cybelec DNC600 User Guide

4.5 (2)
cybelec DNC600 User Guide

DNC 600 PS

User Guide

CYBELEC SA

Tel. ++ 41 24 447 02 00

RUE DES UTTINS 27

Fax ++ 41 24 447 02 01

CH - 1400 YVERDON-LES-BAINS

E-Mail: info@cybelec.ch

SWITZERLAND

V-DOC-600PS-EN-EN

 

Information in this document is subject to change without notice, and does not represent a commitment on the part of CYBELEC SA.

The software described in this document is furnished under a license agreement or nondisclosure agreement. The software may be used or copied only in accordance with the terms of the agreement. It is against the law to copy the software on any medium except as specifically allowed in the license or nondisclosure agreement.

Copyright CYBELEC SA. 1991

All rights reserved.

Important:

This notice explains normal and standard programming operations for the numerical control.

In view of the fact that numerical controls can be equipped with configurable functions by the press manufacturer for his own specific purposes, please refer to the manufacturer-supplied complementary instructions regarding the programming of these functions.

Autocad is a registered trade mark of Autodesk Inc..

CYBELEC is a registred trademark of CYBELEC SA.

Ethernet is a registered trade mark of Xerox Corporation.

IBM, PC/AT, PC Network, Token Ring Network

are registered trade marks of the International Business Machines Corporation.

MS-DOS is a registered trade mark of Microsoft Corporation.

MS-Windows is a registered trade mark of Microsoft Corporation.

Novell Netware is a registered trade mark of Novell, Incorporated.

Windows NT is a registered trade mark of Microsoft Corporation.

SAFETY AND MAINTENANCE INSTRUCTIONS

!The operator must be trained for working with the machine on which the numerical control is installed.

!Improper use of the numerical control can cause heavy damage on equipment and/or injuries to people.

!Modification of machine parameters can cause important material damage or lead to irregular product quality.

!The rear panel may only be removed by a qualified technician (danger of electrocution).

!Do not expose the numerical control to excessive humidity so as to avoid any risk of electrocution and any deterioration of the equipment.

!Make sure the numerical control is disconnected from the mains power before carrying out any cleaning. Do not use liquids based on alcohol or ammoniac.

!In case of malfunction of the numerical control, call a technician.

!Do not expose the numerical control to direct sun rays or any other heat source.

!Do not place the numerical control in the neighbourhood of magnetic equipment such as transformers, motors or devices which generate interference (welding machines, etc.)

!Replace fan filters at regular intervals so as to avoid overheating.

SAFETY AND MAINTENANCE INSTRUCTIONS

PAGE I

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PAGE II USER GUIDE DNC 600 PS

LICENSE AGREEMENT FOR CYBELEC SOFTWARE

GENERAL COPYRIGHT

The CYBELEC software is protected by Copyright, and all the copying rights are reserved.

The CYBELEC software may only be installed and used in authorized equipments (PC or DNC).

The user manuals are also covered by copyright, and all rights to use and to copy are reserved.

This document may not, in whole or in part, be copied, photocopied, reproduced, translated or reduced without prior consent, in writing, from CYBELEC.

SPECIAL DISKETTE COPYRIGHT

The legal users of this software product are authorized only to copy the contents of the diskette into the memory of the computer to run the program, and to make one backup copy of the original diskette for safety purposes in case of loss of the original program.

Unauthorized copying, duplicating, selling or otherwise distributing this product is a violation of the law.

SPECIAL EPROM COPYRIGHT

The CYBELEC DNC and CNC units in which the original software made by CYBELEC has been replaced by a copy not made by CYBELEC, and without written authorization of CYBELEC, will immediately lose their warranty.

WARRANTY

CYBELEC does not warrant that its software products will function properly in every computer and programming environment.

The limitations of use of a software product and its technical specifications are decided by CYBELEC only; CYBELEC solely is entitled to decide upon conformity and performance of a given software.

The CYBELEC software does not compensate for incompatibilities in operating system revisions or versions.

