6300
IMPORTANT: IMPORTANT : IMPORTANTE:
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Versión en español
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Operating/Safety Instructions
Consignes de fonctionnement/sécurité
Instrucciones de funcionamiento y seguridad
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emel.com
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6300
DM 2610958399 07-08.qxp 8/6/08 2:15 PM Page 1
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2
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Work area safety
Keep work area clean and well lit. Cluttered
or dark areas invite accidents.
Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust.
Power
tools create sparks which may ignite the dust
or fumes.
Keep children and bystanders away while
operating a power tool.
Distractions can
cause you to lose control.
Electrical safety
Power tool plugs must match the outlet.
Never modify the plug in any way. Do not
use any adapter plugs with earthed
(grounded) power tools.
Unmodified plugs
and matching outlets will reduce risk of electric
shock.
Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges
and refrigerators.
There is an increased risk
of electric shock if your body is earthed or
grounded.
Do not expose power tools to rain or wet
conditions.
Water entering a power tool will
increase the risk of electric shock.
Do not abuse the cord. Never use the cord
for carrying, pulling or unplugging the power
tool. Keep cord away from heat, oil, sharp
edges or moving parts.
Damaged or entangled
cords increase the risk of electric shock.
When operating a power tool outdoors,
use an extension cord suitable for outdoor
use.
Use of a cord suitable for outdoor use
reduces the risk of electric shock.
If operating the power tool in damp locations
is unavoidable use a Ground Fault Circuit
Interrupter (GFCI) protected supply.
Use
of
a GFCI reduce the risk of electric shock.
GFCI and personal protection devices like
electrician’s rubber gloves and footwear will
further enhance your personal safety.
Do not use AC only rated tools with a DC
power supply.
While the tool may appear to
work, the electrical components of the AC
rated tool are likely to fail and create a hazard
to the operator.
Personal safety
Stay alert, watch what you are doing and
use common sense when operating a
power tool. Do not use a power tool while
you are tired or under the influence of drugs,
alcohol or medication.
A moment of inattention
while operating power tools may result in
serious personal injury.
Use personal protective equipment. Always
wear eye protection.
Protective equipment
such as dust mask, non-skid safety shoes, hard
hat, or hearing protection used for appropriate
conditions will reduce personal injuries.
Prevent unintentional starting. Ensure the
switch is in the off-position before connecting
to power source and / or battery pack,
picking up or carrying the tool.
Carrying
power tools with your finger on the switch or
plugging in power tools that have the switch
on invites accidents.
Remove any adjusting key or wrench before
turning the power tool on.
A wrench or a
key left attached to a rotating part of the power
tool may result in personal injury.
Do not overreach. Keep proper footing and
balance at all times.
This enables better
control of the power tool in unexpected
situations.
Dress properly. Do not wear loose clothing
or jewelry. Keep your hair, clothing and
gloves away from moving parts.
Loose
clothes, jewelry or long hair can be caught in
moving parts.
If devices are provided for the connection
of dust extraction and collection facilities,
ensure these are connected and properly
used.
Use of dust collection can reduce dust-
related hazards.
Read all safety warnings and instructions. Failure to follow the warnings
and instructions may result in electric shock, fire and/or serious injury.
SAVE ALL WARNINGS AND INSTRUCTIONS
FOR FUTURE REFERENCE
The term “power tool” in all of the warnings listed below refers to your mains-operated
(corded) power tool or battery-operated (cordless) power tool.
!
WARNING
General Power Tool Safety Warnings
DM 2610958399 07-08.qxp 8/6/08 2:15 PM Page 2
-3-
Keep handles dry, clean and free from oil
and grease.
Slippery hands cannot safely
c
ontrol the power tool.
Power tool use and care
Do not force the power tool. Use the correct
power tool for your application.
The correct
p
ower tool will do the job better and safer at
the rate for which it was designed.
Do not use the power tool if the switch does
not turn it on and off.
Any power tool that
cannot be controlled with the switch is
dangerous and must be repaired.
Disconnect the plug from the power source
and/or the battery pack from the power tool
before making any adjustments, changing
accessories, or storing power tools.
Such
preventive safety measures reduce the risk of
starting the power tool accidentally.
Store idle power tools out of the reach of
children and do not allow persons unfamiliar
with the power tool or these instructions to
operate the power tool.
