ABB ACS355 Technical Catalog

Low voltage AC drives
ABB machinery drives
ACS355
0.5 to 30 hp/0.37 to 22 kW Catalog
Introduction to ACS355
ACS355 - 0XX - 0XAX - X + XXXX
ABB machinery drives
The ABB machinery drives are designed to be fast drives to install, parameter-set and commission. Thus saving hours of engineering work. They are highly compact and cost­effective. Equipped with cutting-edge intelligence and safety capability the drives are designed specifically to meet the production and performance needs of system integrators, original equipment manufacturers (OEMs) and panel builders, as well as the requirements of end users in a broad range of applications.
In the ABB machinery drives portfolio, ACS355 represents the micro drive range; meeting requirements like compact size, being optimized for a lower power range, cost-effectiveness, and ease of use. By choosing an ABB machinery drive, machine builders not only get all the clever things inside the drive, but also everything outside it: the entire global ABB. This means a full range of products and services designed to support their business.
Contents
2 Introduction to ACS355 4 Little big drives without limiting your business 6 Typical applications 7 How to select a drive 8 Ratings and types 9 Technical data 10 Dimensions and weights 12 Cooling 13 Circuit protection 14 Control connections 15-16 Control program example 17-18 Control program variants for advanced performance 17 High speed application 18 Enhanced sequence programming 19-20 Product variants for application-specific operation 19 High protection class drive 20 Solar pump drive 21 Control program variants 22-36 Options 22 Selecting options 23 Interface 25 Software tools 28 External 36 Compact PLC and AC drive starter kit 37-38 ABB automation products
39 Life cycle services
Applications
ABB machinery drives are designed to meet the requirements of an extensive range of machinery ap pli ca tions. The drives are ideal for food and beverage, material handling, lifting, textile, printing, rubber and plastics, and woodworking applications.
Highlights
– Exceptionally compact drives and uniform design – Quick commissioning with application macros and panel
assistants – Safe torque off function (SIL3) as standard – Sensorless vector control for induction motors and
permanent magnet motors up to 599 Hz – Built-in braking chopper – IP66 product variant for harsh environments and solar
pump drive variant available
2 ABB machinery drives ACS355 | Catalog
Catalog | ABB machinery drives ACS355 3
Little big drives without limiting your business
ACS355 drives are designed to maximize your machine’s availability with drives that are easy to install and setup. The drive is highly modular and supports a variety of fieldbus protocols thus providing flexible connectivity. In addition to a broad range of built-in options such as different I/O and communications, a wide selection of external accessories is also available. Wherever your machine is located, the local ABB will be there to support you and your clients.
Flexible performance
Reduce the need for external PLC components with built-in sequence programming providing simple drive control logic. Improve production flow and increase cost savings with built-in features, such as speed compensated stop enabling precision stopping, and patented smooth start for permanent magnet motors.
Quick and easy commissioning
Predefined I/O configurations for application macros and built-in assistants speed up commissioning of the drive, allowing you to concentrate on your business.
Compact and uniform design
Compact size, the broadest power range in its class from 0.37 to 22 kW and side-by-side mounting ensure optimized cabinet installation in a wide range of machinery applications, resulting in space and cost savings.
4 ABB machinery drives ACS355 | Catalog
Supported motor types
Same drive can be used for sensorless induction and permanent magnet motor control without a feedback device.
Application-specific product variants
Ensure long life time of equipment and reliable energy supply with a drive for solar pumps including embedded pump-specific features protecting the pump. The high speed variant for spindle applications provides speed controller tuning without use of encoder.
Protection against harsh environments
Increase time and cost savings with NSF certified product variant for IP66/67/69K, UL Type 4X protection classes with no need to design special enclosures for applications that require a high ingress protection against dirt, dust and moisture.
Communication with major automation networks
Optional fieldbus adapters enable connectivity with major industrial automation networks.
Remote monitoring
With a built-in web server and stand-alone datalogger, available remote monitoring options enables worldwide and secure access to drives.
Safety
Integrated safe torque off (STO) function up to SIL 3 is a cost-effective and certified solution for safe machine maintenance by fulfilling IEC 61508, EN 62061 and EN ISO 13849-1 standards. The safety function can also be used to implement Emergency Stop without contactors.
Catalog | ABB machinery drives ACS355 5
Typical applications
Mixer
In mixing applications the drive provides a high starting torque. The silent operation mode adjusts the switching frequency of the drive to a higher level after the high-torque start, resulting in lower audible noise. The FlashDrop tool provides a quick and safe way to confi gure multiple drives for identical mixer applications.
Conveyor
Production lines often have multiple stages, including conveyors, which need to be efficiently linked with each other to provide high production output. A drive provides smooth start and stop of the conveyor, thereby reducing mechanical stress and lowering maintenance costs.
Packaging machine
Packaging machines often require a drive to provide a high degree of repeatability and accuracy during the packing operation. As such, the ACS355 is well suited for packaging duties and also provides good dynamic and static speed control accuracy. Sequence programming enables the drive to perform sequences of tasks, reducing the need for a PLC. Software features include timer, counter, brake control and jogging – all of which can be used in a packaging machine.
Bottling line
When filling the bottles with liquid, bottling lines require a drive which offers high accuracy. The ACS355 is perfect for this purpose, with its good dynamic and static speed control.
