E-flite Edge 540 BP 3D ARF User Manual

Edge 540 BP 3D ARF

Assembly Manual

		Specifications
Wingspan:		35.5 in (900mm)
Length:		36.5 in (930mm)
Wing Area:		410 sq in (26.5 sq dm)
Weight w/o Battery:		13–14 oz (370–400 g)
Weight w/ Battery:		15–16 oz (425–455 g)

Table of Contents
Specifications.......................................................................	1
Introduction.........................................................................	2
Using the Manual................................................................	2
Contents of Kit/Parts Layout..................................................	3
Required Radio Equipment...................................................	3
Important Information About Motor Selection.........................	4
Lightweight Outrunner Setup.................................................	4
High Power Outrunner Setup................................................	4
Optional Accessories............................................................	4
Required Tools and Adhesives...............................................	4
Notes Regarding Servos and ESC.........................................	5
Note on Lithium Polymer Batteries.........................................	5
Warning.............................................................................	5
Warranty Period..................................................................	5
Limited Warranty.................................................................	5
Damage Limits.....................................................................	6
Safety Precautions................................................................	6
Questions, Assistance, and Repairs.......................................	6
Inspection or Repairs............................................................	6
Warranty Inspection and Repairs..........................................	6
Non-Warranty Repairs.........................................................	7
Safety, Precautions, and Warnings........................................	7
Airframe Assembly..............................................................	8
Hinging.............................................................................	11
Landing Gear Installation...................................................	14
Radio Installation...............................................................	18
Power System Installation....................................................	24
Control Throws..................................................................	28
Center of Gravity...............................................................	29
Range Test Your Radio........................................................	29
Preflight.............................................................................	30
Flying Your Edge 540 BP....................................................	30
2007 Official AMA National Model Aircraft Safety Code....	31

Introduction

The Edge 540 BP 3D combines the sturdy construction of a balsa/light-ply airframe with the uninhibited 3D capability of a lightweight profile park flyer. It’s all made possible by its

intelligently engineered, open structure design that keeps weight to a bare minimum while providing all the structural integrity of a real wood airframe. This feather-light construction, combined with a high-output brushless motor, will provide spine-tingling 3D and freestyle performance that will let you really push the limits. And it comes from the factory 90% built and covered in genuine UltraCote® and UltraCote Lite so you can be up and flying in no time

Using the Manual

This manual is divided into sections to help make assembly easier to understand, and to provide breaks between each major section. In addition, check boxes have been placed next to each step to keep track of each step completed. Steps with a single circle () are performed once, while steps with two circles ( ) indicate that the step will require repeating, such as for a right or left wing panel, two servos, etc.

Remember to take your time and follow the directions.

E-flite Edge 540 BP ARF Assembly Manual

Contents of Kit/Parts Layout

Large Replacement Parts
EFL2601		Wing w/Ailerons
EFL2602		Fuselage with Rudder
EFL2603		Horizontal Tail Assembly
EFL2405		Landing Gear
Small Replacement Parts
EFL2604		Pushrod Set
EFL2605		Hardware Set
EFL2606		Wheel Set
EFL2607		Wheel Pants
EFLA213		E-flite/JR/Horizon Decals
EFLM1915		Outrunner Stick Mount

E-flite Edge 540 BP ARF Assembly Manual

Required Radio Equipment

You will need a minimum 6-channel transmitter (for proper mixing and dual rate capabilities), crystals, micro receiver, and four sub-micro servos. You can choose to purchase a complete radio system that includes all of these items or, if you are using an existing transmitter, just purchase the other

required equipment separately. We recommend the crystal-free, interference-free Spektrum™ DX6 2.4GHz DSM® 6-channel system, which includes a micro receiver and 4 sub-micro 7.5-gram servos. If using your own transmitter, we recommend the E-flite® S75 Sub-Micro servos.

If you own the Spektrum DX7 radio, just add the AR6100 DSM2™ 6-channel receiver and four of our E-flite S75 Sub-Micro servos.

