GE ZGU486LD, ZGU486ND, ZGU486NR, ZXADJB36PSS, ZXADJB48PSS User Manual

Installation

Instructions

36" and 48" Professional Rangetops

Tables de cuisson professionnelles de 36" (91 cm) et de 48" (122 cm)

Instructions d’installation

La section française commence à la page 18

Estufas profesionales

de 36" (91 cm) y 48" (122 cm)

Instruccionesde instalación

La sección en español empieza en la página 34

31-10691-2

06-09 JR

Safety Information

BEFORE YOU BEGIN

Read these instructions completely and carefully.

• IMPORTANT — Save these instructions for local inspector’s use.

• IMPORTANT — Observe all governing codes and ordinances.

•Note to Installer — Be sure to leave these instructions with the Consumer.

•Note to Consumer — Keep these instructions with your Owner’s Manual for future reference.

•Completion Time — 1 to 3 hours.

•Proper installation is the responsibility of the installer. Product failure due to improper installation is not covered under the warranty. See Owner’s Manual for warranty information.

WARNING

This appliance must be properly grounded. See “Electric Supply.”

For Monogram local service in your area, 1.800.444.1845.

For Monogram Service in Canada, call 1.800.561.3344.

For Monogram Parts and Accessories, call 1.800.626.2002.

If you received a damaged rangetop, you should contact your dealer.

In the Commonwealth of Massachusetts:

•This product must be installed by a licensed plumber or gas fitter.

•When using ball type gas shut off valves, they shall be T-handle type.

•A flexible gas connector, when used, must not exceed 3 feet.

If sold outside the U.S. and Canada:

WARNING: If you wish to use this product with Liquefied Petroleum (LP) gas containing greater than 10% butane, you must purchase the butane conversion kit #WB28K10589. To order, please call 1.888.664.8403 or 1.787.276.4051.

Vent hood Combinations:

It is recommended that these rangetops be installed in conjunction with a suitable overhead vent hood.

•Install a hood with at least 1200 CFM above a 48" wide rangetop.

•Install a hood with at least 600 CFM above a 36" rangetop.

Due to the high heat capacity of this unit, particular attention should be paid to the hood and ductwork installation to assure it meets local building codes.

WARNING:

Clearances to horizontal surfaces above the rangetop, measured to the cooking surface:

•Installations without a hood require 48" minimum to combustibles.

•A custom hood installation with exposed horizontal combustibles surfaces must have an Auto-On feature.

•For other installations with a hood, refer to hood installation instructions for specific hood clearances.

CAUTION:

These rangetops are extremely heavy. Due to the weight and size of the rangetop and to reduce the risk of personal injury or damage to the product:

TWO PEOPLE ARE REQUIRED FOR PROPER INSTALLATION.

Installation must conform with local codes. In the absence of local codes, the rangetop must comply with the National Fuel Gas Code, ANSIZ223.1/ NFPA 54, latest edition and National Electrical Code

ANSI/NFPA 70 latest addition. In Canada, installation must conform with the current Natural Gas Installation Code, CAN/CGA-B149.1 or the current Propane Installation Code, CAN/CGA-B149.2, and with local codes where applicable. This rangetop has been design-certified by CSA International according to ANSI Z21.1, latest edition and Canadian Gas Association according to CAN/CGA-1.1 latest edition.

Leak testing of the appliance shall be conducted according to the manufacturer’s instructions.

2

Design Information

CONTENTS

	Design Information		Installation Instructions
	Models Available......................................................................	3	Step 1, Cut the Countertop Opening..............................	9
	Backsplash Accessories ......................................................	3	Step 2, Install the Rangetop ............................................	10
	Product Dimensions and Clearances		Step 3, Connect Rangetop to Gas ................................	10
	for 48” Wide Models ..............................................................	4	Step 4, Connect Electrical ................................................	11
	Product Dimensions and Clearances		Step 5, Check Burners ......................................................	11
	for 36” Wide Models ..............................................................	5	Finalize Installation ..............................................................	11
	Installation Options ..............................................................	6	Installation Checklist ..........................................................	11
	Installation Preparation		Install the Rangetop Backsplash Accessory ..........	12
			Install the Adjustable
	Tools and Materials Required	7
			Backsplash Accessory	13, 14
	Power Supply Locations	7
			Gas Conversion	15–17
	Remove Packaging	8

