APC AIS 3000 User Manual
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AIS® 3000

10-30kVA

208V

Site Preparation and

Installation Manual

AIS® 300010-30kVA208V

Site Preparation and Installation Manual

www.apc.com

www.apc.com

IMPORTANT SAFETY INSTRUCTIONS

– SAVE THESE INSTRUCTIONS

This manual contains important instructions for the ISVT series that should be followed during installation and maintenance of the UPS and batteries.

Contents

Introduction ............................................................

1

General Safety Instructions . . . . . . . . . . . . . . . . . . . . .

. . . . . . . 2

Warning/note symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2

Environmental symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2

UPS Family Range and Components . . . . . . . . . . . . . . . . . . . . . 3

13.85in/352mm Enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 20.59in/523mm Enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

System sizes, part nos., number of Battery Modules and

weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Part number coding: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Battery Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Conduit Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Front Panel overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Stabilizing Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 User interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Extended Run Battery Enclosure (XR Enclosure) and

Battery Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Part Numbers for XR Enclosures . . . . . . . . . . . . . . . . . . . . . . . . 9

Part Number for Battery Module . . . . . . . . . . . . . . . . . . . . . . . . 9

Maintenance Bypass Panels with Power Distribution Capability . 9

Floor anchoring and battery securing equipment . . . . . . . . . . 10

Site Preparation (UPS and XR) ................................

11

Installation Space Requirements . . . . . . . . . . . . . . . . .

. . . . . . 11

Clearance for 20.59in/523mm Enclosures . . . . . . . . . . . . . . . .

11

Clearance for 20.59in/523mm Enclosures in installations

 

including an XR Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12

Clearance for stand-alone13.85in/352mm Enclosures . . . . . . .

13

Clearance for 13.85in/352mm Enclosures in installations

 

including XR Enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14

AIS® 3000 10-30kVA,208V, Site Preparation and Installation Manual –990-1957

i

Floor Anchoring Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Drilling floor holes for floor anchoring . . . . . . . . . . . . . . . . . . . 15

Hole positions for floor anchors (stand-aloneEnclosures) . . . . . 15

Operating Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Heat dissipation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Audible noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Recommended source connections . . . . . . . . . . . . . . . . . . . . . 18

Recommended current protection . . . . . . . . . . . . . . . . . . . . . . 19

Minimum setting of breakers for 10kVA UPS . . . . . . . . . . . . . . 20

Minimum setting of breakers for 15kVA UPS . . . . . . . . . . . . . . 20

Minimum setting of breakers for 20kVA UPS . . . . . . . . . . . . . . 21

Minimum setting of breakers for 30kVA UPS . . . . . . . . . . . . . . 21

Recommended phase-conductorsizes [AWG] for a 86°F

(30°C) temperature environment . . . . . . . . . . . . . . . . . . . . . . . 22 EPO switch wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Basic Wiring Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Site Preparation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Electrical Installation ............................................

25

Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Total-Power-OffProcedure . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

System-ElectricalInformation . . . . . . . . . . . . . . . . . . . . . . . . . 29

Source connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Input/Output Wiring – Single Mains (default) . . . . . . . . . . . . . 32

Wiring procedure - single mains . . . . . . . . . . . . . . . . . . . . . . . 32

Input/Output Wiring – Dual Mains . . . . . . . . . . . . . . . . . . . . . 34

Wiring procedure - dual mains . . . . . . . . . . . . . . . . . . . . . . . . . 34

ii

AIS® 3000 10-30kVA,208V, Site Preparation and Installation Manual –990-1957

Communication Wiring to EPO and Optional Equipment . . . . 36

Pin connections J106 (XR Enclosure) and J108 (EPO) . . . . . . . 37 Pin connections J106 (UPS) to J200 (XR Enclosure - option) . . . 37 XR Enclosure, APC MBP, and Generator Control wiring . . . . . . 38 Pin connections J108 (for EPO wiring options) . . . . . . . . . . . . 39