When dealing with liquids, the ACS355 with a high protection class (IP66) would also be a good choice.
Winders
The ACS355 offers high static speed accuracy. When dealing with thin strings like in string winders, it is essential to control the winder speed accurately in order to prevent the strings from snapping. Surface winders, on the other hand, require high static speed accuracy to keep control of the material thickness or tension.
6 ABB machinery drives ACS355 | Catalog
How to select a drive
It is very easy to select the right drive.
This is how you build up your own ordering code using the type designation key.
Start with identifying your supply voltage.
1
This tells you what rating table to use. See page 8.
Choose your motor’s power and current rating
2
from the ratings table on page 8.
Ratings and types
ACS355 - 03E - 02A4 - 2 + N830
Type designation
This is the unique reference number (shown above and in column 4, right) that clearly identifies your drive by current rating and frame size. Once the drive’s type designation has been selected, the frame size (column 5) can be used to determine the drive dimensions, shown on page 10.
Voltages
ACS355 is available in two voltage ranges:
2 = 200 to 240 V 4 = 380 to 480 V
Insert either “2” or “4”, depending on your chosen construction, current rating, voltage, and option and variant codes into the type designation shown above.
Ratings IP20/UL Open type/
[hp]
1-phase AC supply, 200 to 240 V +B063
3-phase AC supply, 200 to 240 V +B063
0.75 0.55 3.5 ACS355-03X-03A5-2 R0 R1
10.0 7.5 31.0 ACS355-03X-31A0-2 R4 -
15.0 11.0 46.2 ACS355-03X-46A2-2 R4 -
3-phase AC supply, 380 to 480 V +B063
0.75 0.55 1.9 ACS355-03X-01A9-4 R0 R1
10.0 7.5 15.6 ACS355-03X-15A6-4 R3 R3
15.0 11.0 23.1 ACS355-03X-23A1-4 R3 -
20.0 15.0 31.0 ACS355-03X-31A0-4 R4 -
25.0 18.5 38.0 ACS355-03X-38A0-4 R4 -
30.0 22.0 44.0 ACS355-03X-44A0-4 R4 -
8 ABB machinery drives ACS355 | Catalog
Type designation Frame
NEMA 1 option
P
P
I
N
N
2N
[kW]
[A]
0.5 0.37 2.4 ACS355-01X-02A4-2 R0 -
1.0 0.75 4.7 ACS355-01X-04A7-2 R1 -
1.5 1.1 6.7 ACS355-01X-06A7-2 R1 -
2.0 1.5 7.5 ACS355-01X-07A5-2 R2 -
3.0 2.2 9.8 ACS355-01X-09A8-2 R2 -
0.5 0.37 2.4 ACS355-03X-02A4-2 R0 R1
1.0 0.75 4.7 ACS355-03X-04A7-2 R1 R1
1.5 1.1 6.7 ACS355-03X-06A7-2 R1 R1
2.0 1.5 7.5 ACS355-03X-07A5-2 R1 R1
3.0 2.2 9.8 ACS355-03X-09A8-2 R2 R3
5.0 4.0 17.6 ACS355-03X-17A6-2 R2 R3
7.5 5.5 24.4 ACS355-03X-24A4-2 R3 -
0.5 0.37 1.2 ACS355-03X-01A2-4 R0 R1
1.0 0.75 2.4 ACS355-03X-02A4-4 R1 R1
1.5 1.1 3.3 ACS355-03X-03A3-4 R1 R1
2.0 1.5 4.1 ACS355-03X-04A1-4 R1 R1
3.0 2.2 5.6 ACS355-03X-05A6-4 R1 R1
5.0 4.0 8.8 ACS355-03X-08A8-4 R1 R1
7.5 5.5 12.5 ACS355-03X-12A5-4 R3 R3
size
IP20
Page 8
Select your drive’s ordering code from the rating
3
table based on your motor’s nominal power rating.
Current rating
Current rating represents the rated continuous drive output current inside the drive specification. Motor power stated in the table below states the typical motor power.
Variant code
This code states the factory installed SW variants to the drive. See pages 16 - 19 for details.
Construction
“01E” within the type designation (shown above) varies depending on the drive phase and EMC filtering. Choose below the one you need.
01 = 1-phase 03 = 3-phase E = EMC filter connected, 50 Hz frequency U = EMC filter disconnected, 60 Hz frequency
  ,QFDVHWKHƄOWHULVUHTXLUHGLWFDQHDVLO\EHFRQQHFWHG
X within the type designation stands for E or U.
Frame
for kW = Typical motor power in 400 V at normal use
P
N
size
for hp = Typical motor power in 460 V at normal use
P
N
IP66
for A = Continuous rms current. 50% overload is allowed
I
2N
for one minute in ten minutes.
P
P
[kW]
I
N
2N
[A]
N
[hp]
1-phase AC supply, 200 to 240 V
0.5 0.37 2.4
1.0 0.75 4.7
1.5 1.1 6.7
2.0 1.5 7.5
3.0 2.2 9.8
3-phase AC supply, 200 to 240 V
0.5 0.37 2.4
0.75 0.55 3.5
1.0 0.75 4.7
1.5 1.1 6.7
2.0 1.5 7.5
3.0 2.2 9.8
5.0 4.0 17.6
7.5 5.5 24.4
10.0 7.5 31.0
15.0 11.0 46.2
3-phase AC supply, 380 to 480 V
0.5 0.37 1.2
0.75 0.55 1.9
1.0 0.75 2.4
1.5 1.1 3.3
2.0 1.5 4.1
3.0 2.2 5.6
5.0 4.0 8.8
7.5 5.5 12.5
10.0 7.5 15.6
15.0 11.0 23.1
20.0 15.0 31.0
25.0 18.5 38.0
30.0 22.0 44.0
Choose your options (on pages 20 to 29) and
4
add the option codes to drive’s ordering code.
