Dremel MM35 User Manual

0 (0)

IMPORTANT:

IMPORTANT :

IMPORTANTE:

Read Before Using

Lire avant usage

Leer antes de usar

 

 

 

Operating/Safety Instructions Consignes de fonctionnement/sécurité

Instrucciones de funcionamiento y seguridad

MM35

P.O. Box 081126 Racine, WI 53408-1126

Call Toll Free for

Pour obtenir des informations

Llame gratis para

Consumer Information

et les adresses de nos centres

obtener información

& Service Locations

de service après-vente,

para el consumidor y

 

appelez ce numéro gratuit

ubicaciones de servicio

1-800-4-DREMEL (1-800-437-3635) www.dremel.com

For English Version

Version française

Versión en español

See page 2

Voir page 20

Ver la página 38

 

 

 

-2-
Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
If operating a power tool in a damp location is unavoidable, use a Ground Fault Circuit Interrupter (GFCI) protected supply. Use of an GFCI reduces the risk of electric shock.
Personal safety
Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
injury.
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE
The term “power tool” in the warnings refers to your mains-operated (corded) power tool battery-operated (cordless) power tool.
Work area safety
Keep work area clean and well lit. Cluttered or dark areas invite accidents.
Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.
Electrical safety
Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
General Power Tool Safety Warnings
Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious

Safety Symbols

The definitions below describe the level of severity for each signal word. Please read the manual and pay attention to these symbols.

This is the safety alert symbol. It is used to alert you to potential

! personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.

or

Use personal protective equipment. Always

cannot be controlled with the switch is

wear eye protection. Protective equipment

dangerous and must be repaired.

such as dust mask, non-skid safety shoes, hard

Disconnect the plug from the power source

hat, or hearing protection used for appropriate

and/or the battery pack from the power tool

conditions will reduce personal injuries.

before making any adjustments, changing

Prevent unintentional starting. Ensure the

accessories, or storing power tools. Such

switch is in the off-position before

preventive safety measures reduce the risk of

connecting to power source and / or battery

starting the power tool accidentally.

pack, picking up or carrying the tool.

Store idle power tools out of the reach of

Carrying power tools with your finger on the

children and do not allow persons unfamiliar

switch or energizing power tools that have the

with the power tool or these instructions to

switch on invites accidents.

operate the power tool. Power tools are

Remove any adjusting key or wrench before

dangerous in the hands of untrained users.

turning the power tool on. A wrench or a

Maintain power tools. Check for misalignment

key left attached to a rotating part of the power

or binding of moving parts, breakage of

tool may result in personal injury.

parts and any other condition that may

Do not overreach. Keep proper footing and

affect the power tool’s operation. If damaged,

balance at all times. This enables better

have the power tool repaired before use.

control of the power tool in unexpected

Many accidents are caused by poorly

situations.

maintained power tools.

Dress properly. Do not wear loose clothing

Keep cutting tools sharp and clean. Properly

or jewelry. Keep your hair, clothing and

maintained cutting tools with sharp cutting

gloves away from moving parts. Loose

edges are less likely to bind and are easier to

clothes, jewelry or long hair can be caught in

control.

moving parts.

Use the power tool, accessories and tool

If devices are provided for the connection

bits etc. in accordance with these instructions,

of dust extraction and collection facilities,

taking into account the working conditions

ensure these are connected and properly

and the work to be performed. Use of the

used. Use of dust collection can reduce dust-

power tool for operations different from those

related hazards.

intended could result in a hazardous situation.

Power tool use and care

Service

Do not force the power tool. Use the

Have your power tool serviced by a qualified

correct power tool for your application. The

repair person using only identical

correct power tool will do the job better and

replacement parts. This will ensure that the

safer at the rate for which it was designed.

safety of the power tool is maintained.

Do not use the power tool if the switch does

 

 

not turn it on and off. Any power tool that

 

 

 

 

Safety Rules for Oscillating Tools

Hold power tool by insulated gripping

wiring may exist. If this situation is

surfaces, when performing an operation

unavoidable, disconnect all fuses or circuit

where the cutting accessory may contact

breakers feeding this worksite.

hidden wiring or its own cord. Cutting

Use a metal detector to determine if there

accessory contacting a "live" wire may make

are gas or water pipes hidden in the work

exposed metal parts of the power tool "live"

area or call the local utility company for

and could give the operator an electric

assistance before beginning the operation.

shock.