General Charge Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Charge setting procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Leveling Feet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Setting the leveling feet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Floor Anchoring (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Battery securing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Wiring Verification Procedure . . . . . . . . . . . . . . . . . . . . . . . . . 44

Installation Site Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

LIMITED FACTORY WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . 47

APC product covered . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Terms of warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Non-transferablewarranty extends to first purchaser for use . . 47 Assignment of warranties . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Drawings, descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Warranty claims procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Exclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

AIS® 3000 10-30kVA,208V, Site Preparation and Installation Manual –990-1957

iii

Introduction

Welcome to the Site Preparation and Installation Manual for the AIS® 3000. This manual contains information on how to prepare your site for the installation of the UPS and optional APC equipment (also available at www.apc.com) and instructions on how to carry out the electrical and mechanical installation.

Separate manuals are available on:

Receiving and Unpacking - part # 990-1961

Operation - part # 990-1962

The user manuals are provided in the documentation storage area at the top right corner on the UPS (behind the Front Panel).

!

Documentation storage

BATTERY UNIT

BATTERY UNIT

BATTERY UNIT

 

BATTERY UNIT

BATTERY

BATTERY

BATTERY

BATTERY UNIT

For more information on APC products and services, visit us at www.apc.com

Most illustrations show 20.59in/523 mm Enclosures but apply to both Enclosure sizes. Any differences between the two Enclosure sizes will be addressed in the manual.

AIS® 3000 10-30kVA,208V, Site Preparation and Installation Manual –990-1957

1

General Safety Instructions

This guide contains important instructions that should be followed when handling the UPS, Battery Enclosures, and Batteries.

Warning/note symbols

WARNING!

Risk of electric shock.

CAUTION!

Read this information to avoid equipment damage.

Indicates important information.

Indicates that more information is available on this subject in a different section of this manual.

Indicates that more information is available on the same subject in a different manual.

Environmental symbols

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Temperature

Ventilation

Humidity

Dust/Fumes

Altitude

 

requirements

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

AIS® 3000 10-30kVA,208V, Site Preparation and Installation Manual –990-1957

UPS Family Range and Components

13.85in/352mm Enclosures

Conduit

Box

www.apc.com

Front view

Rear view

Front view without cover

 

 

10-15kVA

20.59in/523mm Enclosures

Blind plate covers any empty Power

Module bay

Conduit

Blind plates

cover

 

 

Box

any empty

 

battery bays

www.apc.com

 

Front view without cover

Front view

Rear view

10-15kVA

Front view without cover 20-30kVA

AIS® 3000 10-30kVA,208V, Site Preparation and Installation Manual –990-1957

3

Introduction – UPS Family Range and Components

System sizes, part nos., number of Battery Modules and weights

Height (identical for all Enclosure sizes)

 

 

58.66in/1490mm

 

 

 

 

 

 

 

 

 

 

 

Depth (identical for all Enclosure sizes)

 

 

33.62in/854mm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

System Size/ Enclosure

 

Installed

 

 

Installed

 

 

weight

 

 

weight

 

width

 

 

 

 

 

 

 

 

 

 

 

APC Part No.

lbs

kg

APC Part No.

lbs

 

kg

 

 

 

 

 

 

 

 

 

 

10kVA 13.85in/352mm

ISVT10KF1B2S

678.8

308.7

ISVT10KF2B2S

889.9

 

404.7

 

 

 

 

 

 

 

 

10kVA 20.59in/523mm

ISVT10KF1B4S

759.4

345.4

ISVT10KF2B4S

970.5

 

441.4

 

 

 

 

 

 

 

 

10kVA 20.59in/523mm

ISVT10KF3B4S

1181.6

537.4

ISVT10KF4B4S

1392.7

 

633.4

 

 

 

 

 

 

 

 

15kVA 13.85in/352mm

ISVT15KF2B2S

889.9

404.7

 

 

 

 

 

 

 

 

 

 