Complete Radio System

SPM2460 DX6 DSM® 6CH Park Flyer w/4-S75

Or Purchase Separately

JSP30610	6-Channel UltraLite Rx w/o Crystal, Positive Shift
	JR/AIR (72MHz)
JSP30615	6-Channel UltraLite Rx w/o Crystal, Negative Shift
	Fut/HRC (72MHz)
JRPXFR**	FM Receiver Crystal (JR only,
	not Spektrum receivers)
Or
SPM6000	AR6000 DSM 6CH parkflyer receiver (for DX6 only)
Or
SPM6100	AR6100 DSM2 6CH Rx (for DX7 only)
And
EFLRS75	7.5-Gram Sub-Micro Servo (4)

Important Information About Motor

Selection

We recommend the E-flite® Park 400 Brushless Outrunner, 920Kv (EFLM1305) to provide you with light weight 3D performance, or the Park 450 Brushless Outrunner , 890Kv (EFLM1400) for extreme high power perfomance.

Lightweight Outrunner Setup

EFLM1305	Park 400 BL Outrunner, 920Kv
EFLA311B	20-Amp Brushless ESC
THP9103SJPL	910mAh 3-Cell 11.1V Li-Po
APC10047SF	10 x 4.7 Electric Prop
EFLAEC303	EC3 Device & Battery Connector, Male/
	Female
EFLC3005	Celectra™ 1- to 3-Cell Li-Po Charger

This is a lightweight setup with adequate power for 3D flights.

High Power Outrunner Setup

EFLM1400	Park 450 BL Outrunner, 890Kv
EFLA311B	20-Amp Brushless ESC
THP13203SPL	1320mAh 3-Cell 11.1V Li-Po
APC12060E	12 x 6 Electric Prop
EFLAEC303	EC3 Device & Battery Connector, Male/
	Female
EFLC3005	Celectra 1- to 3-cell Li-Po Charger

This is a high-power performance setup for strong 3D flights.

	Optional Accessories
EFLA110		Power Meter
	Required Tools and Adhesives
Tools & Equipment
EFLA250		Park Flyer Tool Assortment, 5-piece
Or Purchase Separately
EFLA257		Screwdriver, #0 Phillips (or included with
		EFLA250)
EFLA251		Hex Wrench: 3/32-inch (or included with
Drill		EFLA250)

Drill bit: 1/16-inch (1.5mm) Felt-tipped pen

String Straight edge Threadlock Razor saw T-pins

Thin CA Medium CA Paper towels

Hobby knife (#11 blade) 6-minute epoxy

Pliers

Ruler

Square Sandpaper

E-flite Edge 540 BP ARF Assembly Manual

Notes Regarding Servos and ESC

WARNING: Use of servos other than those we recommend may overload the BEC of the recommended Electronic Speed Control (ESC). We suggest the use of only the servos we recommend when utilizing the recommended ESC’s BEC, or the use of a separate BEC (like the UBEC) or receiver battery pack when using other servos.

Note on Lithium Polymer Batteries

Lithium Polymer batteries are significantly more volatile than alkaline or Ni-Cd/Ni-MH batteries used in RC applications. All manufacturer’s instructions and warnings must be followed closely. Mishandling of Li-Po batteries can result in fire. Always follow the manufacturer’s instructions when disposing of Lithium Polymer batteries.

Warning

An RC aircraft is not a toy! If misused, it can cause serious bodily harm and damage to property. Fly only in open areas, preferably at AMA (Academy of Model Aeronautics) approved flying sites, following all instructions included with your radio.

Keep loose items that can get entangled in the propeller away from the prop, including loose clothing, or other objects such as pencils and screwdrivers. Especially keep your hands away from the propeller.

Warranty Period

Horizon Hobby, Inc., (Horizon) warranties that the Products purchased (the “Product”) will be free from defects in materials and workmanship at the date of purchase by the Purchaser.

E-flite Edge 540 BP ARF Assembly Manual

Limited Warranty

(a)This warranty is limited to the original Purchaser ("Purchaser") and is not transferable. REPAIR OR REPLACEMENT AS PROVIDED UNDER THIS WARRANTY IS THE EXCLUSIVE REMEDY OF THE PURCHASER. This warranty covers only those Products purchased from an authorized Horizon dealer. Third party transactions are not covered by this warranty. Proof of purchase is required for warranty claims. Further, Horizon reserves the right to change or modify this warranty without notice and disclaims all other warranties, express or implied.