MODELS AVAILABLE

	Monogram rangetops are factory set for natural	36” Natural Gas Models:
	gas or LP gas. Order the model for your installation	ZGU364ND – 4 gas burners and griddle
	situation.	ZGU364NR – 4 gas burners and grill
	48” Natural Gas Models:
		ZGU366N – 6 gas burners
	ZGU484NG – 4 gas burners, grill and griddle	36” LP Gas Models:
	ZGU486NR – 6 gas burners and grill
	ZGU486ND – 6 gas burners and griddle	ZGU364LD – 4 gas burners and griddle
		ZGU364LR – 4 gas burners and grill
	48” LP Gas Models:
		ZGU366L – 6 gas burners
	ZGU484LG – 4 gas burners, grill and griddle
	ZGU486LR – 6 gas burners and grill
	ZGU486LD – 6 gas burners and griddle

BACKSPLASH ACCESSORIES

All models require 12" minimum clearance to a vertical combustible surface at the rear.

If clearance is less than 12", the entire surface

of the back wall above the countertop and the full width of the rangetop must be protected by a backsplash. The backsplash must be constructed of non-combustible material, such as metal, ceramic tile, brick, marble or other stone.

Two Backsplash Accessories Available:

•The 12" high stainless steel backsplash accessory is available. Use this backsplash in combination with a custom, non-combustible backsplash built beyond the 12” height. The combined height

of the backsplash accessory and the custom backsplash must reach the bottom of a hood, or when there is no hood, to 48” above

the cooking surface.

•An adjustable 30" to 36" high backsplash with shelf is also available. This backsplash fills in the space between the top of the rangetop and the bottom of the hood. The shelf is positioned so that

heat lamps from the bottom of a Monogram professional hood are directed towards the shelf.

12" High Backsplash

ZX12B48PSS, for 48" wide rangetops ZX12B36PSS, for 36" wide rangetops

30" to 36" Adjustable Height Backsplash With Shelf

ZXADJB48PSS, for 48" wide rangetops ZXADJB36PSS, for 36" wide rangetops

3

Design Information

PRODUCT DIMENSIONS AND CLEARANCES FOR 48” MODELS

47-7/8” Width

WARNING:

Installations without a hood

require 48" minimum to combustibles above the rangetop. A custom hood installation with exposed horizontal combustible surfaces must have

an Auto-On feature. Refer to hood installation instructions for specific hood clearances.

The surface of the entire back wall above the countertop and below the hood must be covered with

a non-combustible material such as metal, ceramic tile, brick, marble or other stone.

	27-1/2” to		Universal Utility Locations
	Front of
	Bullnose
		Locate gas	2”
			17”
		inlet on back
	8-1/2”
		wall or on	16”
	Height
		floor 2” from
		back wall.

48” Minimum
			12” Minimum to
to Combustibles
			Adjacent Wall

Non-combustible	12” Minimum	7/8”
material			2-1/2”
	Each Side

13” Max.

*48”

18” Min.

46-1/4”

22-3/4” Min.

8”

48”

* The opening between a 4” high backsplash must be 48” to allow the rangetop to slide back against the wall.

ADDITIONAL CLEARANCES:

Allow 12" minimum clearance to an adjacent wall on each side.

Working areas adjacent to the rangetop should have 18" minimum clearance between countertop and the bottom of the wall cabinet.

12” Minimum to Combustibles or 0” to non-combustible material above the cooking surface

48” Min. to Combustibles

0” Clearance

4

Design Information

PRODUCT DIMENSIONS AND CLEARANCES FOR 36” MODELS

Universal Utility Locations

35-7/8” Width	27-1/2” to
	Front of
	Bullnose

Locate gas

2”

17”

inlet on back

wall or on

16”

8-1/2”

floor 2” from

Height

back wall.

WARNING:

Installations without a hood

require 48" minimum to combustibles above the rangetop. A custom hood installation with exposed horizontal combustible surfaces must have

an Auto-On feature. Refer to hood installation instructions for specific hood clearances.

The surface of the entire back wall above the countertop and below the hood must be covered with

a non-combustible material such as metal, ceramic tile, brick, marble or other stone.

13” Max.

18” Min.

