Bosch GWS 10-45, GWS 10-45P, GWS 10-45PD, GWS 13-50, GWS 13-50P Operating/safety Instructions Manual

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IMPORTANT: IMPORTANT : IMPORTANTE:
Read Before Using Lire avant usage Leer antes de usar
Operating/Safety Instructions Consignes d’utilisation/de sécurité
Instrucciones de funcionamiento y seguridad
For English Version Version française Versión en español See page 2 Voir page 26 Ver la página 50
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WS10-45 GWS10-45P GWS10-45PD GWS13-50 GWS13-50P GWS13-50PD GWS13-50VS GWS13-50VSP GWS13-60 GWS13-60PD
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Work area safety
Keep work area clean and well lit. Cluttered
or dark areas invite accidents.
Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power
tools create sparks which may ignite the dust or fumes.
Keep children and bystanders away while operating a power tool. Distractions can
cause you to lose control.
Electrical safety
Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs
and matching outlets will reduce risk of electric shock.
Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk
of electric shock if your body is earthed or grounded.
Do not expose power tools to rain or wet conditions. Water entering a power tool will
increase the risk of electric shock.
Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled
cords increase the risk of electric shock.
When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use
reduces the risk of electric shock.
If operating a power tool in a damp location is unavoidable, use a Ground Fault Circuit Interrupter (GFCI) protected supply. Use of
an GFCI reduces the risk of electric shock.
Personal safety
Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while
you are tired or under the influence of drugs, alcohol or medication. A moment of inattention
while operating power tools may result in serious personal injury.
Use personal protective equipment. Always wear eye protection. Protective equipment
such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and / or battery pack, picking up or carrying the tool.
Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents.
Remove any adjusting key or wrench before turning the power tool on. A wrench or a
key left attached to a rotating part of the power tool may result in personal injury.
Do not overreach. Keep proper footing and balance at all times. This enables better
con trol of th e powe r too l in unexpe cted situations.
Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose
clothes, jewelry or long hair can be caught in moving parts.
If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-
related hazards.
Power tool use and care
Do not force the power tool. Use the correct power tool for your application. The
correct power tool will do the job better and safer at the rate for which it was designed.
Do not use the power tool if the switch does not turn it on and off. Any power tool that
can n o t b e c ontrolled with the switc h is dangerous and must be repaired.
Disconnect the plug from the power source
Read all safety warnings and all instructions. Failure to follow the warnings
and instructions may result in electric shock, fire and/or serious injury.
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE
The term “power tool” in all of the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
!
WARNING
General Power Tool Safety Warnings
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and/or the battery pack from the power tool b
efore making any adjustments, changing
accessories, or storing power tools. Such
preventive safety measures reduce the risk of starting the power tool accidentally.
Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are
dangerous in the hands of untrained users.
Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use.
Man y acc i d ents are caused by poorly maintained power tools.
Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the
power tool for operations different from those intended could result in a hazardous situation.
Battery tool use and care
Recharge only with the charger specified by the manufacturer. A charger that is
suitable for one type of battery pack may create a risk of fire when used with another battery pack.
Use power tools only with specifically designated battery packs. Use of any other
battery packs may create a risk of injury and fire.
When battery pack is not in use, keep it away from other metal objects like paper clips, coins, keys, nails, screws, or other small metal ob j e c ts that can make a connection from one terminal to another.
Shorting the battery terminals together may cause burns or a fire.
Under abusive conditions, liquid may be ejected from the battery, avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the
battery may cause irritation or burns.
Service
Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the
safety of the power tool is maintained.
Safety Warnings Common for
Grinding, Sanding, Wire Brushing,
and Abrasive Cutting-Off
Operations:
T
his power tool is intended to function as a grinder, sander, wire brush or cut-off tool. Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all
instructions listed below may result in electric shock, fire and/or serious injury.
Operations such as polishing is not recommended to be performed with this power tool. Operations for which the power
tool was not designed may create a hazard and cause personal injury.
Do not use accessories which are not specifically designed and recommended by the tool manufacturer. Just because the
accessory can be attached to your power tool, it does not assure safe operation.
The rated speed of the accessory must be at least equal to the maximum speed marked on the power tool. Accessories
running faster than their RATED SPEED can break and fly apart.
The outside diameter and the thickness of your accessory must be within the capacity rating of your power tool. Incorrectly sized
accessories cannot be adequately guarded or controlled.
Threaded mounting of accessories must match the GRINDER spindle thread. For accessories mounted by FLANGES, the arbour hole of the accessory must fit the locating diameter of the FLANGE.
Accessories that do not match the mounting hardware of the power tool will run out of balance, vibrate excessively and may cause loss of control.