Striking or cutting into a gas line will result in

Use clamps or another practical way to

explosion. Water entering an electrical device

secure and support the workpiece to a

may cause electrocution.

stable platform. Holding the work by hand or

Always hold the tool firmly with both hands

against your body leaves it unstable and may

for maximum control. Keep proper footing

lead to loss of control.

and balance at all times. This enables better

Do not drill, fasten or break into existing

control of the power tool in unexpected

walls or other blind areas where electrical

situations.

-3-

Keep hands away from cutting area. Do not reach under the material being cut. The proximity of the blade to your hand is hidden from your sight.

Do not use dull or damaged blades. Bent blade can break easily or cause kickback.

Exercise extreme caution when handling the accessories. The accessories are very sharp.

Wear protective gloves when changing cutting accessories. Accessories become hot after prolonged usage.

Use thick cushioned gloves and limit the exposure time by taking frequent rest periods. Vibration caused by the tool may be harmful to the hands and arms.

Before scraping, check workpiece for nails. If there are nails, either remove them or set them well below intended finished surface.

Striking a nail with accessory edge could cause the tool to jump.

Do not wet sand with this tool. Liquids entering the motor housing is an electrical shock hazard.

Never work in area which is soaked with a liquid, such as a solvent or water, or

dampened such as newly applied wallpaper. There is an electrical shock hazard when working in such conditions with a power tool and heating of the liquid caused by scraping action may cause harmful vapors to be emitted from workpiece.

Always wear eye protection and a dust mask for dusty applications and when sanding overhead. Sanding particles can be absorbed by your eyes and inhaled easily and may cause health complications.

Use special precautions when sanding chemically pressure treated lumber, paint that may be lead based, or any other materials that may contain carcinogens. A suitable breathing respirator and protective clothing must be worn by all persons entering the work area. Work area should be sealed by plastic sheeting and persons not protected should be kept out until work area is thoroughly cleaned.

Do not use sandpaper intended for larger sanding pads. Larger sandpaper will extend beyond the sanding pad causing snagging, tearing of the paper or kick-back. Extra paper extending beyond the sanding pad can also cause serious lacerations.

Additional Safety Warnings

Always inspect blade for damage (breakage, cracks) before each use. Never use if damage is suspected.

GFCI and personal protection devices like electrician’s rubber gloves and footwear will further enhance your personal safety.

Do not use AC only rated tools with a DC power supply. While the tool may appear to work, the electrical components of the AC rated tool are likely to fail and create a hazard to the operator.

Keep handles dry, clean and free from oil and grease. Slippery hands cannot safely control the power tool.

Develop a periodic maintenance schedule for your tool. When cleaning a tool be careful not to disassemble any portion of the tool since internal wires may be misplaced or pinched or safety guard return springs may be improperly mounted.

Certain cleaning agents such as gasoline, carbon tetrachloride, ammonia, etc. may damage plastic parts.

Risk of injury to user. The power cord must only be serviced by a Dremel Service Facility.

Some dust created by power sanding, sawing, grinding, drilling, and other construction

activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints,

• Crystalline silica from bricks and cement and other masonry products, and

• Arsenic and chromium from chemicallytreated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

-4-

Symbols

IMPORTANT: Some of the following symbols may be used on your tool. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer.

Symbol

Designation / Explanation

V

Volts (voltage)

A

Amperes (current)

Hz

Hertz (frequency, cycles per second)

W

Watt (power)

kg

Kilograms (weight)

min

Minutes (time)

s

Seconds (time)

Diameter (size of drill bits, grinding wheels, etc.)

 

 

 

 

n0

No load speed (rotational speed at no load)

 

 

 

 

 

 

n

Rated speed (maximum attainable speed)

 

 

 

 

 

 

 

.../min

Revolutions or reciprocation per minute (revolutions, strokes, surface speed,

orbits etc. per minute)

 

 

 

 

 

 

 

 

 

 

0

 

 

Off position (zero speed, zero torque...)

