E-flite DHC-2 Beaver 25e ARF User Manual

4.5 (4)
DHC-2 Beaver ARF
Assembly Manual
Specifications
Wingspan: 68 in (1735mm) Length: 43 in (1090mm) Wing Area: 565 sq in (36.4 sq dm) Weight w/ Battery: 4.9–6.2 lb (2.2–2.8 kg) Weight w/o Battery: 4–4.25 oz (1.8–1.9 kg)
Table of Contents
Specifications ...................................................................... 1
Introduction ......................................................................... 2
Platinum Series Statement ....................................................2
Using the Manual ................................................................ 2
Contents of Kit/Parts Layout ................................................. 3
Required Radio Equipment ................................................... 4
Important Information About Motor Selection ........................ 4
Outrunner Setup Power 25 .................................................. 4 Outrunner Setup Power 32 (recommended when using floats) 4
Optional Accessories ........................................................... 5
Required Tools and Adhesives .............................................. 5
Notes Regarding Servos and ESC ........................................ 6
Note on Lithium Polymer Batteries ........................................ 6
Warning ............................................................................. 6
Warranty Information .......................................................... 6
Safety, Precautions, and Warnings ....................................... 8
Landing Gear Installation ..................................................... 9
Motor and Cowling Installation .......................................... 10
Aileron and Flap Servo Installation ..................................... 15
Joining the Wing Panels .................................................... 23
Rudder and Elevator Installation ......................................... 25
Radio Installation ............................................................... 31
Optional Float Installation .................................................. 38
Widows and Optional Cockpit Installation .......................... 40
Control Throws .................................................................. 44
Range Test Your Radio ....................................................... 45
Center of Gravity .............................................................. 45
Preflight ............................................................................ 46
Flying Your DHC-2 Beaver ARF .......................................... 46 2008 Official AMA National Model Aircraft Safety Code ... 47
The full-scale DHC-2 Beaver was originally intended for flight in areas of remote wilderness. Designed to be particularly durable and powerful, the Beaver could easily be fitted with wheels, skis or floats depending on where it was needed. The Beaver had short takeoff and landing capabilities, making it perfect to reach areas that could normally only be accessed via boat or foot. Originally designed in 1948, the Beaver quickly made itself useful flying to frozen areas of Canada and Alaska. Despite the fact that production ceased in 1967, it is still used today for island-hopping tourists and fishermen.
E-flite’s DHC-2 Beaver 25e is part of the Platinum Series, meaning the level of scale detail is unmatched. Just a few of its amazing details include corrugated flight surfaces, concealed tail linkages and a scale dummy motor. Also included with the E-flite Beaver are float mounts built into the fuselage and the wire struts required to bolt the floats onto. For additional fun, the pilot can quickly change the landing gear to the optional float set (EFLA500) for water takeoffs and landings.
For anyone looking for an authentic-looking replica of a durable utility plane with amazing scale detail that is easy to assemble, the Beaver is the sport utility vehicle of aircraft.
Platinum Series Statement
Our Platinum Series delivers superior, enhanced features and meticulous attention to detail. The symbol on this kit is your assurance of excellence and one more way that E-flite brings you the most advanced electric flight experience.
2 E-flite DHC-2 Beaver ARF Assembly Manual
Using the Manual
This manual is divided into sections to help make assembly easier to understand, and to provide breaks between each major section. In addition, check boxes have been placed next to each step to keep track of each step completed. Steps with a single circle () are performed once, while steps with two circles ( ) indicate that the step will require repeating, such as for a right or left wing panel, two servos, etc.
Remember to take your time and follow the directions.
Contents of Kit/Parts Layout
Large Parts:
EFL4526 Wing Set EFL4527 Fuselage EFL4528 Tail Set
Small parts:
EFL4529 Cowling EFL4530 Window Set EFL4531 Landing Gear EFL4532 Battery Hatch EFL4533 Pushrod Set EFL4534 Tailwheel Set EFL4535 Wing Struts EFL4536 Float Mount EFL4538 Tailcone EFL4539 Dummy Motor
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Required Radio Equipment
Important Information About
You will need a minimum 6-channel transmitter (for proper mixing and dual rate capabilities), crystals, receiver, and six mini servos. You can choose to purchase a complete radio system. If you are using an existing transmitter, just purchase the other required equipment separately. We recommend the crystal-free, interference-free Spektrum system. If using your own transmitter, we recommend the JR SPORT
If you own the Spektrum DX6i radio, just add the AR6200 DSM2 servos.
