YAMAHA F115TR’07/TRG, F115AET’07, FL115AET’07, LF115TR’07/TRG PARTS CATALOGUE 07

F115TR’07/TRF (68V6)

LF115TR’07/TRF (68W6)

F115AET’07 (68V6)

FL115AET’07 (68W6)

1F68V-100E1

( 2F68V-100E1 )

2007/1/31

NEWS NO.	DATE	COMMENT
PE0-OM-070001	Jan./10/2007	MOD:CYLINDER BLOCK ASSY REVISION

F115TR/F115TRF/F115AET

LF115TR/LF115TRF/FL115AET

PARTS CATALOGUE ©2006 by Yamaha Motor Co., Ltd.

1st edition, April 2006 All rights reserved.

Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd.

is expressly prohibited. Printed in Japan.

FOREWORD

This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.

1.Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News.

It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News.

2.Abbreviations

The following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number. “UN” Use as many as needed. “AP” Alternate Parts

“LM” Locally Made (Parts need to be ordered locally) “F#” Frame No. (Applicable machine No.)

“O/S” Over Size

3.The number of components for assembly

•Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below.

•The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.

PART NO.	DESCRIPTION	Q’TY REMARKS
2F5–83310–60	FRONT FLASHER LIGHT ASSY	2
115–83311–60	.BULB (6V–18W)	1

4. Applicable colours of graphics are represented in the “REMARKS” as shown below.

PART NO.	DESCRIPTION	Q’TY	REMARKS
2N4–24110–00–X5	FUEL TANK COMP.	2	MXR
3J1–24240–10	.GRAPHIC, FUEL TANK	1	FOR MXR

5.Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual.

6.The asterisk (*) before a reference number indicates modified items after the first edition.

7.Applicable Serial No.

Engine Serial No.

8.	Applicable Engine Starting Serial No.
	Model			Serial No.			Model			Serial No.
	F115			68V-1066827			F115A			68V-1066827
	LF115			68W-1002955			FL115A			68W-1002955
9.	Applicable Colour Code
	Abbreviation			Colour Name						Colour Code
	DBN1			DARK BLUISH GRAY 1						008D
10.	Quantity Column Information
	Column No.			Name Of Q’ty Column				Applicable Model
	1			68V6			F115TR,F115TRF,F115AET
	2			68W6			LF115TR,LF115TRF,FL115AET

A2

SHEET1/2
TOP COWLING .....................................................................	A4
CYLINDER & CRANKCASE 1 ..............................................	A6
CRANKSHAFT & PISTON ....................................................	B1
CYLINDER & CRANKCASE 2 ..............................................	B2
VALVE ...................................................................................	B4
INTAKE 1 ..............................................................................	B7
INTAKE 2 ..............................................................................	C1
FUEL INJECTION NOZZLE ..................................................	C3
FUEL INJECTION PUMP ......................................................	C5
FUEL 1 ..................................................................................	C7
FUEL 2 ..................................................................................	D2
GENERATOR ........................................................................	D3
ELECTRICAL 1 .....................................................................	D5
ELECTRICAL 2 .....................................................................	D6
ELECTRICAL 3 .....................................................................	E2
STARTING MOTOR ..............................................................	E4
BOTTOM COWLING .............................................................	E6
CONTROL .............................................................................	F1
BRACKET 1 ..........................................................................	F3
BRACKET 2 ..........................................................................	F5
POWER TRIM & TILT ASSY 1 ..............................................	F7
	INDEX
NUMERICAL INDEX .............................................................	G1

CONTENTS

SHEET2/2
POWER TRIM & TILT ASSY 1	............................................. A4*
POWER TRIM & TILT ASSY 2 .............................................	A5*
UPPER CASING ...................................................................	A7*
OIL PAN ................................................................................	B2*
LOWER CASING & DRIVE 1 ................................................	B4*
LOWER CASING & DRIVE 2 ................................................	C1*
LOWER CASING & DRIVE 3 ................................................	C3*
LOWER CASING & DRIVE 4 ................................................	C7*
FUEL TANK 1 .......................................................................	D2*
FUEL TANK 2 .......................................................................	D3*
STEERING GUIDE ...............................................................	D4*
REMOTE CONTROL BOX ...................................................	D5*
REMOTE CONTROL ASSY 1 ..............................................	D6*
REMOTE CONTROL ASSY 2 ..............................................	E2*
REMOTE CONTROL ASSY 3 ..............................................	E5*
METER .................................................................................	F1*
SWITCH & PANEL 1 .............................................................	F3*
SWITCH & PANEL 2 .............................................................	F4*
REPAIR KIT 1 .......................................................................	F5*
REPAIR KIT 2 .......................................................................	F6*
	INDEX
NUMERICAL INDEX .............................................................	G1*