 

 

1, 2, 3, ...

Selector settings (speed, torque or position settings. Higher number means

I, II, III,

greater speed)

 

 

 

 

 

 

0

 

 

 

 

Infinitely variable selector with off (speed is increasing from 0 setting)

 

 

 

 

 

 

 

 

 

 

 

 

 

Arrow (action in the direction of arrow)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Alternating current (type or a characteristic of current)

 

 

 

 

 

 

 

 

 

 

 

 

 

Direct current (type or a characteristic of current)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Alternating or direct current (type or a characteristic of current)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Class II construction (designates double insulated construction tools)

 

 

 

 

 

 

 

 

 

 

 

 

 

Earthing terminal (grounding terminal)

 

 

 

 

 

 

-5-

Symbols (continued)
IMPORTANT: Some of the following symbols may be used on your tool. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer.
Symbol Designation / Explanation
Designates Li-ion battery recycling program
Designates Ni-Cad battery recycling program
Alerts user to read manual
Alerts user to wear eye protection
This symbol designates that this tool is listed by Underwriters Laboratories.
This symbol designates that this component is recognized by Underwriters Laboratories.
This symbol designates that this tool is listed by Underwriters Laboratories,
to United States and Canadian Standards.
This symbol designates that this tool is listed by the Canadian Standards
Association.
This symbol designates that this tool is listed by the Canadian Standards
Association, to United States and Canadian Standards.
This symbol designates that this tool is listed by the Intertek Testing
Services, to United States and Canadian Standards.
This symbol designates that this tool complies to NOM Mexican Standards.
-6-

 

 

Introduction

 

Thank you for purchasing the Dremel Multi-

Accessories come in a variety of shapes and

Max™.

permit you to do a number of different jobs.

This tool was designed to tackle home repair,

As you become familiar with the range of

accessories and their uses, you will learn just

remodeling and restoration projects. The

how versatile your Dremel Multi-Max™ is.

Dremel Multi-Max™ tackles tasks that are

tedious, time consuming or simply next to

Visit www.dremel.com to learn more about

impossible to achieve with any other tool.

what you can do with your Dremel Multi-

The ergonomic housing is designed for you

Max™.

 

to hold and control in a comfortable manner

 

INTENDED USE

during operation.

 

This Dremel Multi-Max™ Tool is intended for

It comes with an assortment of accessories

dry sanding of surfaces, corners, edges,

that are specifically designed for remodeling

scraping, sawing soft metals, wood and

work where you need precision and control.

plastic components, and grout removal using

Your Dremel Multi-Max™ has a robust

the applicable tools and accessories

electric motor, is comfortable in the hand,

recommended by Dremel.

and is made to accept a large variety of

 

 

accessories including flush cut blades,

 

 

scraper blades, grout removal wheels and

 

 

sanding pads.

 

 

-7-

Functional Description and Specifications

Disconnect the plug from the power source before making any assembly, adjustments or changing accessories. Such preventive

safety measures reduce the risk of starting the tool accidentally.

Model MM35 Multi-Max™ Oscillating Power Tool

Variable Speed

Control Dial

FIG. 1

On/Off

 

Switch

Power

Cord

Clamping

 

Knob

Ventilation

 

Openings

Ventilation

Openings

Clamping

Flange

Accessory

Model number

MM35

No load speed

n0 10,000-21,000/min

Voltage rating

120 V 60 Hz

NOTE: For tool specifications refer to the nameplate on your tool.

-8-

 

 

Assembly

Disconnect

the plug

 

from the power source

FIG. 2

before making

any

assembly,

 

adjustments or changing accessories.

 

Such preventive safety measures reduce the

 

risk of starting the tool accidentally.

 

For all work or when

Clamping

changing accessories

Knob

always wear protective gloves. Such

 

preventive safety measures reduce the risk

 

of injury from sharp edges of the

 

accessories. Application tools can become

 

very hot while working. Danger of burns!

 

INSTALLING ACCESSORIES WITH

FIG. 3

EASY-LOCK ACCESSORY CHANGE

 

Only

use

Dremel

 

accessories rated 21000

 

OPM or greater. Using accessories not

 

designed for this power tool may result in

 

serious personal injury and property damage.