Remember to use a “+” mark before each option code.
Options
ACS355 - 0XX - 0XAX - X + XXXX
Selecting options
The options shown in the table are available within the ACS355 range. The ordering code, which is shown in the second
Options Ordering
Protection class
Control panel
(choose one option only)
Panel mounting kit
Potentiometer
Fieldbus
(choose one option only)
Extension modules
(choose one option only)
Remote monitoring
High protection class
options
Pressure compensation
Tools
External options
= standard = product variant
22 ABB machinery drives ACS355 | Catalog
code
*)
*)
*)
B063 IP66/IP67/UL type 4X enclosure -
J400 Assistant control panel ACS-CP-A
J404 Basic control panel ACS-CP-C -
*)
*)
J402 Potentiometer MPOT-01
K451 DeviceNet
K452 LonWorks
K454 PROFIBUS DP FPBA-01
K457 CANopen
K458 Modbus RTU FMBA-01
K462 ControlNet
K466
K469 EtherCAT
*)
K470 Etherner PowerLink FEPL-02
K473
K475
*)
*)
L502 Speed encoder module MTAC-01
L511 Relay output module MREL-01
G406 Auxiliary power extension module MPOW-01
*)
3AUA0000094517 Remote monitoring adapter NETA-21
H376 Cable gland kit (IP66/IP67/UL Type 4X) -
F278 Input switch kit (factory installed variant) -
C169 Pressure compensation valve -
*)
*)
**)
P924
*)
*)
*)
*)
N826 High speed application
N827 Solar pump drive -
N828 Low ambient start
N830 Enhanced sequence programming
= option, external
- = not available
column, replaces the XXXX in the type designation above. You can order as many options as required, simply by extending the code as necessary.
Description Model Availability
NEMA 1/UL type 1 (R0, R1, R2) MUL1-R1 -
NEMA 1/UL type 1 (R3) MUL1-R3 -
NEMA 1/UL type 1 (R4) MUL1-R4 -
Panel mounting kit ACS/H-CP-EXT -
Panel holder mounting kit OPMP-01 -
TM
®
®
TM
TM
1 port EtherNet/IP
, Modbus TCP,
PROFINET IO
®
RS-485/Modbus FRSA-00
TM
1 port EtherNet/IP
, Modbus TCP,
PROFINET IO
TM
2 port EtherNet/IP
, Modbus TCP,
PROFINET IO
20 pack PROFIBUS DP for machinery drives FPBA-01-M
20 pack CANopen for machinery drives FCAN-01-M
Remote monitoring adapter SREA-01
FlashDrop tool MFDT-01
DriveWindow Light DriveWindow Light
PLC and AC drive starter kit
Input chokes
EMC filters
Braking resistors
Output chokes
*)
= To be ordered as a separate item.
**)
= Available in selected countries.
Type designation:
Product series
Types and construction
Rating
Voltage
Options
FDNA-01
FLON-01
FCAN-01
FCNA-01
FENA-01
FECA-01
FENA-11
FENA-21
1)
External options not available in IP66/IP67/UL Type 4X protection class.
ACS355
IP20
IP66/67
drive
drive
Fieldbus
K451 DeviceNet K452 LonWorks K454 PROFIBUS DP FPBA-01 K457 CANopen
-
Pages 22 to 36
-
-
-
1)
1)
1)
1)
3 4
0XAX XXXX
TM
FDNA-01
®
FLON-01
®
FCAN-01
X
+ 0XX
Ratings and types
ACS355 - 03E - 02A4 - 2 + N830
Type designation
This is the unique reference number (shown above and in column 4, right) that clearly identifies your drive by current rating and frame size. Once the drive’s type designation has been selected, the frame size (column 5) can be used to determine the drive dimensions, shown on page 10.
Voltages
ACS355 is available in two voltage ranges:
2 = 200 to 240 V 4 = 380 to 480 V
Insert either “2” or “4”, depending on your chosen construction, current rating, voltage, and option and variant codes into the type designation shown above.