48” Minimum

to Combustibles 12” Minimum to Adjacent Wall

Non-combustible	12” Minimum	1/2”	2-1/2”
material	Each Side

*36”

35”

22-3/4” Min.

8”

36”

* The opening between a 4” high backsplash must be 36” to allow the rangetop to slide back against the wall.

ADDITIONAL CLEARANCES:

Allow 12" minimum clearance to an adjacent wall on each side.

Working areas adjacent to the rangetop should have 18" minimum clearance between countertop and the bottom of the wall cabinet.

12” Minimum to Combustibles or 0” to non-combustible material above the cooking surface

48” Min. to Combustibles

0” Clearance

5

Design Information

INSTALLATION OPTIONS

8”	Finishedback edge	†
	of controlpanel
Countertop
Level

Back edge

of chamfer

*

**

† Includetheoverhangofthereartrimwhencountertopcontinuesbehindtheproduct.

Theoverhangisdecorativeonly.Theweightoftherangetopisfullysupportedbythesidetrims.

* Minimumcabinetcutoutdepthfrom the back of the reartrim to the back finishededge of the controlpaneltypically,the minimumcabinetdepth (frontto back).Maximumcabinetcutout depthis 26” minusthe countertop overhang.

Rangetop

Cooktop

1/2”1/2”AboveAboveAdjacentAdjacent

Countertops

Countertops.

** Maximumcountertopcutoutdepth fromthe back of the reartrim

to the back edge of chamferat the sidesof the controlpaneltypically, the maximumcountertopcutoutdepth (frontto back).Minimumcountertop cutoutdepthis 25-1/4”.

Rangetop

Cooktop

1/2”1/ Above Adjacentt

Counter

Countertops.

Control panel projects forwards from standard depth cabinets.

Front of deep cabinets can align with control panel beveled edge.

6

Installation Preparation

TOOLS REQUIRED

	Drill and
Saber Saw	Appropriate Bits
Measuring Tape	Adjustable Wrench
	1/4" Driver or Wrench
Carpenter’s Square

Safety Glasses

Phillips #2 Screwdriver

Level	Hand Truck

MATERIALS PROVIDED

		Regulator
Hold-Down
Strap

MATERIALS REQUIRED (not provided)

Joint
							Shut-Off Valve
				Pipe Fittings
Sealant

5-foot maximum length, 5/8" O.D. CSA-approved flexible metal gas supply

(3-foot maximum length in Massachusetts only) NOTE: Purchase new flexible line; do not use previously used flexible gas line.

POWER SUPPLY LOCATIONS

Gas Supply:

•The natural gas models are designed to operate at 5" water column pressure. For proper operation, the pressure of the natural gas supplied to the regulator must be between 7" and 13" water column.

•The LP models are designed to operate at 10" water column pressure. For proper operation, the pressure

of the LP gas supplied to the regulator must be between 11" and 13" water column.

•Locate the pipe stub on the back wall or floor

(see “Product Dimensions and Clearances”). Use 5-foot maximum length, 5/8" O.D. flexible gas supply line (3-foot in Massachusetts).

•Install a manual shut-off valve in the gas line

(not provided), in an easily accessible location. Make sure the homeowner knows where and how to shut off the gas supply to the rangetop.

Electric Supply:

These rangetops must be supplied with 120 volt, 60 Hz., and connected to a dedicated, properly grounded branch circuit protected by a 15 amp circuit breaker or time delay fuse.

The power cord of this appliance is equipped with a three-prong (grounding) plug which mates with a standard three-prong grounding wall receptacle to minimize the possibility of shock hazard from this appliance.

If the electrical service provided does not meet the above specifications, it is recommended that a licensed electrician install an approved outlet.

DO NOT, UNDER ANY CIRCUMSTANCES, CUT

OR REMOVE THE THIRD (GROUND) PRONG FROM THE POWER CORD.

DO NOT USE AN EXTENSION

CORD WITH THIS APPLIANCE.

• Locate the electric supply

within the area shown or within reach of the rangetop’s four-foot power cord.

•To avoid tangling cord with items stored in the cabinet, locate the receptacle on rear wall, inside the cabinet.

7

Installation Preparation

REMOVE PACKAGING

CAUTION

Stand clear.The ends of the cut metal bandingmay snap towardyou.