 

The Dremel Multi-Max MM35 was designed

 

with an integrated accessory change

 

mechanism. The Easy-Lock accessory

 

interface allows you to install and remove

 

accessories without the need of a wrench or

 

hex key.

 

 

 

1.To install an accessory using the Easy-

 

Lock feature, first loosen the clamping

FIG. 4

knob by twisting it in a counter-clockwise

 

direction (Fig. 2).

 

 

Accessory

2.Press the clamping knob so that the

 

clamping flange extends enough to fit a

Pins Flange

blade in between the clamping flange and

the interface. You may need to loosen the

 

clamping knob more to allow adequate

 

room for the accessory. (Fig. 3)

 

3.Place the accessory onto the interface,

 

making sure the accessory engages all

 

pins on the interface and the accessory is

 

flush against the accessory holder (Fig. 4).

 

4.Release pressure on the clamping knob.

 

The spring action of the mechanism will

 

hold the blade in place while you secure it

FIG. 5

(Fig. 5).

 

 

 

5.Tighten the clamping knob by twisting in a clockwise direction (Fig. 2). Make sure to tighten fully, until you can’t twist the clamping knob (without it being uncomfortable).

-9-

Note: Some accessories, such as scrapers or blades, may be mounted either straight on the tool, or at an angle to enhance usability (Fig. 6).

In order to do this with the Easy-Lock interface, place the accessory onto the accessory holder making sure the accessory engages all pins in the holder and the accessory is flush against the accessory holder. Securely lock the accessory in place as described previously (Fig. 2).

REMOVING ACCESSORIES WITH EASY-LOCK ACCESSORY CHANGE

1.To remove an accessory, first loosen the clamping knob by twisting it in a counterclockwise direction (Fig. 2).

2.Press the clamping knob and lift the accessory bracket to take it off the pins. You may need to loosen the clamping

FIG. 6

knob more to allow adequate room to remove the accessory. (Fig. 3)

Note: Blade may be hot after use, wait for blade to cool down before touch.

INSTALLING AND REMOVING

SANDING SHEETS

Your backing pad uses hook-and-loop backed sandpaper, which firmly grips the backing pad when applied with moderate pressure.

1. Align the sanding sheet and press it onto the sanding plate by hand.

2. Firmly press the power tool with the sanding sheet against a flat surface and briefly switch the power tool on. This will promote good adhesion and helps to prevent premature wear.

3. To change, merely peel off the old sanding sheet, remove dust from the backing pad if necessary, and press the new sanding sheet in place.

After considerable service the backing pad surface will become worn, and the backing pad must be replaced when it no longer offers a firm grip. If you are experiencing premature wear out of the backing pad facing, decrease the amount of pressure you are applying during operation of the tool.

For maximum use of abrasive, rotate pad 120 degrees when tip of abrasive becomes worn.

Operating Instructions

LEARNING TO USE THE TOOL

Getting the most out of your oscillating tool is a

matter of learning how to let the speed and the FIG. 7 feel of the tool in your hands work for you.

The first step in learning to use the tool is to get the “feel” of it. Hold it in your hand and feel its weight and balance (Fig. 7). Depending on the application, you will need to adjust your hand position to achieve optimum comfort and control. The unique comfort grip on the body of the tool allows for added comfort and control during use.

-10-

When holding tool, do not cover the air vents with your hand. Blocking the air vents could cause the motor to overheat.

IMPORTANT! Practice on scrap material first to see how the tool’s high-speed action performs. Keep in mind that your tool will perform best by allowing the speed, along with the correct accessory, do the work for you. Be careful not to apply too much pressure.

Instead, lower the oscillating accessory lightly to the work surface and allow it to touch the point at which you want to begin. Concentrate on guiding the tool over the work using very little pressure from your hand. Allow the accessory to do the work.

Usually it is better to make a series of passes with the tool rather than to do the entire job with one pass. To make a cut, for example, pass the tool back and forth over the work. Cut a little material on each pass until you reach the desired depth.