Running the CYBELEC software under various revisions or versions, or switching between different versions or revisions may result in loss or alteration of data.

LICENSE AGREEMENT

PAGE III

SOFTWARE UPDATE SERVICE

Purchase of the CYBELEC software entitles the user, during one year, to delivery of software updates of the "correction" type.

During the use of a revised or corrected version of the software it may occur that data (program, parameters, etc.) is lost, or that the equipment or its connections need to be modified; these effects are not always foreseeable and do not engage CYBELEC's responsibility.

TERMINATION

This agreement shall automatically terminate upon any act of bankruptcy by or against licensee, upon any assignment for the benefit of creditors of the licensee, upon any attachment execution of judgement or process against licensee or its assets that substantially inhibits its ability to do business, or upon dissolution of licensee.

CYBELEC has the right to terminate this agreement immediately, should the licensee violate the aforementioned conditions.

Within 30 days of termination of this agreement for any reason, licensee shall at his option, either:

!return to CYBELEC or authorized dealer all existent copies of such software and related materials, or

!furnish to CYBELEC evidence satisfactory that the original and all copies of the software, in whole and in any form, have been destroyed.

LIMITATION OF LIABILITY

The foregoing warranty is instead of all other warranties, expressed or implied.

Licensee further agrees that CYBELEC shall not be liable for any lost profits, lost savings, loss of use, or other incidental or consequential damages arising from the use or inability to use the software, or for any claim or demand against licensee by any other party.

In no event shall CYBELEC be liable for consequential damages, even if CYBELEC has been advised of the possibility of such damages.

CYBELEC does not warrant that the functions contained in the software will meet the licensee's requirement or that the operation of the software will be totally error free.

Should the software prove defective, the licensee (and not CYBELEC or an authorized dealer or representative) will assume the entire cost of all necessary service, repair or correction.

CYBELEC warrants the diskettes, EPROMS or other magnetic support or cassettes on which the programs are supplied to be free of defects in material and workmanship under normal use for a period of 90 days from the date of shipment to the licensee as evidenced by a copy of the packing slip.

PAGE IV

LICENSE AGREEMENT

LIMITATION OF REMEDIES

CYBELEC's entire liability and the licensee's exclusive remedy shall be as follows:

The replacement of any diskettes or EPROMS or magnetic support media or cassettes not meeting CYBELEC's limited warranty and which materials are returned to CYBELEC or an authorized CYBELEC representative with a copy of the packing slip, or

If CYBELEC or its representative is unable to deliver replacement diskettes, magnetic support media, EPROM or cassettes which are free of defects in materials or workmanship, the licensee may terminate this agreement under the terms and conditions herein mentioned, and the purchaser's money will be refunded.

GENERAL

The licensee acknowledges that he has read this agreement, understands it and agrees to be bound by its terms and conditions.

The licensee agrees to hold CYBELEC harmless on all liability associated with licensee's breach of this agreement including, but not limited to, all reasonable attorney's fees and court costs, if any.

This license agreement shall be governed by Swiss law; place of jurisdiction is Lausanne, Switzerland.

MAINTENANCE

CYBELEC will provide one year of software maintenance.The extent of maintenance, and response time for furnishing same, shall be at the sole discretion of CYBELEC.Maintenance shall normally include correction of errors in code, correction of errors in supporting documentation, update versions of the covered software which may be released by CYBELEC during the maintenance period.

In no event shall CYBELEC be obliged to provide technical support in attempting to resolve problems or difficulties resulting from licensee's modification of the licensed software; any such modification by licensee is entirely at licensee's own risk.

LICENSE AGREEMENT

PAGE V

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PAGE VI

LICENSE AGREEMENT

07.11.2001 V. 1.1

CONTENTS

SAFETY AND MAINTENANCE INSTRUCTIONS............................................................................

 

I

LICENSE AGREEMENT FOR CYBELEC SOFTWARE ..................................................................

 

III

Safety, Copyright & License agreement ..............................................................................

 

3

CONVENTIONS ...............................................................................................................................

 

5

Typographical conventions ..................................................................................................