•Cut the metal banding.

•Remove packaging tape and foam. Dispose of packaging materials properly.

•Remove grill/griddle covers, grill grate and burner grates.

•Lift out cast-iron griddle flue cover, grease troughs and pads.

•Cut the ties holding the grill grate to the grill frame.

Griddle Flue Cover

Ties Grease Troughs

•Lift off burner caps and remove foam pad,

then lift off burner heads and remove foam pad.

Remove Foam Pads

8

Installation

STEP 1 CUT THE COUNTERTOP OPENING

48" wide models are designed to fit in 48" or wider base cabinets

Measure carefully when cutting the countertop. Make sure sides of the opening are parallel.

•Allow 8” free space below the top surface of the countertop.

•Allow additional clearances below the burner box to install the regulator and make house supply connections. Use a 90° elbow to route the gas connections and limit interference with drawers or other cabinetry features.

•These rangetops are designed to hang from the countertop by their side flanges.

•Smooth any rough edges on the countertop before installing the rangetop.

– Formica countertop edges must be finished.

The countertop must be strong enough to support the weight of the rangetop.

36" wide models are designed to fit in 36" or wider base cabinets

Cutout Opening with False Bottom

Dimensions

	A (Dia.)	B	C	D
36” Rangetop	7-3/8”	1-1/2”	7-1/2”	11-1/8”
48” Rangetop	8-1/4”	1-1/2”	7-1/2”	11-1/8”

•You can construct the cutout with a false bottom to conceal the bottom of the rangetop.

–Build the false bottom using a solid material; cut a 7-1/2" x 11-1/8"hole in the left rear corner for the gas inlet and power cord clearances.

9

Installation

STEP 2 INSTALL RANGETOP

•Slide the rangetop into the opening. Make sure the rangetop is evenly seated and supported.

•A hold-down strap with screws is provided to secure the rangetop to the rear or side cabinet walls.

•Remove the hold-down strap from the back of the rangetop. Attach one end of the strap to the back of the rangetop.

•Secure the other end of the strap as high as possible to the cabinet back wall or adjacent cabinet. Keep the strap as short as possible for better security.

Hold-Down

Strap

Location and

Attachment

Back Wall

STEP 3 CONNECT RANGETOP TO GAS

WARNING

Do not use a flame to check for gas leaks.

A manual shut-off valve must be installed where it will be accessible.

Assure that gas is turned off at the shut-off valve.

•Install the supplied pressure regulator onto the end of the gas inlet.

•You can install a 90° elbow (not provided) onto the gas inlet and route the gas connections to avoid interference with drawers or other cabinetry features. However, it is not recommended because it will result in a drop in gas pressure.

•Make sure the regulator is installed in the right direction. See arrow on the underside of the regulator.

NOTE: Instead of using solid piping to connect to pressure regulator, an approved flexible metal

appliance connector may be used between the pipe stub and the shut-off valve to the pressure regulator, if local codes permit.

•Turn on gas and check for leaks:

–Use a liquid leak detector at all joints and connections in the system.

Note: Pipe stub extends about 1” below burner box.

Rangetop Burner Box

1/2” N.P.T.

Gas Inlet

Regulator (Supplied)

Solid Piping or Flexible Connector

Shut-Off

Valve

Pipe Stub From

House Gas Supply

IMPORTANT: Disconnect the rangetop and the individual shut-off valve from the gas supply piping system during any pressure testing of that system at test pressures greater than 1/2 psig. Isolate

the rangetop from the gas supply piping system by closing the individual manual shut-off valve to the rangetop during any pressure testing

of the gas supply piping system at test pressures equal to or less than 1/2 psig.

10

Installation

STEP 4 CONNECT ELECTRICAL

•Plug power cord into properly grounded receptacle.

•Press the button on the left side of the control panel. The lights above the knobs should illuminate.

STEP 5 CHECK BURNERS

Check to be sure that burner heads and caps are securely seated.

Burner Cap Properly Seated

Burner Cap Not Properly Seated

•Check for proper ignition:

–Push in one control knob and turn to LITE position.

–The igniter will spark and the burner will light; the igniter will cease sparking when the burner is lit.

–First test may require some time, while air is flushed out of the gas line.

–Turn knob to OFF.

