE MAKING ANY ADJUSTMENTS. FAILURE TO HEED THIS WARNING CAN LEAD TO SERIOUS PERSONAL INJURY. KNIVES ARE VERY SHARP. USE CARE WHEN HANDLING KNIVES.

CHECKING THE KNIVES FOR 30-115 ONLY (CONTINUED)

1. Disconnect the machine from the power source. Re-

move pulley cover from the machine using a Phillips screwdriver.

3. Perform steps 1 to 4 in section “Adjusting the chip-

breaker” to remove the top cover.

2. Loosen the three bolts A using a 17 mm wrench,

then pull back toward you to tilt the head stock in the direction shown above.

4. Remove the three guard bolts using a 10 mm

wrench, then remove the chip deﬂector.

5. Position one of the three knives on top by manually

turning the cutter head belt, then set the jig B on the cutter head.

6. Ideal knife position has the jig sitting ﬂush on the

cutter head and the knife barely touching the center reference pads on the jig C.

Note: Make sure the other knives are positioned properly and in a good condition. Should any (or all) of the knives need adjusting, follow the instructions in the next section “Knife setting or replacement”. Once the verifications are done, re-install the chip deflector, top cover and the pulley cover.

MAKE SURE THE MACHINE HAS BEEN TURNED OFF AND UNPLUGGED FROM THE POWER SOURCE BEFORE PERFORMING ANY MAINTENANCE OR ADJUSTMENTS.

KNIFE SETTING OR REPLACEMENT (MODEL 30-115 ONLY)

Properly setting all three knives is essential to achieving accurate results. Properly set knives will last longer and also keep their edge (sharpness) longer by equally sharing the cutting workload. You may use the supplied knife setting jig to help you set the knives to the correct height whenever re-setting or changing knives.

Note: If you prefer you may also find other “aftermarket” gauges, jigs or knife setting tools that may be your liking – ask your local tool distributor for information on any such tools that may be available in your market.

The cutter head on this unit is supplied with both adjustment springs and jack screws A providing you with two options for setting the knives.

We suggest you try each method at least once or twice and decide for yourself which method works best and fastest for you.

Tip: To avoid potentially costly downtime, consider having a spare set of replacement knives/inserts on hand and ready for use when needed.

KNIVES ARE VERY SHARP. USE CARE WHEN HANDLING KNIVES.

1. Refer to the previous section “Inspecting cutter

head knives” and perform steps 1 to 4 before following the instructions below.

2. Turn the cutter head pulley by hand to rotate the cutter head to access one of the knives as shown B.

3. Loosen the 5 the gib bolts C using a 12 mm wrench – start in the center and alternate sides. Position the jig over the selected knife D.

Note: If replacing an old or damaged knife, loosen the bolts until the knife can be removed and install a new sharpened knife.

To use the adjustment springs to set the knife height:

Push the knife down with the jig so that the edge of the knife is touching the center reference pads on the jig E. Hold the jig down and tighten the bolts C to secure the knife in place. Repeat for the 2 other knives.

To use the Jack Screws to set the knife height:

Use a 3 mm Allen key to turn the two screws F to raise or lower the knife as needed until the knife touches the center reference pads with the jig sitting ﬂush on the cutter head and the knife barely touching the center reference pads on the jig E. Repeat for the 2 other knives.

6. Re-check the height on all the knives and reset if necessary.

7. Re-install the cutter head guard, the top cover and the dust chute, then tension the belts and re-install the pulley cover before starting the machine.

Note: After changing or resetting the knives, the depth cut must be readjusted.

MAKE SURE THE MACHINE HAS BEEN TURNED OFF AND UNPLUGGED FROM THE POWER SOURCE BEFORE PERFORMING ANY MAINTENANCE OR ADJUSTMENTS.

HELICAL CUTTER HEAD INSERT REVERSAL / REPLACEMENT (MODEL 30-115HC ONLY)

To be sure that the inserts are in good condition, simply make a visual inspection by manually turning the cutter head.