Complete Radio System
Or Purchase Separately
Or
MN48 Mini servos.
6-channel receiver and six of our JR SPORT MN48 Mini
SPM6600 DX6i DSM 6CH system
JRPR720UL UltraLite 7-Channel ScanSelect
JRP790UL UltraLite 7-Channel ScanSelect
SPMAR6200 AR6200 DSM2 6-Channel Receiver
DX6i 2.4GHz DSM® 6-channel
FM Receiver (72MHz)
PCM Receiver (72MHz)
UltraLite (for DX6i on DX7)
Motor Selection
We recommend the E-flite® Power 25 Brushless Outrunner, 870Kv (EFLM4025A) or the E-flite Power 32 Brushless Outrunner, 770Kv (EFLM4032A) if you plan on flying with the optional floats.
Outrunner Setup Power 25
EFLM4025A Power 25 BL Outrunner, 870Kv EFLA1060 60-Amp Brushless ESC EFLB32003S 3200mAh 3-Cell 11.1V Li-Po APC12080E 12 x 8 Electric Prop
Outrunner Setup Power 32
(Recommended when using floats)
EFLM4032A Power 32 BL Outrunner, 770Kv EFLA1060 60-Amp Brushless ESC THP33004SX 3300mAh 4-Cell 14.8V Li-Po APC13065E 13 x 6.5E Electric Prop
Or
SPM6070 AR7000 DSM2 7CH Rx (for DX6i or DX7)
And
JSP20040 MN48 Mini Servo (6) JSP98100 3-inch Servo Extension (2) JSP98020 6-inch Y-Harness (2) JRPA096 9-inch Servo Extension JSP98030 12-inch Servo Extension (2)
Spektrum is used with permission of
Bachmann Industries, Inc.
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Optional Accessories
EFLA110 Power Meter EFL4537 Cockpit Kit EFLA151 Pilot Bust EFLA500 25-Size Fiberglass Floats EFLAEC303 EC3 Device & Battery Connector,
Male/Female EFLC3005 Celectra 1- to 3-Cell Li-Po Charger EFLC505 Intelligent 1- to 5-Cell Balancing Charger
Required Tools and Adhesives
Tools & Equipment
EFLA250 Park Flyer Tool Assortment, 5-piece
Or Purchase Separately
EFLA257 Screwdriver, #1 and #2 Phillips
(or included with EFLA250) EFLA251 Hex Wrench: 3/32-inch (or included
with EFLA250) 6-minute epoxy Canopy glue Covering iron Drill Drill bit: 1/16-inch (1.5mm), 5/64-inch (2mm), 1/8-inch (3mm) Felt-tipped pen Flat blade screwdriver Hobby knife (#11 blade) Low-tack tape Medium CA
Pencil Phillips screwdriver: #1, #2 Pin drill Rotary tool w/sanding drum Ruler Sandpaper Side cutters Thin CA Threadlock Epoxy brush Paper towels Epoxy mixing cups Mixing sticks Square Silicone adhesive String Hobby scissors Ball Driver: 3/32-inch, 7/64-inch Rubbing alcohol 30-minute epoxy
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Notes Regarding Servos and ESC
Warranty Information
WARNING: Use of servos other than those we recommend may overload the BEC of the recommended Electronic Speed Control (ESC). We suggest the use of only the servos we recommend when utilizing the recommended ESC’s BEC, or the use of a separate BEC (like the UBEC) or receiver battery pack when using other servos.
Note on Lithium Polymer Batteries
Lithium Polymer batteries are significantly more volatile than alkaline or Ni-Cd/Ni-MH batteries used in RC applications. All manufacturer’s instructions and warnings must be followed closely. Mishandling of Li-Po batteries can result in fire. Always follow the manufacturer’s instructions when disposing of Lithium Polymer batteries.
Warning
An RC aircraft is not a toy! If misused, it can cause serious bodily harm and damage to property. Fly only in open areas, preferably at AMA (Academy of Model Aeronautics) approved flying sites, following all instructions included with your radio.
Keep loose items that can get entangled in the propeller away from the prop, including loose clothing, or other objects such as pencils and screwdrivers. Especially keep your hands away from the propeller.
Warranty Period
Horizon Hobby, Inc., (Horizon) warranties that the Products purchased (the “Product”) will be free from defects in materials and workmanship at the date of purchase by the Purchaser.
