Buchi K-314 User Manual

BÜCHI Distillation Unit K-314
Contents
Contents
1 Scope of Delivery 2
2 Safety 3
2.1 Symbols 3
2.2 Requirements for the operator 3
2.3 Regulation use 3
2.4 Non-regulation use 3
2.5 General hazards 4
2.6 Safety measures 4
3 Function 6
3.1 Principle of operation 6
4 Putting into operation 7
4.1 Setup location 7
4.2. Unpacking 7
4.3 Water supply 7
4.4 Drain hose 8
4.5 Connection of the supply tanks 8
Read these instructions thoroughly before you use the BÜCHI Distillation Unit K-314. Store these instructions in the imme­diate vicinity of the apparatus so that they may be consulted at any time. The unit must only be connected to the mains and switched on after having completed all necessary preparations.
Chapter 2 contains important safety information. Knowledge of this is imperative for the safe operation of the Distillation unit.
Subject to technical change without notice. No part of these instructions may be reproduced in any form whatsoever or processed, reproduced or disseminated by means of electronic or optical systems without the express written permission of Büchi Labortechnik AG. All rights reserved. Copyright © Büchi Labortechnik AG 1998
5 Operation 9
5.1 Control elements 9
5.2 Control elements and their function 9
5.3 Start-up Checklist 10
5.4 Supply tanks 10
5.5 Rubber bung and PTFE hose 10
5.6 Sample tube holder 11
5.7 Distillation outlet tube 12
5.8 Connection to the mains 12
5.9 Adjusting the cooling water flow 12
5.10 K-314 switching ON/OFF checklist 12
5.11 Carrying out the Kjeldahl distillation 13
5.12 Cleaning the unit 13
5.13 Malfunctions 14
6 Maintenance 15
6.1 General information and preparations 15
6.2 Maintenance: daily, weekly 15
6.3 Rubber bung and PTFE hose 15
6.4 Cleaning the feeding pump 16
6.5 Changing glass parts 16
6.6 Customer service 16
6.7 Main fuses 17
6.8 Checking the unit 17
7 Taking out of operation 18
7.1 Storage/Transport 18
7.2 Disposal 18
8 Replacement parts 19
9 Appendix 20
en, Version C (22 pages) Order No. K-314 Operating instructions 96706
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1 Scope of delivery
Fig. 1: General view
BÜCHI Distillation Unit K-314
1 Scope of Delivery
Description Order No.
Versions:
220 - 240V 50/60 Hz K-314 complete 37961
Table 1: Versions
Enclosed parts:
1 Digestion tube 03904 1 Distillate outlet tube complete 26301 1 Pair of glass tongs 02004 1 Drip tray 26290 1 Water supply complete 10992 3 Nyflex hose ø 14/8 mm to 1,5 m 04113 2 Silicone hose ø 9/6 mm to 1,5 m 04133 2 Flow-through tube ø 8/6 mm 26058 1 Hose clamp 22352 1 NaOH tank 10 L, complete 26112 1 Water tank 10 L, complete 26113 1 Mains cable Type CH 10010
Typ Schuko 10016 Type GB 17835 Type AUS 17836 Type USA 33756
1 Operating instructions
German 96705 English 96706 French 96707 Italian 96708 Spanish 96709
Table 2: Enclosed parts
Fig. 2: Enclosed parts
2
Accessories:
1 Sample tube 500 mL 26128 1 Rack for 4 sample tubes 500 mL 16951 1 Special rubber bung for 16890
Tecator/Gerhardt glasses
1 Handle with cam for 26109
Tecator/Gerhardt glasses
1 Indicator acc.Sher, 100 ml 03512
Table 3: Accessories
BÜCHI Distillation Unit K-314
2 Safety
2 Safety
The apparatus has been built in accordance with state-of­the art technology and recognized safety regulations. Nonetheless risks and dangers can arise from the apparatus:
• If the apparatus is operated by insufficiently trained personnel.
• If the apparatus is not used as directed.
2.1 Symbols
Stop
Information on dangers which can lead to serious damage to property, to severe or life-threatening injuries.
Warning
Information on dangers which can lead to damage to health or property.
Please note
Information on technical requirements. Noncompliance can lead to faults, inefficiency and production losses.
2.2 Requirements for the operator
The unit is only to be used by laboratory and specialist personnel and other persons, who, because of their training or professional experience, are able to assess the dangers which can result while operating the equipment. Personnel without this training or persons who are in training require thorough instruction. These operating instructions are the basis.