There are 42 reversible carbide inserts (knives) B installed in the helical cutter head A (#125H) at the factory. With use and normal wear over time, it will eventually become necessary to reverse and/or replace the inserts.

To maintain even insert wear always reverse or replace all 42 inserts each time knife replacement is required. When needed, replacement inserts B can be ordered through your local General International distributor under part #30-443 (sold in sets of ten).

A B

NOTE: THE DISASSEMBLY OF THE CUTTER HEAD IS NOT REQUIRED FOR THIS OPERATION. THE IMAGE ABOVE IS FOR ILLUSTRATION ONLY.

1. Using one of the two supplied Allen keys, loosen but

do not remove the nut and screw C and remove the knife-holder/chip breaker D and insert E.

IMPORTANT! TO PREVENT KNIFE HEIGHT DISCREPENCIES, THE KNIFE HOLDERS /CHIP BREAKERS AND INSERTS MUST BE CLEAN AND FREE OF DEBRIS.

3. Thoroughly clean the knife-holders/chip breakers G and inserts H using a lacquer thinner and small

brush. Reverse or replace the insert and re-install it along with the knife-holder/chip breaker into the slot, then partially retighten the nut and screw I.

2. Thoroughly clean the housing F before re-installing

a knife-holder/chip breaker and insert.

4. Center the knife-holder/chip breaker with the ﬂat

edge of the nut J and fully tighten the nut and screw. Repeat for all inserts.

HELICAL CUTTER HEAD INSERT REVERSAL / REPLACEMENT (MODEL 30-115HC ONLY)

Important! The nut and screw that secures the knife-holder/chip breakers and inserts in the cutter head does

not have to be removed for blade reversal/replacement, only loosened. If the nuts and screws have to be replaced or if they have been removed instead of loosened, follow the instructions below to make sure that the knife-holder/chip breakers are all secured at the same height in the cutter head.

1. Place the screw in the threaded hole but don’t

start tightening it yet.

3. Holding nut with your ﬁngers, tighten the screw. This

will tighten both the screw and nut simultaneously.

2. Place the nut on top of the screw but don’t start

tightening the screw yet.

Do not thread the nut onto the screw before tightening the screw into the threaded hole in the cutter head.

PERIODIC MAINTENANCE

• Inspect/test the ON/OFF switch before each use. Do not operate the planer with a damaged switch; replace a damaged switch immediately.

• Keep the machine as well the table clean and free of saw dust, woodchips, pitch or glue.Vacuum or brush off any loose debris and wipe down the machine and the table occasionally with a damp rag.

• An occasional light coating of paste wax can help protect the table surface and reduce workpiece friction. Ask your local distributor for suggestions on aftermarket surface cleaners, protectant and dry lubricants based on what is readily available in your area.

• Avoid using silicon based products that may affect or react with wood ﬁnishing products such as oil, solvent or water-based stains, varnishes and lacquers.

• Periodically inspect the power cord and plug for damage. To minimize the risk of electric shock or ﬁre, never operate the planer with a damaged power cord or plug. Replace a damaged power cord or plug at the ﬁrst visible signs of damage.

• The motor and cutter head bearings are sealed and permanently lubricated – no further lubrication is required.

• The drive gears, chain and elevation screws should be cleaned of woodchips, dust, debris and old grease after every 10-15 hours of use, or as needed, depending on frequency of use. After cleaning, re-apply a gene rous coating of any common automotive bearing grease.

• Regularly inspect planed workpieces for signs of knife damage or wear and replace damaged or worn knives immediately.

MAKE SURE THE PLANER HAS BEEN TURNED OFF AND UNPLUGGED FROM THE POWER SOURCE BEFORE PERFORMING ANY MAINTENANCE OR ADJUSTMENTS.

REPLACING THE GEAR BOX OIL (ONCE A YEAR):

1. Remove the cutter head lock knob by turning it

counterclockwise.

3. Remove the chain guard at the rear of the gear box

cover by using a 10 mm wrench.

2. Remove the gear box cover mounting screw using

a 6 mm Allen key.