SLIDE "ON/OFF" SWITCH

The tool is switched "ON" by the slide switch located on the topside of the motor housing. TO TURN THE TOOL "ON", slide the switch button forward.

TO TURN THE TOOL "OFF", slide the switch button backward.

VARIABLE SPEED CONTROL DIAL

This tool is equipped with a variable speed control dial (Fig. 8). The speed may be controlled during operation by presetting the dial in any one of ten positions.

FIG. 8

Variable Speed

Control Dial

OPERATING SPEEDS

The Dremel Multi-Max™ consists of an AC

universal motor and oscillating mechanism to

perform applications such as cutting, grout

removal, scraping, sanding and more.

The Dremel Multi-Max™ has a high

oscillating motion of 10,000 - 21,000 /min

(OPM). The high speed motion allows the

Dremel Multi-Max™ to perform with excellent

results. The oscillating motion allows the dust

to fall to the surface rather than slinging

particles into the air.

 

To achieve the best results when working

with different materials, set the variable

speed control to suit the job (See Speed

Chart on Page 13

& 14 for guidance). To

select the right speed for the accessory in

use, practice with scrap material first.

NOTE: Speed is affected by voltages

changes. A reduced incoming voltage will

slow the OPM of the tool, especially at the

lowest setting. If your tool appears to be

running slowly, increase the speed setting

accordingly. The tool may not start at the

lowest switch setting in areas where outlet

voltage is less than 120 volts. Simply move

the speed setting to a higher position to

begin operation.

 

The variable speed control settings are

marked on the speed control dial. The

settings for approximate speed range /min

(OPM) are:

 

Speed Control

Speed Range

Dial Setting

/min (OPM)

2

10,000-11,000

4

11,000-13,000

6

13,000-16,000

8

16,000-19,000

10

19,000-21,000

You can refer to the charts on the following pages to determine the proper speed, based on the material and accessory being used. These charts enable you to select both the correct accessory and the optimum speed at a glance.

-11-

Please refer to figures 9 and 10 for further instruction on how to use your Dremel Multi-Max™. Following these instructions will allow you to get the highest performance out of your oscilating tool.

 

 

 

 

 

 

 

 

 

FIG. 9

 

 

 

 

 

FIG. 10

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CORRECT: Sand with a smooth back and forth motion, allowing the weight of the tool to do the work.

INCORRECT: Avoid sanding with only the tip of the pad. Keep as much sand paper in touch with the work surface as possible.

CORRECT: Always sand with the pad and sandpaper flat against the work surface. Work smoothly in a back and forth motion.

INCORRECT: Avoid tipping the pad. Always sand flat.

CORRECT: Always cut with a smooth back and forth motion. Never force the blade. Apply light pressure to guide the tool.

INCORRECT: Do not twist the tool while cutting.This can cause the blade to bind.

CORRECT: Make sure flexible scraper blade flexes enough

INCORRECT: Avoid screw head touching surface with flexible scraper blade.

-12-

Accessories and Variable Speed Control Dial Settings

Use only Dremel, high-performance accessories.

 

 

-13-

 

 

 

 

 

 

 

 

 

Description

Catalog

Soft

Hard

Painted

Laminates

Steel

Auminum/

Vinyl/

Caulk/

Stone/

Grout

 

 

 

 

 

 

 

 

 

Number

Wood

Wood

Wood

Copper

Carpet

Adhesive

Cement

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

60, 120, 240 Grit

MM70W

2 - 10

2 - 10

-

2 - 6

8 - 10

8 - 10

-

-

-

-

 

 

 

 

 

 

 

 

 

Paper - Bare Wood

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

60, 120, 240 Grit

MM70P

2 - 10

2 - 10

2 - 10

2 - 6

8 - 10

8 - 10

-

-

-

-

 

 

 

 

 

 

 

 

 

Paper - Paint

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HCS Wood Flush

MM480

 

 

-

2 - 6

 

 

 

 

 

-

 

 

 

 

 

 

 

 

 

Cut Blade

8 - 10

6 - 10

 

 

-

-

-

 

 

 

 

 

 

 

 

 

1-1'4" x 1-11/16"

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BiM Wood & Metal

 

