The ORCHESTRA infusion station is a system composed of a base and 1 up to 8 modules.
As from the 4th module, the station has to be equipped with the Multiflix 6 or Multiflix 8
accessory to ensure that the unit is perfectly rigid.
Depending on the infusions prescribed, users can modulate the number of channels needed
for each patient in intensive care.
The ModuleDPS is a syringe pump with its own control keyboard and separate displays. It
has a built-in battery that gives it an autonomy of 7 hours
8 ModulesDPS can be installed on the base of the ORCHESTRA infusion station. Their
battery is automatically recharged when the base is connected to the mains.
The ORCHESTRA infusion station can be integrated into and communicates with all
computer systems through the base, which groups the links together.
There is a choice of easily accessible configurations for an optimal use of functions according
to the requirements of each department.
at a flow rate of 5 ml/h.
The Modules DPS installed in position 7 and 8 are accepted, but not recognised by the
Base A. It only displays data concerning Modules DPS 1 to 6. Only the Base Intensive
can take all 8 devices into account and exchange information with all of them.
mod01_001a_en.fm7
Presentation
1.2 Overview diagram
BATTERY
SOUND
MODULE
MOTOR
ROTATION
Card
Displays
7,2V
TON
INTERF
Mains LED
Power
Supply
ON/OFF
CD ROT
MOT
8 cde ANODES
4 cde ANODES
3 KEYBOARD COLUMNS
FAIL
3 KEYBOARD LINES
8 cde KATHODES
BUS SPI
POT DIAMETER
LOCK LED
ONOFF
SROT
VbatC
Vbat NC
Lmains LED
SUPERV
WATCH
DOG
Power supply
OFF
REG
ANOD
REG
ANOD
CLAV
REG
KATH
KEYBOARD LINE 14
5V
RESET
ALIM EXT MP
RDCRT
TON
DOG
UV
EEPROM
Or
FLASH
RELEASE
WINGLET
PRESS EXT
EXT. POWER
SUPPLY
TON MP
LOCK
SROT
SPIST
EOC
CD EXT
STATUS
REG
STATUS
EXT PRESS
RAM
REG
INP1
INP2
CD BUZZ MP
RDCRT
latch
EEPROMREG
REG
CDE
SPI BUS
Filtrer
PAGE
I2C
DOG
POWER
SUPPLY OFF
CS LCD
CS ADC
CD PIST
CD EXT
CD ANA
ADC
AMPLI
BUZZERVbatCCD BUZZ MP
80C32
LOCK
LOCK LED
LOCK BUZZ
VREF
AMPLI
TX
RX
TXEN
AD MP
RELEASE ON/OFF
ADDRESS
OVERLOAD
LOCK
5V
SPIST
CD PIST
INTERF
MODULE
VbatC
ILS
OUT
NETWORK
IN
Vbat BASE C
ON
7,2V
KEYBOARD1
EXT PRESS EXT
DISPLACEMENT
POTENTIOMETER
GAUGE BRIDGE
DISENGAGEMENT
PISTON
Presentation
8mod01_001a_en.fm
1.3 Precautions to be taken before use
The symbol on the condensed Operating Instructions of the device recommends that
users read the operating instructions completly, in accordance with standard EN 60 601-1.
Fresenius Vial may in no way be held liable for any problem, whether medical or other, that
may result from the improper use of the device.
Read the operating instructions for more details.
!
1.4 Internal safety features
The device incorporates a system that constantly monitors its functions. Any internal failure or
any anomaly in the procedure for use is immediately detected. Nevertheless, you must notify
the qualified personnel of your hospital or our Service Department of an abnormal functioning
of the device that has no known cause.
For a first fault, an alarm is activated for any difference in flow rate that is 5% higher than the
normal rate.
A second check activates an alarm when there is a difference of 1 ml in relation to the infused
volume or when a difference in flow rate of more than 20% is identified. The alarm is triggered
by the most rapidly detected difference.
The Module DPS has an internal battery that ensures that it continues to work normally when
the mains supply is cut off. The faulty mains section is also protected by a safety fuse.
The Orchestra Module DPS is equipped with a time clock that can record up to 760 dated
events. These events can be read using the "IS Control" software application.
1.5 Technical characteristics
1.5.1Electrical specifications
External power supply (via the base or the mainy Mod): 7.2 V dc.
Power: 10 W.
Battery: 6 V – 1.1 Ah/1.2 Ah or 1.3Ah.
1.5.2Electronic specifications
The Module DPS syringe pump comprises 2 electronic cards:
The power supply and CPU card.