Ratings IP20/UL Open type/
[hp]
1-phase AC supply, 200 to 240 V +B063
0.5 0.37 2.4 ACS355-01X-02A4-2 R0 -
1.0 0.75 4.7 ACS355-01X-04A7-2 R1 -
1.5 1.1 6.7 ACS355-01X-06A7-2 R1 -
2.0 1.5 7.5 ACS355-01X-07A5-2 R2 -
3.0 2.2 9.8 ACS355-01X-09A8-2 R2 -
3-phase AC supply, 200 to 240 V +B063
0.5 0.37 2.4 ACS355-03X-02A4-2 R0 R1
0.75 0.55 3.5 ACS355-03X-03A5-2 R0 R1
1.0 0.75 4.7 ACS355-03X-04A7-2 R1 R1
1.5 1.1 6.7 ACS355-03X-06A7-2 R1 R1
2.0 1.5 7.5 ACS355-03X-07A5-2 R1 R1
3.0 2.2 9.8 ACS355-03X-09A8-2 R2 R3
5.0 4.0 17.6 ACS355-03X-17A6-2 R2 R3
7.5 5.5 24.4 ACS355-03X-24A4-2 R3 -
10.0 7.5 31.0 ACS355-03X-31A0-2 R4 -
15.0 11.0 46.2 ACS355-03X-46A2-2 R4 -
3-phase AC supply, 380 to 480 V +B063
0.5 0.37 1.2 ACS355-03X-01A2-4 R0 R1
0.75 0.55 1.9 ACS355-03X-01A9-4 R0 R1
1.0 0.75 2.4 ACS355-03X-02A4-4 R1 R1
1.5 1.1 3.3 ACS355-03X-03A3-4 R1 R1
2.0 1.5 4.1 ACS355-03X-04A1-4 R1 R1
3.0 2.2 5.6 ACS355-03X-05A6-4 R1 R1
5.0 4.0 8.8 ACS355-03X-08A8-4 R1 R1
7.5 5.5 12.5 ACS355-03X-12A5-4 R3 R3
10.0 7.5 15.6 ACS355-03X-15A6-4 R3 R3
15.0 11.0 23.1 ACS355-03X-23A1-4 R3 -
20.0 15.0 31.0 ACS355-03X-31A0-4 R4 -
25.0 18.5 38.0 ACS355-03X-38A0-4 R4 -
30.0 22.0 44.0 ACS355-03X-44A0-4 R4 -
8 ABB machinery drives ACS355 | Catalog
P
N
NEMA 1 option
[kW]
Type designation Frame
P
I
N
2N
[A]
size
IP20
Page 8
Current rating
Current rating represents the rated continuous drive output current inside the drive specification. Motor power stated in the table below states the typical motor power.
Variant code
This code states the factory installed SW variants to the drive. See pages 16 - 19 for details.
Construction
“01E” within the type designation (shown above) varies depending on the drive phase and EMC filtering. Choose below the one you need.
01 = 1-phase 03 = 3-phase E = EMC filter connected, 50 Hz frequency U = EMC filter disconnected, 60 Hz frequency
  ,QFDVHWKHƄOWHULVUHTXLUHGLWFDQHDVLO\EHFRQQHFWHG
X within the type designation stands for E or U.
Frame
for kW = Typical motor power in 400 V at normal use
P
N
size
for hp = Typical motor power in 460 V at normal use
P
N
IP66
for A = Continuous rms current. 50% overload is allowed
I
2N
for one minute in ten minutes.
ACS355-01X-02A4-2 ACS355-01X-04A7-2 ACS355-01X-06A7-2 ACS355-01X-07A5-2 ACS355-01X-09A8-2
ACS355-03X-02A4-2 ACS355-03X-03A5-2 ACS355-03X-04A7-2 ACS355-03X-06A7-2 ACS355-03X-07A5-2 ACS355-03X-09A8-2 ACS355-03X-17A6-2 ACS355-03X-24A4-2 ACS355-03X-31A0-2 ACS355-03X-46A2-2
ACS355-03X-01A2-4 ACS355-03X-01A9-4 ACS355-03X-02A4-4 ACS355-03X-03A3-4 ACS355-03X-04A1-4 ACS355-03X-05A6-4 ACS355-03X-08A8-4 ACS355-03X-12A5-4 ACS355-03X-15A6-4 ACS355-03X-23A1-4 ACS355-03X-31A0-4 ACS355-03X-38A0-4 ACS355-03X-44A0-4
Catalog | ABB machinery drives ACS355 7
Ratings and types
ACS355 - 03E - 02A4 - 2 + N830
Type designation
This is the unique reference number (shown above and in column 4, right) that clearly identifies your drive by current rating and frame size. Once the drive’s type designation has been selected, the frame size (column 5) can be used to determine the drive dimensions, shown on page 10.
Voltages
ACS355 is available in two voltage ranges:
2 = 200 to 240 V 4 = 380 to 480 V
Insert either “2” or “4”, depending on your chosen construction, current rating, voltage, and option and variant codes into the type designation shown above.