 

5

Abbreviations / glossary.......................................................................................................

 

5

DESCRIPTION OF THE DNC 600 PS.............................................................................................

 

7

General information .............................................................................................................

 

7

Technical characteristics .....................................................................................................

 

8

ACCESSORIES................................................................................................................................

 

11

THE USER INTERFACE..................................................................................................................

 

13

The screen...........................................................................................................................

 

13

The keyboard.......................................................................................................................

 

13

THE MAIN MENU.............................................................................................................................

 

19

Choices of the main menu...................................................................................................

 

19

PROGRAMMING .............................................................................................................................

 

21

Programming on the L-alpha page......................................................................................

 

23

L-alpha method....................................................................................................................

 

27

Definition of the bending order ............................................................................................

 

30

THE SEQUENCE PAGE ..................................................................................................................

 

37

Programming on the sequence page ..................................................................................

 

40

PRODUCT MANAGEMENT.............................................................................................................

 

45

List of products ....................................................................................................................

 

45

TOOL PROGRAMMING...................................................................................................................

 

49

Punch / Die programming....................................................................................................

 

50

TRANSFER ......................................................................................................................................

 

53

Tests of the serial ports .......................................................................................................

 

54

LINK 7000 / CYBACK ..........................................................................................................

 

55

N600PS_EN.DOC

CONTENTS

PAGE 1

THE MACHINE WORKING MODES...............................................................................................

57

Adjustment mode................................................................................................................

57

Sensitive mode ...................................................................................................................

58

Automatic mode..................................................................................................................

58

PROTECTION OF THE ACCESS LEVELS ....................................................................................

59

General Information ............................................................................................................

59

The users............................................................................................................................

60

Access by password ...........................................................................................................

61

Access to levels superior to 3 .............................................................................................

62

Change password...............................................................................................................

63

Management of the access levels by external key .............................................................

64

ANNEXES........................................................................................................................................

65

The INITIALIZATION page .................................................................................................

65

The tool reference...............................................................................................................

67

The contact point (CP) or Pinch point.................................................................................

70

The gauge axes ..................................................................................................................

71

Programming the axes datum ............................................................................................

75

Calibration...........................................................................................................................

76

Ideal curve ..........................................................................................................................

77

Cycle without bend..............................................................................................................

79

Punching .............................................................................................................................

79

Bottoming............................................................................................................................

80

Angle correction..................................................................................................................

80

Alphanumerical characters .................................................................................................

82

Messages / Errors...............................................................................................................

82

The interactive messages...................................................................................................

83

Print of the current screen ..................................................................................................

86

INDEX..............................................................................................................................................

87

PAGE 2

CONTENTS

SAFETY, COPYRIGHT & LICENSE AGREEMENT

Please consult the safety instructions, copyright and license agreement on the first pages of the manual.

ABOUT THIS MANUAL

This manual is designed to help the user to familiarize with the numerical control DNC 600 and to use it with a maximum of efficiency.

To reach a maximum of comfort and productivity of the numerical control, it is recommended to read attentively the whole manual.

A table of contents and a well organized index enable you to find rapidly the searched subject.

How to get rapidly acquinted with the numerical control ?

Follow the rabbit. It will pass through the important stages and will guide you in the programming of an example product.

Remark: In this User Guide it is assumed that the DNC has an operational configuration (i.e. machine parameters and tools are programmed).

Go to page 21.

This manual is evolutive. You, the user, can help us to give you better assistance. If you have any remarks on this document, please write us to:

CYBELEC S.A.

Dpt Communication

Rue des Uttins 27

CH-1401 Yverdon-les-Bains

Fax ++ 41 24 447 02 01

E-mail: info@cybelec.ch

FOREWORD

PAGE 3

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PAGE 4

FOREWORD

CONVENTIONS

As a general rule, in this manual we will not repeat how to validate a field, select a tool, call a page or any other basic manipulations.

These informations are described at the beginning of this manual.

TYPOGRAPHICAL CONVENTIONS

Arial bold

Quotations of text as seen on the screen.

