Viessmann Vitodens 200-W, B2HB Technical Manual

4.3 (3)

Technical Data Manual

Model Nos. and pricing: see Price List

For Natural Gas and Liquid Propane Gas Gas-fired wall-mounted condensing boiler 12 to 125 MBH (3.5 to 37 kW)

VITODENSR 200-W

Product may not be exactly as shown

Vitodens 200-W

Series B2HB, Models 19, 26 and 35

Gas-Fired Wall-Mounted Condensing Boiler with modulating MatriX cylinder burner for room air independent operation (using a direct vent system) or room air dependent operation.

H

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Product Information

Vitodens 200-W, B2HB 19 to 35 Technical Data

Vitodens 200-W

Equipped with the industry’s first intelligent combustion management system and powerful control technology, the new generation Vitodens 200-W gas-fired wall-mount condensing boiler delivers unparalleled performance, reliability and comfort.

The benefits at a glance:

Best value in its class with new industry-leading technology and the most standard features.

Highest Efficiency up to 98% at full modulation and up to 95% A.F.U.E.

Lasting performance with industry-leading Viessmann made SA240 316 Ti stainless steel Inox-Radial heat exchanger constructed to CSA B51 and ASME Section IV.

Low Emission Combustion with Viessmann made stainless steel MatriX cylinder burner. Factory calibrated.

Fast Installation and Reduced Maintenance with Lambda Pro, industry-first intelligent combustion management system: Adjusts automatically to gas type and quality. No fuel conversion kit required.

Powerful and User-friendly

Viessmann Vitotronic on-board multi-function outdoor reset boiler and system control for multi-temperature space and DHW heating.

Greater Venting Flexibility with increased vent length up to 180 ft. (55 m) and multiple venting options.

-Horizontal or vertical sealed combustion coaxial venting (field supplied).

-Horizontal, vertical or hybrid sealed combustion double-pipe venting (field supplied).

-Horizontal or vertical single-wall venting (field supplied).

Compact, Esthetic Product Design and zero clearance to combustibles.

Extremely Quiet Operation; quieter than most refrigerators.

True High-Altitude Operation up to 10,000 ft. (3,000 m) with simple electronic adjustment.

Efficiency up to 98% through intensive condensation. The flue gas temperature is only approximately 9-27ºF (5-15ºC) above boiler return temperature (see chart below).

2

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Viessmann Vitodens 200-W, B2HB Technical Manual

Vitodens 200-W, B2HB 19 to 35 Technical Data

Product Information

Cross-Section

Vitodens 200-W B2HB 19, 26, 35

A Inox-Radial heat exchanger made from stainless steel

– for high operational reliability and a long service life. Large heating output in the smallest of spaces

B Modulating MatriX cylinder burner for extremely clean combustion and quiet operation

C Variable speed combustion fan for quiet and economical operation

D Gas and water connections

E Digital boiler control unit

Delivered condition

Wall mounted gas condensing boiler with Inox-Radial heat exchanger, modulating MatriX cylinder burner for natural gas and LPG, plus wall mounting bracket. Vitotronic 200 for weather-compensated operation. Preset for operation with natural gas. Fully plumbed and wired. White epoxycoated casing.

Product may not be exactly as shown

The flue gas temperature is only approximately 9-27ºF (5-15ºC) above boiler return temperature (see chart below).

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3

Technical Data

Vitodens 200-W, B2HB 19 to 35 Technical Data

Technical Data

Boiler Model No. 200-W B2HB

 

19

26

35

 

 

 

 

 

Natural Gas / Liquid Propane Gas

 

 

 

 

CSA input

MBH

12-68

19-94

19-125

 

(kW)

(3.5-20)

(5.5-27)

(5.5-37)

CSA output/DOE *1

MBH

11-64

18-89

18-117

heating capacity

(kW)

(3.2-19)

(5-26)

(5-34)

Net AHRI rating *2

MBH

55

76.5

102

 

(kW)

(16)

(22)

(30)

 

 

 

 

 

Heat exchanger surface area

ft.2

12.96

12.96

12.96

 

(m2)

(1.2)

(1.2)

(1.2)

Min. gas supply pressure

 

 

 

 

Natural gas

“w.c.

4

4

4

Liquid propane gas

“w.c.

10

10

10

 

 

 

 

 

Max. gas supply pressure *3

 

 

 

 

Natural gas

“w.c.

14

14

14

Liquid propane gas

“w.c.

14

14

14

 

 

 

 

 

A.F.U.E.