Do not use a damaged accessory. Before each use inspect the accessory such as abrasive wheels for chips and cracks, backing pad for cracks, tear or excess wear, wire brush for loose or cracked wires. If power tool or accessory is dropped, inspect for damage or install an undamaged accessory. After inspecting and installing an accessory, position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no-load speed for one minute.
Damaged accessories will normally break apart during this test time.
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Wear personal protective equipment. D
epending on application, use face shield, safety goggles or safety glasses. As appropriate, wear dust mask, hearing protectors, gloves and workshop apron capable of stopping small abrasive or workpiece fragments. The eye protection
must be capable of stopping flying debris generated by various operations. The dust mask or respirator must be capable of filtrating pa rticles generated by your operation. Prolonged exposure to high intensity noise may cause hearing loss.
Keep bystanders a safe distance away from work area. Anyone entering the work area must wear personal protective equipment.
Fr agments of work piece or of a broke n accessory may fly away and cause injury beyond immediate area of operation.
Hold the power tool by insulated gripping surfaces only, when performing an operation where the cutting accessory may contact hidden wiring or its own cord.
Cutting accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.
Position the cord clear of the spinning accessory. If you lose control, the cord may be
cut or snagged and your hand or arm may be pulled into the spinning accessory.
Never lay the power tool down until the accessory has come to a complete stop.
The spinning accessory may grab the surface and pull the power tool out of your control.
Do not run the power tool while carrying it at your side. Accidental contact with the
spinning accessory could snag your clothing, pulling the accessory into your body.
Regularly clean the power tool’s air vents.
The motor’s fan will draw the dust inside the ho using and exce ssive acc umulation of powdered metal may cause electrical hazards.
Do not operate the power tool near flammable materials. Sparks could ignite
these materials.
Do not use accessories that require liquid coolants. Using water or other liquid coolants
may result in electrocution or shock.
Kickback and Related Warnings
Kickback is a sudden reaction to a pinched or snagged rotating wheel, backing pad, brush or any other accessory. Pinching or snagging causes rapid stalling of the rotating accessory which in turn causes the uncontrolled power
tool to be forced in the direction opposite of the a
ccessory’s rotation at the point of the binding.
For example, if an abrasive wheel is snagged or pinched by the workpiece, the edge of the wheel that is entering into the pinch point can dig into the surface of the material causing the wheel to climb out or kickout. The wheel may either jump toward or away from the operator, de pending on direction o f the wheel’s movement at the point of pinching. Abrasive wheels may also break under these conditions.
Kickback is the result of power tool misuse and/or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below.
Maintain a firm grip on the power tool and position your body and arm to allow you to resist kickback forces. Always use auxiliary handle, if provided, for maximum control over kickback or torque reaction during start-up. The operator can control torque
re actions or kic kback f orce s, if proper precautions are taken.
Never place your hand near the rotating accessory. Accessory may kickback over your
hand.
Do not position your body in the area where power tool will move if kickback occurs.
Kickback wil l propel the tool in direction opposite to the wheel’s movement at the point of snagging.
Use special care when working corners, sharp edges etc. Avoid bouncing and snagging the accessory. Corners, sharp
edges or bouncing have a tendency to snag the rotating accessory and cause loss of control or kickback.
Do not attach a saw chain woodcarving blade or toothed saw blade. Such blades
create frequent kickback and loss of control.
Safety Warnings Specific for
Grinding and Abrasive
Cutting-Off Operations:
Use only wheel types that are recommended for your power tool and the specific guard designed for the selected wheel. Wh eels fo r which the
po wer t ool w as not desi gned canno t be adequately guarded and are unsafe.
The grinding surface of centre depressed wheels must be mounted below the plane of the guard lip. An improperly mounted wheel
that projects through the plane of the guard lip cannot be adequately protected.
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The guard must be securely attached to the p
ower tool and positioned for maximum safety, so the least amount of wheel is exposed towards the operator. The guard
helps to protect operator from broken wheel fragments and accidental contact with wheel.
Wheels must be used only for recommended applications. For example: do not grind with the side of cut-off wheel.
Abras ive cut-off wheels are intended for peripheral grinding, side forces applied to these wheels may cause them to shatter.
Always use undamaged wheel flanges that are of correct size and shape for your selected wheel. Proper wheel flanges support
the wheel thus reducing the possibility of wheel breakage. Flanges for cut-off wheels may be different from grinding wheel flanges.
Do not use worn down wheels from larger power tools. Wheel intended for larger power
tool is not suitable for the higher speed of a smaller tool and may burst.
Additional Safety Warnings Specific
for Abrasive Cutting-Off Operations:
Do not “jam” the cut-off wheel or apply excessive pressure. Do not attempt to make an excessive depth of cut. Overstressing the
wheel increases the loading and susceptibility to twisting or binding of the wheel in the cut and the possibility of kickback or wheel breakage.
