Routine Maintenance
5.1 Maintenance Schedule
5.2 Maintenance Chart
5.3 Maintenance Work Completed
5
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39 Gerade
Routine Maintenance
5.1 Maintenance Schedule
5
3000
check
●
●
●
●
●
●
●
●
●
●
clean
●
change
Operation
Oil level in engine / separate container
9)
Engine leaks
Oil bath- and dry type air cleaners
3) 4) 5)
Battery and cable connectors 6.7.1
4) 6)
3)
4) 6)
Cooling system (depending on engine use
●
Engine oil (depending on engine use)
●
Oil filter cartridge (depending on oil change interval)
●
Fuel filter cartridge 6.2.1
Valve clearance (adjust if necessary) 6.6.1
Engine mounts (retighten if necessary) 9.2
V-belts (retension if necessary) 6.5
●
Toothed belts
8) 10)
Injection valves
Fuel pump / strainer
Fuel leakage line (change defective lines)
5)
11)
Section
6.1.2/3.1.4
6.4
6.3.1
6.1.1
6.1.3
6.2.2
6.2.3
once
Operating Hours (OP) every 1)
every
after
10 OH
2)
or daily
50-150
●
●
●
●
● ● ● ● ●
●●
●●
● ●
●
●●
125
250
750
500
7)
7)
2)
●
●
●
●
●
●
1000
6)
6)
2000
●
The specified engine maintenance times are maximum values. Depending on the operating environment, shorter maintenance intervals may be required. Please
observe the operating instructions of the equipment manufacturer.
1) recommended maximum
2) once when commissioning new and reconditioned engines
3) clean if needed
4)Oil quality API-CF-4, CG-4, CH-4 or ACEA-E1-3/96 and E4-98
5) change if required
6) for oil change intervals, naturally aspirated engines, see
Section 6.1.1
7) for oil change intervals, turbocharged engines, see Section 6.1.1
8) without toothed belt ventilation renew after 3000 running hours, after 5 years at the
latest if running hours are not reached: in both cases together with idler pulley
with toothed belt ventilation renew after 4500 running hours, after 5 years at the latest
if running hours are not reached: in both cases together with idler pulley
9) during run-in period, check 2 x daily
10) retensioning of toothed belts is not permitted
11) Change at the latest after 2 years .
see
40
5.2 Maintenance Chart
Routine Maintenance
5
The maintenance chart shown here is supplied as a selfadhesive label with each engine. It should be affixed
where it can be seen clearly on the engine or driven
equipment.
Check that this is the case.
If necessary, ask your engine or equipment supplier for
a fresh supply of labels.
Routine work should be carried out according to the
schedule in 5.1.
Stop the engine before carrying out
any maintenance work.
!
0,3 mm
in.
ex.
0.012 in.
0,5 mm
0.020 in.
a
ex.
in.
1000
AIR
FUEL
OIL
10
BFL
500
FL
1000
1000
B/FL 1011F
0297 7279
1
BFL
500
FL
1000
Std.
API CD
ACEA E1-96
OIL
h
1252000
BFL
OIL
500
FL
1000
1000
10
OIL
max.
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