Ratings IP20/UL Open type/
NEMA 1 option
P
N
[hp]
1-phase AC supply, 200 to 240 V +B063
0.5 0.37 2.4 ACS355-01X-02A4-2 R0 -
1.0 0.75 4.7 ACS355-01X-04A7-2 R1 -
1.5 1.1 6.7 ACS355-01X-06A7-2 R1 -
2.0 1.5 7.5 ACS355-01X-07A5-2 R2 -
3.0 2.2 9.8 ACS355-01X-09A8-2 R2 -
3-phase AC supply, 200 to 240 V +B063
0.5 0.37 2.4 ACS355-03X-02A4-2 R0 R1
0.75 0.55 3.5 ACS355-03X-03A5-2 R0 R1
1.0 0.75 4.7 ACS355-03X-04A7-2 R1 R1
1.5 1.1 6.7 ACS355-03X-06A7-2 R1 R1
2.0 1.5 7.5 ACS355-03X-07A5-2 R1 R1
3.0 2.2 9.8 ACS355-03X-09A8-2 R2 R3
5.0 4.0 17.6 ACS355-03X-17A6-2 R2 R3
7.5 5.5 24.4 ACS355-03X-24A4-2 R3 -
10.0 7.5 31.0 ACS355-03X-31A0-2 R4 -
15.0 11.0 46.2 ACS355-03X-46A2-2 R4 -
3-phase AC supply, 380 to 480 V +B063
0.5 0.37 1.2 ACS355-03X-01A2-4 R0 R1
0.75 0.55 1.9 ACS355-03X-01A9-4 R0 R1
1.0 0.75 2.4 ACS355-03X-02A4-4 R1 R1
1.5 1.1 3.3 ACS355-03X-03A3-4 R1 R1
2.0 1.5 4.1 ACS355-03X-04A1-4 R1 R1
3.0 2.2 5.6 ACS355-03X-05A6-4 R1 R1
5.0 4.0 8.8 ACS355-03X-08A8-4 R1 R1
7.5 5.5 12.5 ACS355-03X-12A5-4 R3 R3
10.0 7.5 15.6 ACS355-03X-15A6-4 R3 R3
15.0 11.0 23.1 ACS355-03X-23A1-4 R3 -
20.0 15.0 31.0 ACS355-03X-31A0-4 R4 -
25.0 18.5 38.0 ACS355-03X-38A0-4 R4 -
30.0 22.0 44.0 ACS355-03X-44A0-4 R4 -
P
[kW]
N
I
[A]
2N
Type designation Frame
size
IP20
Frame
size
IP66
Current rating
Current rating represents the rated continuous drive output current inside the drive specification. Motor power stated in the table below states the typical motor power.
Variant code
This code states the factory installed SW variants to the drive. See pages 16 - 19 for details.
Construction
“01E” within the type designation (shown above) varies depending on the drive phase and EMC filtering. Choose below the one you need.
01 = 1-phase 03 = 3-phase E = EMC filter connected, 50 Hz frequency U = EMC filter disconnected, 60 Hz frequency
(In case the fi lter is required it can easily be connected)
X within the type designation stands for E or U.
for kW = Typical motor power in 400 V at normal use
P
N
for hp = Typical motor power in 460 V at normal use
P
N
for A = Continuous rms current. 50% overload is allowed
I
2N
for one minute in ten minutes.
8 ABB machinery drives ACS355 | Catalog
Technical data
ACS355 - 0XX - 0XAX - X + XXXX
Mains connection
Voltage and power range
1-phase, 200 to 240 V ± 10%
0.37 to 2.2 kW (0.5 to 3 hp) 3-phase, 200 to 240 V ± 10%
0.37 to 11 kW (0.5 to 15 hp) 3-phase, 380 to 480 V ± 10%
0.37 to 22 kW (0.5 to 30 hp)
Frequency 48 to 63 Hz
Common DC connection
Voltage and power range
230 V drives, 325 V ±15% 400/480 V drives, 540 ± 15% (common DC manual)
P
= Pn of the drive
max
Motor connection
Voltage 3-phase, from 0 to U
SUPPLY
Frequency 0 to 599 Hz
Continuous loading capability
(constant torque at a max. am bi ent temperature of 40 °C)
Overload capacity
(at a max. ambient temperature of 40 °C)
Switching frequency
Selectable
Rated output current I
1.5 x I
for 1 minute every 10 minutes
2N
At start 1.8 x I
for 2 s
2N
2N
Default 4 kHz 4 to 16 kHz with 4 kHz steps
Acceleration time 0.1 to 1800 s Deceleration time 0.1 to 1800 s Braking Built-in brake chopper as standard
Speed control
Static accuracy Dynamic accuracy
20% of motor nominal slip < 1% s with 100% torque step
Torque control
Torque step rise time Non-linearity
< 10 ms with nominal torque ± 5% with nominal torque
Environmental limits
Ambient temperature -10 to 40 °C (14 to 104 °F), no frost allowed
50 °C (122 °F) with 10% derating
Altitude Rated current available at 0 to 1000 m.
In altitudes from 1000 to 2000 m (3300 to 13,200 ft) above sea level, the derating is 1% for every 100 m (330 ft). If the installation site is higher than 2000 m (6600 ft) above sea level, please contact your local ABB distributor or offi ce for further information.