–Repeat the procedure for each burner.

IMPORTANT: If the igniter electrodes continue to spark after the burners are lit, check that each burner component is assembled properly. Refer to the Owner’s Manual.

•Burner flames should be blue and stable with no yellow tips, excessive noise or lifting of the flame from the burner. If any of these conditions exist, check that the burner ports are not blocked.

If one of these conditions continues, call for service.

FINALIZE INSTALLATION

Place the burner grates over the burners.

The grates should be seated and should not rock.

The griddle is secured with screws. It is designed to be stationary and should not be removed.

The griddle has two leveling screws beneath the rear flue cover that can be used to adjust to the desired slope.

Griddle Flue Cover

Leveling Screws

Clamping Screws

The two inner screws are clamping screws for securing the griddle in place. Loosen these two screws before leveling. Do not remove these two screws.

The two outer screws are leveling screws. Do not remove these two screws. They can be turned to level the griddle or to provide a forward slope to help grease and oils to drain away from the food being cooked.

After leveling the griddle, hand-tighten the clamping screws; do not over-tighten.

INSTALLATION CHECKLIST

Make sure all controls are left in the OFF position.

Make sure the flow of combustion and ventilation air to the rangetop is unobstructed.

The serial plate for your rangetop is located on the bottom of the rangetop. In addition to the model and serial numbers, it tells you

the ratings of the burners and the type of fuel and pressure the rangetop was adjusted

for when it left the factory.

Recheck Steps:

Double check to make sure everything

in this manual has been completed. Rechecking steps will ensure safe use of the rangetop.

11

ZX12B30PSS, ZX12B36PSS,ZX12B48PSSAccessoryInstallation

OPTIONAL ACCESSORIES—12" HIGH BACKSPLASH

WARNING:

To prevent ignition of combustible materials, the entire back wall above the range must be protected by a backsplash constructed of non-combustible material.

This stainless steel backsplash accessory

must be installed in combination with a custom, non-combustible backsplash built beyond

the 12" height of the backsplash.

BEFORE YOU BEGIN

Read these instructions completely and carefully.

IMPORTANT: Save these instructions for local inspector’s use.

IMPORTANT: OBSERVE ALL GOVERNING CODES AND ORDINANCES.

NOTE TO INSTALLER: Be sure to leave these instructions with the Consumer.

NOTE TO CONSUMER: Keep these instructions with your Owner’s Manual for future reference.

This kit provides for the installation of a 12" high backsplash for 30", 36" or 48" Monogram Professional Ranges and Rangetops.

TOOLS AND MATERIALS REQUIRED

•	Gloves to protect against sharp edges
•	T-15 and #2 Phillips screwdrivers		Wall Support
•	Drill with 3/32" and 9/64" bits		Panel
•	Safety glasses
•	Level	Cover Panel
•	Pencil

This Kit Includes

•Wall support panel

•Cover panel

• Hardware package with

	– 5	Stainless Steel Torx 15 #8
	self-tapping screws		Hardware
	– 5	Phillips #2 pan head wood
			Package

#10 screws

INSTALL 12" BACKSPLASH

WARNING: This backsplash must be securely fastened to the wall. Failure to do so could result in damage or personal injury.

•Install and level the range or rangetop and the range hood according to the installation instructions.

•Remove the backsplashpackaging and protectivefilm.

•Use a level to pencil a horizontal line on the wall, 1/8" above the range or rangetop. The 1/8" gap allowsthe cover panel to overlap the wall support panel.

•Locate wall studs on each side. Where studs are not available, plan to use wall anchors (not provided).

•Align the wall support panel on the marked horizontal line and centered left to right.

•The wall support panel must be secured to the wall at all 4 corners. Use wood screws (provided)or wall anchors (not provided) to secure the support panel to the wall.

•Place the cover panel over the wall support panel and secure with Torx screws (provided). Install 2 screws on each side.

Install 4 Wood

Screws

Wall Support

Panel

	Center
1/8″	Arrow
	Install T-15
Wall	Screws
	Cover Panel
Support
Panel

12

ZXADJB30PSS,ZXADJB36PSS,ZXADJB48PSSAccessoryInstallation

ACCESSORIES—30" TO 36" ADJUSTABLE BACKSPLASH (not included)

WARNING:

To prevent ignition of combustible materials, the entire back wall above the range must be protected by a backsplash constructed of non-combustible material.