4. Remove the gear box cover.

5. Place a container under the plug A and unscrew

and remove the plug with a 14 mm wrench. Once the gear box is drained, re-install the plug.

6. Remove the plug B using a 14 mm open wrench.

Fill the gear box with a 80W/90 oil until it reaches the hole, then re-install the plug B. Re-install the gear box with the chain guard and the cutter head lock knob.

MAKE SURE THE PLANER HAS BEEN TURNED OFF AND UNPLUGGED FROM THE POWER SOURCE BEFORE PERFORMING ANY MAINTENANCE OR ADJUSTMENTS.

CLEANING ANTI-KICKBACK FINGERS

The anti-kickback ﬁngers on this planer are designed to reduce the risk of injury due to kick-back by preventing the workpiece from being violently ejected from the machine.

In order for the anti-kickback ﬁngers to move freely and operate correctly, you must clean off any dust, particles or residue left behind.

LUBRICATION

LUBRICATION REFERENCE CHART

REFERENCE PART TYPE OF LUBRICANT FREQUENCY TASK

Remove old lubricant and dust

B & D

ELEVATING SCREWS ALL PURPOSE OIL ONCE A MONTH

ROLLER SPRINGS ALL PURPOSE OIL

CHAINS ALL PURPOSE GREASE ONCE A MONTH

EVERY 30 HOURS OF

SERVICE

deposits by wiping with a dry rag, then apply generous dabs of the required lubricant.

Lubricate the spring rollers with the required lubricant via the four set screws.

Remove old lubricant and dust deposits by wiping with a dry rag, then apply generous dabs of the required lubricant.

MAKE SURE THE PLANER HAS BEEN TURNED OFF AND UNPLUGGED FROM THE POWER SOURCE BEFORE PERFORMING ANY MAINTENANCE OR ADJUSTMENTS.

ALIGNING THE PULLEYS

1. Remove the pulley cover from the machine using a

Phillips screwdriver.

2. Using a straight edge, verify that the pulleys are

properly aligned. If the pulleys are not aligned, go to the next step.

3. Loosen the two nuts using 17 mm a wrench. 4. Loosen the other two nuts in the motor base, then

slide the motor on its mounting plate so that the pulleys are aligned. Once the pulleys are aligned retighten the four nuts and re-install the pulley cover.

ADJUSTING BELT TENSION

1. Remove the pulley cover from the machine using a

Phillips screwdriver.

2. Place a board underneath the motor base, and then loosen the bolts A with a 17 mm wrench.

3. Use the board to pry the motor upwards

, tensioning

the belts.

4. Tighten the bolts A while maintaining belt tension then re-install the pulley cover.

Note: Check the belt tension by pushing the belt with your finger. The belt should not move more than 1/2”.

RECOMMENDED OPTIONAL ACCESSORIES

Here is a sampling of optional accessories available from your local General International dealer that can be used with this product. For more information about our products, please visit our website at www.general.ca

Item #125H

15” MAGNUM” HELICAL CUTTER HEAD

DUST COLLECTORS

We offer a wide selec tion of top quality dust collectors to suit all your shop needs. Dust col lectors contribute to a cleaner more healthful workshop environment.

Item #30-050

DIAL-GAUGE MICROMETER FOR PLANER AND JOINTER KNIFE ALIGNMENT

Precision built, easy to adjust, mounted on enamel ﬁnished alloy steel. Designed to rest squarely on the cutter head for fast accurate knife alignment. Dial is easy to read and adjust.

4 rows, total: 42 inserts.

Item #

30-443

SET OF 10 CUTTER HEAD INSERTS

For “Magnum” helical cutter head.

Item #50-150, #50-170 & #50-167S

ROLLER STANDS

We offer a selection of roller stands for added in-feed or out-feed sup port when working with longer stock.

Item #30-040

CUTTER HEAD – TABLE ALIGNMENT BLOCKS

Aluminum guide block used to align the cut ter head parallel to the table (set of 2).

Item #

30-444

INSERT SCREWS

For carbide inserts on “Magnum” helical cutter head.