Do not position your body in line with and behind the rotating wheel. When the wheel,
at the point of operation, is moving away from your body, the possible kickback may propel the spinning wheel and the power tool directly at you.
When wheel is binding or when interrupting a cut for any reason, switch off the power tool and hold the power tool motionless until the wheel comes to a complete stop. Never attempt to remove the cut-off wheel from the cut while the wheel is in motion otherwise kickback may occur. Investigate
and take corrective action to eliminate the cause of wheel binding.
Do not restart the cutting operation in the workpiece. Let the wheel reach full speed and carefully reenter the cut. The wheel may
bind, walk up or kickback if the power tool is restarted in the workpiece.
Support panels or any oversized workpiece to minimize the risk of wheel pinching and kickback. Large workpieces tend to sag under
their own weight. Supports must be placed
under the workpiece near the line of cut and n
ear the edge of the workpiece on both sides of
the wheel.
Use extra caution when making a “pocket cut” into existing walls or other blind areas.
The protruding wheel may cut gas or water pipes, electrical wiring or objects that can cause kickback.
Do not use type 1 abrasive wheels designed for straight grinding.
Do not attempt to cut large stock or sheets of metal as this machine is not designed to be a dedicated cut-off machine.
Safety Warnings Specific for
Sanding Operations:
Do not use excessively oversized sanding disc paper. Follow manufacturer’s recommendations, when selecting sanding paper. Larger sanding paper extending beyond
the sanding pad presents a laceration hazard and may cause snagging, tearing of the disc or kickback.
Safety Warnings Specific for Wire
Brushing Operations:
Be aware that wire bristles are thrown by the brush even during ordinary operation. Do not overstress the wires by applying excessive load to the brush. The wire
bristles can easily penetrate light clothing and/or skin.
If the use of a guard is recommended for wire brushing, do not allow any interference of the wire wheel or brush with the guard. Wire wheel or brush may expand in
diameter due to work load and centrifugal forces.
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Additional Safety Warnings
Do not use AC only rated tools with a DC power supply. While the tool may appear to
work, the electrical components of the AC rated tool are likely to fail and create a hazard to the operator.
Keep handles dry, clean and free from oil and grease. Slippery hands cannot safely
control the power tool.
Use clamps or other practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against
your body is unstable and may lead to loss of control.
Develop a periodic maintenance schedule for your tool. When cleaning a tool be careful not to disassemble any portion of the tool since internal wires may be misplaced or pinched or safety guard return springs may be improperly mounted.
Certain cleaning agents such as gasoline, carbon tetrachloride, ammonia, etc. may damage plastic parts.
Do not use vacuum or other dust collection system when cutting metal. Sparks from
metal cutting can cause fire in the collector.
Some dust created by power
sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints,
• Crystalline silica from bricks and cement and
other masonry products, and
• Arsenic and chromium from chemically-
treated lumber.
You r risk from t h ese expos u r es varies , depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
!
WARNING
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Symbols
IMPORTANT: Some of the following symbols may be used on your tool. Please study them
and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer.
Symbol Designation / Explanation
V Volts (voltage)
A Amperes (current)
Hz Hertz (frequency, cycles per second)
W Watt (power)
kg Kilograms (weight)
min Minutes (time)
s Seconds (time)
Diameter (size of drill bits, grinding wheels, etc.)
n
0
No load speed (rotational speed at no load)
n Rated speed (maximum attainable speed)
.../min
Revolutions or reciprocation per minute (revolutions, strokes, surface speed, orbits etc. per minute)
0 Off position (zero speed, zero torque...)
1, 2, 3, ...
I, II, III,
Selector settings (speed, torque or position settings. Higher number means greater speed)
0
Infinitely variable selector with off (speed is increasing from 0 setting)
Arrow (action in the direction of arrow)
Alternating current (type or a characteristic of current)
Direct current (type or a characteristic of current)
Alternating or direct current (type or a characteristic of current)
Class II construction (designates double insulated construction tools)
Earthing terminal (grounding terminal)
Warning symbol (alerts user to warning messages)
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Symbols (continued)
IMPORTANT: Some of the following symbols may be used on your tool. Please study them
and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer.
Symbol Designation / Explanation
Designates Li-ion battery recycling program
Designates Ni-Cad battery recycling program
Alerts user to read manual
Alerts user to wear eye protection
This symbol designates that this tool is listed by Underwriters Laboratories.
This symbol designates that this component is recognized by Underwriters Laboratories.
This symbol designates that this tool is listed by Underwriters Laboratories, to United States and Canadian Standards.
This symbol designates that this tool is listed by the Canadian Standards Association.
This symbol designates that this tool is listed by the Canadian Standards Association, to United States and Canadian Standards.
This symbol designates that this tool is listed by the Intertek Testing Services, to United States and Canadian Standards.
This symbol designates that this tool complies to NOM Mexican Standards.
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