BEFORE YOU BEGIN

Read these instructionscompletely and carefully.

IMPORTANT: Save theseinstructions for local inspector’s use.

IMPORTANT: OBSERVEALL GOVERNINGCODES AND ORDINANCES.

NOTE TO INSTALLER: Be sureto leave these instructionswith the Consumer.

NOTE TO CONSUMER: Keepthese instructions withyour Owner’s Manual for future reference.

•This backsplash adjusts to fit the spacebetween the top of the range and the bottomof the hood, from 30" Min. to 36" Max. height.

•Maximum shelf load-bearing weight is 40 lbs.

TOOLS AND MATERIALS REQUIRED

•Glovesto protect againstsharpedges

•T-15 and #2 Phillips screwdrivers

	• Drill with 3/32" and 9/64" bits			Top Wall
				Support
	•	Safety glasses
	•	Level	Top Cover
	•	Pencil	with Shelf

This Kit Includes

	•	Top wall support
	•	Bottom wallsupport	Bottom Cover
	• Top cover with shelf
	•	Bottom cover	Bottom Wall Support
	•	Hardware package with

–9 Stainless Steel Torx15 #8 self-tappingscrews

– 9 Phillips#2 pan head wood#10 screws

– 3 Stainless Steel #2 trusshead

Hardware

#10 screws (for alternate Package installation method)

INSTALL THE WALL SUPPORT PANELS

WARNING: The wall support panels must be securely fastened to the wall. Failure to do so could result in damage or personal injury.

IMPORTANT: This backsplash is designed to coverthe wall between the bottom of the hood and the top of the range. The vent hood should be installed over the rangetop or range before installing this backsplash.

•Install and level the Range/Rangetop according to the product installation instructions.

•Remove backsplash packaging and protective film.

•Locate wall studs on each side. Where studs are not available, plan to use wall anchors (not provided).

•Use a level to pencil 2 horizontal lines on the wall,

one 1/8" below the vent hood and the other 1/8" above the Range/Rangetop. This 1/8" space allows the cover panels to overlap the wall supports.

•Secure the top wall support panel to the wall with 4 wood screws, through the outermost studs.

•Use 4 wood screws to secure the bottom wall support panel. The center slot should be positioned at the top.

The gap between the top and bottom support panels will be covered by the top cover with shelf.

	Secure the top
	panel to the wall
1/8″	with 4 wood
	screws

Center	Wood	Secure
Arrow	Screws	the bottom panel
Wood Screws		to the wall with
1/8″		4 wood screws

13

ZXADJB30PSS,ZXADJB36PS,ZXADJB48PSSAccessoryInstallation

INSTALL COVER PANELS

See alternate methodif side access is blocked.

•Hold the bottom cover overthe bottom support whiledrivingone screw(provided) into each side.

•Placethe top coverwith shelf overthe top wall support. If you have accessto the sides, secure the panel with two screwson each side.

•Secure the top cover with shelf to the top

support with screws throughthe front of the panel, at the top corners. Use one screwon each side.

	Install
Cover Panel	Screw
Install
Screw

Install Corner Screws

INSTALL COVER PANELS (cont.)

ALTERNATEMETHOD: When sideaccess is blocked

•Install bottom cover over the bottom support while driving one screw into each side.

•Hold top cover in place while marking screw locations, just below shelf support and onto bottom cover.

•Remove the shelf and drill a 9/64" diameter hole in the pencil-marked locations.

•Mount the top cover over the top support

and secure the front cover with screws through the drilled holes on each side.

•Install screws through each top corner.

Mark Screw Locations for Alternate Method

InstallScrew on Each Side

Install Screw in TopCorner on Each Side

14

Main

Orifice

Burner Orifices

Spark

Igniter

Installation	Convert Natural Gas to LP Gas Operation
Instructions	Convert LP Gas to Natural Gas Operation

WARNING:This conversion must

be performed by a qualified installer or gas supplier in accordance with the manufacturer’s instructions

and all codes and requirements of the authority having jurisdiction.Failureto follow instructions couldresult in seriousinjury or property damage. The qualified agencyperforming this work assumes responsibility for the conversion.