 

 

-

2 - 6

 

8 - 10

 

 

 

-

 

 

 

 

 

 

 

 

 

Flush Cut Blade

MM482

8 - 10

6 - 10

8 - 10*

-

-

-

 

 

 

 

 

 

 

 

 

1-1/4" x 1'11/16"

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Carbide Flush Cut

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Blade

MM485

8 - 10

6 - 10

-

2 - 6

8 - 10

8 - 10

-

-

-

-

 

 

 

 

 

 

 

 

 

1-1/4" x 1-11/16"

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BiM Wood & Metal

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Flush Cut

VC490

8 - 10

6 - 10

-

2 - 6

8 - 10*

8 - 10

-

-

-

-

 

 

 

 

 

 

 

 

 

Panel Blade

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BiM Wood & Metal

 

 

 

 

 

 

 

-

 

 

-

 

 

 

 

 

 

 

 

 

Flush Cut

VC494

8 - 10

6 - 10

-

2 - 6

8 - 10*

8 - 10

-

-

 

 

 

 

 

 

 

 

 

Pipe & 2x4 Blade

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Only Steel Soft *

3" Wood & Drywall

MM450

8 - 10

6 - 10

-

2 - 6

-

-

-

-

-

-

Saw Blade

 

 

 

 

 

 

 

 

 

 

 

3" BiM Wood &

MM452

8 - 10

 

-

2 - 6

8 - 10*

8 - 10

 

 

 

-

Metal Flush Cut

6 - 10

-

-

-

Saw Blade

 

 

 

 

 

 

 

 

 

 

 

Dremel MM35 User Manual

-14-

Accessories and Variable Speed Control Dial Settings

 

Use only Dremel, high-performance accessories.

Description

Catalog

Soft

Hard

Painted

Laminates

Steel

Aluminum/

Vinyl/

Caulk/

Stone/

Grout

 

Number

Wood

Wood

Wood

 

 

Copper

Carpet

Adhesive

Cement

 

Multi-Knife Blade

MM430

-

-

-

-

-

-

6 - 10

-

-

-

1/8" Grout Removal

MM500

-

-

-

-

-

-

-

-

-

6 - 10

Blade

 

 

 

 

 

 

 

 

 

 

 

1/16" Grout

MM501

-

-

-

-

-

-

-

-

-

6 - 10

Removal Blade

 

 

 

 

 

 

 

 

 

 

 

1/16" Grout

MM502

-

-

-

-

-

-

-

-

-

6 - 10

Removal Blade

 

 

 

 

 

 

 

 

 

 

 

Rigid Scraper Blade

MM600

-

-

2 - 4

-

-

-

2 - 6

2 - 6

-

-

Flexible Scraper

MM610

-

-

2 - 4

-

-

-

-

2 - 6

-

-

Blade

 

 

 

 

 

 

 

 

 

 

 

60 Grit Diamond

MM910

-

-

-

-

-

-

-

-

6 - 10

6 - 10

Paper

 

 

 

 

 

 

 

 

 

 

 

24 Grit Carbide

MM920

6 - 10

6 - 10

6 - 10

-

-

-

-

-

6 - 10

6 - 10

Rasp

 

 

 

 

 

 

 

 

 

 

 

Operating Applications

APPLICATION

Your Dremel Multi-Max™ Tool is intended for sanding and cutting wooden materials, plastic, plaster and non-ferrous metals. It is especially suitable for working close to edges, in tight spaces, and for flush cutting. This tool must be used only with Dremel accessories .

Below are some typical uses for your Dremel Multi-Max™ Tool. For all accessories, work from the body. with the accessory away

Never position hand near or directly in front of working area. Always hold the tool with both hands and wear protective gloves.

Flush Cutting

Remove excess wood from door jamb, window sill and/or toekick. Removing excess copper or PVC pipe.

Removal work

e.g. carpets & backing, old tile adhesives, caulking on masonry, wood and other surfaces.

Removal of excess materials

e.g. plaster, mortar splatters, concrete on tiles, sills.

Preparation of surfaces e.g. for new floors and tiles.