Arial bold italic

Used to indicate the name of a DNC input or

 

output.

Italic

Reference to a written element, a paragraph or a

 

manual.

 

For example: See Conventions.

ABBREVIATIONS / GLOSSARY

Explications of the abbreviations which are not visible fields in the pages of the numerical control.

TDC

Top dead centre.

SWP

Switch point of speed, i.e. the change from

 

approach speed in bending speed in the descent

 

phase.

PSS

Safety point. This point is calculated in function

 

of the tools height and the material thickness.

CP

Contact point (see page 70).

BDC

Bottom dead centre

LED

Light Emitting Diode. Small red light serving as

 

luminous indicator.

CONVENTIONS

PAGE 5

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PAGE 6 USER GUIDE DNC 600 PS

DESCRIPTION OF THE DNC 600 PS

GENERAL INFORMATION

!Configurable numerical control for 2 to 6 axes.

!2 synchronized numerical axes for controlling the beam (left Y1 and right Y2 jacks).

!1 to 4 numerical axes to control the backgauge.

!Choice of configuration:

X, X1, R, R2, Z1, Z2.

! Beam:

proportional valves ±10V.

!Backgauge: AC or DC motor with or without tachometer.

!Black and white high resolution LCD screen.

!Multi-page display by menu or direct access.

!Multilingual conversational programming. In each DNC, 8 languages are permanently available for the operator.

!Direct programming of the angle and bending corrections with calculation of the bending depth as a function of the material and tooling.

!Programming of the bent product according to the L-alpha method with calculation of the backgauge positions and determination of the unfolded length according to DIN 6935 standard.

!Alphanumerical programming of the code number and production pages.

!"Printscreen" function for printing the contents of each screen page (via serial line).

!Automatic conversion:

Inch / mm; USTon / MetricTon; PSIx1000 / Kg/cm²

!Automatic compensation of sheet metal thickness variations (can only be used for thick sheets).

!Internal non-volatile memory

-approx. 1100 sequences

-20 punches

-30 dies

! Product N° :

3 numbers

Code N° :

24 numbers or letters

Sequence N° :

2 numbers

Sequence repetitions :

2 numbers

DESCRIPTION OF THE DNC 600 PS

PAGE 7

!Machine parameters in 8 languages: Limitation of axes displacement, safety, adjustment of servomechanisms, etc.

!Beam positioning in high precision closed loop with control of speed, pressure and parallelism.

!For each digital axis:

High performance closed loop regulation with or without insensibility zone.

-Counting frequency: 250 KHz

-Displacement speed, acceleration, deceleration, regulation gain, PID, safeties and limit switches programmable numerically in the machine parameters.

-Automatic initialization procedure.

!Memorization of the back gauge positions in the case of a power failure.

!Corrections per product and per sequence for the axes.

!RS232 series interface (in option).

TECHNICAL CHARACTERISTICS

BENDING DEPTH (Y1 AND Y2 AXES)

Positioning range

:

0 - 900,000 mm

Programmable resolution

:

0,01 or 0,005 mm

Reproducibility

:

0,002 mm

Ascent / descent beam speed

:

150 mm/s

Bending speed

:

1 - 50 mm/s (programmable)

Corrections per product and per sequence :

0 - ±99,99 mm

BACKGAUGE (X AXIS)

Positioning range

:

0 - 2000,000 mm

Programmable resolution

:

0,1 or 0,01 mm

Reproducibility

:

0,02 mm

Displacement speed

:

500 mm/s

Corrections per product and per sequence :

0 - ±99,99 mm

PAGE 8 USER GUIDE DNC 600 PS

BACKGAUGE (R, Z1, Z2 AXES)

Positioning range

:

0 - 9999,9 mm

Programmable resolution

: 1 or 0,1 mm

Displacement speed

:

500 mm/s

BENDING ANGLE

Positioning range

:

die angle to 179,9°

Corrections per angle and per sequence

:

0 - ±99,99°

AUXILIARY FUNCTIONS

Calculated by the DNC:

!Beam top dead center

!Change to bending speed point

!Beam safety point

!Contact point

!Bending force

!Crowning as a function of the bending force

!Bottoming

Programmable by the operator:

!Beam desynchronization for conical bends

!Bottoming

!Dwell time

!Backgauge disengagement

!Sequence repetition

!Automatic follow-on of products

!Quantity of products made and to be made.