Power tools are
dangerous in the hands of untrained users.
Maintain power tools. Check for misalignment
or binding of moving parts, breakage of
parts and any other condition that may
affect the power tools operation. If damaged,
have the power tool repaired before use.
Many accidents are caused by poorly
maintained power tools.
Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting
edges are less likely to bind and are easier to
control.
Use the power tool, accessories and tool
bits etc. in accordance with these instructions,
taking into account the working conditions
and the work to be performed.
Use of the
power tool for operations different from those
intended could result in a hazardous situation.
Use clamps or other practical way to secure
and support the workpiece to a stable
platform.
Holding the work by hand or against
your body is unstable and may lead to loss of
control.
Service
Have your power tool serviced by a qualified
repair person using only identical
replacement parts.
This will ensure that the
safety of the power tool is maintained.
Develop a periodic maintenance schedule
for your tool. When cleaning a tool be
careful not to disassemble any portion of
the tool since internal wires may be misplaced
or pinched or safety guard return springs
may be improperly mounted.
Certain
cleaning agents such as gasoline, carbon
tetrachloride, ammonia, etc. may damage
plastic parts.
Risk of injury to user. The power cord must
only be serviced by a Dremel Service Facility.
SAVE ALL WARNINGS AND INSTRUCTIONS
FOR FUTURE REFERENCE
DM 2610958399 07-08.qxp 8/6/08 2:15 PM Page 3
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Hold power tools by insulated gripping
surfaces when performing an operation
where the cutting tools may contact
hidden wiring.
Contact with a "live" wire will
make exposed metal parts of the tool "live" and
shock the operator. Do not drill, fasten or break
into existing walls or other blind areas where
electrical wiring may exist. If this situation is
unavoidable, disconnect all fuses or circuit
breakers feeding this worksite.
Use a metal detector to determine if there
are gas or water pipes hidden in the work
area or call the local utility company for
assistance before beginning the operation.
Striking or cutting into a gas line will result in
explosion. Water entering an electrical device
may cause electrocution.
Always hold the tool firmly with both hands
for maximum control. Keep proper footing
and balance at all times.
This enables better
control of the power tool in unexpected
situations.
Keep hands away from cutting area. Do
not reach under the material being cut.
The
proximity of the blade to your hand is hidden
from your sight.
Do not use dull or damaged blades. Bent
blade can break easily or cause kickback.
Exercise extreme caution when handling
the accessories.
The accessories are very
sharp.
Wear protective gloves when changing
cutting accessories.
Accessories become
hot after prolonged usage.
Use thick cushioned gloves and limit the
exposure time by taking frequent rest
periods.
Vibration caused by the tool may be
harmful to the hands and arms.
Before scraping, check workpiece for nails.
If there are nails, either remove them or set
them well below intended finished surface.
Striking a nail with accessory edge could
cause the tool to jump.
Do not wet sand with this tool. Liquids
entering the motor housing is an electrical
shock hazard.
Never work in area which is soaked with a
liquid, such as a solvent or water, or
dampened such as newly applied
wallpaper.
There is an electrical shock
hazard when working in such conditions with a
power tool and heating of the liquid caused by
scraping action may cause harmful vapors to
be emitted from workpiece.
Always wear eye protection and a dust
mask for dusty applications and when
sanding overhead.
Sanding particles can
be absorbed by your eyes and inhaled easily
and may cause health complications.
Use special precautions when sanding
chemically pressure treated lumber, paint
that may be lead based, or any other
materials that may contain carcinogens.
A
suitable breathing respirator and protective
clothing must be worn by all persons entering
the work area. Work area should be sealed by
plastic sheeting and persons not protected
should be kept out until work area is
thoroughly cleaned.
Do not use sandpaper intended for larger
sanding pads.
Larger sandpaper will extend
beyond the sanding pad causing snagging,
tearing of the paper or kick-back. Extra paper
extending beyond the sanding pad can also
cause serious lacerations.
Some dust created by
power sanding, sawing,
grinding, drilling, and other construction
activities contains chemicals known to
cause cancer, birth defects or other
reproductive harm. Some examples of
these chemicals are:
• Lead from lead-based paints,
• Crystalline silica from bricks and cement and
other masonry products, and
• Arsenic and chromium from chemically-
treated lumber.