Limited Warranty
(a) This warranty is limited to the original Purchaser ("Purchaser") and is not transferable. REPAIR OR REPLACEMENT AS PROVIDED UNDER THIS WARRANTY IS THE EXCLUSIVE REMEDY OF THE PURCHASER. This warranty covers only those Products purchased from an authorized Horizon dealer. Third party transactions are not covered by this warranty. Proof of purchase is required for warranty claims. Further, Horizon reserves the right to change or modify this warranty without notice and disclaims all other warranties, express or implied.
(b) Limitations- HORIZON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, ABOUT NON­INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCT. THE PURCHASER ACKNOWLEDGES THAT THEY ALONE HAVE DETERMINED THAT THE PRODUCT WILL SUITABLY MEET THE REQUIREMENTS OF THE PURCHASER’S INTENDED USE.
(c) Purchaser Remedy- Horizon's sole obligation hereunder shall be that Horizon will, at its option, (i) repair or (ii) replace, any Product determined by Horizon to be defective. In the event of a defect, these are the Purchaser's exclusive remedies. Horizon reserves the right to inspect any and all equipment involved in a warranty claim. Repair or replacement decisions are at the sole discretion of Horizon. This warranty does not cover cosmetic damage or damage due to acts of God, accident, misuse, abuse, negligence, commercial use, or modification of or to any part of the Product. This warranty does not cover damage due to improper installation, operation, maintenance, or attempted repair by anyone other than Horizon. Return of any goods by Purchaser must be approved in writing by Horizon before shipment.
6 E-flite DHC-2 Beaver ARF Assembly Manual
Damage Limits
Questions, Assistance, and Repairs
HORIZON SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCT, WHETHER SUCH CLAIM IS BASED IN CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. Further, in no event shall the liability of Horizon exceed the individual price of the Product on which liability is asserted. As Horizon has no control over use, setup, final assembly, modification or misuse, no liability shall be assumed nor accepted for any resulting damage or injury. By the act of use, setup or assembly, the user accepts all resulting liability.
If you as the Purchaser or user are not prepared to accept the liability associated with the use of this Product, you are advised to return this Product immediately in new and unused condition to the place of purchase.
Law: These Terms are governed by Illinois law (without regard to conflict of law principals).
Safety Precautions
This is a sophisticated hobby Product and not a toy. It must be operated with caution and common sense and requires some basic mechanical ability. Failure to operate this Product in a safe and responsible manner could result in injury or damage to the Product or other property. This Product is not intended for use by children without direct adult supervision. The Product manual contains instructions for safety, operation and maintenance. It is essential to read and follow all the instructions and warnings in the manual, prior to assembly, setup or use, in order to operate correctly and avoid damage or injury.
Your local hobby store and/or place of purchase cannot provide warranty support or repair. Once assembly, setup or use of the Product has been started, you must contact Horizon directly. This will enable Horizon to better answer your questions and service you in the event that you may need any assistance. For questions or assistance, please direct your email to productsupport@horizonhobby.com, or call
877.504.0233 toll free to speak to a service technician.
Inspection or Repairs
If this Product needs to be inspected or repaired, please call for a Return Merchandise Authorization (RMA). Pack the Product securely using a shipping carton. Please note that original boxes may be included, but are not designed to withstand the rigors of shipping without additional protection. Ship via a carrier that provides tracking and insurance for lost or damaged parcels, as Horizon is not
responsible for merchandise until it arrives and is accepted at our facility. A Service Repair Request is available at www.
horizonhobby.com on the “Support” tab. If you do not have internet access, please include a letter with your complete name, street address, email address and phone number where you can be reached during business days, your RMA number, a list of the included items, method of payment for any non-warranty expenses and a brief summary of the problem. Your original sales receipt must also be included for warranty consideration. Be sure your name, address, and RMA number are clearly written on the outside of the shipping carton.
Warranty Inspection and Repairs
To receive warranty service, you must include your original sales receipt verifying the proof-of-purchase date. Provided warranty
conditions have been met, your Product will be repaired or replaced free of charge. Repair or replacement decisions are at the sole discretion of Horizon Hobby.