Unattributed functions:

F1 to F3:

Analogical function 250 values with bi-directional

 

positioning (backgauge height, bending help, etc)

F4 and F5:

digital (BCD coded output)

DESCRIPTION OF THE DNC 600 PS

PAGE 9

THE MEMORIES

A SRAM memory allows the programming and storing of products, tools and machine parameters. A lithium battery conserves the data during about 10 years.

Work memory (or buffer)

This memory is used for programming, modifying and executing products. It is a temporary memory whose contents are deleted whenever another product is called for.

The contents of this memory is conserved if the DNC power supply is cut, even if it has not been previously stored in the internal memory.

Internal memory

Sometimes called internal cassette, this fixed internal memory, of the static RAM type maintained by a lithium battery, contains the products, tools, axes positions, numbers concerning the production and machine parameters.

No programming or modification are done directly in this memory.

Flash memory

The DNC 600 is equipped with a Flash memory including the program and the cycle of the numerical control.

The machine cycle can be updated by means of the serial link RS232 (option).

PAGE 10 USER GUIDE DNC 600 PS

ACCESSORIES

 

 

CYBACK

Software for storage in PC.

 

Allows the storage and recall of data (products, tools, machine

 

parameters) for the DNC 7000, DNC 70, and DNC 30 CNCs in a PC via

 

the serial line.

 

Up to 10 different CNCs can be selected.

 

Ask for our "Product information" about CYBACK.

PC1200

PC1200 is a Windows program. This software allows to program on a PC

 

in 2 and 3 dimensions the products to be realized on the numerical

 

control.

 

This software executes the simulation and graphic display of the bending

 

order taking into account the characteristics of the machine, the tools and

 

the material.

 

An option (LINK7000, see below) allows to transfer products to the

 

DNC 7000, DNC 70, DNC 50, DNC 60 and DNC 600.

LINK7000

Option of the software PC1200 to transfer products to the

 

DNC 7000, DNC 70, DNC 50, DNC 60 or DNC 600 by the serial line.

DESCRIPTION OF THE DNC 600 PS

PAGE 11

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PAGE 12 USER GUIDE DNC 600 PS

THE USER INTERFACE

THE SCREEN

The screen displays the products, tools and machine parameters as well as all other useful information for programming and machine work.

The keys situated on the front of the DNC are used for selecting the screen pages and introducing data.

A cursor indicates where the user can intervene.

On all pages, when first displayed the cursor is located on the programmable field on which it was placed during the last intervention on that page.

The cursor can be moved to the previous or following field by pressing the or key.

Faster

Regardless of the cursor position on the page, pressing the

and the

keys simultaneously moves the cursor to the first programmable field of the page.

THE KEYBOARD

The keyboard is divided into six zones:

!Numerical keyboard

!Screen page selection keys

!Working mode zone

!The commands

!The cursor keys

!The manual mode keys

NUMERICAL KEYBOARD

The numerical keys as well as the and keys are used to introduce numbers or values into the different fields.

THE USER INTERFACE

PAGE 13

THE SCREEN PAGE SELECTION KEYS

Main menu key

Gives access to the MAIN MENU page.

Product list key Double function key.

Pressing this key once displays the list of products in the DNC memory.

Pressing the key again displays the search for products by criteria page.

Product key

Triple function key.

Pressing this key once displays the angle length (L-alpha) values.

Pressing a second time displays the bending order with their respective legs.

Pressing a third time displays the bending values which are calculated as a function of the values introduced on the previous page.

Sequence key Triple function key.

Pressing the key once displays all the values and functions of the current sequence. Pressing a second time displays the first page of values in large characters.

