
Routine Maintenance
5.1 Maintenance Schedule
5.2 Maintenance Chart
5.3 Maintenance Work Completed
5
39
39 Gerade

Routine Maintenance
5.1 Maintenance Schedule
5
3000
check
●
●
●
●
●
●
●
●
●
●
clean
●
change
Operation
Oil level in engine / separate container
9)
Engine leaks
Oil bath- and dry type air cleaners
3) 4) 5)
Battery and cable connectors 6.7.1
4) 6)
3)
4) 6)
Cooling system (depending on engine use
●
Engine oil (depending on engine use)
●
Oil filter cartridge (depending on oil change interval)
●
Fuel filter cartridge 6.2.1
Valve clearance (adjust if necessary) 6.6.1
Engine mounts (retighten if necessary) 9.2
V-belts (retension if necessary) 6.5
●
Toothed belts
8) 10)
Injection valves
Fuel pump / strainer
Fuel leakage line (change defective lines)
5)
11)
Section
6.1.2/3.1.4
6.4
6.3.1
6.1.1
6.1.3
6.2.2
6.2.3
once
Operating Hours (OP) every 1)
every
after
10 OH
2)
or daily
50-150
●
●
●
●
● ● ● ● ●
●●
●●
● ●
●
●●
125
250
750
500
7)
7)
2)
●
●
●
●
●
●
1000
6)
6)
2000
●
The specified engine maintenance times are maximum values. Depending on the operating environment, shorter maintenance intervals may be required. Please
observe the operating instructions of the equipment manufacturer.
1) recommended maximum
2) once when commissioning new and reconditioned engines
3) clean if needed
4)Oil quality API-CF-4, CG-4, CH-4 or ACEA-E1-3/96 and E4-98
5) change if required
6) for oil change intervals, naturally aspirated engines, see
Section 6.1.1
7) for oil change intervals, turbocharged engines, see Section 6.1.1
8) without toothed belt ventilation renew after 3000 running hours, after 5 years at the
latest if running hours are not reached: in both cases together with idler pulley
with toothed belt ventilation renew after 4500 running hours, after 5 years at the latest
if running hours are not reached: in both cases together with idler pulley
9) during run-in period, check 2 x daily
10) retensioning of toothed belts is not permitted
11) Change at the latest after 2 years .
see
40

5.2 Maintenance Chart
Routine Maintenance
5
The maintenance chart shown here is supplied as a selfadhesive label with each engine. It should be affixed
where it can be seen clearly on the engine or driven
equipment.
Check that this is the case.
If necessary, ask your engine or equipment supplier for
a fresh supply of labels.
Routine work should be carried out according to the
schedule in 5.1.
Stop the engine before carrying out
any maintenance work.
!
0,3 mm
in.
ex.
0.012 in.
0,5 mm
0.020 in.
a
ex.
in.
1000
AIR
FUEL
OIL
10
BFL
500
FL
1000
1000
B/FL 1011F
0297 7279
1
BFL
500
FL
1000
Std.
API CD
ACEA E1-96
OIL
h
1252000
BFL
OIL
500
FL
1000
1000
10
OIL
max.
41
41 Gerade

5
Routine Maintenance
The maintenance chart shown here is supplied as a selfadhesive label with each engine. It should be affixed
where it can be seen clearly on the engine or driven
equipment.
Check that this is the case.
If necessary, ask your engine or equipment supplier for
a fresh supply of labels.
Routine work should be carried out according to the
schedule in 5.1.
0,3 mm
in.
ex.
0.012 in.
0,5 mm
0.020 in.
a
ex.
in.
1000
AIR
OIL
FUEL
10
BFM
500
FM
1000
1000
B/FM 1011/F
5.2 Maintenance Chart
h
BFM
500
FM
1000
Std.
API CD
ACEA E1-96
OIL
1252000
BFM
500
FM
1000
1000
10
OIL
max.
OIL
42
Stop the engine before carrying out
any maintenance work.
!
0297 7281
2

5.3 Completed Maintenance Jobs Routine Maintenance
Hours
50-150
Date
*
Signaure / Stamp Hours Date Signaure / Stamp
125
375
625
875
1125
1375
1625
1875
2115
2375
2625
* Commissioning new and overhauled engines
The maintenance jobs duly completed can be recorded in the above table.
-
250
500
750
1000
1250
1500
1750
2000
2250
2500
2750
5
1
2
3
4
5
6
7
8
9
49_en
10

Routine Maintenance 5.3 Completed Maintenance Jobs
1
5
Hours.
2875
2
3125
3375
3
3625
4
3875
4125
5
4375
6
4625
4875
7
5125
8
5375
5625
9
The maintenance jobs duly completed can be recorded in the above table.
Date
Signaure / Stamp Hours
3000
3250
3500
3750
4000
4250
4500
4750
5000
5250
5500
5750
Date
Signaure / Stamp
10
50_en

5.3 Completed Maintenance Jobs Routine Maintenance
Hours
Date
Signaure / Stamp Hours Date Signaure / Stamp
5875
6125
6375
6625
6875
7125
7375
7625
7825
8125
8375
8625
The maintenance jobs duly completed can be recorded in the above table.
6000
6250
6500
6750
7000
7250
7500
7750
8000
8250
8500
8750
5
1
2
3
4
5
6
7
8
9
51_en
10