Your risk from these exposures varies,
depending on how often you do this type of
work. To reduce your exposure to these
chemicals: work in a well ventilated area, and
work with approved safety equipment, such as
those dust masks that are specially designed
to filter out microscopic particles.
!
WARNING
Safety Rules for Oscillating Tools
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-5-
IMPORTANT: Some of the following symbols may be used on your tool. Please study them
and learn their meaning. Proper interpretation of these symbols will allow you to operate the
tool better and safer.
S
ymbol Name Designation/Explanation
V Volts Voltage (potential)
A Amperes Current
Hz Hertz Frequency (cycles per second)
W Watt Power
kg Kilograms Weight
min Minutes Time
s Seconds Time
Diameter Size of drill bits, grinding wheels, etc.
n
0
No load speed Rotational speed, at no load
.../min Revolutions or reciprocation per minute Revolutions, strokes, surface speed,
orbits etc. per minute
0 Off position Zero speed, zero torque...
1, 2, 3, ... Selector settings Speed, torque or position settings.
I, II, III, Higher number means greater speed
Infinitely variable selector with off Speed is increasing from 0 setting
Arrow Action in the direction of arrow
Alternating current Type or a characteristic of current
Direct current Type or a characteristic of current
Alternating or direct current Type or a characteristic of current
Class II construction Designates Double Insulated
Construction tools.
Earthing terminal Grounding terminal
Warning symbol Alerts user to warning messages
Li-ion RBRC seal Designates Li-ion battery recycling
program
Symbols
0
This symbol designates
that this tool is listed by
Underwriters Laboratories.
This symbol designates
that this tool is listed by
the Canadian Standards
Association.
This symbol designates that
this tool is listed by the
Canadian Standards
Association, to United States
and Canadian Standards.
This symbol
designates
that
this tool
complies
to NOM
Mexican
Standards.
This symbol designates that
this tool is listed by
Underwriters Laboratories, to
United States and Canadian
Standards.
This symbol designates that this tool is listed by the Intertek Testing
Services, to United States and Canadian Standards.
DM 2610958399 07-08.qxp 8/6/08 2:15 PM Page 5
-6-
Functional Description and Specifications
Disconnect the plug from the power source before making any
assembly, adjustments or changing accessories
. Such preventive safety
measures reduce the risk of starting the tool accidentally.
!
WARNING
NOTE: For tool specifications refer to the nameplate on your tool.
FIG. 1
Model 6300 Multi-Max Oscillating Power Tool
VARIABLE SPEED
CONTROL DIAL
ON/OFF
SWITCH
POWER
CORD
VENTILATION
OPENINGS
ACCESSORY
CLAMPING
SCREW
ACCESSORY HOLDER
Model number 6300
No load speed n
0
10,000-21,000/min
Voltage rating
120 V 60 Hz
BLADE
WASHER
DM 2610958399 07-08.qxp 8/6/08 2:15 PM Page 6
Disconnect the plug from
t
he power source before
making any assembly, adjustments or
changing accessories
. Such preventive
safety measures reduce the risk of starting the
tool accidentally.
For all work or when
changing accessories
always wear protective gloves
. Such
preventive safety measures reduce the risk of
injury from sharp edges of the accessories.
Application tools can become very hot while
working. Danger of burns!
INSTALLING AND REMOVING
ACCESSORIES
Dremel cutting, scraper blades have a Quick-
Fit slot which allows for faster accessory
removal compared with other conventional
oscillating tool systems.
1. Loosen the clamping screw using the hex
key provided just enough so you can slide
the accessory between the accessory
holder and the blade washer (Fig. 2).
2.
Clean accessory holder, accessory and the
clamping screw with a clean cloth.
3. Place the accessory onto the accessory
holder making sure the accessory engages
all 12 pins in the holder and the accessory
is flush aganist the accessory holder.
4. Securely tighten the clamping screw with
the hex provided (Fig. 3).
NOTE: Some accessories, such as scrapers
or blades, may be mounted either straight on
the tool, or at an angle to enhance usability
(Fig. 4).
INSTALLING AND REMOVING
SANDING SHEETS
Your backing pad uses hook-and-loop backed
accessories, which firmly grip the backing pad
when applied with moderate pressure.