7E-flite DHC-2 Beaver ARF Assembly Manual
Non-Warranty Repairs
Should your repair not be covered by warranty the repair will be completed and payment will be required without notification or estimate of the expense unless the expense exceeds 50% of the retail purchase cost.
item for repair you are agreeing to payment of the repair without notification. Repair estimates are available upon request. You must include this request with your repair. Non-warranty repair estimates will be billed a minimum of ½ hour of labor. In addition you will be billed for return freight. Please advise us of your preferred method of payment. Horizon accepts money orders and cashiers checks, as well as Visa, MasterCard, American Express, and Discover cards. If you choose to pay by credit card, please include your credit card number and expiration date. Any repair left unpaid or unclaimed after 90 days will be considered abandoned and will be disposed of accordingly.
Please note: non-warranty repair is only available
on electronics and model engines.
Electronics and engines requiring inspection or repair should be shipped to the following address:
Horizon Service Center
4105 Fieldstone Road
Champaign, Illinois 61822
By submitting the
Safety, Precautions, and Warnings
As the user of this product, you are solely responsible for operating it in a manner that does not endanger yourself and others or result in damage to the product or the property of others.
Carefully follow the directions and warnings for this and any optional support equipment (chargers, rechargeable battery packs, etc.) that you use.
This model is controlled by a radio signal that is subject to interference from many sources outside your control. This interference can cause momentary loss of control so it is necessary to always keep a safe distance in all directions around your model, as this margin will help to avoid collisions or injury.
• Always operate your model in an open area away from cars,
traffic, or people.
• Avoid operating your model in the street where injury or
damage can occur.
• Never operate the model out into the street or populated
areas for any reason.
All other Products requiring warranty inspection or repair should be shipped to the following address:
Horizon Product Support
4105 Fieldstone Road
Champaign, Illinois 61822
• Never operate your model with low transmitter batteries.
• Carefully follow the directions and warnings for this and any
optional support equipment (chargers, rechargeable battery packs, etc.) that you use.
• Keep all chemicals, small parts and anything electrical out of
the reach of children.
Please call 877-504-0233 with any questions or concerns regarding this product or warranty.
• Moisture causes damage to electronics. Avoid water exposure
to all equipment not specifically designed and protected for this purpose.
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Landing Gear Installation
Required Parts
Fuselage Landing gear (right and left) 6-32 x 3/8-inch socket head screw (4) #6 washer (4)
Required Tools and Adhesives
Ball driver: 7/64-inch Threadlock
Note: If you will be installing floats on your DHC-2 Beaver, you can skip to the next section to install the motor and battery.
1. Check the fit of the landing gear in the fuselage. Note
that there is a right and left landing gear assembly.
2. Secure the left half of the landing gear using two
6-32 x 3/8-inch socket head screws and two #6 washers. Use a 7/64-inch ball driver to tighten the screws.
Note: Make sure to use threadlock on all screws so they do not vibrate loose.
9E-flite DHC-2 Beaver ARF Assembly Manual
3. Secure the right half of the landing gear
using two 6-32 x 3/8-inch socket head screws and two #6 washers.
Motor and Cowling Installation
Required Parts
Fuselage Motor w/mount and accessories #4 washer (8) Cowling Hook and loop tape (2) Motor battery Electronic speed control Propeller Velcro straps 9-inch servo extension Spinner w/backplate and screws 4-40 x 3/8-inch socket head screw (4)
Power 32 specific:
4-40 x 1-inch socket head screw (4) Aluminum motor spacer (4)
Power 25 specific:
4-40 x 1/2-inch socket head screw (4)
Required Tools and Adhesives
Ball driver: 3/32-inch Threadlock Phillips screwdriver: #1, #2 6-minute epoxy
Note
Standard wheel version: We flew the prototype Beavers on Power 25's and 3S Li-Po systems with plenty of power for basic maneuvers and flight performance.
Float version: We flew the prototype Beavers on Power 32's and 4S Li-Po systems when using floats due to the higher weight of the model with floats installed.
Mounting hardware is included for mounting either motor combination in your Beaver.
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1. Attach the X-Mount to the motor using the screws
provided with the motor and a #2 Phillips screwdriver. Make sure to use threadlock on all four screws so they do not vibrate loose.
2a. Attach the Power 32 motor to the firewall using four
4-40 x 1-inch socket head screws, four #4 washers, four aluminum motor spacers. Tighten the screws using a 3/32-inch ball driver. Make sure to use threadlock on the four screws to prevent them from vibrating loose.