(b)LimitationsHORIZON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, ABOUT NONINFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCT. THE PURCHASER ACKNOWLEDGES THAT THEY ALONE HAVE DETERMINED THAT THE PRODUCT WILL SUITABLY MEET THE REQUIREMENTS OF THE PURCHASER’S INTENDED USE.

(c)Purchaser RemedyHorizon's sole obligation hereunder

shall be that Horizon will, at its option, (i) repair or (ii) replace, any Product determined by Horizon to be defective. In the event of a defect, these are the Purchaser's exclusive remedies. Horizon reserves the right to inspect any and all equipment involved in a warranty claim. Repair or replacement decisions are at the sole discretion of Horizon. This warranty does not cover cosmetic damage or damage due to acts of God, accident, misuse, abuse, negligence, commercial use,

or modification of or to any part of the Product. This warranty does not cover damage due to improper installation, operation, maintenance, or attempted repair by anyone other than Horizon. Return of any goods by Purchaser must be approved in writing by Horizon before shipment.

Damage Limits

HORIZON SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY

CONNECTED WITH THE PRODUCT, WHETHER SUCH CLAIM IS BASED IN CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. Further, in no event shall the liability of Horizon exceed the individual price of the Product on which liability

is asserted. As Horizon has no control over use, setup, final assembly, modification or misuse, no liability shall be assumed nor accepted for any resulting damage or injury. By the act of use, setup or assembly, the user accepts all resulting liability.

If you as the Purchaser or user are not prepared to accept the liability associated with the use of this Product, you are advised to return this Product immediately in new and unused condition to the place of purchase.

Law: These Terms are governed by Illinois law (without regard to conflict of law principals).

Safety Precautions

This is a sophisticated hobby Product and not a toy. It must be operated with caution and common sense and requires some basic mechanical ability. Failure to operate this Product in a safe and responsible manner could result in injury or damage to the Product or other property. This Product is not intended for use by children without direct adult supervision. The Product manual contains instructions for safety, operation and maintenance. It is essential to read and follow all the instructions and warnings in the manual, prior to assembly, setup or use, in order to operate correctly and avoid damage or injury.

Questions,Assistance, and Repairs

Your local hobby store and/or place of purchase cannot provide warranty support or repair. Once assembly, setup or use of the Product has been started, you must contact Horizon directly. This will enable Horizon to better answer your questions and service you in the event that you may need any assistance.

For questions or assistance, please direct your email to [e-mail], or call 877.504.0233 toll free to speak to a service technician.

Inspection or Repairs

If this Product needs to be inspected or repaired, please call for a Return Merchandise Authorization (RMA). Pack the Product securely using a shipping carton. Please note that original boxes may be included, but are not designed to withstand the rigors of shipping without additional protection. Ship via a carrier that provides tracking and insurance for lost or damaged parcels, as

Horizon is not responsible for merchandise until it arrives and is accepted at our facility. A Service Repair Request is available at www.horizonhobby.com on the “Support” tab. If you do not have internet access, please include a letter with your complete name, street address, email address and phone number where you can be reached during business days, your RMA number, a list of the included items, method of payment for any nonwarranty expenses and a brief summary of the problem.

Your original sales receipt must also be included for warranty consideration. Be sure your name, address, and RMA number are clearly written on the outside of the shipping carton.

Warranty Inspection and Repairs

To receive warranty service, you must include your original sales receipt verifying the proof-of-purchase date. Provided warranty conditions have been met, your Product will be repaired or replaced free of charge. Repair or replacement decisions are at the sole discretion of Horizon Hobby.