A3

FIG.						1 TOP COWLING
REF.								PART NO.																		DESCRIPTION																																			68V6				68W6														REMARKS
NO.
1				68V–42610–12–8D																	TOP COWLING ASSY																							1																				1
				68V–42610–B2–8D																	TOP COWLING ASSY																							1																																		F115TJR
2				68V–42647–00																	.HOLDER, CLAMP BAND																							1																				1
3				92990–06100																	.WASHER, SPRING																							2																				2
4				95380–06600																	.NUT, HEXAGON																							2																				2
5				68V–42651–00																	.HOOK																							1																				1
6				97095–06012																	.BOLT																							2																				2
7				92995–06600																	.WASHER																							2																				2
8				68V–42652–00																	.HOOK																							1																				1
9				97095–06012																	.BOLT																							2																				2
10				92995–06600																	.WASHER																							2																				2
11				67F–42649–00																	.HOLDER, CLAMP BAND																							1																				1
12				92990–06100																	.WASHER, SPRING																							2																				2
13				95380–06600																	.NUT, HEXAGON																							2																				2
14				67F–42662–00																	.DAMPER																							3																				3
15				68V–42613–00																	.MOLDING, AIR DUCT																							1																				1
16				95380–06600																	.NUT, HEXAGON																							7																				7
17				68V–42612–00–8D																	.AIR DUCT, TOP COWLING																							1																				1
18				90179–06M28																	.NUT																							4																				4
19				68V–42628–00																	.SEAL																							1																				1
20				68V–42718–00																	.RUBBER, SEAL 3																							1																				1
21				68V–42615–00																	.SEAL																							1																				1
22				68V–42632–00																	.WINDOW																							1																				1
23				92990–05200																	.WASHER, PLAIN																							4																				4
24				97780–50625																	.SCREW, TAPPING																							4																				4
25				68V–42677–10																	.GRAPHIC, FRONT																							1																				1
				68V–42677–A0																	.GRAPHIC, FRONT																							1																																		F115TJR

A4

FIG.						1 TOP COWLING
REF.								PART NO.																		DESCRIPTION																																			68V6				68W6														REMARKS
NO.
26				68V–42678–10																	.GRAPHIC, REAR																				1																							1
				68V–42678–B0																	.GRAPHIC, REAR																				1																																					F115TJR
27				68V–W0070–10																	.GRAPHIC SET																				1																							1
28				68V–42681–10																	.MARK, COWLING																				1																							1
29				68V–42682–10																	.MARK, COWLING																				1																							1
30				68V–42617–00																	.DAMPER, FORM																				1																							1
31				68V–42619–00																	.DAMPER, FORM																				2																							2
32				6H3–44391–01																	.NIPPLE, HOSE																				2																							2
33				90445–10M18																	.HOSE (L295)																				2																							2
34				90465–08M63																	.CLAMP																				2																							2
35				97780–50620																	.SCREW, TAPPING																				2																							2
36				92990–05200																	.WASHER, PLAIN																				2																							2
37				67F–13434–03																	LABEL, CAUTION																				1																							1

A5

FIG. 2 CYLINDER & CRANKCASE 1

REF.								PART NO.																		DESCRIPTION																																			68V6				68W6														REMARKS
NO.
1				68V–W009B–08–1S																	CYLINDER BLOCK ASSY																															1												1													Go to P/N:PE0-OM-070001
2				68V–15100–02–1S																	CRANKCASE ASSY																															1												1
3				93606–12019																	.PIN, DOWEL																															10												10
4				68V–44581–01																	.BOLT																															1												1
5				90119–10M88																	BOLT, WITH WASHER																															10												10
6				90119–08M66																	BOLT, WITH WASHER																															10												10
7				90340–14M06																	PLUG, STRAIGHT SCREW																															1												1
8				90430–14115																	GASKET																															1												1
9				62Y–11119–00																	HANGER, ENGINE																															2												2
10				97095–06020																	BOLT																															4												4
11				92995–06600																	WASHER																															4												4
12				90480–12072																	GROMMET																															1												1
13				67F–15142–00																	GUIDE 1																															2												2
14				6E5–11325–00																	ANODE																															3												3
15				98780–04016																	SCREW, FLAT HEAD																															3												3
16				6D8–41113–10–1S																	OUTER COVER, EXHAUST																															1												1
17				90340–18M09																	PLUG, STRAIGHT SCREW																															1												1
18				90430–18130																	GASKET																															1												1
19				67F–41114–A2																	GASKET, EXHAUST OUTER COVER																															1												1
20				90119–06MA4																	BOLT, WITH WASHER																															18												18
21				6G5–12416–00																	VALVE, PRESSURE CONTROL																															1												1
22				90501–16M11																	SPRING, COMPRESSION																															1												1
23				90480–20M05																	GROMMET																															1												1
24				67F–1246A–01–1S																	COVER 1																															1												1
25				67F–12435–A0																	GASKET																															1												1
26				90119–06MA2																	BOLT, WITH WASHER																															3												3
27				69J–11301–10																	ANODE COVER ASSY																															1												1

A6

FIG. 2 CYLINDER & CRANKCASE 1

REF.								PART NO.																		DESCRIPTION																																			68V6				68W6														REMARKS
NO.
28				68V–11325–02																	.ANODE																														1													1
29				67F–11328–00																	.GROMMET, ANODE																														1													1
30				90105–06M07																	.BOLT, FLANGE																														1													1
31				90430–06M03																	.GASKET																														1													1
32				97575–08540																	BOLT, WITH WASHER																														1													1
33				67F–1243A–00																	HOSE 1																														1													1
34				90465–11M10																	CLAMP																														1													1
35				90467–20M15																	CLIP																														1													1
36				68V–11351–00																	GASKET, CYLINDER																														1													1
37				67F–42761–00–94																	STOPPER																														2													2
38				97095–06025																	BOLT																														4													4
39				92995–06600																	WASHER																														4													4
40				68F–44533–00																	DAMPER, UPPER MOUNT RUBBER																														2													2
41				5GH–13440–00																	ELEMENT ASSY, OIL CLEANER																														1													1
42				90401–20145																	BOLT, UNION																														1													1
43				90464–16001																	CLAMP																														1													1
44				676–11372–00																	.NIPPE, HOSE																														1													1
45				68V–42541–00																	PIPE 1																														1													1
46				90465–11M10																	CLAMP																														4													4
47				90464–16003																	CLAMP																														1													1
48				90464–10010																	CLAMP																														2													2
49				688–24378–00																	PIPE, JOINT 4																														1													1
50				61A–24316–00																	PIPE 6																														1													1

A7

PARTS NEWS

News No.