%

95

95

95

 

 

 

 

 

Weight

lbs

110

110

110

 

(kg)

(50)

(50)

(50)

 

 

 

 

 

Boiler water content

USG

1.02

1.02

1.02

 

(L)

(3.88)

3.88)

3.88)

 

 

 

 

 

Boiler max. flow rate *4

GPM

6.2

6.2

6.2

 

(L/h)

(1400)

(1400)

(1400)

 

 

 

 

 

Max. operating pressure

psig

45

45

45

at 210ºF (99ºC)

(bar)

(3)

(3)

(3)

 

 

 

 

 

Boiler water temperature

 

 

 

 

- Adjustable high limit (AHL) range

 

 

 

 

space heating (steady state)

ºF

68 to 165

68 to 165

68 to 165

 

(ºC)

(20 to 74)

(20 to 74)

(20 to 74)

DHW production

ºF

165

165

165

 

(ºC)

(74)

(74)

(74)

- Fixed high limit (FHL)

ºF (ºC)

210 (99)

210 (99)

210 (99)

 

 

 

 

 

Boiler connections

 

 

 

 

Boiler heating supply and return

NPTM”

¾

¾

¾

Pressure relief valve

NPTF”

¾

¾

¾

Drain valve

(male

¾

¾

¾

 

thread)

 

 

 

 

Boiler supply/return for

 

 

 

 

indirect-fired DHW storage tank

NPT”

¾

¾

¾

(field supplied)

 

 

 

 

 

Gas valve connection

NPTF”

 

 

 

 

 

¾

¾

¾

 

 

 

 

 

*1 Output based on 140ºF (60ºC), 120ºF (49ºC) system supply/return temperature.

*2 Net AHRI rating based on piping and pick-up allowance of 1.15.

*3 If the gas supply pressure exceeds the maximum gas supply pressure value, a separate gas pressure regulator must be installed upstream of the heating system.

*4 See “Waterside Flow” starting on page 8 in this manual.

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Vitodens 200-W, B2HB 19 to 35 Technical Data

 

 

Technical Data

 

 

 

 

 

 

 

Technical Data

 

 

 

 

 

 

 

 

 

 

 

 

 

Boiler Model No. 200-W B2HB

 

 

19

26

35

 

 

 

 

 

 

 

 

Dimensions

 

 

 

 

 

 

Overall depth

inches

 

15.7

15.7

15.7

 

 

 

(mm)

 

(400)

(400)

(400)

 

Overall width

inches

 

17¾

17¾

17¾

 

 

 

(mm)

 

(450)

(450)

(450)

 

Overall height

inches

 

41

41

41

 

 

 

(mm)

 

(1040)

(1040)

(1040)

 

 

 

 

 

 

 

 

Flue gas *5

 

 

 

 

 

 

Temperature (at boiler return

 

 

 

 

 

 

temperature of 86ºF (30ºC)

 

 

 

 

 

 

-

at rated full load

ºF (ºC)

 

113 (45)

113 (45)

113 (45)

 

-

at rated partial load

ºF (ºC)

 

95 (35)

95 (35)

95 (35)

 

Temperature (at boiler return

ºF (ºC)

 

154 (68)

154 (68)

154 (68)

 

temperature of 140ºF (60ºC)

 

 

 

 

 

 

 

 

 

 

 

 

 

Max. condensate flow rate *6

 

 

 

 

 

 

with natural gas and

 

 

 

 

 

 

TS/TR =122/86ºF (50/30ºC)

USG/h

 

0.66

0.97

1.21

 

 

 

(L/h)

 

(2.5)

(3.7)

(4.6)

 

 

 

 

 

 

 

 

Condensate connection *7

hose

 

 

 

 

 

 

 

nozzle

 

 

 

 

 

 

 

Ø in

 

¾-1

¾-1

¾-1

 

 

 

 

 

 

 

 

Boiler flue gas connection *8

Ø

 

 

 

 

 

 

 

in (mm)

 

23/ (60)

23/ (60)

23/ (60)

 

 

 

 

 

8

8

8

 

Combustion air supply

outer

 

 

 

 

 

connection (coaxial)

Ø in (mm)

 

4 (100)

4 (100)

4 (100)

 

 

 

 

 

 

 

 

Sound Rating

 

 

 

 

 

 

- at maximum input

dB

 

41

48

51

 

- at minimum input

dB

 

35

36

36

 

 

 

 

 

 

 

 

 

*5 Measured flue gas temperature with a combustion air temperature of 68°F (20°C).

*6 Based on maximum input rate.