1. Align the sanding sheet and press it onto
the sanding plate by hand.
2. Firmly press the power tool with the
sanding sheet against a flat surface and
briefly switch the power tool on. This will
promote good adhesion and helps to
prevent premature wear.
3. To change, merely peel off the old sanding
sheet, remove dust from the backing pad if
necessary, and press the new sanding
sheet in place.
After considerable service the backing pad
s
urface will become worn, and the backing pad
must be replaced when it no longer offers a
firm grip. If you are experiencing premature
wear out of the backing pad facing, decrease
the amount of pressure you are applying
during operation of the tool.
For maximum use of abrasive, rotate pad 120
degrees when tip of abrasive becomes worn.
-7-
Assembly
!
WARNING
!
WARNING
FIG. 4
BLADE
WASHER
CLAMPING
SCREW
FIG. 2
FIG. 3
ACCESSORY
ACCESSORY
HOLDER
HEX
KEY
HEX KEY
CLAMPING
SCREW
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Operating Instructions
LEARNING TO USE THE TOOL
Getting the most out of your oscillating tool is a
matter of learning how to let the speed and the
feel of the tool in your hands work for you.
The first step in learning to use the tool is to
get the “feel” of it. Hold it in your hand and feel
its weight and balance (Fig. 5). Depending on
the application, you will need to adjust your
hand position to achieve optimum comfort and
control. The unique comfort grip on the body of
the tool allows for added comfort and control
during use.
When holding tool, do not cover the air vents
with your hand. Blocking the air vents could
cause the motor to overheat.
IMPORTANT! Practice on scrap material first
to see how the tool’s high-speed action
performs. Keep in mind that your tool will
perform best by allowing the speed, along with
the correct accessory, do the work for you. Be
careful not to apply too much pressure.
Instead, lower the oscillating accessory lightly
to the work surface and allow it to touch the
point at which you want to begin. Concentrate
on guiding the tool over the work using very
little pressure from your hand. Allow the
accessory to do the work.
Usually it is better to make a series of passes
with the tool rather than to do the entire job
with one pass. To make a cut, for example,
pass the tool back and forth over the work. Cut
a little material on each pass until you reach
the desired depth.
FIG. 5
Thank you for purchasing the Dremel Multi-
Max.
This tool was designed to tackle home repair,
remodeling and restoration projects. The
Dremel Multi-Max tackles tasks that are
tedious, time consuming or simply next to
impossible to achieve with any other tool.
The ergonomic housing is designed for you
to hold and control in a comfortable manner
during operation.
It comes with an assortment of accessories
that are specifically designed for remodeling
work where you need precision and control.
Your Dremel Multi-Max has a robust electric
motor, is comfortable in the hand, and is
made to accept a large variety of accessories
including flush cut blades, scraper blades,
grout removal wheels and sanding pads.
Accessories come in a variety of shapes and
permit you to do a number of different jobs.
As you become familiar with the range of
accessories and their uses, you will learn just
how versatile your Dremel Multi-Max is.
Visit www.dremel.com to learn more about
what you can do with your Dremel Multi-Max.
INTENDED USE
This Dremel Multi-Max Tool is intended for
dry sanding of surfaces, corners, edges, for
scraping, for sawing soft metals, wood and
plastic components, and for grout removal
using the applicable tools and accessories
recommended by Dremel.
Introduction
DM 2610958399 07-08.qxp 8/6/08 2:15 PM Page 8
SLIDE "ON/OFF" SWITCH
The tool is switched "ON" by the slide switch
l
ocated on the topside of the motor housing.
TO TURN THE TOOL "ON", slide the switch
button forward.
TO TURN THE TOOL "OFF", slide the switch
button backward.
ELECTRONIC FEEDBACK
Your tool is equipped with an internal
electronic feedback system that provides a
“soft start”, which will reduce the stresses that
occur from a high torque start. The system
also helps to keep the preselected speed
virtually constant between no-load and load
conditions.
VARIABLE SPEED CONTROL DIAL
This tool is equipped with a variable speed
control dial (Fig. 6). The speed may be
controlled during operation by presetting the
dial in any one of ten positions.
OPERATING SPEEDS
The Dremel Multi-Max consists of an AC
universal motor and oscillating mechanism to
perform applications such as cutting, grout
removal, scraping, sanding and more.