PE0-OM-070001

Date: January 10, 2007

Signature: K . Otsuka

Cause

Revision Notice

Correction

Sales Unit Change Others

Model

F115TR,F115AET '07 (68V6) / LF115TR,FL115AET '07 (68W6)

Subject

PARTS CATALOGUE CORRECTIONS

CATALOGUE NO.

1F68V-100E1

Time of YPEC Revision

Text, Illustration --> Jan./31/2007

PDF Replace --> Jan./31/2007

(YPEC = Yamaha Parts Electrical Catalogue =

Website parts catalogue

1.LIST CORRECTION

FIG.2 CYLINDER & CRANKCASE 1

Fig.No-

OLD P/No.

NEW P/No.

PART NAME

Q'TY

*1

REMARKS

Ref.No.

2-1

68V-W009B-07-1S

68V-W009B-08-1S

CYLINDER BLOCK ASSY

1

*Part number revision

2-16

6D8-41113-00-1S

6D8-41113-10-1S

OUTER COVER,EXHAUST

1

2-16-1

-

676-11372-00

. NIPPLE,HOSE

1

*Added Parts

2-19

67F-41114-A1

67F-41114-A2

GASKET,EXHAUST

1

A

*Part number revision

OUTER COVER

2-44

-

68V-42541-00

PIPE 1

1

2-45

-

90465-11M10

CLAMP

4

2-46

-

90464-16003

CLAMP

1

*Added Parts

2-47

-

90464-10010

CLAMP

2

2-48

-

688-24378-00

PIPE,JOINT 4

1

2-49

-

61A-24316-00

PIPE 6

1

FIG.7 INTAKE 2

68V-14200-04

68V-14200-20

INTAKE ASSY

1

*Part number revision

7-1

(EXCEPT FOR BRA)

68V-14200-11

68V-14200-30

INTAKE ASSY

1

*Part number revision

(FOR BRA)

FIG.8 FUEL INJECTION NOZZLE

8-16

68V-24519-00

-

CLIP

1

COMPONENT PARTS

FOR 68V-14200-20/-30

8-26

68V-2247A-00

68V-2247A-10

HOSE 1

1

*Part number revision

COMPONENT PARTS

FOR 68V-14200-20/-30

FIG.13 ELECTRICAL 1

13-21

-

67F-82361-00

CLAMP,CORD

1

*Added Parts

*Applicable Engine Serial No.

	MODEL NAME	MODEL CODE	Applicable
			Engine Serial No.
	F115TR	68V6	68V:1073096-
	F115AET
	LF115TR	68W6	68W:1003396-
	FL115AET

*1: Interchangeability

A		Old Parts				Old Parts
		New Parts				New Parts
B		Old Parts				Old Parts
		New Parts				New Parts
C		Old Parts				Old Parts
		New Parts				New Parts
		These parts are interchangeable with a set

Parts			Service			Parts		YAMAHA MOTOR CO.,LTD
Manager			Manager			Manager
								2500 Shingai Iwata Shizuoka 438-8501.Japan
Check			Check			File
								Technical Publication Dept.

PARTS NEWS

News No.	PE0-OM-070001					Date: January 10, 2007
						Signature: K . Otsuka
Cause
	Revision Notice		Correction	Sales Unit Change	Others
	Model		F115TR,F115AET '07 (68V6) / LF115TR,FL115AET '07 (68W6)
	Subject			PARTS CATALOGUE CORRECTIONS
CATALOGUE NO.				1F68V-100E1
Time of YPEC Revision			Text, Illustration --> Jan./31/2007		PDF Replace --> Jan./31/2007
(YPEC = Yamaha Parts Electrical Catalogue				= Website parts catalogue

2. ILLUSTRATION CORRECTION

FIG.2 CYLINDER & CRANKCASE 1

(OLD)

(NEW)

FIG.13 ELECTRICAL 1

(OLD)

(NEW)

Thank you very much for your cooperation.

Parts			Service			Parts		YAMAHA MOTOR CO.,LTD
Manager			Manager			Manager
								2500 Shingai Iwata Shizuoka 438-8501.Japan
Check			Check			File
								Technical Publication Dept.

FIG. 3 CRANKSHAFT & PISTON

REF.								PART NO.																		DESCRIPTION																																			68V6				68W6														REMARKS
NO.
1				68V–11411–00																	CRANKSHAFT																																	1										1
2				93102–48009																	OIL SEAL																																	1										1
3				93101–48002																	OIL SEAL																																	1										1
4				67F–11416–00																	PLANE BEARING, CRANKSHAFT 1																																	4										4														UR GREEN
				67F–11416–10																	PLANE BEARING, CRANKSHAFT 1																																	4										4														UR BLUE
				67F–11416–20																	PLANE BEARING, CRANKSHAFT 1																																	4										4														UR RED
5				67F–11417–00																	PLANE BEARING, CRANKSHAFT 2																																	5										5														UR YELLOW
				67F–11417–10																	PLANE BEARING, CRANKSHAFT 2																																	5										5														UR GREEN
				67F–11417–20																	PLANE BEARING, CRANKSHAFT 2																																	5										5														UR BLUE
				67F–11417–30																	PLANE BEARING, CRANKSHAFT 2																																	5										5														UR RED
6				67F–11418–00																	PLANE BEARING, CRANKSHAFT 3																																	1										1														UR GREEN
				67F–11418–10																	PLANE BEARING, CRANKSHAFT 3																																	1										1														UR BLUE
				67F–11418–20																	PLANE BEARING, CRANKSHAFT 3																																	1										1														UR RED
7				68V–W1164–01																	PISTON/CON-ROD ASSY(STD)																																	4										4
				68V–W1164–11																	PISTON/CON-ROD ASSY(0.25MM OS)																																	4										4														AP
8				K1C–A3275–00																	.BOLT, CONNECTING ROD																																	2										2
9				6D8–11603–01																	PISTON RING SET (STD)																																	4										4
				6D8–11604–01																	PISTON RING SET (0.25MM O/S)																																	4										4														AP
10				68V–11656–00																	PLANE BEARING, CONNECTING ROD																																	8										8														UR YELLOW
				68V–11656–10																	PLANE BEARING, CONNECTING ROD																																	8										8														UR GREEN
				68V–11656–20																	PLANE BEARING, CONNECTING ROD																																	8										8														UR BLUE
				68V–11656–30																	PLANE BEARING, CONNECTING ROD																																	8										8														UR RED

B1

FIG. 4 CYLINDER & CRANKCASE 2

REF.								PART NO.																		DESCRIPTION																																			68V6				68W6														REMARKS
NO.
1				68V–W009A–05–1S																	CYLINDER HEAD ASSY																									1																		1
2				68V–11110–03–94																	CYLINDER HEAD ASSY																									1																		1
3				67F–11133–10																	.GUIDE, VALVE 1																									16																		16
4				90344–51019																	.PLUG, TAPER SCREW																									4																		4
5				90119–07235																	.BOLT/WASHER-CAM CAPS																									4																		4
6				91809–08006																	.SLEEVE GUIDE-DOWEL																									4																		4
7				90119–07234																	.BOLT, WITH WASHER																									16																		16
8				67F–11301–10																	ANODE COVER ASSY																									2																		2
9				68V–11325–02																	.ANODE																									1																		1
10				67F–11328–00																	.GROMMET, ANODE																									1																		1
11				90105–06M07																	.BOLT, FLANGE																									1																		1
12				90430–06M03																	.GASKET																									1																		1
13				97075–08025																	BOLT																									4																		4
14				92995–08600																	WASHER																									4																		4
15				97095–08014																	BOLT																									4																		4
16				90430–08143																	GASKET																									4																		4
17				67F–11181–03																	GASKET, CYLINDER HEAD 1																									1																		1
18				90387–10M08																	COLLAR																									2																		2
19				90105–10M89																	BOLT, FLANGE																									10																		10
20				90119–08M91																	BOLT, WITH WASHER																									5																		5
21				68V–11191–00–1S																	COVER, CYLINDER HEAD 1																									1																		1
22				67F–11168–00																	.COVER, BREATHER																									1																		1
23				98507–04008																	.SCREW, PAN HEAD																									8																		8
24				92907–04600																	.WASHER																									8																		8
25				90480–12072																	GROMMET																									2																		2
26				6D8–11356–01																	SEAL, CYLINDER 2																									1																		1
27				97095–06030																	BOLT																									14																		14

B2

FIG. 4 CYLINDER & CRANKCASE 2

REF.								PART NO.																		DESCRIPTION																																			68V6				68W6														REMARKS
NO.
28				92995–06600																	WASHER																											14																14
29				67F–11192–01																	COVER, CYLINDER HEAD 2																											1																1
30				90159–06M29																	SCREW, WITH WASHER																											5																5
31				60V–12411–00																	THERMOSTAT																											1																1
32				67F–12412–00																	.SEAL, THERMOSTAT																											1																1
33				68V–12413–00–1S																	COVER, THERMOSTAT																											1																1
34				97095–06025																	BOLT																											2																2
35				92995–06600																	WASHER																											2																2
36				6G8–15363–00																	PLUG, OIL																											1																1
37				93210–24M79																	O-RING																											1																1
38				68V–83626–00																	MARK 6																											1																1
39				94702–00400																	PLUG, SPARK (NGK LFR6A-11)																											4																4

B3

FIG.						5 VALVE
REF.								PART NO.																		DESCRIPTION																																			68V6				68W6														REMARKS
NO.
1				68V–12111–00																	VALVE, INTAKE																							8																				8
2				68V–12121–00																	VALVE, EXHAUST																							8																				8
3				67F–12116–00																	SEAT, VALVE SPRING																							16																				16
4				67F–12114–00																	SPRING, VALVE OUTER																							16																				16
5				67F–12117–00																	RETAINER, VALVE SPRING																							16																				16
6				67F–12118–00																	COTTER, VALVE																							32																				32
7				K0A–A3721–00																	SEAL, VALVE STEM																							8																				8
8				K0A–A3722–00																	SEAL, VALVE STEM 2																							8																				8
9				67F–12153–00																	LIFTER, VALVE																							16																				16
10				67F–12168–00																	PAD, ADJUSTING (2.000)																							16																				16														UR
				67F–12168–10																	PAD, ADJUSTING (2.025)																							16																				16														UR
				67F–12168–20																	PAD, ADJUSTING (2.050)																							16																				16														UR
				67F–12168–30																	PAD, ADJUSTING (2.075)																							16																				16														UR
				67F–12168–40																	PAD, ADJUSTING (2.100)																							16																				16														UR
				67F–12168–50																	PAD, ADJUSTING (2.125)																							16																				16														UR
				67F–12168–60																	PAD, ADJUSTING (2.150)																							16																				16														UR
				67F–12168–70																	PAD, ADJUSTING (2.175)																							16																				16														UR
				67F–12168–80																	PAD, ADJUSTING (2.200)																							16																				16														UR
				67F–12168–A0																	PAD, ADJUSTING (2.225)																							16																				16														UR
				67F–12168–B0																	PAD, ADJUSTING (2.250)																							16																				16														UR
				67F–12168–C0																	PAD, ADJUSTING (2.275)																							16																				16														UR
				67F–12168–D0																	PAD, ADJUSTING (2.300)																							16																				16														UR
				67F–12168–E0																	PAD, ADJUSTING (2.325)																							16																				16														UR
				67F–12168–F0																	PAD, ADJUSTING (2.350)																							16																				16														UR
				67F–12168–G0																	PAD, ADJUSTING (2.375)																							16																				16														UR
				67F–12168–H0																	PAD, ADJUSTING (2.400)																							16																				16														UR
				67F–12168–J0																	PAD, ADJUSTING (2.425)																							16																				16														UR

B4

FIG.

5 VALVE

REF.

PART NO.

DESCRIPTION

68V6

68W6

REMARKS

NO.

10

67F–12168–K0

PAD, ADJUSTING (2.450)

16

16

UR

67F–12168–L0

PAD, ADJUSTING (2.475)

16

16

UR

67F–12168–M0

PAD, ADJUSTING (2.500)

16

16

UR

67F–12168–N0

PAD, ADJUSTING (2.525)

16

16

UR

67F–12168–P0

PAD, ADJUSTING (2.550)

16

16

UR

67F–12168–R0

PAD, ADJUSTING (2.575)

16

16

UR

67F–12168–S0

PAD, ADJUSTING (2.600)

16

16

UR

67F–12168–T0

PAD, ADJUSTING (2.625)

16

16

UR

67F–12168–U0

PAD, ADJUSTING (2.650)

16

16

UR

67F–12168–V0

PAD, ADJUSTING (2.675)

16

16

UR

67F–12168–W0

PAD, ADJUSTING (2.700)

16

16

UR

67F–12168–X0

PAD, ADJUSTING (2.725)

16

16

UR

67F–12168–Y0

PAD, ADJUSTING (2.750)

16

16

UR

67F–12169–00

PAD, ADJUSTING (2.775)

16

16

UR

67F–12169–10

PAD, ADJUSTING (2.800)

16

16

UR

67F–12169–20

PAD, ADJUSTING (2.825)

16

16

UR

67F–12169–30

PAD, ADJUSTING (2.850)

16

16

UR

67F–12169–40

PAD, ADJUSTING (2.875)

16

16

UR

67F–12169–50

PAD, ADJUSTING (2.900)

16

16

UR

67F–12169–60

PAD, ADJUSTING (2.925)

16

16

UR

67F–12169–70

PAD, ADJUSTING (2.950)

16

16

UR

67F–12169–80

PAD, ADJUSTING (2.975)

16

16

UR

67F–12169–A0

PAD, ADJUSTING (3.000)

16

16

UR

67F–12169–B0

PAD, ADJUSTING (3.025)

16

16

UR

67F–12169–C0

PAD, ADJUSTING (3.050)

16

16

UR

67F–12169–D0

PAD, ADJUSTING (3.075)

16

16

UR

67F–12169–E0

PAD, ADJUSTING (3.100)

16

16

UR

B5

FIG.						5 VALVE
REF.								PART NO.																		DESCRIPTION																																			68V6				68W6														REMARKS
NO.
10				67F–12169–F0																	PAD, ADJUSTING (3.125)																						16																					16														UR
				67F–12169–G0																	PAD, ADJUSTING (3.150)																						16																					16														UR
				67F–12169–H0																	PAD, ADJUSTING (3.175)																						16																					16														UR
				67F–12169–J0																	PAD, ADJUSTING (3.200)																						16																					16														UR
				67F–12169–K0																	PAD, ADJUSTING (3.225)																						16																					16														UR
				67F–12169–L0																	PAD, ADJUSTING (3.250)																						16																					16														UR
				67F–12169–M0																	PAD, ADJUSTING (3.275)																						16																					16														UR
				67F–12169–N0																	PAD, ADJUSTING (3.300)																						16																					16														UR
11				67F–12171–00																	CAMSHAFT 1																						1																					1
12				67F–12181–00																	CAMSHAFT 2																						1																					1
13				93605–10108																	PIN, DOWEL																						2																					2
14				67F–11537–00																	GEAR, DRIVEN																						2																					2
15				90119–10M06																	BOLT, WITH WASHER																						2																					2
16				93102–38M59																	OIL SEAL																						2																					2
17				67F–46241–00																	BELT																						1																					1
18				67F–11590–00																	TENSIONER ASSY																						1																					1
19				90506–16M39																	SPRING, TENSION																						1																					1
20				90445–15M03																	HOSE (L23)																						1																					1
21				67F–11595–00																	PLATE,VALVE																						1																					1
22				90119–10M72																	BOLT, WITH WASHER																						1																					1
23				6D8–11536–00																	GEAR, DRIVE																						1																					1
24				90170–40003																	NUT																						1																					1
25				90280–04008																	KEY, WOODRUFF																						1																					1

B6

FIG.						6 INTAKE 1
REF.								PART NO.																		DESCRIPTION																																			68V6				68W6														REMARKS
NO.
1				97575–08540																	BOLT, WITH WASHER																						4																					4
2				90119–08M68																	BOLT, WITH WASHER																						1																					1
3				90387–08M32																	COLLAR																						1																					1
4				91690–50014																	PIN, SPRING																						2																					2
5				68V–13645–00																	GASKET, MANIFOLD 1																						1																					1
6				67F–15373–00																	PIPE, BREATHER																						1																					1
7				90465–11M10																	CLAMP																						2																					2
8				90467–20M15																	CLIP																						1																					1
9				6D8–82544–00																	CLAMP																						1																					1
10				95895–06025																	BOLT, FLANGE																						1																					1
11				90465–12M03																	CLAMP																						1																					1
12				97095–06012																	BOLT																						1																					1
13				92995–06600																	WASHER																						1																					1
14				68V–14291–00–94																	BRACKET 1																						2																					2
15				90119–06M49																	BOLT, WITH WASHER																						8																					8
16				68V–14440–00																	SILENCER ASSY, INTAKE																						1																					1
17				93210–48MJ9																	O-RING																						4																					4
18				90119–06M82																	BOLT, WITH WASHER																						6																					6
19				90119–06ME1																	BOLT, WITH WASHER																						2																					2
20				65L–85886–00																	THERMOSENSOR																						1																					1
21				68V–14292–00																	BRACKET 2																						1																					1
22				97095–08020																	BOLT																						2																					2
23				92995–08600																	WASHER																						2																					2
24				90465–13M18																	CLAMP																						1																					1

B7

FIG.						7 INTAKE 2
REF.								PART NO.																		DESCRIPTION																																			68V6				68W6														REMARKS
NO.
1				68V–14200–20																	INTAKE ASSY																								1																			1														EXCEPT FOR BRA
				68V–14200–30																	INTAKE ASSY																								1																			1														FOR BRA
2				68V–13751–01																	BODY, THROTTLE 1																								1																			1														EXCEPT FOR BRA
				68V–13751–10																	BODY, THROTTLE 1																								1																			1														FOR BRA
3				68V–14323–00																	.SCREW, AIR ADJUSTING																								1																			1
4				68V–14321–00																	.SCREW, THROTTLE																								1																			1
5				68V–14331–00																	.SPRING, THROTTLE VALVE																								2																			2
6				68V–13752–01																	BODY, THROTTLE 2																								1																			1														EXCEPT FOR BRA
				68V–13752–10																	BODY, THROTTLE 2																								1																			1														FOR BRA
7				68V–14331–00																	.SPRING, THROTTLE VALVE																								1																			1
8				68V–13105–00																	CONTROL VALVE ASSY																								1																			1
9				68V–14960–00																	.BODY ASSY																								1																			1
10				68V–1312A–00																	.VALVE, CONTROL																								1																			1
11				68V–13473–00																	.O-RING																								1																			1
12				68V–81146–01																	.SCREW 2																								3																			3
13				68V–14511–00																	.FILTER ASSY																								1																			1
14				68V–81145–01																	SCREW 1																								2																			2
15				68V–85885–00																	THROTTLE SENSOR ASSY																								1																			1
16				68V–8182L–00																	O-RING 1																								1																			1
17				68V–82380–00																	SENSOR, PRESSURE																								1																			1
18				68V–81147–00																	SCREW 3																								2																			2
19				68V–14496–00																	BOLT																								6																			6
20				68V–13574–00																	BOLT 2																								1																			1
21				68V–13573–00																	BOLT 1																								2																			2
22				68V–14777–00																	BOLT																								3																			3
23				68V–14475–00																	WASHER																								9																			9
24				68V–14419–10																	PIPE																								1																			1

C1

FIG.						7 INTAKE 2
REF.								PART NO.																		DESCRIPTION																																			68V6				68W6														REMARKS
NO.
25				68V–13641–00–94																	MANIFOLD 1																						1																					1
26				99530–10114																	PIN, DOWEL																						4																					4
27				93210–48MG8																	O-RING																						4																					4
28				68V–41237–00																	JOINT, LINK																						1																					1
29				6H4–41237–00																	JOINT, LINK																						1																					1
30				95380–05700																	NUT																						1																					1
31				68V–1441L–00																	BRACKET 1																						1																					1
32				68V–81145–01																	SCREW 1																						3																					3
33				68V–8259N–00																	WIRE HARNESS ASSY 3																						1																					1
34				68V–14453–00																	JOINT, AIR CLEANER 1																						1																					1
35				68V–1441J–00																	PIPE, SILENCER																						1																					1
36				68V–2417H–00																	CLAMP 1																						2																					2

C2

FIG. 8 FUEL INJECTION NOZZLE

REF.								PART NO.																		DESCRIPTION																																			68V6				68W6														REMARKS
NO.
1				68V–13160–00																	DELIVERY PIPE ASSY 1																							1																				1														EXCEPT FOR BRA
				68V–13160–10																	DELIVERY PIPE ASSY 1																							1																				1														FOR BRA
2				68V–8A360–00																	INJECTOR UNIT																							4																				4														EXCEPT FOR BRA
				68V–8A360–10																	INJECTOR UNIT																							4																				4														FOR BRA
3				68V–1410B–00																	.PACKING KIT																							1																				1
4				68V–13766–00																	.RUBBER, INJECTOR																							1																				1														EXCEPT FOR BRA
				68V–13766–10																	.RUBBER, INJECTOR																							1																				1														FOR BRA
5				68V–14225–00																	CAP																							1																				1
6				68V–13435–00																	NIPPLE																							1																				1
7				68V–14397–00																	O-RING																							1																				1														EXCEPT FOR BRA
				68V–14397–10																	O-RING																							1																				1														FOR BRA
8				68V–81147–00																	SCREW 3																							2																				2
9				68V–13906–01																	REGULATOR, PRESSURE																							1																				1
10				68V–14565–00																	SCREW																							2																				2
11				68V–14356–00																	WASHER, SPRING																							2																				2
12				68V–14264–00																	COLLAR																							2																				2
13				69J–21841–02																	COOLER																							1																				1
14				68V–13971–00																	PIPE, FUEL 1																							1																				1														EXCEPT FOR BRA
				68V–13971–10																	PIPE, FUEL 1																							1																				1														FOR BRA
15				68V–13972–00																	PIPE, FUEL 2																							1																				1														EXCEPT FOR BRA
				68V–13972–10																	PIPE, FUEL 2																							1																				1														FOR BRA
16				68V–24519–00																	CLIP																							3																				3
17				68V–2411M–00																	CLIP																							3																				3
18				68V–14777–00																	BOLT																							2																				2
19				68V–14428–00																	BOLT																							2																				2
20				68V–14475–00																	WASHER																							2																				2
21				68V–14357–00																	WASHER, PLAIN																							3																				3

C3

FIG. 8 FUEL INJECTION NOZZLE

REF.								PART NO.																		DESCRIPTION																																			68V6				68W6														REMARKS
NO.
22				68V–14446–00																	BOLT																				1																							1
23				68V–14265–00																	COLLAR																				3																							3
24				97095–06010																	BOLT																				4																							4
25				90430–06014																	GASKET																				4																							4
26				68V–2247A–10																	HOSE 1																				1																							1
27				68V–2247B–00																	HOSE 2																				1																							1
28				68V–2481H–00																	CLAMP																				2																							2
29				90465–11M10																	CLAMP																				1																							1

C4

FIG. 9 FUEL INJECTION PUMP

REF.								PART NO.																		DESCRIPTION																																			68V6				68W6														REMARKS
NO.
1				68V–14180–02																	FLOAT CHAMBER ASSY																								1																			1														EXCEPT FOR BRA
				68V–14180–10																	FLOAT CHAMBER ASSY																								1																			1														FOR BRA
2				68V–14182–01																	.COVER, FLOAT CHAMBER																								1																			1														EXCEPT FOR BRA
				68V–14182–10																	.COVER, FLOAT CHAMBER																								1																			1														FOR BRA
3				68V–14181–00																	.BODY, FLOAT CHAMBER 1																								1																			1														EXCEPT FOR BRA
				68V–14181–10																	.BODY, FLOAT CHAMBER 1																								1																			1														FOR BRA
4				68V–13769–00																	.O-RING																								1																			1														EXCEPT FOR BRA
				68V–13769–10																	.O-RING																								1																			1														FOR BRA
5				68V–14985–00																	.FLOAT																								1																			1
6				68V–14386–00																	.PIN, FLOAT																								1																			1
7				68V–13781–10																	.DAMPER, PUMP																								1																			1
8				68V–13915–00																	.FILTER																								1																			1														EXCEPT FOR BRA
				68V–13915–10																	.FILTER																								1																			1														FOR BRA
9				68V–13784–00																	.COVER, PUMP																								1																			1
10				68V–14984–00																	.GASKET, FLOAT CHAMBER																								1																			1														EXCEPT FOR BRA
				68V–14984–10																	.GASKET, FLOAT CHAMBER																								1																			1														FOR BRA
11				68V–14567–00																	.SCREW																								7																			7
12				68V–14255–00																	.PLATE																								1																			1														EXCEPT FOR BRA
				68V–14255–10																	.PLATE																								1																			1														FOR BRA
13				68V–14592–00																	.SCREW																								1																			1														EXCEPT FOR BRA
				68V–14592–10																	.SCREW																								1																			1														FOR BRA
14				68V–14191–00																	.PLUG, DRAIN																								1																			1
15				68V–14126–00																	.GASKET																								1																			1
16				68V–14546–00																	.VALVE, NEEDLE																								1																			1														EXCEPT FOR BRA
				68V–14546–10																	.VALVE, NEEDLE																								1																			1														FOR BRA
17				68V–13907–03																	.FUEL PUMP COMP.																								1																			1														EXCEPT FOR BRA
				68V–13907–11																	.FUEL PUMP COMP.																								1																			1														FOR BRA

C5

FIG. 9 FUEL INJECTION PUMP

REF.								PART NO.																		DESCRIPTION																																			68V6				68W6														REMARKS
NO.
18				68V–14807–00																	HOSE COMP.																								1																			1														EXCEPT FOR BRA
				68V–14807–10																	HOSE COMP.																								1																			1														FOR BRA
19				68V–24387–00																	.CLIP																								2																			2
20				68V–13973–10																	.PIPE, FUEL 3																								1																			1														FOR BRA
21				68V–13593–00																	DAMPER																								3																			3
22				68V–13716–00																	COLLAR																								6																			6
23				68V–13542–00																	HOSE, VACUUM SENSING 1																								6																			6
24				68V–13533–00																	HOSE, VACUUM SENSING 4																								1																			1
25				68V–13544–00																	HOSE, VACUUM SENSING 2																								1																			1
26				68V–13532–00																	HOSE, VACUUM SENSING 3																								1																			1
27				68V–13545–00																	HOSE 1																								1																			1
28				68V–13546–00																	HOSE 2																								1																			1
29				68V–24377–00																	PIPE, JOINT 3																								4																			4
30				68V–24379–00																	PIPE, JOINT 4																								1																			1
31				68V–13577–00																	CLIP																								5																			5
32				68V–13534–00																	HOSE, VACUUM SENSING 5																								2																			2
33				68V–13547–01																	HOSE 3																								1																			1
34				68V–24502–01																	FILTER, FUEL																								1																			1														EXCEPT FOR BRA
				68V–24502–11																	FILTER, FUEL																								1																			1														FOR BRA
35				68V–2481H–00																	CLAMP																								2																			2
36				68V–13535–00																	HOSE, VACUUM SENSING 5																								1																			1
37				68V–24460–01																	RELIEF VALVE ASSY																								1																			1														EXCEPT FOR BRA
				68V–24460–10																	RELIEF VALVE ASSY																								1																			1														FOR BRA
38				68V–13543–01																	HOSE, AIR																								1																			1
39				69J–14225–00																	CAP																								1																			1

C6

FIG.					10 FUEL 1
REF.								PART NO.																		DESCRIPTION																																			68V6				68W6														REMARKS
NO.
1				689–85547–00																	DAMPER																				1																							1
2				90445–13M37																	HOSE (L2300)																				1																							1
3				6D8–24560–00																	FILTER ASSY																				1																							1
4				6D8–24563–00																	.ELEMENT, FILTER																				1																							1
5				6D8–24564–00																	.GASKET																				1																							1
6				6D8–24562–00																	.CUP, FILTER																				1																							1
7				6D8–24469–00																	..FLOAT, WATER LEVEL																				1																							1
8				6D8–24519–00																	..CLIP																				1																							1
9				90465–11M10																	CLAMP																				2																							2
10				68V–24566–00																	BRACKET, FILTER																				1																							1
11				95380–08600																	NUT																				1																							1
12				97095–06016																	BOLT																				1																							1
13				92995–06600																	WASHER																				1																							1
14				68V–24311–00																	PIPE, FUEL 1																				1																							1
15				68V–24410–00																	FUEL PUMP ASSY																				1																							1
16				68V–24412–00																	.BODY 1																				1																							1
17				68V–24454–00																	.SPRING																				1																							1
18				68V–13131–00																	.PLUNGER																				1																							1
19				68V–24423–00																	.SPRING, DIAPHRAGM																				1																							1
20				68V–24411–00																	.DIAPHRAGM																				1																							1
21				68V–24374–00																	.PIN																				1																							1
22				68V–24413–00																	.BODY 2																				1																							1
23				68V–24414–00																	.BODY 3																				1																							1
24				68V–24444–00																	.SCREW																				3																							3
25				68V–24149–00																	.NUT																				3																							3
26				90465–11M10																	CLAMP																				2																							2
27				93210–30682																	O-RING																				1																							1

C7

FIG.					10 FUEL 1
REF.								PART NO.																		DESCRIPTION																																			68V6				68W6														REMARKS
NO.
28				90119–06M83																	BOLT, WITH WASHER																								2																			2
29				67F–24575–00																	LEVER, FUEL CHANGE																								1																			1
30				68V–24495–00																	SHAFT																								1																			1
31				91609–25014																	PIN, SPRING																								2																			2
32				90201–08M12																	WASHER, PLATE																								2																			2
33				67F–24491–00																	BRACKET, FUEL PUMP																								1																			1
34				90119–07235																	BOLT/WASHER-CAM CAPS																								2																			2
35				91809–08006																	SLEEVE GUIDE-DOWEL																								2																			2
36				6R3–24377–10																	PIPE, JOINT 3																								1																			1			*1
37				90465–11M10																	CLAMP																								1																			1			*1
38				61H–2819R–31																	TAG, WARNING																								1																			1														EXCEPT FOR BRA
39				67F–28100–01																	TOOL KIT																								1																			1														AP

D1

FIG.					11 FUEL 2
REF.								PART NO.																		DESCRIPTION																																			68V6		68W6										REMARKS
NO.
1				6Y2–24307–50																	FUEL PIPE COMP. 2																				1																						1									AP EXCEPT CAR
2				90445–13M01																	.HOSE (L2050)																				1																						1
3				6E5–24351–51																	.BAND 1																				1																						1
4				90480–06M19																	.GROMMET																				1																						1
5				6Y2–24360–60																	.PRIMER PUMP ASSY																				1																						1

D2

FIG.					12 GENERATOR
REF.								PART NO.																		DESCRIPTION																																			68V6				68W6														REMARKS
NO.
1				68V–81450–00																	ROTOR ASSY																													1														1
2				68V–81460–00																	BASE ASSY																													1														1
3				68V–85580–00																	.COIL, PULSER																													1														1
4				68V–81410–00																	.STATOR ASSY																													1														1
5				63D–81345–20																	.SCREW, WITH WASHER (M6X30)																													3														3
6				97607–04110																	.SCREW,WITH WASHER																													1														1
7				445–81328–20																	.CLAMP																													1														1
8				68V–81673–00																	ROTOR																													1														1
9				99530–08012																	PIN, DOWEL																													2														2
10				97095–06030																	BOLT																													4														4
11				92995–06100																	WASHER, SPRING																													4														4
12				92995–06600																	WASHER																													4														4
13				90280–04M08																	KEY, WOODRUFF																													1														1
14				90201–24014																	WASHER, PLATE																													1														1
15				90179–24002																	NUT																													1														1
16				6D8–81332–00																	PLATE, TIMING																													1														1
17				97885–06010																	SCREW, PAN HEAD																													1														1
18				92995–06600																	WASHER																													1														1
19				67F–81337–01																	COVER, FLYWHEEL																													1														1
20				90387–06M71																	COLLAR																													4														4
21				90480–15M31																	GROMMET																													2														2
22				90119–06M92																	BOLT, WITH WASHER																													2														2
23				67F–12138–40																	MARK, CAUTION																													1														1														FOR USA,OCE
				67F–12138–50																	MARK, CAUTION																													1														1														FOR CAN
				67F–12138–60																	MARK, CAUTION																													1														1														FOR CAR,BRA
24				68V–13437–41																	MARK, CAUTION																													1														1														FOR USA,OCE
				68V–13437–51																	MARK, CAUTION																													1														1														FOR CAN

D3