*7 Requires 1 inch (25 mm) tubing. See the Installation Instructions of the Vitodens 200-W, B2HB for details.

*8 For side wall vent installations (coaxial system):

Do not exceed max. equivalent length specified in the Installation Instructions of the Vitodens 200-W, B2HB Venting System.

Do not attempt to common-vent Vitodens 200-W with any other appliance. Side wall co-axial vent installation must include Viessmann protective screen!

For details refer to the Installation Instructions for the Vitodens 200-W, B2HB Venting System.

For information regarding other Viessmann System Technology componentry, please reference documentation of respective product.

Note: For high altitude installation at 10,000 ft. the input for model B2HB 19 to 35 will have an altitude de-ration of 21%.

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5

Dimensional Information

Models 200-W, B2HB 19, 26, 35

Legend

 

A Boiler Supply

E

B Gas Connection, ¾” NPTF

F

C Boiler Return

G

DRecommended height (single boiler system)

6

Vitodens 200-W, B2HB 19 to 35 Technical Data

Condensate drain

Combustion air intake (left or right) Combustion air intake (through co-axial)

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Vitodens 200-W, B2HB 19 to 35 Technical Data

Minimum Clearances

Recommended Minimum Service Clearances

Minimum Clearances to Combustibles

Top

Front

Rear

 

Left

 

Right

Vent

 

 

 

 

 

 

 

pipe *1

 

 

 

 

 

 

 

 

0

0 AL, CL

 

0

 

0

0

0

 

 

 

 

 

 

 

 

AL= Alcove

CL= Closet

*1 Refer to the Installation Instructions of the Vitodens 200-W, B2HB Venting System for details.

Note:The Vitodens boiler has passed the zero inches vent clearance to combustibles testing requirements dictated by the Harmonized Standard ANSI Z21.13. CSA 4.9.2000 and therefore is listed for zero clearance to combustibles when vented with a single wall special venting system (AL-29-4C material). The zero inches vent clearance to combustibles for the Vitodens boiler supercedes the clearance to combustibles listing that appears on the special venting system label.

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7

Waterside Flow

Vitodens 200-W, B2HB 19 to 35 Technical Data

Waterside Flow (primary circuit)

The Vitodens 200-W, B2HB is designed for closed loop, forced circulation hot water heating systems only. Use standard friction loss method for pipe sizing. Observe boiler maximum and minimum flow rate limitations. If system flow rate exceeds boiler maximum flow rate (as stated above), falls below the minimum flow rate or if system flow rate is unknown, Viessmann strongly recommends the installation of a low-loss header.

An alternative method may be used, such as primary secondary piping using closely spaced tees.

Supply head pressure (water)

Flow rate

A low-loss header offers additional benefits not provided by a pair of closely spaced tees. Viessmann therefore strongly recommends and prefers the use of a low-loss header over closely spaced tees. See pages 25 and 26 for low-loss header information. Once the low-loss header is connected, the built-in low-loss header logic of the Vitodens 200-W boiler ensures the required ρt across the system through the sensory communication between the low-loss header and the boiler.

Pressure drop (primary circuit) for

Vitodens 200-W, B2HB 19, 26, 35

For sizing an on-site circulation system.

Max. flow rate: 6.2 GPM (1400 L/h)

Typical System Flow Rates

Boiler maximum flow rate 6.2 GPM (1400 L/h)

Model B2HB 19

 

1 boiler

Output (NG/LPG)

 

 

 

MBH

64

ρt for NG/LPG

 

 

20ºF (11ºC) rise

GPM (L/h)

6.4 (1453)

25ºF (14ºC) rise

GPM (L/h)

5.1 (1163)

30ºF (17ºC) rise

GPM (L/h)

4.3 (969)

35ºF (19.5ºC) rise

GPM (L/h)

3.7 (830)

40ºF (22ºC) rise

GPM (L/h)

3.2 (727)

Boiler maximum flow rate 6.2 GPM (1400 L/h)

Model B2HB 26

 

1 boiler

Output (NG/LPG)

 

 

 

MBH

88

 

 

 

ρt for NG/LPG

 

 

 

 

 

20ºF (11ºC) rise

GPM (L/h)

8.8 (1999)

 

 

 

25ºF (14ºC) rise

GPM (L/h)

7.0 (1599)

 

 

 

30ºF (17ºC) rise

GPM (L/h)

5.9 (1332)

 

 

 

35ºF (19.5ºC) rise

GPM (L/h)

5.0 (1142)

 

 

 

40ºF (22ºC) rise

GPM (L/h)