The Dremel Multi-Max has a high oscillating
motion of 10,000 - 21,000 opms. The high
s
peed motion allows the Dremel Multi-Max to
achieve with excellent results. The oscillating
motion allows the dust to fall to the surface
rather than slinging particles into the air.
To achieve the best results when working
with different materials, set the variable
speed control to suit the job (See Speed
Chart on Page 10 for guidance) . To select
the right speed for the accessory in use,
practice with scrap material first.
NOTE: Speed is affected by voltages
changes. A reduced incoming voltage will
slow the OPM of the tool, especially at the
lowest setting. If your tool appears to be
running slowly, increase the speed setting
accordingly. The tool may not start at the
lowest switch setting in areas where outlet
voltage is less than 120 volts. Simply move
the speed setting to a higher position to
begin operation.
The variable speed control settings are
marked on the speed control dial. The
settings for approximate OPM’s are:
Switch Setting Speed Range
/min (OPM)
2 10,000-11,000
4 11,000-13,000
6 13,000-16,000
8 16,000-19,000
10 19,000-21,000
You can refer to the charts on next page to
determine the proper speed, based on the
material and accessory being used. These
charts enable you to select both the correct
accessory and the optimum speed at a glance.
FIG. 6
-9-
VARIABLE SPEED
CONTROL DIAL
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Multi-Max Accessory Speed Settings
Use only Dremel, high-performance accessories.
Description
60, 120 and 240 Grit
Paper - Bare Wood
60, 120 and 240 Grit
Paper - Paint
3/8" HCS Wood
Flush Cut Blade
3/4" BiM Wood/Metal
Flush Cut Blade
3/4" HCS Wood
Flush Cut Blade
3" Flat
Saw Blade
1/8" Grout Removal
Blade
1/16" Grout Removal
Blade
Rigid Scraper Blade
Flexible Scraper
Blade
60 Grit Diamond
Paper
Soft
Wood
2 - 10
2 - 10
8 - 10
8 - 10
8 - 10
8 - 10
-
-
-
-
-
Hard
Wood
2 - 10
2 - 10
6 - 10
6 - 10
6 - 10
6 - 10
-
-
-
-
-
Painted
Wood
-
2 - 10
-
-
-
-
-
-
2 - 4
2 - 4
-
Laminates/
2 - 6
2 - 6
2 - 6
2 - 6
2 - 6
2 - 6
-
-
-
-
-
Steel
8 - 10
8 - 10
-
-
8 - 10*
-
-
-
-
-
-
Aluminum/
Copper
8 - 10
8 - 10
-
-
8 - 10
-
-
-
-
-
-
Vinyl/
Carpet
-
-
-
-
-
-
-
-
2 - 8
-
-
Caulk/
Adhesive
-
-
-
-
-
-
-
-
2 - 6
2 - 6
-
Stone/
Cement
-
-
-
-
-
-
-
-
-
-
6 - 10
Grout
-
-
-
-
-
-
6 - 10
6 - 10
-
-
6 - 10
Catalog
Numbers
MM70W
MM70P
MM411
MM440
MM422
MM450
MM500
MM501
MM600
MM610
MM900
WOOD
1/4
I
N
3/4
1
1/2
WOOD
a
a
a
* Soft steel only
DM 2610958399 07-08.qxp 8/6/08 2:15 PM Page 10
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APPLICATION
Your Dremel Multi-Max Tool is intended for
sanding and cutting wooden materials, plastic,
plaster and non-ferrous metals. It is especially
suitable for working close to edges, in tight
spaces, and for flush cutting. This tool must be
used only with Dremel accessories .
Below are some typical uses for your Dremel
Multi-Max Tool.
For all accessories, work
with the accessory away
from the body.
Never position hand near or
directly in front of working area. Always hold
the tool with both hands and wear protective
gloves.
Flush Cutting
Remove excess wood from door jamb, window
sill and/or toekick. Removing excess copper or
PVC pipe.
Removal work
e.g. carpets & backing, old tile adhesives,
caulking on masonry, wood and other
surfaces.
Removal of excess materials
e.g. plaster, mortar splatters, concrete on tiles,
sills.
Preparation of surfaces
e.g. for new floors and tiles.