The keyboard display card.
1.5.3Mechanical specifications
Dimensions H x L x D: 105 x 315 x 130 mm.
Weight: approximately 2.3 kg.
mod01_001a_en.fm9
Presentation
1.5.4Compliance, standards
Compliant with European directive 93/42/EEC on medical equipment. CE0459.
Compliant with European Directive 89/336 EEC: Electromagnetic compatibility.
Compliant with EN 60601.1 and PrEN60601-2-24 standards.
Protection against leakage current: CF type.
Protection against electric shocks: Class II.
Protection grade: IP34.
Presentation
10mod01_001a_en.fm
2 Description and operation
2.1 Physical description
Front case
Syringe clamp
Flanges positioning groove
Anti-siphon arm
Plunger disengagement
control
Rear case
The Module DPS is composed of a front case and a rear case.
The front case holds the syringe clamp and contains:
The rear case contains:
Front control panel
V A display board linked to the front control panel.
V A power supply board and CPU fitted with a flash EPROM,
V A mechanical base unit,
V A plunger unit,
V An RS 232 connection (via the Base).
mod02_005a_en.fm11
Description and operation
2.1.1Display board and front panel
The display board is positioned under the control front panel and contains all the necessary
elements for man-machine interaction:
keyboard interface.
control lamps and overview diagrams.
7-segment display units.
LCD screen.
J4
Solder side display board
This board is linked to the various equipment parts by means of connectors.
1NC
2NC
3phase A
4phase A
5phase B
6phase B
7anode diode opto rotation5V
8cathode diode opto rotation
9collector transistor rotation
10emitter transistor opto rotation (GND)
J10 connector to network
PinDescription
1power supply base7,2 V
2power supply base7,2 V
3DR* reception-transmission line
4DR reception-transmission line
5V base+5 V base
6GND
7*MODON start base
8 VERIN locking input
9SURCH overload
10GND
11GND
12ADIN addressing input
13ADOUT addressing output
14GND
Description and operation
16mod02_005a_en.fm
2.1.3Mechanical gear box unit
The mechanical gear box unit consists of a motor-reducer block which drives a threaded
screw-and-nut unit. At the shaft end, the motor receives a set of controls linked to an optoelectronic sensor.
The mechanical base unit also contains a potentiometer fitted with a rack pinion system.
2.1.4Mechanical plunger unit
The mechanical plunger unit is fitted onto the mechanical gear box. The gear box guides the
translational motion and displacement of the plunger by means of the threaded screw-and-nut
system.
The plunger is fitted with a disengagement control which allows it to separate from the
threaded screw-and-nut system.
mod02_005a_en.fm17
Description and operation
2.2 Functional description
From a functional point of view, the Module DPS is made up of four sub-assemblies:
a syringe position control and maintenance sub-assembly.
a motorisation sub-assembly.
an external connection sub-assembly.
a locking sub-assembly.
2.2.1Syringe control and maintenance sub-assembly
The syringe is positionned on the front case and held in position by the syringe clamp. The
correct positioning of the flanges is ensured by the syringe clamp groove.
Detection of the syringe size (60 cc, 20 cc, 10 cc or 5 cc) is carried out by a potentiometer on
the syringe clamp.
The correct positioning of the piston against the plunger is controlled by the anti-siphon arm
linked to an opto-electronic sensor and a micro switch.
An anti-occlusion system, made up of a force sensor integrated with the plunger, detects the
force exerted on the piston and sets off an alarm when this force is too great.
2.2.2Motorisation sub-assembly
The motorisation sub-assembly moves the piston in the syringe.
It is put in motion by a motor-reducer unit linked to a threaded screw-and-nut system.
A motor rotation disk fitted to the shaft end of the motor and linked to an opto-electronic
sensor, controls the rotation.
A potentiometer controls the plunger movement by means of a rack pinion system.
A micro-switch controls the disengagement device.
2.2.3External connection sub-assembly
The Module DPS has two connectors on the locking unit:
a subD 15 pts female connector.
a subD 15 pts male connector.
2.2.4Locking sub-assembly
The Module is positioned on the upper case of the base or on another module and maintained
by the lock. The positioning of the module is ensured by the female locking unit subD 15 of
the base or module positioned underneath. The module detection is validated by the ILS
"read switch".
Description and operation
18mod02_005a_en.fm
3 Description of the menus
3.1 Pressure parameters configuration menu
The configuration menu allows the Module DPS to be adapted to the specific needs of each
department. It provides access to the menus which allow the pressure parameters to be
customised.