Relative humidity Lower than 95% (without condensation) Degree of protection IP20/optional NEMA 1/UL type 1 enclosure
IP66/IP67/UL Type 4X as an option up to
7.5 kW, IP69K available for IP66/IP67 variant with compatible cable glands
Enclosure colour NCS 1502-Y, RAL 9002, PMS 420 C
Contamination levels
IEC721-3-3 No conductive dust allowed
Transportation
Class 1C2 (chemical gas es) Class 1S2 (solid particles)
Storage
Class 2C2 (chemical gases) Class 2S2 (solid particles)
Operation
Class 3C2 (chemical gases) Class 3S2 (solid particles)
Product compliance
Low Voltage Directive 2006/95/EC Machinery Directive 2006/42/EC EMC Directive 2004/108/EC Quality assurance system ISO 9001 En vi ron men tal sys tem ISO 14001 UL, cUL, CE, C-Tick and GOST R approvals RoHS compliant
Programmable control connections
Two analog inputs
Voltage signal Unipolar Bipolar Current signal Unipolar Bipolar Potentiometer reference value Resolution Accuracy
0 (2) to 10 V, R
-10 to 10 V, R
0 (4) to 20 mA, R
-20 to 20 mA, R
> 312 kΩ
in
> 312 kΩ
in
= 100 Ω
in
= 100 Ω
in
10 V ± 1% max. 10 mA, R < 10 kΩ
0.1% ± 2%
One analog output 0 (4) to 20 mA, load < 500 Ω Auxiliary voltage 24 V DC ± 10%, max. 200 mA
Five digital inputs
12 to 24 V, PNP and NPN, programmable DI5 0 to 16 kHz pulse train
Input impedance
2.4 kΩ
One relay output
Type Maximum switching voltage Maximum switching current Maximum continuous current
NO + NC 250 V AC/30 V DC
0.5 A/30 V DC; 5 A/230 V AC 2 A rms
One digital output
Type Maximum switching voltage Maximum switching current Frequency Resolution Accuracy
Transistor output 30 V DC 100 mA/30 V DC, short circuit protected 10 Hz to 16 kHz 1 Hz
0.2%
Serial and Ethernet communication
Fieldbuses
Refresh rate
DeviceNet
TM
Plug-in type < 10 ms (between drive and fi eldbus module)
5-pin screw type connector, up to 500 kbit/s baud rate
PROFIBUS DP 9-pin D-connector, up to 12 Mbit/s baud rate PowerLink 2 pcs RJ-45 connector, 100 Mbit/s baud rate
ControlNet
CANopen
TM
®
2 pcs 8P8C modular jacks 9-pin D-connector, up to 1 Mbit/s
Modbus RTU 4-pin screw type connector, up to 115 kbit/s
baud rate
EtherNet/IPTM, Modbus TCP, PROFINET IO
1 RJ45 connector (FENA-01 and -11) or 2 RJ45 connectors (FENA-21). 10/100Mbit/s baud rate
LonWorks
®
3-pin screw type connector, up to 78 kbit/s baud rate
EtherCAT
®
2 pcs RJ-45 connectors, 100 Mbit/s baud rate
Chokes
AC input chokes External option. For re duc ing THD in partial
loads and to comply with EN/IEC 61000-3-12.
AC output chokes External option. To achieve 2x longer motor
cables
Catalog | ABB machinery drives ACS355 9
Dimensions and weights
ACS355 - 0XX - 0XAX - X + XXXX
Cabinet-mounted drives (IP20/UL Open)
Frame
size
R0 6.7 8.0 9.4 2.8 6.3 7.4 2.6 R1 6.7 8.0 9.4 2.8 6.3 7.4 2.6 R2 6.7 8.0 9.4 4.1 6.5 7.5 3.3 R3 6.7 8.0 9.3 6.7 6.7 7.7 5.5 R4 7.1 8.0 9.6 10.2 6.7 7.7 9.7
H1 = Height without fastenings and clamping plate H2 = Height with fastenings but without clamping plate H3 = Height with fastenings and clamping plate W = Width D1 = Standard depth D2 = Depth with MREL, MPOW or MTAC option
H1inH2inH3inWinD1inD2inWeight
Wall-mounted drives (NEMA 1/UL Type 1)
Frame
size
R0 10.1 11.0 2.8 6.7 7.4 3.5 R1 10.1 11.0 2.8 6.7 7.4 3.5 R2 10.1 11.1 4.1 6.7 7.5 4.2 R3 10.2 11.8 6.7 7.0 7.7 6.8 R4 10.6 12.6 10.2 7.0 7.7 11.0
H4inH5
in
IP20/UL Open
lb
NEMA 1/UL Type 1
WinD1inD2inWeight
lb
H1 H2 H3
D1 D2
W
H4 H5
H4 = Height with fastenings and NEMA 1 connection box H5 = Height with fastenings, NEMA 1 connection box and hood W = Width D1 = Standard depth D2 = Depth with MREL, MPOW or MTAC option
Wall-mounted drives (IP66/UL Type 4X)
Frame
size
R1 12.0 7.7 11.1 16.9 R3 17.2 9.7 10.9 28.6
H = Height W = Width D1 = Standard depth
IP66/IP67/UL Type 4X
H
W
in
in
D
Weight
in
lb
D1 D2
H
D1
W
W
10 ABB machinery drives ACS355 | Catalog
Catalog | ABB machinery drives ACS355 11
Cooling
Cooling
ACS355 is fi tted with cooling fans as standard. The cooling air must be free from corrosive substances and must not be above the maximum ambient temperature of 40 °C (50 °C with
derating). Heat dissipation from IP66/IP67/UL Type 4X drive equals to the IP20 UL Open values. For more specifi c limits see the Technical specifi cation - Environmental limits in this catalog.