Detail sanding
e.g. for sanding in extremely tight areas
otherwise difficult to reach and require hand
sanding
CUTTING
Saw blades are ideal for making precise cuts
in tight areas, close to edges or flush to a
surface.
Select a medium to high speed for making
initial plunge, start off at medium speed for
increased control. After making your initial cut,
you can increase speed for faster cutting
ability.
Flush cutting blades are
intended to make precise cuts to
allow for installation of flooring or
wall material. When flush cutting
it is important not to force the tool during the
plunge cut. If you experience a strong vibration
in your hand during the plunge cut, this
indicates that you are applying too much
pressure. Back the tool out and let the speed
of the tool do the work. While keeping the teeth
of the blade in the work surface, move the
back of the tool in a slow sideways motion.
This motion will help expedite the cut.
When making a flush cut it is always a good
idea to have a piece of scrap material (tile or
wood) supporting the blade. If you need to rest
the flush cutting blade on a delicate surface,
you should protect the surface with cardboard
or masking tape.
The flat saw blade is ideal for
making precise cuts in wood,
plaster, drywall material.
Applications include cutting openings in
flooring for venting, repairing damaged
flooring, cutting openings for electrical boxes.
The blade works best on softer woods such as
pine. For harder woods, the blade life will be
limited.
Select a medium to high speed.
The flat saw blade can also be used for
window restoration making glazing easy to
remove. The saw blade can be placed directly
against the edge of the window frame, guiding
the blade through the glazing.
GROUT REMOVAL
Grout removal blades are ideal
for removing damaged or
cracked grout. Grout blades
come in different widths (1/16" and 1/8") to
tackle different grout line widths. Before
selecting a grout blade measure the grout line
width to pick the appropriate blade.
Select a medium to high speed.
To remove the grout, use a back and forth
motion, making several passes along the grout
line. The hardness of the grout will dictate how
many passes are needed. Try and keep the
grout blade aligned with the grout line and be
careful not to apply too much side pressure on
the grout blade during the process. To control
plunge depth use the carbide grit line on the
blade as an indicator. Be careful not to plunge
beyond the carbide grit line to avoid damage to
the backer board material.
The grout blades can handle both sanded and
unsanded grout. If you notice the blade
clogging during the grout removal process, you
can use a brass brush to clean the grit, thus
exposing the grit again.
The grout blade geometry is designed so that
the blade can remove all grout up to the
-11-
Operating Applications
!
WARNING
DM 2610958399 07-08.qxp 8/6/08 2:15 PM Page 11
-12-
surface of a wall or corner. This can be
accomplished by ensuring that the segmented
p
ortion of the blade is facing the wall or corner.
SCRAPING
Scrapers are suitable for removing old coats of
varnish or adhesives, removing bonded
carpeting, e.g. on stairs/steps and other
small/medium size surfaces.
Select low to medium speed.
Rigid scrapers are for large area
removal, and harder materials
such as vinyl flooring, carpeting
and tile adhesives. When
removing strong, tacky adhesives,
grease the
scraper blade surface with (petroleum jelly
or silicone grease) to reduce gumming up.
The carpet/vinyl flooring removes easier if
it is scored prior to removal so the scraper
blade can move underneath the flooring
material.
Flexible scrapers are used for
hard to reach areas and softer
material such as caulk.
Mount the scraper blade with the logo side
facing up. With the flexible scraper, make sure
that the screw head does not make contact
with surface during the scraping process (a 30
- 45 degree pitch is recommend). This can be
accomplished by making sure that the tool is at
an angle to the blade. You should be able to
see the blade flex during the scraping process.
If you are removing caulk from a delicate
surface such as a bath tub or tile back splash,
we recommend taping or protecting the
surface that the blade will rest on. Use rubbing
alcohol to clean the surface after the caulk
and/or adhesive is removed.
Turn the tool on and place desired accessory
on the area where material is to be removed.
Begin with light pressure. The oscillating
motion of accessory only occurs when
pressure is applied to the material to be
removed.
Excessive pressure can gouge or damage the
background surfaces (e.g,. wood, plaster).
SANDING
Sanding accessories are suitable
for dry sanding of wood, metal,
surfaces, corners and edges and
hard to reach areas.
Work with the complete surface of the sanding
pad, not only with the tip.