2.3 Regulation use
The unit is conceived and built as a piece of laboratory equipment. Its regulation use is the distillation of steam volatile substances.
2.4 Non-regulation use
Any use other than those listed as well as any use which does not correspond to the technical data is a misuse. The operator bears sole risk for eventual damage related to such use.
In particular the following uses are not allowed:
• operation in explosion-prone areas
• operation with samples that can explode or ignite due to impact, friction, heat or sparking.
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2 Safety5BÜCHI Distillation Unit K-314
BÜCHI Distillation Unit K-314
2.5 General hazards
General hazards arise from:
• Hot acids and bases
• Combustible gases or vapors in the immediate vicinity of the apparatus
• Damaged glassware
• Location of the apparatus to close to the wall (see section 4.1 Set up location)
• Hot surfaces
Except for authorized repair personnel it is forbidden to remove covers using commercially available tools. The device must not be put into operation with damaged glass parts.
Contact with electrically live parts presents a danger to life and limb!
2.6 Safety measures
The distillation unit K-314 is equipped with a protective door, which must be closed during operation. The wearing of personal safety equipment such as safety glasses, gloves and As a necessary part of the distillation unit K-314, this instruction manual must at all times be available to the operating personnel at the location where the apparatus is being used. This also applies to the further editions in other languages which may be ordered seperately.
The fusion processing glass must only be removed with pliers because of danger beeing burnt.
Modifications
Any modifications on the apparatus itself or on replacement or accessory parts, and any use of replacement or accessory parts other than those listed in these operating instructions is permissible only with the express written approval of Büchi Labortechnik AG.
Responsibilities of the operator
The operator is responsible for providing proper instruction for his staff. For that purpose, these operating instructions may also be ordered in other languages. The operator must inform the manufacturer immediately of any and all events relevant to product safety that arise during his operation of the apparatus. If assuming that a safe operation is not possible any more the unit must be put out of operation and secured against unintended further operation.
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laboratory coats is necessary.
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2 Safety
It is to be assumed that a safe operation is not possible any more
• if the unit is visibly damaged,
• If the unit is not functioning any more
• after long storage under anfavourable conditions,
• after being transported under difficult conditions.
The unit must not be operated with combustible substances.
If you need the assistance of Büchi Service, it is required to indicate and declare eventually remaining dangerous substances (e.g., as defined in EC guidelines L 360, 1976/ 79 or VBG 16) in or on the apparatus for reason of on-the­job safety or pollution control.
3 Function
BÜCHI Distillation Unit K-314
3 Function
The distillation unit K-314 is suitable for determining nitrogen using the Kjeldahl and Devarda methods distillations (e.g., of alcohol) can also be carried out easily.
3.1 Principle of operation
Sample tube
Splash protection
Cooler
Distillate outlet tube
Receiving vessel
. .
. Other steam
. .
Fig. 3: Principle of operation K-314
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BÜCHI Distillation Unit K-314
4 Putting into operation
4 Putting into operation
4.1 Setup location
The distillation unit must be installed on a stable, clean and flat base. For reasons of safety, a gap of at least 30 cm must be left open between the back of the machine and the wall or other objects. Never place any containers, chemical products or other equipment behind the distillation unit.
4.2 Unpacking
The original package must be kept for possible later transport. If the package has been damaged, check the machine carefully for broken glass or damage to the housing.
Make certain that the socket voltage is the same as that shown on the machine nameplate. Always connect the machine to an earthed (grounded) socket. This avoids risks due to an internal defect.
Fig. 4: Standard sleeve nut (premounted)
Fig. 5: K-314 rear
4.3 Water supply
The distillation unit K-314 is delivered with 3 Nyflex high­pressure hoses intended for the following connections:
• cooling water inlet
•H
O supply tank
2
• NaOH supply tank
Connect the cooling water connector to the mains water tap. The standard sleeve nut has an R 1/2” thread (Fig. 4).
Accessories:
Reducer 1/2" 3/8" Art.No. 11289 Reducer 1/2" 3/4" Art.No. 11290
Cooling water inlet (1):
Shorten the Nyflex hose to the optimum length, connect it to the water connector, and secure it with a hose clamp. Connect the other end of the hose to the cooling water inlet nipple.
Cooling water outlet (2):
Shorten the silicone hose [9/6 mm] to the optimum length and connect it to the cooling water oulet nipple (OUT nipple). Direct the open end into the drain.
Check
The cooling water must flow through the cooling unit from the bottom to the top.
Make sure that the hose drains freely. No kinks! No airtraps in the hose!
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