E-flite Edge 540 BP ARF Assembly Manual

Non-Warranty Repairs

Should your repair not be covered by warranty the repair will be completed and payment will be required without notification or estimate of the expense unless the expense exceeds 50% of the retail purchase cost. By submitting the item for repair you are agreeing to payment of the repair without notification. Repair estimates are available upon request. You must include this request with your repair. Non-warranty repair estimates will be billed a minimum of ½ hour of labor. In addition you will be billed for return freight. Please advise us of your preferred method of payment. Horizon accepts money orders and cashiers checks, as well as Visa, MasterCard, American Express, and Discover cards. If you choose to pay by credit card, please include your credit card number and expiration date. Any repair left unpaid or unclaimed after 90 days will be considered abandoned and will be disposed of

accordingly. Please note: non-warranty repair is only available on electronics and model engines.

Electronics and engines requiring inspection or repair should be shipped to the following address:

Horizon Service Center

4105 Fieldstone Road

Champaign, Illinois 61822

All other Products requiring warranty inspection or repair should be shipped to the following address:

Horizon Product Support

4105 Fieldstone Road

Champaign, Illinois 61822

Please call 877-504-0233 with any questions or concerns regarding this product or warranty.

E-flite Edge 540 BP ARF Assembly Manual

Safety, Precautions, and Warnings

As the user of this product, you are solely responsible for operating it in a manner that does not endanger yourself and others or result in damage to the product or the property of others.

Carefully follow the directions and warnings for this and any optional support equipment (chargers, rechargeable battery packs, etc.) that you use.

This model is controlled by a radio signal that is subject to interference from many sources outside your control. This interference can cause momentary loss of control so it is necessary to always keep a safe distance in all directions around your model, as this margin will help to avoid collisions or injury.

•Always operate your model in an open area away from cars, traffic, or people.

•Avoid operating your model in the street where injury or damage can occur.

•Never operate the model out into the street or populated areas for any reason.

•Never operate your model with low transmitter batteries.

•Carefully follow the directions and warnings for this and any optional support equipment (chargers, rechargeable battery packs, etc.) that you use.

•Keep all chemicals, small parts and anything electrical out of the reach of children.

•Moisture causes damage to electronics. Avoid water exposure to all equipment not specifically designed and protected for this purpose.

		Airframe Assembly	  2.Use a felt-tipped pen to trace the outline of the fuselage
				onto the top and bottom of the wing.
Required Parts
Fuselage
Wing		Stabilizer

Required Tools and Adhesives

Felt-tipped pen

Ruler

String

Hobby knife w/#11 blade

Thin CA

Sandpaper

 1.Locate the wing and fuselage. Slide the wing into the fuselage and center it as shown in the drawing. Use either a ruler or a ruler and string to ensure the dimensions are the same as shown.

		  3.Remove the wing and use a hobby knife with a
	A=A	sharp #11 blade to remove the covering from the
		wing 1/16-inch (1.5mm) inside the lines drawn.
A	A

Hint: Use the opening in the bottom of the wing for the servos to help in alignment.

E-flite Edge 540 BP ARF Assembly Manual

Important: Do not cut into the underlying wood. This will weaken the structure and could cause failure in flight. As an option, you can use a soldering iron or hot knife with light pressure to carefully melt the covering and avoid the potential of cutting into the wood.

 4.Slide the wing back into position in the fuselage. Check to make sure the wing is perpendicular (90°) to the fuselage as shown. Lightly sand the opening in the fuselage if necessary to make any adjustments.

90º

90º

E-flite Edge 540 BP ARF Assembly Manual

  5.Wick thin CA into the joint between the wing and fuselage. Make sure to apply CA to left, right, top and bottom to guarantee the wing is glued securely.

Note: Avoid using a CA accelerator to allow the CA to wick well into the wood of the fuselage and wing. This will provide the best bond between the two items.

 6.Slide the stabilizer into position in the fuselage. Check that it has been centered using the drawing as a reference.

B	B
	B=B
A	A
	A=A

 7.Check that the stabilizer and wing are parallel to each other. Lightly sand the opening in the fuselage to correct any alignment problems.

10

Parallel

 8.Follow Steps 2, 3 and 5 to prepare and glue the stabilizer to the fuselage.

E-flite Edge 540 BP ARF Assembly Manual