Item #30-025

MAGNETIC, MICRO-ADJUSTABLE KNIFE ALIGNMENT GAUGE

Set of two gauges. Suitable for all planer knives from 6” – 26” in length.

Item #30-116

REPLACEMENT KNIVES

Set of 3 15” hi-speed steel knives

DIAGRAM

179

196

192

179

193

194

195

190

188

189

52N

172

171

170

105

104

109

108

107

103

102

101

100

DIAGRAM

111

112

114

115

129

130

131

133

134

111

135

136

118

117

116

150

149

148

117

138

119

120

113

118

122

123

124

121

125

126

127

128

132

173

174

175

176

177

139

200

199

202

178

191

201

203

204

198

PARTS LIST

IMPORTANT: When ordering replacement parts, always give the model number, serial number of the machine and part number. Also a brief description of each item and quantity desired.

PART # REFERENCE # DESCRIPTION SPECIFICATIONS QTY

30115-01 PJ010001 PULLEY COVER 1 30115-02 HK011300 V-BELT M27 3 30115-03 HS010510 HEX HEAD BOLT M8 X 1.25P X 20 10 30115-04 HA010616 HEX HEAD BOLT M10 X 1.5P X 30 3 30115-05 PJ010080 WASHER 1 30115-06 HE019700 FLAT WASHER 10 X 25 X 3.0T 3 30115-07 DK0X0101 MOTOR PULLEY 1 30115-08 PJ010003 COVER 1 30115-09 PJ0D0L01 POWER SUPPLY WIRE 12A/3C X 1.45M 1 30115-10 PJ0A1901 MOTOR 1 30115-12 HA010647 HEX HEAD BOLT M10 X 1.5P X 80 1 30115-13 HS100405 FLANGE BOLT M6 X 1.0P X 12 24 30115-14 PJ010004 BUSHING 1 30115-15 HS010513 HEX HEAD BOLT M8 X 1.25 X 25 3 30115-16 PJ010005 CUTTER HEAD PULLEY 1 30115-17 HC010800 NUT M8 X 1.25P 8 30115-19 PJ010006 MOTOR MOUNT 1 30115-20 HE015300 WASHER 8.5 X 23 X 2.0T 8 30115-21 HA010525 HEX HEAD BOLT M8 X 1.25P X 45 4 30115-22 HE018400 WASHER 8.2 X 22 X 3T 17 30115-23 PJ010007 BRACKET 1 30115-24 PJ010008 SHAFT 1 30115-25 PJ010009 IDLE PULLEY 1 30115-26 PJ010010 SHAFT 1 30115-27 PJ010012 SPRING 1 30115-28 PJ010011 HANGER 1 30115-29 HA020404 CAP SCREW M6 X 1.0P X 10 2 30115-30 HW010900 NUT M10 X 1.25P 4 30115-31 HY018600 WASHER 10 X 20 X 1.5T 4 30115-32 PJ030007 LABEL 1 30115-33 DK020002 HANDWHEEL 1 30115-34 PJ010018 HANDLE 1 30115-35 PJ010013 UPPER COVER 1 30115-36 PJ010014 CHIP DEFLECTOR PLATE 1 30115-37 PJ010015 PLUG 3 30115-38 HA020528 CAP SCREW M8 X 1.25P X 50 4 30115-39 PJ010019 KNOB 1 30115-40 PJ010020 LOCK SMITH 2 30115-41 HA010405 HEX HEAD BOLT M6 X 1.0P X 12 4 30115-42 PJ010021 MACHINE HEAD 1 30115-43 PJ010022 SPRING 3 30115-44 PJ010023 SCREW 4 30115-45 HA030408 SET SCREW M6 X 1.0P X 16 7 30115-46 HH033419 KEY 8 X 8 X 38 1 30115-47 PJ0L0101 CUTTER HEAD 1 30115-48 PJ010024 LOCK BOLT 2 30115-49 PJ010025 LOCK BAR 2 30115-50 HG011111 SPRING PIN 6 X 20 2 30115-51 PJ010026 COVER 1 30115-52N PJ0B0X01 MAGNETIC SWITCH (ITEM #85-260) 1 30115-54 HA020408 CAP SCREW M6 X 1.0P X 16 8 30115-55 HA030505 SET SCREW M8 X 1.25P X12 7 30115-56 PJ010027 SPRING 4 30115-57 PJ010028 ROLLER SUPPORT 4 30115-58 PJ010029 PLATE 4 30115-59 HW010600 NUT M6*1.0P 6

PARTS LIST

IMPORTANT: When ordering replacement parts, always give the model number, serial number of the machine and part number. Also a brief description of each item and quantity desired.