Pressing a third time displays the second page of values and functions in large characters.

Correction key

This key displays the correction page which allows to make corrections to the current sequence, as well as to the entire product.

PAGE 14 USER GUIDE DNC 600 PS

THE WORKING MODES

Programming mode

Allows to introduce, modify and read data as well as to store, search for and transfer programs.

Manual mode

Authorizes axis movement and auxiliary

functions using the

keys.

Semi-automatic mode

Allows a machine cycle with the current sequence values without automatic sequence change.

This mode is used for adjustments when realizing the first product, as well as for products with only one bend.

The sequence change is made using the keys.

NB: The product counter Q does not function in this mode.

Automatic mode

Normal mode for product production.

The DNC automatically changes sequence after each bend.

Changing directly from "programming" mode automatically forces the first sequence of the program.

Changing from "programming " mode to "semiautomatic" mode and then to "automatic" mode, conserves the current sequence for execution.

This allows to take up again a product in production without having to make "empty" cycles.

THE USER INTERFACE

PAGE 15

THE COMMANDS

Delete key

Allows to delete a sequence or a program when the cursor is placed on the PRODUCT or N fields.

Only functions in programming mode.

Clear key

This key allows to delete data indicated by the cursor.

Caution: pressing this key twice, on most pages, deletes all the data on the page.

Search key

According to the cursor position allows:

-to search for a product

-to search for a sequence

-to search for a tool

-to search for a screen page

-to start a product feasibility calculation

-to transform L-alpha values into machine values

-to calculate the unfolded length of the sheet

-to execute a transfer

Only functions in programming mode.

Store / insert / teach key

Depending on the cursor position, allows to store the current program in the DNC internal memory, or create (insert) a new sequence in the middle of an existing program, or copy (teach) the value of an axis positioned manually in the current sequence.

This key is only valid in programming (memorization and insertion) mode and in manual (teach) mode.

PAGE 16 USER GUIDE DNC 600 PS

THE CURSOR KEYS

and

Sequence forwards / Page forwards key This key allows to scroll pages of the same

type. Also allows to pass to the next page when a series of information occupies several pages.

Eg.: program sequence punch-die pages production pages parameter pages

In programming mode also allows to create an identical sequence (copy function) to the previous one as long as this is the last sequence of the program.

The incorporated LED indicates whether the sequence is the last of the program.

Page backwards / Sequence backwards key

Inversed function of the key.

Allows to scroll backwards through pages of the same type.

Functions in all modes except automatic mode.

Cursor upwards, to the next accessible field.

Cursor downwards, to next accessible field.

This key combination positions the cursor in the upper part of the current page.

THE USER INTERFACE

PAGE 17

"MANUAL" ZONE

Start key

Commands:

-The displacement of the axis and auxiliary functions. During movement the LED lights up (except for the beam).

-An indexation at the beam (on option depending on the configuration on other axes) when this key is first pressed after switching on the DNC.

To indicate that an index is being taken the LED remains constantly alight, until the indexes are received. Indexes can only be taken

in or modes.

Stop key

Depending on the working mode chosen, stops the axes or auxiliary functions, or stops the calculation being executed.

When the DNC is in transfer mode (RS232) the STOP key allows to terminate the transfer.

Manual displacement keys of the selected axes. Allows, in the machine parameters, to configure the axis type, the inputs/outputs and to select the display of the N2X axes.

PAGE 18 USER GUIDE DNC 600 PS

THE MAIN MENU

By pressing the key on the top right of the keyboard, the main menu appears.

 

CHOICE ? __

1

LIST OF PRODUCTS DNC / CRITERIA

2

 

 

 

 

 

3

LIST OF PUNCHES

4

LIST OF DIES

 

 

 

5

 

 

 

 

 

6

PROGR. PUNCHES / DIES

7

PRODUCT PUNCHES / DIES

8

PRODUCT STATUS; L;

 

 

9

 

 

 

 

 

PRODUCT BENDS; STOPS

10

PRODUCT X;

 

;Y

11

 

 

 

 

 

PROGR.AXES ORIGINS

12

TRANSFER DNC <-> PC

13

MACHINE PARAMETERS

14

MACHINE CONTROL

Regardless of which screen page you are on, you can always gain access to

the main menu by the key, which allows you to circulate in the different pages.