Corners may be finished using the tip or edge
of the selected accessory, which should
o
ccasionally be rotated during use to distribute
the wear on the accessory and backing pad
surface.
Sand with a continuous motion and light
pressure. DO NOT apply excessive pressure -
let the tool do the work. Excessive pressure
will result in poor handling, vibration, and
unwanted sanding marks and premature wear
on the sanding sheet.
Always be certain that smaller workpieces are
securely fastened to a bench or other support.
Larger panels may be held in place by hand on
a bench or sawhorses.
Open-coat aluminum oxide sanding sheets are
recommended for most wood or metal sanding
applications, as this synthetic material cuts
quickly and wears well. Some applications,
such as metal finishing or cleaning, require
special abrasive pads which are available from
your dealer. For best results, use Dremel
sanding accessories which are of superior
quality and are carefully selected to produce
professional quality results with your oscillating
tool.
The following suggestions may be used as a
general guide for abrasive selection, but the
best results will be obtained by sanding a test
sample of the workpiece first.
Grit Application
Coarse For rough wood or metal
sanding, and rust or old
finish removal.
Medium For general wood or metal
sanding
Fine For final finishing of wood,
metal, plaster and other
surfaces.
With the workpiece firmly secured, turn tool on
as described above. Contact the work with the
tool after the tool has reached its full speed,
and remove it from the work before switching
the tool off. Operating your oscillating tool in
this manner will prolong switch and motor life,
and greatly increase the quality of your work.
Move the oscillating tool in long steady strokes
parallel to the grain using some lateral motion
to overlap the strokes by as much as 75%.
DO NOT apply excessive pressure - let the
tool do the work. Excessive pressure will result
in poor handling, vibration, and unwanted
sanding marks.
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Material Application Grit Size
All wooden materials (e.g.,
hardwood, softwood, chipboard,
building board) Metal materials–
Metal materials, fiberglass
and plastics
Paint, varnish, filling compound
and filler
Masonry, stone, cement
and thin set
Selecting Sanding/Grinding Sheets
GRINDING
The diamond paper accessory
a
llows for the Multi-Max to be used
for grinding away cement, plaster or
thin set. Preparing the surface for tile
replacement is a common application for this
accessory.
The diamond paper needs to be mounted to
the backing pad prior to use.
Select a low to high speed depending on the
material removal rate desired.
Corners may be finished using the tip or edge
of the selected accessory, which should
o
ccasionally be rotated during use to distribute
the wear on the accessory and backing pad
surface.
Grind with a continuous motion and light
pressure. DO NOT apply excessive pressure -
let the tool do the work. Excessive pressure
will result in poor handling, vibration, and
premature wear on the diamond paper sheet.
For coarse-sanding, e.g. of
rough, unplanned beams and
boards
For face sanding and planing
small irregularities
For finish and fine sanding of
wood
For sanding off paint
For sanding primer (e.g., for
removing brush dashes, drops
of paint and paint run)
For final sanding of primers
before coating
For smoothing, shaping and
braking edges
Coarse
Medium
Fine
Coarse
Medium
Fine
Coarse
60
120
240
80
120
240
60
Sand Paper (Dark)
Sand Paper (White)
Diamond Paper
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F
IG. 8
F
IG. 7
CORRECT: Sand with a smooth
back and forth motion, allowing the
weight of the tool to do the work.
INCORRECT: Avoid sanding with
only the tip of the pad. Keep as
much sand paper in touch with the
work surface as possible.
CORRECT: Always sand with the
pad and sandpaer flat against the
work surface. Work smoothly in a
back and forth motion.
INCORRECT: Avoid tipping the
pad. Always sand flat.
CORRECT: Always cut with a
smooth back and forth motion.
Never force the blade. Apply light
pressure to guide the tool.
INCORRECT: Do not twist the tool
while cutting.This can cause the
blade to bind.
CORRECT: Make sure flexible
scraper blade flexes enough
INCORRECT: Avoid screw head
touching surface with flexible
scraper blade.
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Service
NO USER SERVICEABLE
PARTS INSIDE. Preventive
maintenance performed by unauthorized
personnel may result in misplacing of
internal wires and components which
could cause serious hazard.
We
recommend that all tool service be performed
by a Dremel Service Facility.