Cooling air flow
Type designation Frame
1-phase AC supply, 200 to 240 V
ACS355-01X-02A4-2 R0 48 163 ACS355-01X-04A7-2 R1 72 247 24 14 ACS355-01X-06A7-2 R1 97 333 24 14 ACS355-01X-07A5-2 R2 101 343 21 12 ACS355-01X-09A8-2 R2 124 422 21 12
3-phase AC supply, 200 to 240 V
ACS355-03X-02A4-2 R0 42 142 ­ACS355-03X-03A5-2 R0 54 183 ­ACS355-03X-04A7-2 R1 64 220 24 14 ACS355-03X-06A7-2 R1 86 295 24 14 ACS355-03X-07A5-2 R1 88 302 21 12 ACS355-03X-09A8-2 R2 111 377 21 12 ACS355-03X-17A6-2 R2 180 613 52 31 ACS355-03X-24A4-2 R3 285 975 71 42 ACS355-03X-31A0-2 R4 328 1119 96 57 ACS355-03X-46A2-2 R4 488 1666 96 57
3-phase AC supply, 380 to 480 V
ACS355-03X-01A2-4 R0 35 121 ­ACS355-03X-01A9-4 R0 40 138 ­ACS355-03X-02A4-4 R1 50 170 13 8 ACS355-03X-03A3-4 R1 60 204 13 8 ACS355-03X-04A1-4 R1 69 235 13 8 ACS355-03X-05A6-4 R1 90 306 19 11 ACS355-03X-08A8-4 R1 127 433 24 14 ACS355-03X-12A5-4 R3 161 551 52 31 ACS355-03X-15A6-4 R3 204 697 52 31 ACS355-03X-23A1-4 R3 301 1029 71 42 ACS355-03X-31A0-4 R4 408 1393 96 57 ACS355-03X-38A0-4 R4 498 1700 96 57 ACS355-03X-44A0-4 R4 588 2007 96 57
Heat dissipation Air flow
size
[W] BTU/hr
1)
m3/h ft3/min
2)
-
2)
2)
2)
2)
Free space requirements
Enclosure type Space aboveinSpace belowinSpace on left/right
in
All frame sizes 3.0 3.0 0.0
2)
-
2)
-
2)
-
2)
-
2)
-
IP66 enclosure 3.0 3.0 0.8
X within the type designation stands for E or U.
1)
BTU/hr = British Thermal Unit per hour. BTU/hr is approximately 0.293 Watts.
2)
Frame size R0 with free convection cooling.
12 ABB machinery drives ACS355 | Catalog
Circuit protection
Circuit protection
Standard fuses and manual motor protectors can be used with ACS355 drive. See table below for selecting the correct fuse for correct drive type.
Selection table
Type designation Frame
size
1-phase AC supply, 200 to 240 V
ACS355-01X-02A4-2 R0 10 gG 10 UL class T MS132-6.3 & S1-M3-25
ACS355-01X-04A7-2 R1 16 gG 20 UL class T MS451-16E 11.0 ACS355-01X-06A7-2 R1 16/20 ACS355-01X-07A5-2 R2 20/25 ACS355-01X-09A8-2 R2 25/35
3-phase AC supply, 200 to 240 V
ACS355-03X-02A4-2 R0 10 gG 10 UL class T MS132-6.3 & S1-M3-25 ACS355-03X-03A5-2 R0 10 gG 10 UL class T MS132-6.3 & S1-M3-25 ACS355-03X-04A7-2 R1 10 gG 15 UL class T MS132-10 & S1-M3-25 ACS355-03X-06A7-2 R1 16 gG 15 UL class T MS451-16E 12.0 ACS355-03X-07A5-2 R1 16 gG 15 UL class T MS451-16E 12.0 ACS355-03X-09A8-2 R2 16 gG 20 UL class T MS451-16E 14.0 ACS355-03X-13A3-2 R2 25 gG 30 UL class T MS451-25E 22.0 ACS355-03X-17A6-2 R2 25 gG 35 UL class T MS451-32E 25.0 ACS355-03X-24A4-2 R3 63 gG 60 UL class T MS451-45E 41.0 ACS355-03X-31A0-2 R4 80 gG 80 UL class T MS495-63E 50.0 ACS355-03X-46A2-2 R4 100 gG 100 UL class T MS495-75E 69.0
3-phase AC supply, 380 to 415 V
ACS355-03X-01A2-4 R0 10 gG 10 UL class T MS132-2.5 & S1-M3-25 ACS355-03X-01A9-4 R0 10 gG 10 UL class T MS132-4.0 & S1-M3-25 ACS355-03X-02A4-4 R1 10 gG 10 UL class T MS132-6.3 & S1-M3-25 ACS355-03X-03A3-4 R1 10 gG 10 UL class T MS132-6.3 & S1-M3-25 ACS355-03X-04A1-4 R1 16 gG 15 UL class T MS132-10 & S1-M3-25 ACS355-03X-05A6-4 R1 16 gG 15 UL class T MS132-10 & S1-M3-25 ACS355-03X-07A3-4 R1 16 gG 20 UL class T MS451-16E 12.0 ACS355-03X-08A8-4 R1 20 gG 25 UL class T MS451-16E 14.0 ACS355-03X-12A5-4 R3 25 gG 30 UL class T MS451-20E 19.0 ACS355-03X-15A6-4 R3 35 gG 35 UL class T MS451-25E 22.0 ACS355-03X-23A1-4 R3 50 gG 50 UL class T MS451-32E 31.0 ACS355-03X-31A0-4 R4 80 gG 80 UL class T MS495-63E 52.0 ACS355-03X-38A0-4 R4 100 gG 100 UL class T MS495-63E 61.0 ACS355-03X-44A0-4 R4 100 gG 100 UL class T MS495-75E 67.0
3-phase AC supply, 440 to 480 V