The option desired is chosen by entering the option number in the CHOICE field on the first line of the screen and pressing the search key.

CHOICES OF THE MAIN MENU

1DNC PRODUCT This double page displays the list of products in the

LIST / CRITERIA DNC memory and allows selective searching of products.

3

PUNCH LIST

Displays the list of the punches.

4

DIE LIST

Displays the list of thedies.

6

PUNCH / DIE

From this page, it is possible to recall, program or

 

PROGR.

delete a die or a punch.

THE MAIN MENU

PAGE 19

7 PRODUCT

This page allows to modify, for the product only, the

PUNCHES / DIES

reference of a tool.

8PRODUCT STATUS; Generally called L-alpha page, this page displays and

L;

9PRODUCT BENDS;LEGS

10PRODUCT X; ; Y

11PROGR. AXES ORIGINS

12TRANSFER DNC <-> PC

13MACHINE PARAMETERS

14MACHINE CONTROLS

allows the programming of products in "lengths and angles" mode.

Displays the page allowing to program or modify the bending order.

Displays for each sequence the calculated axis position.

Allows to program the axis position counter.

Allows the global or partial two way transfer of products, tools or machine parameters between the fixed internal memory and a PC.

Displays a series of pages which allow to introduce, display and modify the machine parameters.

Page allowing to control and to modify the state of certain inputs and outputs.

PAGE 20 USER GUIDE DNC 600 PS

PROGRAMMING

In this manual, it is being assumed that the DNC is configurated in such a way to be operational (i.e. the tools and machine parameters have already been programmed).

2 programming methods are accessible by the operator.

With unfolding calculation

!The L-alpha method.

The L-alpha method allows to enter a profile to be bended with the external dimensions and angles of each face. The DNC calculates the unfolded length.

After having programmed the bending order, the DNC will calculate the stop positions.

The faster method

!The direct programming.

The direct programming is the fastest method for an experimented operator, for the whole programming of the product is done on the same page. It enables to directly program the axes' positions, and it calculates the bending depth as a function of the introduced angle.

Before starting to program a product, make sure that the tools necessary to make the product exist in the DNC memory and write down the numbers of the punches and dies to be used.

To do this proceed as described below:

If you are already familiar with the tools present in the DNC, you may pass directly to chapter Programming on the L-alpha page, page 23).

PROGRAMMING

PAGE 21

Consulting the list of punches

!On the main menu (reached by ), choose LIST OF PUNCHES.

Introduce for that 3 in the CHOICE field and press the search key.

 

 

 

LIST

p/d 1/ 1

 

 

p/d

1/__

__/__

__/__

__/__

PUNCH

 

 

 

 

 

 

p

90°

___°

___°

___°

hp

100.00

___.__ ___.__

___.__

rp

1.50

___.__ ___.__

___.__

TON/M

100

___

___

___

DIE

 

 

 

 

Ve

___.__

___.__ ___.__

___.__

 

 

d

___°

___°

___°

___°

hd

___.__

___.__ ___.__

___.__

rd

___.__

___.__ ___.__

___.__

TON/M

___

___

___

___

REF Y ___.__

___.__ ___.__

___.__

SAF X ___.__

___.__

___.__

___.__

 

 

 

 

 

 

 

!The list of punches available in the DNC appears, with the name of each punch and its characteristics (angle, height and radius).

!Note the number of the most appropriate punch.

If you don't find a punch which corresponds to your needs, you can create one.

In this case refer to chapter Tool programming, page 49.

It is possible, if more than four punches are programmed to see them by pressing the key.

Consulting the list of dies

Proceed in the same way as described above for punches; access from the main menu LIST OF DIES.

Pass to page 27 or page 40, depending on the chosen programming method.

PAGE 22 USER GUIDE DNC 600 PS

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