PART # REFERENCE # DESCRIPTION SPECIFICATIONS QTY

30115-60 PJ1G0101 OUTFEED ROLLER 1 30115-61 PJ010030 CUT LIMITER PLATE 1 30115-62 HS050303 FLAT HD MACH SCR M5 X 0.8P X 8 2 30115-63 HH030410 KEY 5 X 5 X 22 2 30115-64 HI010105 RIVET 2 X 5 2 30115-65 PJ010031 SPROCKET 1 30115-66 HE018000 WASHER 6.2 X 20 X 3.0T 4 30115-67 HS010408 HEX HEAD BOLT M6 X 1.0P X 16 3 30115-68 HK445100 CHAIN 06B X 63P 1 30115-69 HJ032300 BEARING 6205-2NSE 1 30115-70 PJ010032 CHIP BRACKET 1 30115-71 PJ010033 SHAFT 1 30115-72 PJ010034 KNOB 1 30115-73 HF032100 RETENTION RING ETW-15 2 30115-74 PJ010035 COLLAR 40 30115-75 PJ010036 ANTI-KICKBACK FINGERS 39 30115-76 PJ010037 SHAFT 1 30115-77 PJ010038 INFEED ROLLER 1 30115-78 PJ010039 SPROCKET 1 30115-79 HA020405 CAP SCREW M6 X 1.0P X 12 1 30115-80 HA022200 BEARING 6204ZZ 1 30115-81 PJ010040 GEAR 1 30115-82 HA020413 CAP SCREW M6 X 1.0P X 25 6 30115-83 HJ141900 BEARING 6201 2 30115-84 PJ010041 GEAR 1 30115-85 PJ010042 SHAFT 1 30115-86 HH010405 KEY 5 X 5 X 10 2 30115-87 PJ010078 GEAR BOX COVER 1 30115-88 PJ010044 PIN 2 30115-89 HJ042700 BEARING 6201Z(A) 3 30115-90 PJ010045 SHAFT 1 30115-91 HH010523 KEY 6 X 6 X 40 1 30115-92 PJ010046 GEAR 1 30115-93 JE0R0101 KNOB 1 30115-94 HK443500 CHAIN 06B X 47P 1 30115-95 PJ010047 SPROCKET 1 30115-96 HM110300 OIL PLUG PT1/4”-19 2 30115-97 HM141304 OIL SEAL TC28 X 40 X 8 1 30115-98 PJ010079 GEAR BOX 1 30115-99 PJ010049 PACKING PIECE 1 30115-100 PJ0119 GEAR ASSY 1 30115-101 PJ010052 SHAFT 1 30115-102 PJ0L0103 SPRING 1 30115-103 HL011200 BALL 6 1 30115-104 HM131103 OIL SEAL SC25 X 47 X 6 1 30115-105 HJ043000 BEARING 6204Z(A) 1 30115-107 PJ010054 CLUTCH 1 30115-108 PJ010055 SHAFT 1 30115-109 HM081100 O-RING P12 1 30115-111 PJ010057 NUT 4 30115-112 PJ010058 LEAD SCREW 3 30115-113 HA030405 SET SCREW M6 X 1.0P X 12 4 30115-114 PJ010059 COLUMN 3 30115-115 PJ010060 LIMITER RING 4 30115-116 PJ010061 ECCENTRIC SHAFT 4 30115-117 HJ040300 BEARING 608Z(A) 4

PARTS LIST

IMPORTANT: When ordering replacement parts, always give the model number, serial number of the machine and part number. Also a brief description of each item and quantity desired.