CARBON BRUSHES
The brushes and commutator in your tool have
been engineered for many hours of
dependable service.To maintain peak
efficiency of the motor, we recommend every
50 - 60 hours the brushes be serviced by a
Dremel Service Facility.
Cleaning
To avoid accidents always
disconnect the tool from
the power supply before cleaning or
performing any maintenance.
The tool may
be cleaned most effectively with compressed
dry air.
Always wear safety goggles when
cleaning tools with compressed air.
Ventilation openings and switch levers must
be kept clean and free of foreign matter. Do
not attempt to clean by inserting pointed
objects through openings.
Certain cleaning agents
and solvents damage
plastic parts.
Some of these are: gasoline,
carbon tetrachloride, chlorinated cleaning
solvents, ammonia and household
detergents that contain ammonia.
!
WARNING
Maintenance Information
CAUTION
!
!
WARNING
If an extension cord is
necessary, a cord with
adequate size conductors that is capable
of carrying the current necessary for your
tool must be used.
This will prevent
excessive voltage drop, loss of power or
overheating. Grounded tools must use 3-wire
extension cords that have 3-prong plugs and
receptacles.
NOTE: The smaller the gauge number, the
heavier the cord.
RECOMMENDED SIZES OF EXTENSION CORDS
120 VOLT ALTERNATING CURRENT TOOLS
!
WARNING
Extension Cords
Tool’s
Ampere
Rating
Cord Size in A.W.G.
Wire Sizes in mm
2
3-6
6-8
8-10
10-12
12-16
18 16 16 14 0.75 0.75 1.5 2.5
18
16 14 12 0.75 1.0 2.5 4.0
18
16 14 12 0.75 1.0 2.5 4.0
16 16 14 12 1.0 2.5 4.0 —
14 12 — — — — — —
25
50 100 150 15
30 60 120
Cord Length in Feet
Cord Length in Meters
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A
ccessory
MM11
Base plate for
sanding
MM411
3/8
"
HCS wood
flush cut blade
MM440
3/4
"
HCS wood
flush cut blade
MM422
3/4
"
BIM wood
metal flush cut
blade
MM450
3
"
HCS Flat
Saw Blade
MM500 MM501
Segmented
1/8", 1/16" grout
removal
MM600
Rigid scraper
blade
MM610
Flexible scraper
blade
MM900
60 grit diamond
paper
MM70P
Sand paper
MM70W
Sand paper
M
aterial
Depends on sanding
sheet
Wood, plastic,
drywall and other
soft materials
Wood, plastic
drywall and other
soft materials
Non-ferrous metals,
wood, plastic and
other soft metals
Wood (limited use on
hard wood) plastic,
drywall and other
soft materials.
Grout joints
Vinyl, varnish and
carpeting
Caulk, adhesives,
paint and other soft
materials
Thinset, cement
and motar.
Varnish and paint
removal
Bare wood,
hardwood, softwood,
chipboard, metal
A
pplication
Sanding surfaces close to edges, in
corners or hard to reach areas.
Depending on the sanding sheet for, e.g.,
sanding wood, paint, varnish, thinset
and cement.
Smaller cuts and flush cuts. Example:
Cut-outs in furniture for cable
connections.
Cutting and deep flush cuts; also for
sawing close to edges, in corners and
hard to reach areas.
Example: Flush cutting door jamb or
window sill, for flooring or tile installation.
Smaller cuts and plunge cuts.
Example: Sawing off water pipes
(copper) or cable ducts flush against
walls, floors or ceilings.
Cutting in existing trim or flooring. Cutting
close to edges in corners or hard to reach
areas. Examples: Installing floor vent or
repairing damaged wood flooring.
Removing grout from between wall or
floor tiles.
Example: Removing grout joints between
wall tiles for repair work.
Remove vinyl flooring and bonded
carpeting. Example: On stairs/steps or
other small/medium sized surfaces.
Scraping off old coats of varnish/paint or
other adhesive.
Removing caulk, coats of peeling paint
or soft adhesive.
Removing thinset or cement; Example:
Grinding away thinset after tile removal.
For sanding primer and removing brush
strokes, drops of paint and paint run.
For detail sanding.
Multi-Max Accessories
HCS = High Carbon Steel BiM =BiMetal
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