4.4 (999)

 

 

 

8

Boiler maximum flow rate 6.2 GPM (1400 L/h)

Model B2HB 35

 

1 boiler

Output (NG/LPG)

 

 

 

 

MBH

 

117

ρt for NG/LPG

 

 

 

20ºF (11ºC) rise

GPM (L/h)

11.7

(2657)

25ºF (14ºC) rise

GPM (L/h)

9.4

(2126)

30ºF (17ºC) rise

GPM (L/h)

7.8

(1771)

35ºF (19.5ºC) rise

GPM (L/h)

6.7

(1518)

40ºF (22ºC) rise

GPM (L/h)

5.9

(1328)

5461 883 - 02

Vitodens 200-W, B2HB 19 to 35 Technical Data

System Flow Rates

Heating Circuit / Boiler Pumps

Viessmann offers a variety of Grundfos heating circuit/ boiler pumps which meet typical Vitodens system installation requirements (see “Heating circuit pump (field supplied)” or “Boiler pump (field supplied)” in the Installation Examples starting on page 28). See tables below for recommended pumps. Refer to the graph

on page 8 for the proper waterside boiler friction loss calculations. The following pumps have been selected based on boiler heat exchanger head loss and boiler piping to a low-loss header.

Before using the following pumps for a DHW tank application, find out the proper pressure drop through the tank, the required temperature difference through the coil and system piping head loss of the domestic hot water.

IMPORTANT

Pump selection must be based on accurate system flow and pressure drop calculations (includes DHW sizing).

Model

 

B2HB 19

B2HB 26

B2HB 35

Flow rate

 

 

 

 

 

20ºF ρt

GPM (L/h)

6.4 (1453)

--

 

--

 

 

 

 

 

 

25ºF ρt

GPM (L/h)

5.1 (1163)

--

 

--

 

 

 

 

 

 

30ºF ρt

GPM (L/h)

4.3 (969)

5.9 (1332)

 

--

35ºF ρt

GPM (L/h)

3.7 (830)

5.0 (1142)

 

--

40ºF ρt

GPM (L/h)

3.2 (727)

4.4 (999)

5.9

(1328)

Flow limitation

GPM (L/h)

6.2 (1400)

6.2 (1400)

6.2 (1400)

Recommended boiler pumps

Grundfos UPS 15-58 (3-speed), Taco 0015, Wilo Star S 21

FX

Low-Loss Header Application

Sizing of Low-Loss Header in a Residential Single-Boiler Application

Boiler

No. of

Boiler

Typical System Flow Rates

 

 

 

 

Viessmann

Model

Boilers

Max.

 

 

 

 

 

 

 

 

Low-loss

 

 

Flow

 

 

 

 

 

 

 

 

Temp.

 

 

Rate

 

 

 

 

 

 

 

 

Sensor

 

 

GPM

 

 

 

 

 

 

 

 

Required*2

 

 

 

 

 

 

 

 

 

 

 

 

 

(L/h)

 

 

 

 

 

 

 

 

 

 

 

 

ρt

*1

°F

20

25

30

35

40

 

 

 

 

 

 

(°C)

(11.0)

(14.0)

(17.0)

(19.5)

(22.0)

 

B2HB

1

6.2

System Flow

GPM

6.4

5.1

4.3

3.7

3.2

Included

19

 

(1400)

Rate

 

(L/h)

(1453)

(1163)

(969)

(830)

(727)

 

 

 

 

LLH Required

 

Yes

Optional

Optional

Optional

Optional

 

 

 

 

LLH Model

 

80/60

80/60

80/60

80/60

80/60

 

B2HB

1

6.2

System Flow

GPM

8.8

7.0

5.9

5.0

4.4

Included

26

 

(1400)

Rate

 

(L/h)

(1999)

(1599)

(1332)

(1142)

(999)

 

 

 

 

LLH Required

 

Yes

Yes

Optional

Optional

Optional

 

 

 

 

LLH Model

 

80/60

80/60

80/60

80/60

80/60

 

B2HB

1

6.2

System Flow

GPM

11.7

9.4

7.8

6.7

5.9

Included

35

 

(1400)

Rate

 

(L/h)

(2657)

(2126)

(1771)

(1518)

(1328)

 

 

 

 

LLH Required

 

Yes

Yes

Yes

Yes

Optional

 

 

 

 

LLH Model

 

80/60

80/60

80/60

80/60

80/60

 

*1 For system ρt < 20° F use low-loss header sizes for ρt 20° F.