WARNING:The rangetop, as shipped from the factory, is set for use with its intended gas.If you wishto use yourrangetop with the alternate gas,you must first replace the orifices and convertthe pressure regulator.

WARNING:The following adjustments must

be madebefore turning on the burner. Failureto do so couldresult in serious injury. Be sure pressureregulator has beenconverted as described in Step 2.

TOOLS YOU NEEDED FOR CONVERSION

	Crescent Wrench		1/4” and 7mm Nutdrivers
			Small Flat-Head Screwdriver
	Safety Glasses		(2 to 2.4 mm or 3/32” tip size,
			60 mm long)
				Philips
	1/2” Deepwell	Small Pliers		Screwdriver
	Socket Wrench
1	ORIFICE HOLDER		Griddle	Grill
			Orifice	Orifice

The range orifice holder is located behindthe front access panel at the bottom of the range.

The rangetop orifice holder

is located insidethe range insulation cover.

Additional orificesmay be present. Use onlythe orifices specified in the instructions for your range or rangetop.

2 CONVERT THE REGULATOR

Disconnect all electrical power at the main circuit breaker or fuse box.

A. Remove the rear vent Range Regulator

trim (on ranges only) to access the regulator. The

Rangetop regulator is on the left bottom

corner.

B.Shut off the gas supplyby closing the manual shut-off valve in the unit or at the wall.

C.Convert the pressureregulator:

•Unscrew the cap with plunger.

•Place your thumb against flat side of the plunger and press down to snap the plunger out of the cap.

•Carefully look at the plunger to locate the NAT or LP position.

•Turn the plunger over so that the desired gas is showing near the bottom.

•Snap the plunger back into the cap.

•Screw the cap back onto the regulator.

Cap	Gasket
LP	ATN
NAT
	LP
	Plunger
LP	NAT
NAT	LP
NAT.	LP Position
Position
	FOROFF
	DOWN

Pressure Regulator

3 CHANGE BURNER ORIFICES

INSTALLATION TIP: First remove all orifices and then start replacing them. This will help to prevent the possibility that some may not be replaced.

Burner

A. Remove the burner grates, Head burner caps and burner heads.

B. Loosen the top burner orifices using a 7 mm nut driver.Use small

pliers to carefullyliftout the orifices.

The main orifice is located low in the center of the burner, while the simmer

orifice is located higher beside the center of the burner.

Burner Cap

Burner Base

Simmer

Orifice

15

Installation Instructions for Gas Conversion

3 CHANGE BURNER ORIFICES (cont.)

IMPORTANT: Find your modelnumber below. Read each orifice label to identifyand installthem in the exact locationsshown.

ZDP304 SIMMER ORIFICES

A 34SL or 51SN orifice

will be used on all burners.

ZDP304 MAIN ORIFICES

	Use a 108XL
A 84XL or	or 190XN orifice
	for the right
126HXN orifice	front burner.
will be used
on these three
burners.

ZDP364, ZDP366, ZDP484, ZDP486

SIMMER

A 34SL or 51SN orifice

ORIFICES

will be used on all

burners.

MAIN

Use 108XL or

ORIFICES

190XN orifices

for all burners.

A.Return the unusedorificesto the holder.Reattach the holder and the instructionsheetwith screw in the original storage location.

B.Replacethe burner heads, caps and top grates. On rangemodels, replace rear vent trim.

4 CHANGE GRILL ORIFICE (if present)

Locatethe1–1/2” longGrill orifice.

Selectforyourgastype.LP—.047, NAT—.067

A. Remove the grillcover, grates and grate frame. Lift the radiant baffle straight up and off.

B. Remove the 2 hex
head screws from	Remove 2
the top of the igniter.
	hex head
• Remove one screw	screws
from each side of
the burner surround.
• Lift out the surround.	Surround
	Screws
C. Carefully push the	Burner	Igniter
igniter aside and	Surround
under
the burner.
Do not pullor pinch
the wire.		Burner
Remove 4 burner		Assembly
attachment screws,
2 at the front and 2
at the back. Slide the
burner assembly
toward the back and
out of the gas inlet.
D. Use a 1/2" deep well	Front of Range
socket to remove

and replace the orifice .

Reverse these

steps to re-assemble the grill. Be sure to place the unused orifice in the holder for possiblefuture use.

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