2b. Attach the Power 25 motor to the firewall using four
4-40 x 1/2-inch socket head screws and four #4 washers. Tighten the screws using a 3/32-inch ball driver. Make sure to use threadlock on the four screws to prevent them from vibrating loose.
Note: The blind nuts in the fuselage for mounting the motor can be positioned for a variety of motors. Position them so they are aligned with your particular motor before mounting it to the firewall.
11E-flite DHC-2 Beaver ARF Assembly Manual
3. Use hook and loop tape to mount the speed control to
the front of the battery box as shown. You will need to attach a 9-inch extension onto the ESC plug to route it to the receiver.
in the center of the dummy radial engine. Use a hobby knife to remove the area between each of the cylinders to allow cooling air to pass through the cowling and over the motor. Use 6-minute epoxy to glue the dummy radial engine inside the cowling. Use the following colors to paint the dummy radial engine.
4. Plug the leads together between the motor and speed
control. Secure the wires so they will not interfere with the operation of the motor.
Note: We used the following colors when painting the engine:
Rocker Shafts – Aluminum Engine Cylinders – Black Plug Wires – Yellow Center Crankcase – Lt. Gray
5. Use a hobby knife and rotary tool to remove the area
12 E-flite DHC-2 Beaver ARF Assembly Manual
6. Attach the cowl to the fuselage using four 4-40 x
3/8-inch socket head screws and four #4 washers. Note the direction of the cowl as shown in the photo. Use a 3/32-inch ball driver to tighten the screws that secure the cowling. Use threadlock to ensure the screws do not come loose during flight.
7. Insert the propeller adapter into the spinner backplate.
It may be necessary to enlarge to hole in the backplate to accept the adapter.
8. Slide the adapter onto the motor shaft, then slide the
propeller onto the adapter. Use the adapter nut to secure the propeller and spinner backplate to the motor shaft.
Important Information About Your Propeller
It is also very important to check to be sure the propeller is balanced before installing onto the shaft. An unbalanced propeller may strip the gears or cause poor flight characteristics.
Note: If it is necessary to enlarge the hole in the propeller, make sure to check the balance of the propeller afterwards.
Note: Some DHC-2 beaver's utilized a spinner and some did not. We have included a spinner for you if you so wish to use one. On the model we have represented, we did not use a spinner; we used only a prop nut.
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9. Secure the spinner cone to the backplate with the
screws provided with the spinner. Use a #1 Phillips screwdriver to tighten the two screws.
10. Carefully remove the hatch from the bottom of the
fuselage. It is held at the rear with two magnets. To open the hatch, insert your thumb and index finger into the cups and pinch towards the middle of the hatch. Then lift towards one side to release one magnet and then pull up and away from the model to release the second model.
Note: If you are not flying with floats you may wish to cut the plastic cups out of the hatch and make two holes for your fingers.
If you intend to fly on floats, then you may wish to leave the cups in place.
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11. Install the battery in the fuselage using the two velcro
straps. The battery can be moved forward or rearward to correct for the Center of Gravity if necessary. You may also wish to use some hook and loop tape on the tray to secure the battery from sliding fore or aft.
12. You may elect to cut a hole for exit air in the aft
area of your fuselage. You will notice we have designed the structure so that an air exit hole may be located in the following position. Using the batteries listed in this manual, we found no need for an air exit hole in the fuselage.
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Aileron and Flap Servo Installation
Required Parts
Wing panel (right and left) Aileron servo cover (right and left) Servo mounting blocks (8) Nylon clevis (4) Clevis retainer (4) Pushrod connector (4)
Flap servo cover (2) 2
3
/
-inch (56mm) pushrod (2)
2
16
Servo extension, 3-inch (76mm) (2) Servo extension, 12-inch (305mm) (2) #2 x 3/8-inch sheet metal screw (16)
Required Tools and Adhesives
Thin CA Pin drill Drill Side cutters Phillips screwdriver: #1 Pencil String Ruler Low-tack tape 6-minute epoxy Drill bit: 1/16-inch (1.5mm), 5/64-inch (2mm)
 1. Position the aileron servo on the servo cover so
the arm is centered lengthwise in the cutout. The arm will align with the edge of the servo cover as well. Use a pencil to mark the position of the servo on the cover.
1
/
-inch (58mm) pushrod (2)
2
 2. Use 6-minute epoxy to glue the servo mounting
block to the servo cover as shown. Allow the epoxy to fully cure before proceeding.
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