*2 Low-Loss temperature sensor - is included with the boiler for use in a single boiler application.

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DHW Production

Vitodens 200-W, B2HB 19 to 35 Technical Data

Domestic Hot Water Production

Vitodens 200-W boilers can be used in conjunction with the stand-alone DHW storage tanks offered by Viessmann.

All Viessmann DHW storage tanks sold in North America are available in “Vitosilver” finish only.

Size and select the DHW storage tank based on the forecasted DHW consumption of the building in question. For further technical information on DHW storage tanks, see the Vitocell-V Technical Data Manuals.

For the connection of a stand-alone DHW tank, installation fittings (field supplied), an external circulating pump for DHW production (field supplied) and a DHW temperature sensor (optional equipment, see Viessmann Price List for order information) are required.

*2 *1 DHW

Connections

(Field Supplied)

Legend

DR

Boiler heating return for domestic hot water

 

production

DS

Boiler heating supply for domestic hot water

 

production

HR

Heating Return

HS

Heating Supply

BD

Boiler Drain

BR

Boiler Return

BS

Boiler Supply

GC

Gas Connection

PRV

Pressure Relief Valve

BF

Boiler Fill

PG

Pressure Gage (not shown)

*1

See page 45 for alternate DHW connection.

*2

Temperature guage

IMPORTANT

An adequately sized pre-charged expansion tank must be used. See Installation Examples for details.

Note:Install the temperature guage (supplied) anywhere in the supply piping near the boiler (not shown).

10

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Vitodens 200-W, B2HB 19 to 35 Technical Data

DHW Recirculation

 

 

Domestic Hot Water Recirculation

 

Vitocell-V stand-alone DHW storage tank

DHW recirculation lines increase the level of comfort and

 

convenience of the domestic hot water supply and reduce

 

water consumption.

 

These advantages directly derive from the immediate

 

availability of domestic hot water at all draw points.

 

Poor insulation of the DHW recirculation line, however,

 

can result in considerable heat loss. Viessmann therefore

 

recommends that effective insulation be provided and

 

used for DHW recirculation lines of 23 ft. (7 m) in length

 

or longer.

Legend

 

DCW

Domestic Cold Water

DHW

Domestic Hot Water

TPV

Temperature and Pressure Relief Valve

 

(on tank - not shown)

RDHW Recirculation Line

RP

DHW Recirculation Pump

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11

Wall Mounting

Vitodens 200-W, B2HB 19 to 35 Technical Data

Mounting Bracket

Fitting the wall mounting bracket

See the installation instructions applicable to the mounting bracket on each type of material.

CAUTION

Whichever mounting method is used, ensure that the bracket is tightly and securely fastened to wall. Failure to secure boiler properly could cause boiler to loosen, posing a severe safety hazard.

Models B2HB 19, 26, 35

1. Remove the external accessories connection box cover.

2. Loosen the screws at the bottom of the boiler (do not remove completely).

3. Remove the front encloser panel (lift up and pull away from the boiler).

4. Mount boiler onto the mounting bracket and connect boiler to the installation fittings.

5. Ensure the boiler is securely mounted.

CAUTION

The boiler must be level both vertically and horizontally to ensure proper draining of the condensate.

12

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Vitodens 200-W, B2HB 19 to 35 Technical Data

Frame Mounting

Boiler Stand for B2HB 19 to 35

The boiler stand is used for free-standing installation of a single boiler within the mechanical room.

When using the boiler stand, ensure that the stand is securely fastened to the floor (recommended concrete expansion anchors are Hilti model KB-TZ E x 4 or equivalent.

The Vitodens 200-W, model B2HB does not come with a mounting template. The wall location for the frame, mounting bracket and all vents must be field calculated.

Boiler mounting bracket and frame

1. Attach the wall mounting bracket (supplied with the boiler) to the boiler mounting frame using the supplied hardware. Ensure that the wall mounting bracket is level.

2. Move the rack into position and secure to the floor (and to the wall if needed).

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13

Frame Mounting

Vitodens 200-W, B2HB 19 to 35 Technical Data

Models B2HB 19, 26, 35

1. Remove the external accessories connection box cover.

2. Loosen the screws at the bottom of the boiler (do not remove completely).

3. Remove the front encloser panel (lift up and pull away from the boiler).

4. Mount boiler onto the mounting bracket and ensure the boiler is securely mounted. Then install the holding bracket to the frame on top of the boiler.

5. Connect the boiler to the installation fittings.

CAUTION

The boiler must be level both vertically and horizontally to ensure proper draining of the condensate.

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