 

 

15kVA 20.59in/523mm

ISVT15KF2B4S

970.5

441.4

ISVT15KF3B4

1181.6

 

537.4

 

 

 

 

 

 

 

 

15kVA 20.59in/523mm

ISVT15KF4B4S

1392.7

633.4

 

 

 

 

 

 

 

 

 

 

 

 

20kVA 20.59in/523mm

ISVT20KF2B4S

1037.9

472.0

ISVT20KF3B4S

1249.0

 

568.0

 

 

 

 

 

 

 

 

20kVA 20.59in/523mm

ISVT20KF4B4S

1460.1

664.0

 

 

 

 

 

 

 

 

 

 

 

 

30kVA 20.59in/523mm

ISVT30KF3B4S

1251.2

569.0

ISVT30KF4B4S

1462.3

 

665.0

 

 

 

 

 

 

 

 

Part number coding:

I S V T 1 0 K F 1 B 2 S

ISVT

10K

 

F

1B

2* S

 

 

 

 

 

 

 

 

 

 

 

Product

 

 

 

 

 

 

 

 

 

kVA

 

 

 

 

 

With

 

 

 

 

 

 

 

 

 

 

 

Voltage

 

 

start-up

 

 

 

 

 

 

1 Batt.

 

service

 

 

 

 

 

 

Module

 

 

 

 

 

 

 

 

 

 

Max.

 

 

 

 

 

 

 

 

2 Batt.

 

 

 

 

 

 

 

Modules

 

 

 

 

 

 

 

 

*) 4 = max. 4 Battery Modules

 

 

 

 

 

4

AIS® 3000 10-30kVA,208V, Site Preparation and Installation Manual –990-1957

Introduction – UPS Family Range and Components

Battery Module

One Battery Module consists of 4 Battery Units (shipping in the UPS Enclosure).

 

4 x 52.8lb / 4 x 24kg

Conduit Box

 

Conduit Box for

Conduit Box for

20.59in/523mm

13.85in/352mm

Enclosure

Enclosure

Front Panel overview

www.apc.com

www.apc.com

Front Panel

13.85in/

Filter seen

Front Panel

20.59in/

Filter seen

for 13.85in/

352mm

from front

for 20.59in/

523mm

from front

352mm

Enclosure

and rear

523mm

Enclosure

and rear

Enclosure

from rear

 

Enclosure

from rear with

 

 

with filters

 

 

filters

 

Front Panel attachment procedure described in the Front Panel section.

AIS® 3000 10-30kVA,208V, Site Preparation and Installation Manual –990-1957

5

Introduction – UPS Family Range and Components

Stabilizing Bracket

Always install the Stabilizing Brackets on the 13.85in/352mm Enclosure (shipped with the UPS) to enhance the stability of the Enclosure.

In non-seismicareas, it is not necessary to bolt the Stabilizing Bracket to the floor. Attach the Stabilizing Bracket to the UPS Enclosure only,re-usingthe screws used to secure the UPS to the pallet during shipment.

BATTERY

 

BATTERY UNIT

UNIT

 

 

BATTERY UNIT

BATTERY UNIT

BATTERY UNIT

 

BA

 

 

TTERY UNIT

 

BATTERY UNIT

BATTERY UNIT

BATTERY UNIT

 

BATTERY UNIT

 

BATTERY UNIT

BATTERY UNIT

 

 

Stabilizing

Bracket

If the Enclosure needs to be moved after Stabilizing Brackets have been attached to the Enclosure, the Stabilizing Brackets must be pushed up into their high position.

Loosen the two screws of both Stabilizing Brackets, and push the bracket up into the high position.

When the Enclosure has reached its new position, push the Bracket into its “down” position again, and tighten the screws.

WARNING!

For stability reasons, do not remove Stabilizing Brackets from 13.85in/352mm

Enclosures.

6

AIS® 3000 10-30kVA,208V, Site Preparation and Installation Manual –990-1957