ACS355-03X-01A2-4 R0 10 gG 10 UL class T MS132-2.5 & S1-M3-25 ACS355-03X-01A9-4 R0 10 gG 10 UL class T MS132-4.0 & S1-M3-25 ACS355-03X-02A4-4 R1 10 gG 10 UL class T MS132-4.0 & S1-M3-25 ACS355-03X-03A3-4 R1 10 gG 10 UL class T MS132-6.3 & S1-M3-25 ACS355-03X-04A1-4 R1 16 gG 15 UL class T MS132-6.3 & S1-M3-25 ACS355-03X-05A6-4 R1 16 gG 15 UL class T MS132-10 & S1-M3-25 ACS355-03X-07A3-4 R1 16 gG 20 UL class T MS132-10 & S1-M3-25 ACS355-03X-08A8-4 R1 20 gG 25 UL class T MS451-16E 11.0 ACS355-03X-12A5-4 R3 25 gG 30 UL class T MS451-20E 16.0 ACS355-03X-15A6-4 R3 35 gG 35 UL class T MS451-20E 18.0 ACS355-03X-23A1-4 R3 50 gG 50 UL class T MS451-32E 26.0 ACS355-03X-31A0-4 R4 80 gG 80 UL class T MS451-45E 43.0 ACS355-03X-38A0-4 R4 100 gG 100 UL class T MS495-63E 51.0 ACS355-03X-44A0-4 R4 100 gG 100 UL class T MS495-63E 56.0
IEC fuses UL fuses Manual motor protector
3) 4)
Trip current setting
5)
5)
5)
5)
5)
5)
5)
5)
5)
5)
5)
5)
5)
5)
5)
5)
5)
[A]
6)
6)
Fuse
1)
type
2)
gG 25 UL class T MS451-20E 16.0
2)
gG 30 UL class T MS451-20E 17.0
2)
gG 35 UL class T MS451-25E 21.0
[A]
Fuse
type
MMP type code
1)
[A]
6.1
4.3
6.1
7.6
2.2
3.6
4.1
6.0
6.9
9.6
1.8
3.0
3.4
5.0
5.8
8.0
9.7
X within the type designation stands for E or U.
1)
According to IEC-60269 standard.
2)
If 50% overload capacity is needed, use the bigger fuse alternative.
3)
All manual motor protectors listed
are Type E self-protected up to 65 kA.
4)
Manual motor protectors may
require adjusting the trip limit from the factory setting at or above the drive input Amps to avoid nuisance tripping. If the manual motor protec­tor is set to the maximum current trip level and nuisance tripping is occurring, then select the next size MMP. (MS132-10 is the highest size in MS132 frame size to meet Type E at 65 kA; the next size up is the MS451-16E).
5)
S1-M3-25 line side feeder terminal
is needed with manual motor pro­tector to meet Type E self protection class according to UL and cUL requirements.
6)
480Y/277V only.
Catalog | ABB machinery drives ACS355 13
Control connections
ACS355 - 0XX - 0XAX - X + XXXX
Application macros
Application macros are preprogrammed parameter sets. While starting up the drive, the user typically selects one of the macros that is best suited for the application. The diagram below gives an overview of ACS355 control connections and shows the default I/O connections for the ABB standard macro.
ABB machinery drives have eight application macros:
– ABB standard macro – Torque control macro
Screen
Output frequency/speed reference, 0 - 10 V
Analog input circuit common
Reference voltage +10 V DC, max 10 mA
Not in use by default Analog input circuit common
Aux. voltage output +24 V DC, max. 200 mA
Aux. voltage output common
Digital input common
Stop/Start
Forward/Reverse
Constant speed selection
Constant speed selection
Acceler. and
PROGRAMMABLE
deceler. selection 1)
DIGITAL
INPUTS (ABB Standard
macro defaults shown)
1) DI5 can also be used as a frequency input.
1 - 10 kohm
SCR
AI1
GND
+10 V
AI2
GND
+24 V
GND
DCOM
DI1
DI2
DI3
DI4
DI5
AI1
AI2 mA V
AO
GND
ROCOM
RONC
RONO
DOSRC
DOOUT
DOGND
X1C:STO
OUT1
OUT2
IN1
IN2
EMC
VAR
– 3-wire macro – Alternate macro – AC500 Modbus macro – Motor potentiometer macro – Hand/auto macro – PID control macro
In addition to the standard macros the user can create three user macros. The user macro allows the user to save the parameter settings for later use.
Control panel (RJ-45) Modbus RTU (RS-232)
max 500 ohm
Output frequency 0 - 20 mA Analog output circuit common
PROGRAMMABLE RELAY AND DIGITAL OUTPUTS
Relay output 250 V AC / 30 V DC /2 Arms
Digital output, PNP transistor type 30 V DC, max. 100 mA
Safety Switch
EMC filter grounding screw
Varistor grounding screw
3-phase power supply
Ramp
Const
pair sel
Speed 1
Fwd / Rev
Start / Stop
Sinking DI configuration (NPN connected).
14 ABB machinery drives ACS355 | Catalog
ACS355: X1
+24 V
GND
DCOM
DI1
DI2
DI3
DI4
DI5
L1
L2
L3
U1
V1
Brake chopper
BRK+ BRK-
W1
U2
V2
W2
Optional brake resistor or DC power connection
AC motor
+24 V
Const Speed 1
Fwd / Rev
Start / Stop
ACS355: X1
+24 V
GND
DCOM
DI1
DI2
DI3
0 V
DI4
DI5
Sourcing DI configuration (PNP connected) with external power supply.
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