PART # REFERENCE # DESCRIPTION SPECIFICATIONS QTY

30115-118 PJ010062 ROLLER 2 30115-119 HA030605 SET SCREW M10 X 1.5P X 12 8 30115-120 HK257400 CHAIN 41 X 134P 1 30115-121 HF011300 RETENTION RING STW-15 1 30115-122 PJ010063 SPROCKET 1 30115-123 PJ010064 SHAFT 1 30115-124 PJ010065 SPROCKET IDLER 1 30115-125 PJ200001 BASE 1 30115-126 HJ042800 BEARING 6202Z(A) 4 30115-127 HF023000 RETENTION RING RTW-35 4 30115-128 PJ010067 SPROCKET 4 30115-129 PJ010068 SCALE 1 30115-130 HS040202 MACH SCREW M3 X 0.5P X 6 2 30115-131 PJ010069 COLUMN 1 30115-132 HA010516 HEX HEAD BOLT M8 X 1.25P X 30 4 30115-133 HF023200 RETENTION RING 1 30115-134 PJ010071 BUSH 1 30115-135 HH010311 KEY 1 30115-136 PJ010072 LEAD SCREW 1 30115-137 HA040603 MACH SCREW 4 30115-138 PJ170006 REAR PANEL 1 30115-139 PJ2001 STAND 1 30115-170 PJ010074 KNIFE JIG BAR (30-115 ONY) 1 30115-171 PJ010075 KNIFE JIG PAD (30-115 ONY) 2 30115-172 HF031800 RETENTION RING 4 30115-173 HQ010700 ALLEN KEY 6 MM 1 30115-174 HQ010600 ALLEN KEY 4 MM 1 30115-175 HQ010500 ALLEN KEY 5 MM 1 30115-176 HQ010400 ALLEN KEY 3 MM 1 30115-177 HQ020400 OPEN WRENCH 8 -10 MM 1 30115-178 HQ020900 OPEN WRENCH 12-14 MM 1 30115-179 PJ050001 GUARD PLATE 2 30115-191 HQ021200 OPEN WRENCH 17-19 MM 1 30115-192 PJ0L0103 SPRING 6 30115-193 PJ0L0106 HEX HEAD BOLT 15 30115-194 PJ0L0105 KNIFE LOCKING BAR 3 30115-195 PJ0L0102 KNIFE 3 30115-196 HA080305 SCREW 6 30115-139A STAND 1 30115-198 HEX HEAD BOLT 3/8”-16NC X 2-1/2” 4 30115-199 WHEEL 4 30115-200 JAM NUT 3/8”-16NC (14.2B X 11.5H) 4 30115-201 LOCK KNOB 1/4”-20NC-1” 2 30115-202 BRACKET 2 30115-203 WASHER 3/8’’ X 20 X 1.5 4 30115-204 HEX HEAD BOLT 3/8”-16NC X 3/8’’ 4

HELICAL CUTTER HEAD - #125H

30-115HC ONLY

IMPORTANT: When ordering replacement parts, always give the model number, serial number of the machine and part number. Also a brief description of each item and quantity desired.

PART # DESCRIPTION SPECIFICATIONS QTY

125H-01 CUTTER HEAD 1 125H-02 INSERT SCREW (ITEM #30-444) 42 125H-03 NUT 42 125H-04 KNIFE-HOLDER / CHIPBREAKER 42

*Sold in packs of ten

PART # DESCRIPTION SPECIFICATIONS QTY

125H-05 INSERT (ITEM#30-443)* 125H-06 “T” HANDLE ALLEN WRENCH 5 MM 1 125H-07 ALLEN KEY 5 MM 1

30X12X1.5MM

NOTES

8360 Champ-d’Eau, Montreal (Quebec) Canada H1P 1Y3

Tel.: (514) 326-1161

Fax: (514) 326-5565 - Parts & Service / (514) 326-5555 - Order Desk

orderdesk@general.ca

www.general.ca

General 30-115HC M1, 30-115M1 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual