Xylem P2001406B User Manual
Installation, Operation,
and Maintenance Manual
Series e-1510
Table of Contents
Introduction and Safety..................................................................................................................3
Introduction..................................................................................................................................3
Safety.............................................................................................................................................3
Safety message levels............................................................................................................. 3
Safety instruction decals......................................................................................................... 4
User safety................................................................................................................................ 5
Environmental safety...............................................................................................................7
Product warranty......................................................................................................................... 7
Transportation and Storage.......................................................................................................... 9
Inspect the delivery.....................................................................................................................9
Inspect the package................................................................................................................9
Inspect the unit........................................................................................................................ 9
Lifting methods............................................................................................................................9
Long-term storage.................................................................................................................... 10
Table of Contents
Product Description......................................................................................................................11
General description.................................................................................................................. 11
Operational specifications....................................................................................................... 11
Installation......................................................................................................................................13
Preinstallation............................................................................................................................ 13
Pump location guidelines.....................................................................................................13
Foundation requirements.................................................................................................... 14
Piping checklist......................................................................................................................14
Pump insulation checklist.....................................................................................................15
Typical installation.................................................................................................................16
Special installation.................................................................................................................16
Install the pump, driver, and coupling................................................................................... 16
Level the base on a concrete foundation...............................................................................17
Grout the baseplate..................................................................................................................17
Pump-to-driver alignment........................................................................................................18
Alignment checks......................................................................................................................18
Align a standard sleeve type coupling (black rubber sleeve)............................................. 18
Additional alignment instructions...........................................................................................20
Commissioning, Startup, Operation, and Shutdown...............................................................21
Preparation for startup............................................................................................................. 21
Check the rotation.................................................................................................................21
Start the pump...........................................................................................................................22
Pump operation precautions...................................................................................................22
Shut down the pump................................................................................................................ 23
Make the final alignment of the pump and driver................................................................ 23
Note on the packed pump operation.....................................................................................23
Maintenance..................................................................................................................................25
Bearing maintenance................................................................................................................25
Regrease the grease-lubricated bearings..........................................................................25
Lubricating grease requirements........................................................................................25
Disassembly............................................................................................................................... 25
Series e-1510 Installation, Operation, and Maintenance Manual 1
Table of Contents
Disassembly precautions......................................................................................................25
Drain the pump......................................................................................................................26
Remove the hex coupling guard.........................................................................................26
Remove the coupling............................................................................................................27
Remove the bearing frame and impeller assembly..........................................................27
Remove the impeller.............................................................................................................28
Remove the mechanical seal (e-1510 and e-1510-F)....................................................... 28
Remove the seal or packing rings (e-1510-S and e-1510-PF)......................................... 28
Pre-assembly inspections.........................................................................................................28
Replacement guidelines.......................................................................................................29
Shaft and sleeve inspection................................................................................................. 29
Bearing frame inspection..................................................................................................... 29
Impeller trimming guidelines.............................................................................................. 29
Reassembly................................................................................................................................ 30
Seal assembly........................................................................................................................ 30
Impeller installation...............................................................................................................32
Assemble the packed stuffing box (e-1510-PF) ............................................................... 33
Reinstall the bearing frame and impeller assembly .........................................................33
Install the hex coupling guard............................................................................................. 34
Torque values........................................................................................................................ 34
Dealer servicing ....................................................................................................................35
2 Series e-1510 Installation, Operation, and Maintenance Manual
Introduction and Safety
Introduction
Purpose of this manual
The purpose of this manual is to provide necessary information for:
• Installation
• Operation
• Maintenance
CAUTION:
Read this manual carefully before installing and using the product. Improper use of the
product can cause personal injury and damage to property, and may void the warranty.
NOTICE:
Save this manual for future reference, and keep it readily available at the location of the
unit.
Introduction and Safety
Safety
WARNING:
• The operator must be aware of safety precautions to prevent physical injury.
• Operating, installing, or maintaining the unit in any way that is not covered in this
manual could cause death, serious personal injury, or damage to the equipment. This
includes any modification to the equipment or use of parts not provided by Xylem. If
there is a question regarding the intended use of the equipment, please contact a
Xylem representative before proceeding.
• Do not change the service application without the approval of an authorized Xylem
representative.
CAUTION:
You must observe the instructions contained in this manual. Failure to do so could result
in physical injury, damage, or delays.
Safety message levels
About safety messages
It is extremely important that you read, understand, and follow the safety messages and
regulations carefully before handling the product. They are published to help prevent
these hazards:
• Personal accidents and health problems
• Damage to the product
• Product malfunction
Series e-1510 Installation, Operation, and Maintenance Manual 3
Introduction and Safety
Definitions
Safety message level Indication
DANGER:
A hazardous situation which, if not avoided, will result in
death or serious injury
NOTICE:
Safety instruction decals
Alert symbol
WARNING:
CAUTION:
Electrical Hazard:
This safety alert symbol is used in manuals and on the safety instruction decals on the pump
to draw attention to safety-related instructions.
When used, the safety alert symbol means that failure to follow the instructions may result in
a safety hazard.
A hazardous situation which, if not avoided, could result
in death or serious injury
A hazardous situation which, if not avoided, could result
in minor or moderate injury
The possibility of electrical risks if instructions are not
followed in a proper manner
• A potential situation which, if not avoided, could
result in undesirable conditions
• A practice not related to personal injury
Decals
Make sure your pump has these safety instruction decals and that they are located as this
figure shows. If the decals are missing or illegible, contact your local sales and service
representative for a replacement.
4 Series e-1510 Installation, Operation, and Maintenance Manual
P70642
P70643
(2) Required
(1 Each Side)
Alternate
Location
P70644
P70820
Introduction and Safety
User safety
General safety rules
Safety equipment
Make sure that all safety instruction decals are always clearly visible and readable.
These safety rules apply:
• Always keep the work area clean.
• Pay attention to the risks presented by gas and vapors in the work area.
• Avoid all electrical dangers. Pay attention to the risks of electric shock or arc
hazards.
flash
• Always bear in mind the risk of drowning, electrical accidents, and burn injuries.
Use safety equipment according to the company regulations. Use this safety equipment
within the work area:
• Hard hat
• Safety goggles, preferably with side shields
• Protective shoes
• Protective gloves
• Gas mask
• Hearing protection
• First-aid kit
• Safety devices
Series e-1510 Installation, Operation, and Maintenance Manual 5
Introduction and Safety
Electrical connections
Electrical connections must be made by certified electricians in compliance with all
international, national, state, and local regulations. For more information about
requirements, see sections dealing specifically with electrical connections.
Precautions before work
Observe these safety precautions before you work with the product or are in connection
with the product:
• Provide a suitable barrier around the work area, for example, a guard rail.
• Make sure that all safety guards are in place and secure.
• Make sure that you have a clear path of retreat.
• Make sure that the product cannot roll or fall over and injure people or damage
• Make sure that the lifting equipment is in good condition.
• Use a lifting harness, a safety line, and a breathing device as required.
• Allow all system and pump components to cool before you handle them.
• Make sure that the product has been thoroughly cleaned.
• Disconnect and lock out power before you service the pump.
• Check the explosion risk before you weld or use electric hand tools.
NOTICE:
Never operate a unit unless safety devices are installed. Also see specific information
about safety devices in other chapters of this manual.
property.
Precautions during work
Observe these safety precautions when you work with the product or are in connection
with the product:
• Never work alone.
• Always wear protective clothing and hand protection.
• Stay clear of suspended loads.
• Always lift the product by its lifting device.
• Beware of the risk of a sudden start if the product is used with an automatic level
• Beware of the starting jerk, which can be powerful.
• Rinse the components in water after you disassemble the pump.
• Do not exceed the maximum working pressure of the pump.
• Do not open any vent or drain valve or remove any plugs while the system is
• Never operate a pump without a properly installed coupling guard.
Wash the skin and eyes
control.
pressurized. Make sure that the pump is isolated from the system and that pressure is
relieved before you disassemble the pump, remove plugs, or disconnect piping.
Follow these procedures for chemicals or hazardous fluids that have come into
contact with your eyes or your skin:
Condition Action
Chemicals or hazardous fluids in
eyes
1. Hold your eyelids apart forcibly with your fingers.
2. Rinse the eyes with eyewash or running water for at least 15 minutes.
3. Seek medical attention.
6 Series e-1510 Installation, Operation, and Maintenance Manual
Condition Action
Chemicals or hazardous fluids on
skin
Environmental safety
The work area
Always keep the station clean.
Waste and emissions regulations
Observe these safety regulations regarding waste and emissions:
• Appropriately dispose of all waste.
• Handle and dispose of the processed liquid in compliance with applicable
environmental regulations.
• Clean up all spills in accordance with safety and environmental procedures.
• Report all environmental emissions to the appropriate authorities.
CAUTION: Radiation Hazard
Do NOT send the product to Xylem if it has been exposed to nuclear radiation, unless
Xylem has been informed and appropriate actions have been agreed upon.
Introduction and Safety
1. Remove contaminated clothing.
2. Wash the skin with soap and water for at least 1 minute.
3. Seek medical attention, if necessary.
Electrical installation
For electrical installation recycling requirements, consult your local electric utility.
Recycling guidelines
Always follow local laws and regulations regarding recycling.
Product warranty
Coverage
Xylem undertakes to remedy defects in products from Xylem under these conditions:
• The faults are due to defects in design, materials, or workmanship.
• The faults are reported to a local sales and service representative within the warranty
period.
• The product is used only under the conditions that are described in this manual.
• The monitoring equipment that is incorporated in the product is correctly connected
and in use.
• All service and repair work that is done by Xylem authorized personnel.
• Genuine Xylem parts are used.
• Only Ex-approved spare parts and accessories that are authorized by an Ex-approved
Xylem representative are used in Ex-approved products.
Limitations
The warranty does not cover defects that are caused by these situations:
Deficient maintenance
•
• Improper installation
• Modifications or changes to the product and installation that are made without
consulting a Xylem authorized representative
• Incorrectly executed repair work
• Normal wear and tear
Xylem assumes no liability for these situations:
Series e-1510 Installation, Operation, and Maintenance Manual 7
Introduction and Safety
Warranty claim
• Bodily injuries
• Material damages
• Economic losses
Xylem products are high-quality products with expected reliable operation and long life.
However, should the need for a warranty claim arise, contact your local sales and service
representative.
8 Series e-1510 Installation, Operation, and Maintenance Manual
Transportation and Storage
Inspect the delivery
Inspect the package
1. Inspect the package for damaged or missing items upon delivery.
2. Note any damaged or missing items on the receipt and freight bill.
3. File a claim with the shipping company if anything is out of order.
If the product has been picked up at a distributor, make a claim directly to the
distributor.
Inspect the unit
1. Remove packing materials from the product.
Dispose of all packing materials in accordance with local regulations.
2. Inspect the product to determine if any parts have been damaged or are missing.
3. If applicable, unfasten the product by removing any screws, bolts, or straps.
For your personal safety, be careful when you handle nails and straps.
4. Contact the local sales representative if there is any issue.
Transportation and Storage
Lifting methods
WARNING:
• Assembled units and their components are heavy. Failure to properly lift and support
• Crush hazard. The unit and the components can be heavy. Use proper lifting methods
Table 1: Methods
Pump type Lifting method
A bare pump without lifting
handles
A base-mounted pump. Use slings under the pump casing and the drive unit, under the base rails, or
this equipment can result in serious physical injury and/or equipment damage. Lift
equipment only at the specifically identified lifting points. Lifting devices such as
eyebolts, slings, and spreaders must be rated, selected, and used for the entire load
being lifted.
and wear steel-toed shoes at all times.
Use a suitable sling attached properly to solid points like the casing, the flanges, or
the frames.
through lifting lugs, when provided.
Series e-1510 Installation, Operation, and Maintenance Manual 9
Transportation and Storage
Examples
Figure 1: Example of a proper lifting method
Figure 2: Example of a proper lifting method using lifting lugs
Long-term storage
If the unit is stored for more than 6 months, these requirements apply:
• Store in a covered and dry location.
• Store the unit free from heat, dirt, and vibrations.
• Rotate the shaft by hand several times at least every three months.
Treat bearing and machined surfaces so that they are well preserved. Refer to the drive
unit and coupling manufacturers for their long-term storage procedures.
For questions about possible long-term storage treatment services, please contact your
local sales and service representative.
10 Series e-1510 Installation, Operation, and Maintenance Manual
Loading...