Fresenius Vial recommends the presence of one of its qualified personnel, or a
representative from your Technical Service, to help implement the configuration procedures
you wish to select.
You may exit the configuration mode at any time by pressing the OFF key.
This menu allows users to:
PrES1 : memorise the variable pressure limits.
PrES2 : modify the upper pressure limit.
PrES3 : modify the pressure drop detection threshold.
mod03.1_003a_en.fm19
Description of the menus
3.1.1Menu access
OP
Useful keys
KeyFunction
ON switches on the device
OFF switches off the device
SILENCE ALARM accesses the configuration mode
OPT
OPTION, linked to the "SILENCE ALARM" key, accesses the pressure
configuration mode
The selection keys scroll through the figures and letters on the tenths,
units, tens segments, etc.
CONFIRM, validates a choice
STOP
STOP cancels the current configuration
Pressure configuration mode
Press "START".
Press "SILENCE ALARM" and "OPTION"simultaneously
When PrES appears, release "SILENCE ALARM" and
"OPTION" then validate by pressing "CONFIRM" within
3 seconds.
PrEs1 appears by default
Switching from PrEs1 to PrEs3 is carried out using
the selection keys
OPT
Description of the menus
20mod03.1_003a_en.fm
3.1.2PrES1, configuration of the variable pressure limits
OP
This configuration allows the user to select the variable pressure limit and its memorisation
mode when the machine is cut off.
PrEs1, press "CONFIRM".
the pressure limit display on LCD.
Pres 1
mmHg
900
V Using the selection keys, select the limit value:
--- : it will be equal to the last value selected
or display the default value.
This value is adjustable from 100 to 1100 mmHg.
V Press "CONFIRM" to store the limit in EEprom.
By pressing "STOP" the modification is cancelled.
You may exit the configuration mode at any time by pressing "OFF".
STOP
Description of the menus
mod03.1_003a_en.fm21
3.1.3PrES2, pressure limit configuration
OP
This configuration adjusts and memorises the maximum limit values for each type of syringe.
Only maximum limit values with a valid syringe are proposed for configuration.
PrEs2, press "CONFIRM"
the value of for a 50 cc syringe is displayed on the LCD
as "1100 mmHg".
Pres 2
50cc
1100
mmHg
V Modify this value using the selection keys and press "OK".
V The value for the 20 cc syringes is displayed.
V The value for the 10 cc syringes is displayed.
V The value for the 5 cc syringes is displayed.
V Press "OK" to switch from a syringe type to the other.
V At each reading, it is possible to modify the values using
the selection keys.
Syringe typeValue of limitsIncrements
50 cc100 to 1100 mmHg50 mmHg
20 cc100 to 1500 mmHg50 mm Hg
5 cc / 10 cc100 to 1600 mmHg50 mmHg
V Press "CONFIRM" to store the limit in EEprom.
By pressing "STOP" the modification is cancelled.
You may exit the configuration mode at any time by pressing "OFF".
This configuration sets the threshold used for supervising the pressure decrease. During
infusion, an alarm is triggered when pressure in the syringe exceeds this threshold.
The threshold should be between 50 and 1100 mmHg.
PrES3, press "CONFIRM"
V The threshold value is displayed on the LCD screen.
Modify its value using the selection keys.
V By validating again, the value is memorised and another
configuration can be selected.
An adjustment of the threshold to 0mm Hg indicates that the drop detection
pressure surveillance has been desactivated.
Pres 3
1100
mmHg
By pressing "STOP" the modification is cancelled.
You may exit the configuration mode at any time by pressing "OFF".
STOP
Description of the menus
mod03.1_003a_en.fm23
Description of the menus
24mod03.1_003a_en.fm
Configuration, calibration et contrôle
3.2 Menu configuration of current operation parameters
The configuration menu allows the user to adapt the Module DPS to the specific needs of
each department. It provides access to the menus customising current operating mode
parameters.
Fresenius Vial recommends the presence of one of its qualified personnel, or a member of
your Technical Service, to help implement the selected configuration procedures.
You may exit the configuration mode at any time by pressing the OFF key.
ON starts up the device.
OFF switches the device off
SILENCE ALARM, accesses the configuration mode of the current
operation parameters.
The selection keys scroll through the figures and letters on the tenths,
units, tens segments etc.
CONFIRM validates a choice.
STSTOP
STOP cancels the current configuration
Switch to configuration mode
Press "SILENCE ALARM" and "INCREMENT"
simultaneously
.