Detail sanding

e.g. for sanding in extremely tight areas otherwise difficult to reach and require hand sanding

CUTTING

Saw blades are ideal for making precise cuts in tight areas, close to edges or flush to a surface.

Select a medium to high speed for making initial plunge, start off at medium speed for increased control. After making your initial cut, you can increase speed for faster cutting ability.

Flush cutting blades are intended to make precise cuts to allow for installation of flooring or wall material. When flush cutting

it is important not to force the tool during the plunge cut. If you experience a strong vibration in your hand during the plunge cut, this indicates that you are applying too much pressure. Back the tool out and let the speed

of the tool do the work. While keeping the teeth of the blade in the work surface, move the back of the tool in a slow sideways motion. This motion will help expedite the cut.

When making a flush cut it is always a good idea to have a piece of scrap material (tile or wood) supporting the blade. If you need to rest the flush cutting blade on a delicate surface, you should protect the surface with cardboard or masking tape.

The flat saw blade is ideal for making precise cuts in wood, plaster, drywall material.

Applications include cutting openings in flooring for venting, repairing damaged flooring, cutting openings for electrical boxes. The blade works best on softer woods such as pine. For harder woods, the blade life will be limited.

Select a medium to high speed.

The flat saw blade can also be used for window restoration making glazing easy to remove. The saw blade can be placed directly against the edge of the window frame, guiding the blade through the glazing.

Panel Cutting Accessory

Model VC490

The panel blade has been designed for making straight cuts in sheet materials, such as plywood, drywall and cement

board up to ¾” thick. (Refer to chart for cutting depths.) For best results, this blade should be used with the tools control foot in the open position. This blade has a more rigid design to help improve accuracy and control when making these types of cuts. When making cuts in sheet materials it is important not to force the tool during the cut. If you experience strong vibration in your hand during the cut, this indicates that you are applying too much pressure. Back the tool out of the cut and let the speed of the tool do the work.

Pipe and 2x4 Cutting Accessory

Model VC494

The pipe and 2x4 cutting blade has been designed to cut through thick materials, such as a 2x4, as well as tubing, such as

conduit, copper and PVC piping.

-15-

GROUT REMOVAL

Grout removal blades are ideal for removing damaged or cracked grout. Grout blades

come in different widths (1/16" and 1/8") to tackle different grout line widths. Before selecting a grout blade measure the grout line width to pick the appropriate blade.

Select a medium to high speed.

To remove the grout, use a back and forth motion, making several passes along the grout line. The hardness of the grout will dictate how many passes are needed. Try and keep the grout blade aligned with the grout line and be careful not to apply too much side pressure on the grout blade during the process. To control plunge depth use the carbide grit line on the blade as an indicator. Be careful not to plunge beyond the carbide grit line to avoid damage to the backer board material.

The grout blades can handle both sanded and unsanded grout. If you notice the blade clogging during the grout removal process, you can use a brass brush to clean the grit, thus exposing the grit again.

The grout blade geometry is designed so that the blade can remove all grout up to the surface of a wall or corner. This can be accomplished by ensuring that the segmented portion of the blade is facing the wall or corner.

SCRAPING

Scrapers are suitable for removing old coats of varnish or adhesives, removing bonded carpeting, e.g. on stairs/steps and other small/medium size surfaces.

Select low to medium speed.

Rigid scrapers are for large area removal, and harder materials such as vinyl flooring, carpeting and tile adhesives. When

removing strong, tacky adhesives, grease the scraper blade surface with (petroleum jelly or silicone grease) to reduce gumming up.

The carpet/vinyl flooring removes easier if it is scored prior to removal so the scraper blade can move underneath the flooring material.

Flexible scrapers are used for hard to reach areas and softer material such as caulk.

Mount the scraper blade with the logo side facing up. With the flexible scraper, make sure that the screw head does not make contact with surface during the scraping process (a 30 - 45 degree pitch is recommend). This can be

accomplished by making sure that the tool is at an angle to the blade. You should be able to see the blade flex during the scraping process. If you are removing caulk from a delicate surface such as a bath tub or tile back splash, we recommend taping or protecting the surface that the blade will rest on. Use rubbing alcohol to clean the surface after the caulk and/or adhesive is removed.