Maintain this position while pressing "ON"
When PAr appears on the display unit, release the
"SILENCE ALARM" and "TENS" keys, then validate within
three seconds by pressing "CONFIRM".
PAr1 appears by default.
The switch from PAr1 to PArP is done using
the selection keys.
Description of the menus
26mod03.2_003a_en.fm
3.2.2PAr1, Flow rate memorisation
OP
OP
This mode allows the user to choose whether or not to memorise the infusion flow rate when
the Module is shut down.
PAr1, press "CONFIRM"
V If , the flow rate is memorised when the Module is shut
down. This value will be displayed by default when the
device is next switched on.
V If the flow rate is not memorised, the value by default
00.0each time the device is switched on.
is
Select the memorisation type using the selection
keys.
V By validating once again, the mode is memorised and it is
possible to select another configuration.
The modification may be cancelled by pressing the "STOP" key.
STSTOP
It is possible to exit the configuration mode at any time by
pressing the "OFF" key.
3.2.3PAr2, syringe type selection mode
This configuration allows the user to choose the syringe type selection.
PAr2, press "CONFIRM"
V If Automatic, automatic validation of the only syringe that
may be selected.
V If Manual, when the Module is switched on, the user must
select the type of syringe installed.
Choose the selection type using the selection keys.
V The type is memorised by confirming once again, and
another configuration may be selected.
When the Automatic mode is chosen and if there is a choice of more than one syringe, the
Module automatically moves onto the configuration of the list of syringes that may be
selected
PAr4 when the machine is next switched on.
By pressing "STOP" the modification is cancelled.
STSTOP
You may exit the configuration mode at any time by
pressing the "OFF" key.
Description of the menus
mod03.2_003a_en.fm27
3.2.4PAr3, Maximum flow rate selection via the keyboard
OP
This mode allows the user to choose the maximum flow rate that may be selected using the
keyboard for each type of syringe.
50/60 cc0,11200.0
20/25 cc 0,1600.0
10 cc0,1350.0
5 cc0,1250.0
PAr3, press "CONFIRM".
V Select the syringe type using the "OK" key.
5ml.
10ml.
20ml.
50ml.
Select the maximum flow rate using the selection
keys.
V By validating again, the type is memorised and a different
configuration can be chosen.
By pressing "STOP" you may cancel the modification.
You may exit the configuration mode at any time by
pressing the "OFF" key.
OK
STSTOP
Description of the menus
28mod03.2_003a_en.fm
3.2.5PAr4, syringes list selection
OP
This configuration enables users to choose, for each type of active syringe, whether or not it
may be selected .
PAr4, press "CONFIRM"
the configuration mode is displayed on LCD as :
If this type of syringe may be selected in the
Module list configuration.
If this type of syringe may not be selected in the
Module list configuration.
V Make your choice, whether it may or may not be selected,
using the keys.
V Press "OK" to select the following syringe type:
V This configuration is activated automatically when the
machine is switched on and the type of syringe that can
be selected is > 1; and the selection is made with a selfvalidation.
V Press "CONFIRM" to record the modifications.
By pressing the "STOP" key, the modification is cancelled.
You may exit the configuration mode at any time by
pressing the "OFF" key.
OK
STSTOP
Description of the menus
mod03.2_003a_en.fm29
3.2.6PAr5, mandatory priming confirmation
OP
OP
This mode allows the user to choose whether or not priming is compulsory once the syringe
has been selected.
PAr5 is displayed.
V Press "CONFIRM"
If press "BOLUS" during start-up is compulsory in
order to switch to flow rate selection.
If the flow rate may be directly selected after
validation of the syringe.
V Make your choice using the selection keys.
V The type is memorised by confirming once again and
another configuration may be selected.
The modification may be cancelled by pressing the "STOP" key.
STSTOP
You may exit the configuration mode at any time by
pressing the "OFF" key.
3.2.7PAr6, quick infusion start-up mode
This mode allows the user to choose whether or not to activate the quick start-up system.
PAr6, press "CONFIRM".
V If , quick start-up is activated. When there is a low flow
rate, the plunger moves more quickly at the start of
infusion until it comes into contact with the syringe piston.
This fast movement is controlled by the force sensor and
is limited in distance.
V If , there is no quick start-up mode and the infusion
always starts with the flow rate selected.
V Make your choice using the selection keys.
V The type is memorised by confirming once again and
another configuration may be selected.
The modification may be cancelled by pressing the "STOP" key.
STSTOP
You may exit the configuration mode at any time by
pressing the "OFF" key.
Description of the menus
30mod03.2_003a_en.fm
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