Turn the tool on and place desired accessory on the area where material is to be removed. Begin with light pressure. The oscillating motion of accessory only occurs when pressure is applied to the material to be removed.

Excessive pressure can gouge or damage the background surfaces (e.g,. wood, plaster).

SANDING

Sanding accessories are suitable for dry sanding of wood, metal, surfaces, corners and edges and

hard to reach areas.

Work with the complete surface of the sanding pad, not only with the tip.

Corners may be finished using the tip or edge of the selected accessory, which should occasionally be rotated during use to distribute the wear on the accessory and backing pad surface.

Sand with a continuous motion and light pressure. DO NOT apply excessive pressure - let the tool do the work. Excessive pressure will result in poor handling, vibration, and unwanted sanding marks and premature wear on the sanding sheet.

Always be certain that smaller workpieces are securely fastened to a bench or other support. Larger panels may be held in place by hand on a bench or sawhorses.

Open-coat aluminum oxide sanding sheets are recommended for most wood or metal sanding applications, as this synthetic material cuts quickly and wears well. Some applications, such as metal finishing or cleaning, require special abrasive pads which are available from your dealer. For best results, use Dremel sanding accessories which are of superior quality and are carefully selected to produce professional quality results with your oscillating tool.

The following suggestions may be used as a general guide for abrasive selection, but the best results will be obtained by sanding a test sample of the workpiece first.

-16-

Grit

 

Application

Coarse

For rough wood or metal

 

sanding, and rust or old

 

finish removal.

Medium

For general wood or metal

 

sanding

Fine

For final finishing of wood,

 

metal, plaster and other

 

surfaces.

With the workpiece firmly secured, turn tool on

as described above. Contact the work with the

tool after the tool has reached its full speed,

and remove it from the work before switching

the tool off. Operating your oscillating tool in

this manner will prolong switch and motor life,

and greatly increase the quality of your work.

Move the oscillating tool in long steady strokes

parallel to the grain using some lateral motion

to overlap the strokes by as much as 75%.

DO NOT apply excessive pressure - let the

tool do the work. Excessive pressure will result

in poor handling, vibration, and unwanted

sanding marks.

GRINDING

The diamond paper accessory allows for the Multi-Max™ to be used for grinding away cement, plaster or thin

set.Preparing the surface for tile replacement is a common application for this accessory.

The diamond paper needs to be mounted to the backing pad prior to use.

Select a low to high speed depending on the material removal rate desired.

The carbide rasp accessory also allows the Multi-Max™ to grind away cement, thinset mortar,

plaster, and also wood. This accessory is commonly used to prepare for tile replacement or rasping wood to smooth a surface or remove material.

The speed should be set at high speed for aggressive material removal or at low speed for a more detailed removal of material.

Do not apply excessive pressure on the tool-let it do the work.

Corners may be finished using the tip or edge of the selected accessory, which should occasionally be rotated during use to distribute the wear on the accessory and backing pad surface.

Grind with a continuous motion and light pressure. DO NOT apply excessive pressure - let the tool do the work. Excessive pressure will result in poor handling, vibration, and premature wear on the diamond paper sheet.

 

Selecting Sanding / Grinding Sheets

 

 

Material

 

Application

Grit Size

All wooden materials (e.g.,

For coarse-sanding, e.g. of rough,

Coarse

60

hardwood, softwood, chipboard,

unplanned beams and boards

 

 

building board)

Metal materials–

For face sanding and planing

Medium

120

Metal materials,

 

small irregularities

fiberglass

 

For finish and fine sanding

 

 

and plastics Sand Paper (Dark)

Fine

240

of wood

 

 

 

 

Paint, varnish,

 

For sanding off paint

Coarse

80

 

 

 

 

filling compound,

For sanding primer (e.g., for

Medium

120

and filler

 

removing brush dashes, drops

Sand Paper (White)

of paint and paint run)

 

 

For final sanding of primers

Fine

240

 

 

 

 

before coating

 

 

 

 

Masonry, stone,

 

For smoothing, shaping

Coarse

60

cement

Diamond Paper

and braking edges

and thin set

 

 

 

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